Abstract: A surface structure including a skin (13) a build-up (18) and a backing (20). A skin is formed and a build-up layer is applied to the skin. In one embodiment, gas pressure is applied to form the skin in a single-sided die. A nozzle on a five-axis arm then applies resin to the skin in a selected pattern. The selected pattern may form a hexagonal “honeycomb” cell structure, for example, to support the skin and may transition to a columnar cell structure for better crush resistance. The hexagonal-to-columnar structure provides superior crush resistance in automotive body panels, for example, and improved solar energy concentration in solar energy applications.

Abstract: Retroreflective sheeting includes a transparent film, a pigmented layer having pigmented indicia thereon, and a retroreflective cube layer. The cube layer includes a number of cube corner elements bounded by at least two sets of intersecting grooves. A metallic film is disposed on at least some of the cube corner elements. The pigmented layer is interposed between the transparent film and the cube layer, and has pigmented indicia aligned with at least one of the sets of intersecting grooves.

Abstract: A vacuum covering method for covering a profiled surface of a base member with a sheet by effecting bonding between the sheet and the base member under vacuum, wherein the base member has a multiplicity of spaced vacuum grooves extending across the profiled surface. When air is evacuated from the vacuum grooves, the sheet is drawn by vacuum or suction down onto the profiled surface. The base member is injection-molded of synthetic resin and undergoes thermal shrinkage when it becomes cool after molding. With the vacuum grooves provided in the profiled surface, thermal shrinkage is distributed uniformly over the entire area of the profiled surface and does not generate shrink mark which may form a depression on a front surface of the sheet bonded to the base member.

Abstract: The method and apparatus of the present invention prevents the formation of pin-holes during stretching of strip laminates in the cross machine direction. Pin-holes are prevented by creating slack areas along the length of the web where the edges of the non-woven strips meet with the polymer film, pressing the slack areas into the interdigital stretching rollers without stretching the slack areas, and stretching the remainder of the web in a typical manner. The slack regions are formed prior to interdigitation by, for example, formation of a furrow, a fold or a corrugation.

Abstract: Disclosed herein is a liquid absorbent material that is particularly useful as a liner material for personal care absorbent articles such as diapers, training pants, incontinence garments, sanitary napkins, bandages and the like. The material contains a plurality of peaks across its surface at spaced-apart intervals separated by channels. Disposed within the peaks is a liquid absorbing material capable of absorbing body exudates and liquids in general. Due to the materials and the nature of the construction of the present invention, when used as a liner material for personal care absorbent articles such as diapers, it tends to reduce the total surface area in contact with the infant's skin and it also provides a plurality of air channels within the diaper from the front waistband to the back waistband of the diaper thereby providing a path for increased air circulation.

Abstract: A skew-toothed belt includes tension members, a tooth portion, and a back portion. The tooth portion and the back portion are located on opposite sides of an array of the tension members. The tooth portion is covered with a tooth cloth, which is arranged such that the weft thread extends substantially perpendicular to the tooth trace direction of each skewed tooth.

Abstract: A product made by the process for powder coating selected portions of a substrate comprises the steps of electrostatically applying a controlled thickness of a powder to an entire surface of a transfer member to form a powder coating thereon, the powder having a gel point, the temperature at which the powder turns into a gel, heating a substrate to a temperature above the gel point of the powder, pressing the heated substrate against the powder coating of the transfer member to melt the powder coating on the transfer member and cause the melted powder to stick to the substrate and coat selected portions of the substrate, and polymerizing and curing the coated portions of the substrate to fix the melted powder to the substrate.

Abstract: A woodgrained member having at least a color clear layer 22 on a surface of a woodgrained urethane-based member 16, comprises concave portions formed at the surface of the urethane-based member 16, a wood filler 20 embedded into the concave portions and a color clear layer 22 provided on the surface of the urethane-based member into which the wood filler 20 has been embedded, wherein the depth of the concave portions is 0.02 mm.about.0.1 mm. The urethane-based member 16 which has above structure and has a Shore A hardness of 75 or more, a Shore D hardness of 20 or more, an extensibility of 80.about.300%, and a density of 0.3.about.0.9 g/cm.sup.3 is a steering wheel.

