Abstract: Liquid crystal polymer films are laminated to a textile substrate in a specific fashion to produce a fabric especially useful for sail panels.

Abstract: A pressure sensitive tape composed of a polyethylene base film; a continuous filament scrim fabric having a fiberglass fill yarn and a pressure sensitive adhesive applied to the film through the substrate.

Abstract: A disposable, cloth-like towel of superior wet strength and absorbency comprises a scrim coated with a superabsorbent material, with one or more nonwoven fibrous webs bonded to the coated scrim. The superabsorbent coating preferably is formed by wetting the scrim with water or an aqueous adhesive, applying a solid hydrophilic polymer to the scrim, then applying a nonwoven absorbent cellulosic web to the coated scrim and drying the resulting composite laminate. Bonding of the scrim to the nonwoven fibrous web can be achieved by applying an adhesive to the side of the cellulosic web which is brought into contact with the coated scrim.

Abstract: A gripper rod for shuttleless looms has a toothed rack made of fiber reinforced composite material. The prepregs are stacked in such a way that the fiber orientation in one layer crosses the fiber orientation of at least one neighboring layer. A sufficient number of layers are preferably stacked relative to a central plane of symmetry. The so prepared stack is then placed into a pressing die to form the toothed rack configuration. Due to the pressing, the initial fiber orientation changes so that the fibers after the pressing extend approximately in parallel to the surfaces of the toothed rack, especially at the tooth flank forming surfaces and along the edges, whereby the strength of the toothed rack and the wear and tear resistance, especially of the tooth flanks is improved. The angular orientation of the fiber directions relative to a longitudinal edge of a prepreg may be within the range of about 15.degree. to about 25.degree.

Abstract: A ceramic matrix composite article having a varying thickness is fabricated by a process wherein multiple prepreg sheets comprising reinforcing fibers and powdered matrix material are stacked to provide a multi-layer prepreg stack wherein, through each cross-sectional dimension perpendicular to the plane of the sheets, the number of prepreg sheets contributing to the aggregate sheet thickness of the stack varies in proportion to the relative thickness desired in the layered article. The stack may consolidated to a composite article with a smoothly varying thickness profile without undue fiber breakage or ply wrinkling in the composite structure consolidated into a composite article having a smoothly varying thickness profile with reduced internal fiber bowing or breakage. Preferably, the exterior surfaces of the article comprise long, substantially continuous fibers and are free of ply drops.

Abstract: A self-extinguishing blanket comprises an insulating layer of glass fiber strands which include air spaces within the layer. Each surface of the layer has a bi-directional strand reinforced plastic film which extends continuously along the surface for keeping moisture out of the layer. Each plastic film is attached to the associated surface of the insulation layer by non-contiguous, longitudinally and laterally spaced apart areas of a thermoplastic adhesive. The adhesive areas provide attachment between the strand reinforcement and the layer of glass fiber strands. Each area of adhesive attachment provides sufficient retention to prevent shifting of the film during the sewing together of peripheral edge portions of the sandwiched plastic films and inner insulation layer as required to produce a selected, peripheral configuration of a blanket package.

Abstract: A composite sail (mainsail, jib, spinnaker) is provided which is fabricated from a series of panels each of whichis joined to an adjacent panel. The individual panels comprise laminates of two outer layers between which is an inner layer comprising a weft-free warp of strands of a stretch resistant polymer. One of the outer layers can itself be a laminate of at least two layers of material, one of which comprises a film and the other of which comprises non-woven, force-bearing thread material aligned along the principal stress lines experienced by the panel when incorporated in the sail. In a particular embodiment one outer layer is comprised of a plurality of individual segments joined together along abutting edges, each of the segments being formed from a reinforced sheet having a layer of weft-free warp of strands of a stretch resistant polymer. The individual segments in the panel may have differing strand denier density.