Abstract: A method of making a retroreflective marking material is provided, the method has the steps of: (a) providing an enclosed-lens retroreflective sheet having a top surface and a bottom surface and comprising a cover layer and a monolayer of retroreflective elements; (b) applying a conformance layer to the bottom surface of the retroreflective sheet; and (c) laminating a configuration member to the conformance layer thereby creating first portions and second portions in the sheet, the first portions being arranged in an upwardly contoured profile and the second portions being arranged in a lower, substantially planar position. A retroreflective article made by the method is also provided.

Abstract: The present invention is directed to a method and apparatus for producing a highly-textured surface on a copper substrate with only extremely small amounts of texture-inducing seeding or masking material. The texture-inducing seeding material is delivered to the copper substrate electrically switching the seeding material in and out of a circuit loop.

Abstract: The present invention is directed to a reusable thermal pack that comprises a bag formed of a water-permeable fabric defining a plurality of laterally adjacent compartments, and a superabsorbent polymer disposed in the bag compartments, wherein the polymer forms a gel in the presence of an aqueous solution, and the bag compartments are gel-retainable. The thermal pack of the present invention can be applied as a cold or hot compress for medicinal purposes, and also as an aid for cooling down following exercise. The thermal pack of the present invention, once hydrated in the presence of the aqueous solution, becomes cool and stays cool for several days without refrigeration, and can be made cooler if chilled in the refrigerator or freezer, or warmed if placed in the microwave, if desired.

Abstract: Compositions, methods, and apparatus for manufacturing sheets having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more aggregate materials, fibers, and optional admixtures in the correct proportions in order to form a sheet which has the desired performance criteria. The inorganically filled mixtures are formed into sheets by first extruding the mixtures and the passing the extruded materials between a set of rollers. The rolled sheets are dried in an accelerated manner to form a substantially hardened sheet, such as by heated rollers and/or a drying chamber. The inorganically filled sheets may have properties substantially similar to sheets presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. Such sheets can be rolled, pressed, scored, perforated, folded, and glued.

Abstract: A 3-dimension thermoformed bicomponent fiber nonwoven material comprising a lofty bicomponent material layer forming a plurality of peaks separated from one another by channels and having a basis weight in the range of about 0.5 to 7.0 ounces per square yard. The bicomponent material layer comprises a structural component and a heat activatable adhesive component suitable for thermoforming. Also disclosed are various configurations of this material suitable for use in absorbent personal care articles such as sanitary napkins, disposable diapers, incontinent-care pads and the like.

Abstract: A method for making decorative grass from an optical effect material having a holographic design which imparts at least a portion of an optical effect to the decorative grass. The optical effect material may include printed matter and/or an embossed pattern to provide at least a portion of the decor of the decorative grass. The method includes slitting the sheet of optical effect material to provide strips; and chopping the strips of optical effect material into segments of a predetermined length to provide the decorative grass.

Abstract: A belt for conveying articles, which belt has a body having a surface against which articles are placed to be frictionally held and thereby conveyed as the belt is advanced in operation. The belt body surface is defined by rubber and a porous filler in the rubber. The porous filler is present in the rubber in an amount of at least 5 parts by weight of porous filler per 100 parts by weight of rubber.

Abstract: A hinge for use in inorganically filled composite materials is provided. The hinge has an inorganically filled structural matrix comprising a water-dispersable organic polymer binder, an aggregate material, and a fibrous material. The hinge allows inorganically filled materials to be bent along a line without breakage of the material. The hinge is preferably formed by scoring a formed sheet of inorganically filled material. The hinge is particularly useful in containers that require bending of various container parts, such as in food containers and boxes made from inorganically filled materials.