Abstract: A reinforcement member for a plastic laminate structure consisting of at least two laminate layers bonded to one another, the member having a synthetic body defining a length axis X, a breadth axis Y, and a thickness axis Z, formed of a synthetic plastic material, the length and breadth axes X and Y lying in a first plane, and the thickness axis Z lying in a second plane normal to the first plane, a plurality of first reinforcement fibres lying parallel to the first plane, and, a plurality of second recruitment fibres lying parallel to the second plane.

Abstract: A composite is produced by admixing a matrix-forming material with organic binding material, forming the resulting mixture into a tape, disposing a layer of boron nitride coated fibrous material between at least two of the tapes to form a layered structure, laminating the layered structure, heating the layered structure to remove organic binding material and hot pressing the resulting porous structure to form a composite.

Abstract: Non-woven mat consisting of one or more overlapped layers, each made of continuous, parallel, monodirectional filaments of an acrylic polymer having a tenacity of at least 50 cN/tex, an elastic modulus equal to at least 1000 cN/tex, and an ultimate elongation lower than 15%.Use of this non-woven mat as reinforcement for organic and inorganic matrices, and manufactured articles thus obtained.

Abstract: A roll formed of a carbon fiber composite material having at least two different carbon fiber-winding angles, wherein the winding angle in the innermost layer is "75.degree. to 90.degree. to the axial direction and the winding angle in the outermost layer is 0.degree. to .+-.35.degree. to the axial direction.

Abstract: An adhesive, flat skin barrier product for use as semi-manufacture in the production of, a.o., dressings, wound-care devices, electrodes and fastening means for ostomy equipment and catheters, consists of alternating zones of material of at least two different kinds (26,28,30) at least one of which is a skinfriendly self-adhesive material. The zones are parallel and extend in a direction usually at right angles to the main surfaces of the product. The zones may for instance be parallel strips, co-axial rings, co-wound Archimedean spirals or short strands.The skin barrier product offers the advantage that in a simple way it may be produced to comprise, besides the sealing material itself, other components for special purposes, e.g. having contents of antiseptics, medicaments or others biologically active substances of liquid-transporting or electrically conductive structures.

Abstract: A multilayer textile complex comprising:a first web of synthetic fibers selected from the group consisting of polyester, polyamide and polypropylene; anda second web of mineral fibers selected from the group consisting of glass and asbestos; and an inner reinforcing structure sandwiched between said first and second web; wherein said first and second web are connected to each other by a minor amount of the synthetic fibers of said first web implanted within the mineral fibers of said second web without protruding through an outside surface of said second web.

Abstract: A composite structural member includes a substantially planar composite panel portion and an integrally formed joint-forming edge structure along at least one edge of the panel portion. The joint-forming edge structure is adapted to be bonded to a complementing joint-forming edge structure of a complementing composite structural member to form a load-bearing joint structure that is capable of withstanding loads that the panel portion of the composite structural member is unable to withstand. A core material sandwiched between two composite skin layers makes up the panel portion of the composite structural member. The joint-facing edge structure may include a flange portion extending from one panel skin, a flange-receiving portion extending from the other panel skin, and a web portion extending between the flange portion and the flange-receiving portion.

Abstract: A laminate flexible strip includes a core member having a cover layer disposed about the core member. The core member comprises a plurality of longitudinally spaced clamping clips and a plurality of laterally spaced fibers attached to the clips to allow the core to flex longitudinally and laterally.

Abstract: Carbon or inorganic fibers are wound up cylindrically so as to have numerous intersections to each other. They are bound integrally to each other at points including their intersections to form cylindrical component parts which may be used within an extremely high-temperature furnace, such as when used as parts of belt conveyors and trays for carrying articles to be treated within the furnace. The cylinders thus made are comparatively thin and extremely light in weight, while they are afforded with a tensile strength sufficiently high enough to stand against loads exerted thereupon in the furnace.

Abstract: This invention relates to a unitary composite laminate structure, particularly as it relates to the manufacture of macro-scale unitary composite laminate structures. The laminate structure of this invention comprises a unitary composite having an inner core layer and an outer encapsulating layer co-adhered one to the other by a bonding material. The respective inner core and encapsulating layers are chemically fused together to produce the unitary structure. A high shear strength, load-bearing matrix is disposed between the respective inner core layer and the outer encapsulating layer. The matrix is oriented substantially entirely in the load bearing direction so that the unitary composite structure is capable of resisting delamination under conditions requiring high tensile and high shear strength.

Abstract: A composite sail (mainsail, jib, spinmaker) is provided which is fabricated from a series of panels each of which is joined to an adjacent panel. The individual panels comprise laminates of two outer layers between which is an inner layer comprising a weft-free warp of strands of a stretch resistant polymer aligned substantially in the direction of the longitudinal dimension of the panel. One of the outer layers can itself be a laminate of at least two layers of material between which is disposed a non-woven, force-bearing thread material aligned along the principal stress lines experienced by the panel when incorporated in the sail. In a particular embodiment one outer layer is comprised of a plurality of individual segments joined together along abutting edges, each of the segments being formed from a reinforced sheet having a layer of weft-free warp of strands of a stretch resistant polymer.

Abstract: Fibrous material is coated with boron nitride and a silicon-wettable material, the coated fibrous material is admixed with an infiltration-promoting material which is at least partly elemental carbon and the mixture is formed into a preform which is infiltrated with a molten solution of boron and silicon producing a composite containing boron nitride coated fibrous material.

Abstract: Apparatus for dispensing a continuous web of product, such as a towel (20), from a zigzag folded packet (11A, 11B), which is kept in supply chamber (10). After use the towel (20) is rolled up into the roll (23), which is regularly removed from the apparatus. The packets (11A, 11B) are provided on the end layers with strips (29A, 29B) that are adhesive on both sides, which strips make possible the mutual coupling of the packets. The packets consist preferably of paper that is strengthened with filaments of synthetic material, which paper is intended for single use, but the pockets can also consist of textile that can be reused after cleaning.

Abstract: An article including at least one segment which is capable of being elastically shirred along at least a portion of its length subsequent to manufacture of the article, preferably by mechanical manipulation of a predetermined portion of the elastically shirrable segment. The predetermined mechanically manipulatable portion of the elastically shirrable segment preferably comprises an elastomeric monomer which is maintained in a prestretched and tensioned condition in the desired direction of shirring. The opposed ends of the elastically shirrable segment in the article are interconnected to one another through the prestretched and tensioned elastomeric member.

Abstract: Disclosed are interleafed fiber-reinforced thermoplastic composites formed by introducing a ductile interleaf block copolymer layer to a fiber-reinforced thermoplastic layer. Also disclosed are methods for producing such composites. These composites are useful in numerous applications where toughness, impact strength and resistance to delamination are desirable.

Abstract: A wallcovering material having a paper backing being color and/or design printed face to which substantially parallel warp and fill yarns are tricot stitched thereto to provide an aesthetic structure through which the color and/or design shows through. The warp and weft yarns are knit to the paper backing material and held firmly in place by the polyethylene film on the face of the paper backing. The warp and weft yarns are openly spaced so that the color and/or design printed on the paper shows through and provides a pleasant view to the area in which the wallcovering is installed.

Abstract: A coating of a viscous lubricant applied prior to stretch-breaking permits forming slivers of stretch-broken carbon fibers. When an anti-static ingredient is added to the viscous lubricant cohesive slivers of stretch-broken glass fibers can be formed. Composites of matrix resin reinforced with these slivers exhibit high strength, tensile stiffness, and good formability.

Abstract: A coating of a viscous lubricant applied prior to stretch-breaking permits forming slivers of stretch-broken carbon fibers. When an anti-static ingredient is added to the viscous lubricant cohesive slivers of stretch-broken glass fibers can be formed. composites of matrix resin reinforced with these slivers exhibit high strength, tensile stiffness, and good formability.