Abstract: An adhesive tape made of polyvinyl chloride consisting essentially of a vinyl chloride resin film (hereinafter referred to as "PVC film") which contains from 5 to 60 parts by weight of inorganic fine particles having an average particle size of from 0.1 to 10 .mu.m per 100 parts by weight of the vinyl chloride resin and which has a thickness of from 50 to 200 .mu.m, and an adhesive layer formed on at least one side of PVC film, wherein a plurality of linear channels having a transverse cross section of V-shape or U-shape are formed on at least one side of the film in parallel to one another in the width direction of the adhesive tape, and, in the cross section of each channel, angles A and B which are angles of the respective opposing two inclined sides of the V-shape to the film plane, or which are angles of the tangential lines drawn at a 1/2 position in the depth of the channel on the respective opposing two curved sides of the U-shape, to the film plane, satisfy the following formulae 1 to 4:A.ltoreq.B.

Abstract: A composite surface covering includes a substrate and an inorganic wear layer. The composite surface covering retains its performance characteristics after mechanical embossing. Preferably, the inorganic wear layer of the surface covering is deposited on the substrate by a reduced pressure environment vapor deposition technique. Preferably, the inorganic wear layer is aluminum oxide. The preferred substrate is a plastic material.

Abstract: A linking device intended notably for the connection of rods made of a composite material based on polymerizable resin and reinforcing fibers includes a tubular sleeve tightly connected to one end of a rod by plastic deformation of the sleeve placed around said end. The device is formed by a process for fastening linking means on elongated elements made of a composite material.

Abstract: An anticopying film or layer consists of a film or of a layer of transparent material having a large number of completely or partially nontransparent regions which are arranged distances apart and whose planes are arranged in about the same predetermined position relative to the surfaces of the film or of the layer so that, from a predetermined viewing angle onto the surfaces of the anticopying film, the latter is essentially transparent. The regions consist at least partially of photosensitive material which is converted by the action of radiation into nontransparent or reflecting material, it also being possible to provide, in the transparent plastics material, furrows or grooves in which the photosensitive material is present.

Abstract: In an adsorbing body for humidity and odorous gas exchange such as an adsorbing sheet for dehumidification, an adsorbing element for dehumidification or an adsorbing element for total heat energy exchange, a sheet or a honeycomb laminate is impregnated or coated with silica sol containing, as solid content, not more than 30% of the silica sol weight of minute silica particles not larger than 120 .ANG. in diameter which contain many stable silanol radicals on the surface and 0.01-1% of alkali metal ion Na.sub.2 O. It is then dried to rigidly fix silica gel. Other humidity adsorbing or absorbing agents such as zeolite, organic high-polymer electrolyte, etc. may be mixed in said silica sol. Silica gel with excellent humidity adsorbing ability can be strongly adhered to a sheet or a honeycomb laminate in an extremely simple method.

Abstract: A moisture absorbent material comprises a porous matrix of absorbent alumina, the volume of the pores of the matrix being between 60 and 90%, preferably 80 to 85% of the volume of the material. The average diameter of the pores is between 5.times.10.sup.-9 and 1.times.10.sup.-6 m. The pores contain a crystalline deliquescent compound, preferably calcium chloride, in an amount of between 4 and 20%, preferably between 8 and 12%, by weight, excluding any water of crystallization, with respect to the total weight of the material. The absorbent may be incorporated in a shoe insole and absorbs up to 1.5 ml moisture per gram of dry material whilst generating heat, thereby maintaining the feet of the user both warm and dry.

Abstract: Compositions, methods, and apparatus for manufacturing sheets having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more aggregate materials, fibers, and optional admixtures in the correct proportions in order to form a sheet which has the desired performance criteria. The inorganically filled mixtures are formed into sheets by first extruding the mixtures and then passing the extruded materials between a set of rollers. The rolled sheets are dried in an accelerated manner to form a substantially hardened sheet, such as by heated rollers and/or a drying chamber. The inorganically filled sheets may have properties substantially similar to sheets presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. Such sheets can be cut, rolled, pressed, scored, perforated, folded, and glued to fashion articles from the sheet.

Abstract: An endless belt having an inside surface, an outside surface, a length and a width. The belt has a canvas core layer, an elastomer layer outside of the canvas core layer, a surface canvas layer that is expansible lengthwise of the belt outside of the elastomer layer, and structure applied on the surface canvas layer and exposed on the outside surface of the endless belt to resist bonding of foreign material thereto.

Abstract: Compositions, methods, and apparatus for manufacturing sheets having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more aggregate materials, fibers, and optional admixtures in the correct proportions in order to form a sheet which has the desired performance criteria. The inorganically filled mixtures are formed into sheets by first extruding the mixtures and then passing the extruded materials between a set of rollers. The rolled sheets are dried in an accelerated manner to form a substantially hardened sheet, such as by heated rollers and/or a drying chamber. The inorganically filled sheets may have properties substantially similar to sheets presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. Such sheets can be controlled, pressed, scored, perforated, folded, and glued to fashion articles for the sheets.

Abstract: A structure forming part of a shoe comprising a sealed member of elastomeric material having a plurality of chambers containing a fluid, the chamber having a generally planar alignment, the plurality of chambers interconnected by a plurality of flexible sheets, wherein at least a portion of at least a plurality of the interconnecting sheets is oriented at an angle to the general plane of the chambers.

Abstract: A process for preparing embossed, finely-divided, thin, bright-metal particles which process comprises forming an embossed release surface to at least one side of a carrier sheet, depositing a metal film onto the release surface so that the metal film conforms to the embossed surface, solubilizing the release surface, removing the metal film from the carrier sheet, and breaking the thin metal film into embossed particles having an average diameter of between 25 to 50 microns. The film may also take the form of an optical stack.

Abstract: An improved pavement marking sheet material, and a method for making such pavement marking sheet material. The pavement marking sheet material comprises a selected configuration of upright retroreflectors. The upright retroreflectors are arranged in a selected configuration so as to maximize reflectivity as measured at actual observation geometries by allowing light to be incident to effective portions of the retroreflective elements on the upright retroreflectors.

Abstract: A reinforced structural member comprising a solid structural member of recycled plastic having a reinforcing bar inserted therein, extending inwardly from one surface. A notch is formed in the solid structural member extending inwardly with respect to the surface against which force is to be exerted. An untensioned reinforcing bar formed of a material having characteristics of resilience and compressibility different from that of the structural member is inserted and locked into the notch. The reinforcing bar is complementary in shape to the notch, and is held in place by the density of the solid structural member and fasteners such as screws. In this way, two dissimilar materials, neither of which alone has sufficient strength, rigidity, or "memory" can be combined to create a durable, inexpensive set of components which substantially exceed the mechanical qualities of either material by itself.

Abstract: A coated abrasive suitable for fining operations on contoured surfaces is obtained by depositing an abrasive/bond mixture in a discontinuous pattern on the surface of a backing that is stretchable in such a fashion that the finished product remains stretchable.

Abstract: A hinge for use in inorganically filled composite materials is provided. The hinge has an inorganically filled structural matrix comprising a water-dispersable organic polymer binder, an aggregate material, and a fibrous material. The hinge allows inorganically filled materials to be bent along a line without breakage of the material. The hinge is preferably formed by scoring a formed sheet of inorganically filled material. The hinge is particularly useful in containers that require bending of various container parts, such as in food containers and boxes made from inorganically filled materials.

Abstract: Methods for enhancing the visibility of and imparting a metallic luster to holographic and diffraction pattern surface embossments on transparent media such as plastic films (12) are disclosed. Enhancement is achieved by (1), metallic effect dyes or (2), metal flake inks containing minimal quantities of resinous binders (3), inks containing crystalline pigments that have metallic visual effects, or (4), inks containing pigments formed of optical stacks. The solvent used during application of the dye or ink must not be a solvent for the embossed surface.

Abstract: Here is disclosed an improved nonwoven fabric wiper obtained by a method comprising steps of forming a laminate from a web of thermally shrinkable hydrophobic synthetic fibers and a web of hydrophilic fibers put one upon another, jetting high pressure water onto the laminate supported on a supporting roll provided on its peripheral surface with a plurality of fine projections as well as a plurality of drainage apertures, causing the fibers to be entangled or intertwined and rearranged and thereby forming a nonwoven fabric having uneven fiber distribution densities, and heating the nonwoven fabric to crimp the synthetic fibers so that only portions of relatively high fiber density may bulge.