Abstract: A front plate for X-ray film cassettes, is disclosed in which outer layers made up of carbon fiber reinforced resin layers are laid on both surfaces of an intermediate layer made up of synthetic fiber reinforced resin layers, respectively, and outmost layers made up of synthetic fiber reinforced resin layers are laid on the outer surfaces of the carbon fiber reinforced resin layers, respectively, to form a multi-layer structure.

Abstract: A papermaker's wet press felt constructed entirely from a plurality of layers of non-woven batt fibers which have layers of polymeric mesh interposed between and alternating with the batt layers. The mesh layers may be a thermoplastic material having a lower melt temperature than the batt fibers. The mesh layers and batt layers may be fixed by needling, sewing, heating or some combination thereof.

Abstract: The invention relates to protective waterproof membranous sheeting which will prevent the passage of water and corrosive salt solutions into structures.The protection membrane comprises a bituminous adhesive waterproof sheet 1, a flexible polymeric protection grid 2 and a release sheet 3. The waterproof sheet 1 may comprise a fibre core in a matrix of a polymer modified bitumen polymer. The protection grid is partially embedded in the waterproof sheet 1, and is formed with drainage channels 13,14 on each face, provided by ribs or strands 4 and 5 defining the grid. The aperture size of the grid may be up to about 10 mm across. A filter web may be fixed to the face of the grid.

Abstract: An improved plastic net product and its method of manufacture. Intersecting strands of plastic are extruded to form a net structure. Each strand is comprised of a plastic core of a first polymer sandwiched between layers of another polymer, all of which are co-extruded.

Abstract: A method and apparatus for manufacturing elastomer coated bias fabric are disclosed wherein the fabric is conducted in a horizontal path as it is transversely stretched and coated with an elastomeric composition; using an externally driven roll coater, the elastomeric composition is applied to one surface of the fabric from where it is forced through the interstices of the fabric to the opposite surface whereby both surfaces of the fabric are coated with elastomeric composition.

Abstract: A composite foam panel with an outer metal skin and an inner metal skin which sandwich a structural foam core. The thermal blistering problem, which is common to a composite foam panel is solved by this invention by using an internal gas venting system adjacent the inner surface of at least one of the outer skins of the panel.

Abstract: A method of making a quilted cloth-like composite laminate is produced. The method includes the steps of inserting a scrim coated with a thermoplastic binder between two nonwoven layers each of the nonwoven layers being formed of three-dimensional cellulosic fibers bound with a latex adhesive; heating the scrim and the two nonwoven layers to a temperature sufficient to activate the thermoplastic binder while maintaining unequal tension on the scrim and the two nonwoven layers; and pressing the scrim and the two nonwoven layers together to form a quilted cloth-like composite laminate having the nonwoven layers of cellulosic fibers adhered to opposite sides of the scrim. The surface of each nonwoven layer is quilted and interrupted by the scrim.

Abstract: A concrete reinforcing unit adapted to be embedded in the concrete for concrete construction. The concrete reinforcing unit includes: first parallel textile elements; second parallel textile elements crossing the first parallel textile elements at first crossing portions, each of the first textile elements and the second textile elements including at least one row of first textiles and a first resin matrix, made of a first resin, for bonding the first textiles; and an attaching mechanism for attaching the first reinforcing elements and the second reinforcing elements at corresponding first crossing portions to form a grid member having opposite ends.

Abstract: Reconsolidated wood product (22) formed by compressing and bonding natural wood which has been rended to form open lattice work webs (14) of naturally interconnected wood strands. The webs (14) are laid over each other in overlapping fashion so as to extend at an angle to the direction of extent of the product (22), with opposite ends of the webs being closest to respective opposed surfaces (60, 64) of the product.

Abstract: A reinforcing structure for a rubber article includes a first annular ply disposed in the article. The first ply has a cord construction and includes a plurality of parallel cords which are disposed at an angle with respect to the midcircumferential centerplane of the article. A second annular ply is disposed in the article and is spaced radially outwardly from the first ply. The second ply also has a cord construction and includes a plurality of parallel cords which are disposed at an angle with respect to the midcircumferential centerplane of the article in a direction opposite to the direction of the cords of the first ply. A third annular ply is disposed in the article and is positioned between the first and second plies and is bonded thereto. The third ply has a cord construction and includes a plurality of parallel cords which form a 0.degree. angle with respect to the midcircumferential centerplane of the article.

Abstract: A pair of specially reinforced skin-spar joints in combination with a honeycomb core are used to build up a wing spar for a composite airplane wing. A series of contoured mandrels with a covering of fuel resistant material and a wrapped reinforced plastic are aligned one above the other. The wing spar materials are placed between the mandrels, honeycomb core is located alongside as well as wing skins to form a wing buildup. The buildup is placed in a mold, pressure applied to each mandrel forcing all the parts together, and the buildup heated to cure the resins and form a composite wing structure.

Abstract: Laminated sheet product reinforced with composite heat sealable plastic strands and process for preparation thereof.

Abstract: An improved plastic net product and its method of manufacture. Intersecting strands of plastic are extruded to form a net structure. Each strand is comprised of a plastic core of a first polymer sandwiched between layers of another polymer, all of which are co-extruded.

Abstract: Flat, inelastic, dimensionally stable sheet material is formed by stretching parallel elastomeric strands to several times their relaxed length and then bonding them to one or more flat, inelastic webs with inelastic thermoplastic polymer. When the sheet material is heated, the strands contract and the sheet material shirrs. Strips of the flat sheet material can be incorporated in disposable diapers and subsequently shirred to provide elastic waistbands or leg openings.

Abstract: A method of making a flat cloth-like composite laminate is produced. The method includes the steps of inserting a scrim coated with a thermoplastic binder between two nonwoven layers each of the nonwoven layers being formed of three-dimensional cellulosic fibers bound with a latex adhesive; heating the scrim and the two nonwoven layers to a temperature sufficient to activate the thermoplastic binder while maintaining equal tension on the scrim and the two nonwoven layers; and pressing the scrim and the two nonwoven layers together to form a flat cloth-like composite laminate having the nonwoven layers of cellulosic fibers adhered to opposite sides of the scrim. The surface of each nonwoven layer is planar and interrupted by the scrim.

Abstract: An elastomer coated bias fabric for reinforcing power transmission belts and the like is disclosed wherein one surface of the fabric is provided with an uncured, tacky, elastomeric composition. The fabric is prepared by pre-impregnating the fabric, transversely stretching the fabric on a tenter frame, coating a latex composition on both surfaces of the fabric while maintaining the fabric in its transversely stretched condition, and after drying the fabric, overcoating one surface only of the coated fabric with a tackified, latex composition which may contain a chemical linking agent which enhances the bond between the elastomer and the fabric by forming a chemical bridge between them. A method for manufacturing coated fabric is also disclosed.

Abstract: A method of making a cloth-like composite laminate is provided. The method includes the steps of air laying a continuous layer of three-dimensional cellulosic fibers one side of a layer of nonwoven material; applying to the continuous layer of three-dimensional cellulosic fibers and the nonwoven material layer a latex adhesive containing a wetting agent; and drying the latex adhesive and wetting agent to bind the layer of cellulosic fibers to the nonwoven material layer to form a cloth-like composite laminate having a continuous layer of three-dimensional cellulosic fibers bound to one side of the nonwoven material layer.

Abstract: A method of making a cloth-like composite laminate is provided. The method includes: inserting a scrim coated with a thermoplastic binder between two nonwoven layers, each of the nonwoven layers being formed of cellulosic fibers bound with a latex adhesive and heating the scrim and the two nonwoven layers to a temperature sufficient to activate the thermoplastic binder, the heating being performed without pressing the scrim and the nonwoven layers together so as to form a cloth-like composite laminate having a nonwoven layer of cellulosic fibers continuously bound to opposite sides of the scrim. The surface of each nonwoven layer is planar and uninterrupted by the scrim. The nonwoven layer is initially formed by forming two separate layers of three-dimensional cellulosic fibers, applying to each layer of three-dimensional cellulosic fibers a latex adhesive; and drying the latex adhesive to form two separate nonwoven layers of cellulosic fibers.