Abstract: A flexible, non-water absorbing insulation system is described for insulating articles exposed to relatively cold temperatures. This insulation system is especially adapted for insulating delivery or transfer hoses used with cryogenic liquid transfer operations. The insulating material is a thermoplastic sheet-like layer having gas-filled cells to which is attached or bonded to a metallized thermoplastic film. In one embodiment, the metallized thermoplastic material is bonded to the smooth side of the thermoplastic sheet-like material. In another embodiment, metallized thermoplastic material is bonded to both sides of the cell-containing thermoplastic material. The sheet-like insulating material is wrapped at least twice around the hose or article to be insulated. Slits may be cut in the insulating material to make the hose self draining whereby any condensed water can gravity drain once the temperature is above the freezing point of water.

Abstract: A magnetic medium comprising a substrate formed with a stepped pit and a magnetic substance buried in the stepped pit.A method of manufacturing a magnetic medium comprising the steps of forming a first groove in a substrate by photoetching, forming a second groove in the first groove or in a portion adjacent to the first groove by the photoetching, the second groove being different in depth from the first groove, and burying magnetic substances into the first and second grooves.

Abstract: The present invention relates to an article of manufacture or polishing pad for altering a surface of a workpiece, such as polishing or planarizing a semiconductor device. The article includes a polymeric matrix impregnated with a plurality of polymeric microelements, each polymeric microelement having a void space therein. The article has a work surface and a subsurface proximate to the work surface. When the article is in contact with a working environment, polymeric microelements at the work surface of the article are less rigid than polymeric elements embedded in the subsurface. As the work surface of the article is abraded during use, the work surface of the pad may be continuously regenerated. In alternative preferred embodiments, the work surface may further include a minitexture and/or a macrotexture. Preferably, the minitexture is formed by fractal patterning at least a portion of the work surface.

Abstract: A display is constructed from translucent fluorescent plastic sheet material providing an ambient light capturing and intensifying light conduit. Area dimensions are selected appropriate to a sign or other display and a thickness is selected for structural support of the display and for capturing, intensifying and conducting ambient light along the thickness of the light conduit to intensify captured light as in a wave guide. A substantially opaque reflective layer is formed on one side of the light conduit. A decorative layer is formed over the reflective layer and is selected to provide a desired sign decor. Grooves are formed in the light conduit through the reflective decorative coating in the pattern of the selected display. The grooves are formed to a depth to intercept light captured in the light conduit. The grooves provide angled surfaces which refract, capture and illuminate light out of the light conduit.

Abstract: A molding obtained by laminating resinous plates of 0.05 to 1 mm thick, prepared by impregnating 20% by volume or more of a reinforcing fiber with a thermoplastic resin, and molding the resultant laminate, wherein sections where deviation or deformation is caused by an external force, or preferably nonjoining parts having an area of 5 to 60% based on the area of the location where impact is absorbed, are provided between the laminated layers constituting the molding, or the laminated layer surface where the impact is absorbed is formed with a shape having a curvature of 5 to 20 mm in radius. The molding absorbs impact force significantly and prevents efficiently human body, etc. from the shock upon striking.

Abstract: Composite coatings are provided having a variable thickness and a gradient coloration in the cross-web direction using a premetered extrusion coating process wherein a pigmented coating composition and a non-pigmented coating composition are simultaneously extruded onto a carrier film. The composite coatings are useful in preparing laminated structures such as automobile windshields with a colored gradient band.

Abstract: A retroreflective article comprising a transparent base sheet having first and second broad faces, the second face being substantially planar and the first face having an array of substantially hemi-spheroidal microlenses thereon, the microlenses being wider and shorter than portions of true spheres, the shape of the microlenses and thickness of the base sheet being such that collimated light substantially orthogonally incident to the array is focused approximately at the second face, wherein the second face has a coating of a nacreous pigment composition thereon. The article can include an optional layer of adhesive over the reflective layer to permit the article to be adhered to a document as a tamper-indicating, authenticating, and protective overlay. Special images can be formed within the article to enhance the security provided thereby. Also, a method for making such base sheets, and a method for making a forming master.

Abstract: An improved decorative wall covering that gives the fabric-like appearance but that can be used in high humidity areas such as bathrooms or showers comprising a laminate made up of acrylic cast clear plastic sheet, a clear polyester resin layer, a fabric having a print thereon connected to the clear polyester resin, another layer of polyester resin on the other side of the fabric and a pigmented resin polyester all forming a sturdy laminate that can be cut in sheets and attached on wall surfaces.

Abstract: A magnetic medium comprising a substrate formed with a stepped pit and a magnetic substance buried in the stepped pit. A method of manufacturing a magnetic medium comprising the steps of forming a first groove in a substrate by photoetching, forming a second groove in the first groove or in a portion adjacent to the first groove by the photoetching, the second groove being different in depth from the first groove, and burying magnetic substances into the first and second grooves.

Abstract: The present invention relates to electrical and optical materials, and particularly to organic electro-conductive thin films exhibiting electro-conductivity and non-linear optical effect, and to processes for the production thereof. Further, the above properties and effects depend predominatly on the orientation of molecules constituting the films, and therefore the present invention is for control of the orientation.

Abstract: A louvered plastic film has louvers including central regions with a relatively high coefficients of extinction and outer regions with relatively low coefficients of extinction. Such a film provides a dramatic reduction in ghost images.

Abstract: An article comprising a transparent plano-convex base sheet having first and second broad faces, the second face being substantially planar and the first face having an array of substantially hemi-spheroidal microlenses thereon, the shape of the microlenses and thickness of the base sheet being such that collimated light substantially orthogonally incident to the array is focused approximately at the second face. The article optionally further comprising a specularly reflective layer on the second face which renders the base sheet retroreflective. An optional layer of adhesive over the reflective layer permits the article to be adhered to a document as a tamper-indicating, authenticating, and protective overlay. Special images can be formed within the article to enhance the security provided thereby. Also, a method for forming such articles.

Abstract: A thermally conductive interface material formed of a polymeric binder and one or more thermally fillers is disclosed. One or both of the major surfaces of the interface material has a means for removing air from between that surface and the surface to which it is attached, such as a heat sinker an electronic component. Alternatively, the heat sink or component may have the air removal means instead of or in addition to the interface material. The air removal means may be a series of embossments, channels or grooves or throughholes. Preferably, the interface is a pressure sensitive acrylic adhesive material and more preferably, it is in the form of a tape.

Abstract: A plastic film has a series of grooves the interiors of which are rendered light absorbing to form a light-collimating film.

Abstract: A retroreflector sheet comprising a base sheet and integral protrusions having a top and a side surface. Selected side surfaces are covered with a bead bond layer including partially embedded retroreflector beads. A process for preparing the retroreflector sheet is also disclosed.

Abstract: A sheet material for use as a vacuum bag in the vacuum laminating of printed circuit boards, to heat sinks. The material of the sheet is flexible and electrically conductive to both conform around electrical components and to prevent damage to the components due to electrostatic discharge. In addition, the material has one surface which is textured. The sheet material is formed into an enclosure to hold the circuit board and heat sink and it is the textured surface which is placed in contact with the "populated" surface of the board to permit air to be easily removed from the bag enclosure during the initial evacuation stage of the lamination process.

Abstract: A thin wood dimensionally stable flat laminate panel made out of one or more wood veneer sheets attached to one or more sheets of core ply material such as chipboard by adhesive. The thickness of the panel is in the range of from about 0.080 inches to about 0.180 inches. Apertures passing through the panel are positioned around or arranged along the edges of the panel in order to decrease warpage of the panel due to moisture passing to and from the wood veneer sheets at the edges of the panel as a result of moisture passing to the atmosphere from the sheets and from the atmosphere to said sheets. The apertures are preferably spaced the same distance apart. The apertures may be formed by using a commercial sewing machine to position the stitching along the edges of the panel. The stitching provides a capillary "wicking" action facilitating venting of the moisture from the wood veneer sheets to the atmosphere. Stitching may also be used to attach a bias cover material around the edges of the panel.