Abstract: A method and apparatus for creating monolithic structures formed of fiber reinforced resin composites, i.e., layers or plies bonded together by a cured resin is disclosed. A plurality of dry plies (13, 15, 17, 19) are stacked to create a dry preform (11). The orientation of the plies is based on the desired directional strength of the resulting structure. The plies may or may not be stitched in the cross-ply direction, as desired. After the dry preform (11) is created, one or more layers of liquid or solid resin (21) are added. The dry preform and the resin layer(s), which are located atop a forming tool (33), are enclosed by resin content control envelope (35) through which breather tape (49) passes. The resin content control envelope (35) is, in turn, enclosed by a vacuum envelope (37). First air and other gases are withdrawn and, then, the composite is heated, causing the resin to flow into the dry preform (11).

Abstract: A method and apparatus for manufacturing elastomer coated bias fabric are disclosed wherein the fabric is conducted in a horizontal path as it is transversely stretched and coated with an elastomeric composition; using an externally driven roll coater, the elastomeric composition is applied to one surface of the fabric from where it is forced through the interstices of the fabric to the opposite surface whereby both surfaces of the fabric are coated with elastomeric composition.

Abstract: A filament for use with identification cards to render them tamper and fraud resistant having a meltable core of twisted polymeric micro-filaments which is wrapped with metal foil in a manner to leave portions of the core exposed.

Abstract: A load transfer structure in which laminated sheets and fiber strands are formed into webs directed to intersect at a common junction and integrated by resin using heat and pressure. The fiber strands are inserted between the laminated sheets by a method of continuously winding such a strand in a repetitive weave pattern around primary spaced supports or mandrels carrying the laminate sheets, and then combining with the wound laminate sheets other laminate sheets supported on secondary mandrels. The mandrels with the sheets and wound fiber strand are cured in a heating and pressure step so that the load transfer structure has its several components integrated into rigid and hard webs directed outwardly from the common zone where the fiber strands cross each other without interruptions.

Abstract: A method and apparatus for making a polymeric coated layer is provided, the method comprising the steps of providing a strand layer with the strands thereof disposed in a predetermined pattern, forming the strand layer to comprise a first substantially planar layer of strands disposed in superimposed relation with a second substantially planar layer of strands whereby the strands of the first layer are not woven with the strands of the second layer, disposing a liquid polymeric coating on the strand layer while the strands thereof are disposed in the pattern thereof, doctoring the coating, stretching the strand layer in one direction after the step of disposing the coating thereon, and drying the coating with a heating unit to at least a degree thereof that will hold the strands of the strand layer in substantially the pattern thereof whereby the coating effectively is the sole securement securing the strands of the first layer to the strands of the second layer and thereby imparts its flexible characteristic

Abstract: Fiber reinforced tape laminates characterized by superior strength properties are prepared utilizing a hot melt pressure sensitive adhesive comprising a styrene-butadiene block or multi-block copolymer, a tackifying resin and an oil.

Abstract: A composite material is composed of a matrix of water hardenable material such as a portland-cement-based mixture, and reinforcement consisting of a plurality of layers of open-mesh textile fabric, each layer including two sets of straight lying parallel textile elements united to form the fabric. The width of the elements in each set is preferably chosen so that there is formed within the reinforcement a plurality of irregular cavities extending throughout the thickness of the reinforcement and filled with material of the matrix to form irregular plugs of the matrix material tending to unite the layers of fabric and distribute stresses between them. The individual textile elements may be monofilaments of various cross-sectional form, spun yarns, bundles, rovings, or composite filaments. The elements of the two sets can be united by wearing, weaving, additional yarns or adhesive.