Abstract: A method for molding articles such as pallets from flake-like wood particles mixed with binder, the pallets housing a deck and integral molding legs. A loosely fitted mat of wood flakes is formed by depositing a first plurality of layers of wood flakes onto a supporting surface with a flake aligners provided for causing alignment of those flakes which will form legs of the pallet. A second plurality of layers are formed with a flake aligner provided for causing alignment of flakes which will form the legs of the pallet and in a direction transverse to the direction of alignment of the flakes of the first layers.

Abstract: A web having phosphor particles uniformly distributed on at least one outer surface of the web, the phosphor particles being substantially white or colorless under ambient room light illumination and which upon excitation by ultraviolet light phosphoresces to emit visible radiation having a wavelength between about 400 nanometers and about 500 nanometers for a detactable period after ultraviolet excitation.

Abstract: Non-woven material useful for example for disposable wipers and the like which comprises a layer of meltblown polymeric microfibers inter-mixed with fibres of absorbent material and/or absorbent or super-absorbent particles, the absorbent fibres and/or particles being inter-connected by and held captive within the polymeric microfibres matrix of fibres by mechanical entanglement and interconnection of the microfibres/absorbent fibres, (when present), and at least one layer of meltblown polymeric microfibres, the layers being bonded together ultrasonically or by the application of heat or heat and pressure to cause the microfibres in one layer to bond to the microfibres in an adjacent layer so as to produce fuse bonds extending through the material.Such material can readily absorb fluids including oil, and can subsequently be squeezed out readily. The material also has an integral strength and a substantially lint free wiping surface.

Abstract: A structural panel in the form of a sandwich construction, comprises a core and at least one cover layer on at least one external surface of the core. Said cover layer itself has on its external surface at least a first layer of fibrous material and has on its internal surface at least a second layer having a high melting point and a high combustion temperature and also being gas-tight, thereby preventing hot gases from passing through the layer and then burning the layer disposed therebelow.

Abstract: Substitute lumber pieces having strengths and densities substantially equivalent to lumber are cut from single layer panels of over about 1 and normally less than 4 inches thickness made from wood wafers. The wafers are oriented with their lengths having a mean deviation to the longitudinal length of the panel measured in the major plane of the panel in the range of 0 to 10 degrees and a mean deviation measured in a minimum longitudinal plane perpendicular to the major plane from 0 to about 5 degrees and have an average effective length of at least 8 inches (200 mm), and preferably an average thickness less than 0.15 inches (4 mm) and a width of at least 0.25 inches (6 mm). Lumber is made by cutting the panel longitudinally. Preferably the panels are formed to have a substantially uniform density profile throughout their thicknesses.

Abstract: A polypropylene foil with a content of fine particles of cellulose acquires substantially improved adhesion properties through surface activation, for example, radiation.

Abstract: An elastomeric nonwoven web is formed by meltblowing fibers composed of a polyetherester. Nonelastic fibers and/or particulate materials may also be included in the web.

Abstract: An improved woody fiber mat composed mainly of woody fibers, long fibers, thermoplastic fibers and a thermoset resin and moldable under heat and pressure into a product having a definite shape and very suitable to deep draw forming is provided, which mat is characterized in that the thermoplastic fibers are composite fibers composed of a plurality of components having different melting points; the fibers constituting the mat are entangled with each other and also subjected to melt adhesion and joining by a lower melting point component of the composite fibers; and the thermoset resin is in an uncured state.

Abstract: Process for the assembly of wooden components in which the wooden components are coated with a thermosetting resin containing formaldehyde and the resin-coated components are then treated with a peroxide and are then pressed together while heat is applied. Assembly of wooden components obtained by said process.

Abstract: A method of making a quilted cloth-like composite laminate is produced. The method includes the steps of inserting a scrim coated with a thermoplastic binder between two nonwoven layers each of the nonwoven layers being formed of three-dimensional cellulosic fibers bound with a latex adhesive; heating the scrim and the two nonwoven layers to a temperature sufficient to activate the thermoplastic binder while maintaining unequal tension on the scrim and the two nonwoven layers; and pressing the scrim and the two nonwoven layers together to form a quilted cloth-like composite laminate having the nonwoven layers of cellulosic fibers adhered to opposite sides of the scrim. The surface of each nonwoven layer is quilted and interrupted by the scrim.

Abstract: An improved process of making abrasion-resistant decorative laminate without overlay comprises simultaneously impregnating and coating a laminate decor sheet with a mixture of the liquid impregnating resin and an abrasion-resistant composition of microcrystalline cellulose and abrasion-resistant mineral particles such as alumina. The microcrystalline cellulose functions not only as a binder material in the product, but also serves to maintain the mineral particles in suspension in the liquid resin. The mixture is deposited onto the top surface of the decor sheet which absorbs the liquid resin leaving on the upper surface thereof an ultra-thin layer of the abrasion-resistant composition plus a small amount of resin. After drying, the decor sheet is ready for use in the manufacture of high and low pressure decorative laminates.

Abstract: Fire-resistant wood composites, in particular wallboards, which in addition to a wood component contain a bonding agent consisting of a finely-ground hydraulic blast-furnace slag which is activated by an activator having an alkaline reaction, advantageously by waterglass and alkali hydroxide. The invention also relates to a process for manufacture of such wood composites and to an use of finley-ground hydraulic blast-furnace slag as a bonding agent in the manufacture of such wood composites.

Abstract: A repellent, breathable, non-woven fabric is described, having improved repellent properties, one surface of said fabric being corrugated in the machine direction and comprising entangled cellulosic fibers and loosely entangled polymeric fibers, said corrugated surface comprising predominantly entangled cellulosic fibers, said fabric having been additionally coated with fine fibers on the corrugated surface.

Abstract: The disclosure relates to difficulty flammable wooden articles, especially chip boards comprising solid and pipe boards, prepared by extrusion from wooden chips and/or woody fibrous materials. The articles contain as a flame-retarding addend a product of(a) 50 to 99.5 weight % of a flame-retarding agent physically and chemically stable under extrusion conditions, preferably 75 to 99.5 weight % of a pulverulent, free-flowing ammonium polyphosphate of the general formulaH.sub.(n-m)+2 (NH.sub.4).sub.m P.sub.n O.sub.3n+1in which n stands for a whole number with an average value of about 20 to 800 and the ratio of m/n is about 1, and(b) about 0.5 to 50 weight % of a cured water-insoluble artificial resin encapsulating the individual particles of the flame-retarding agent or ammonium polyphosphate.The disclosure also relates to difficulty flammable boards veneered with wood or a laminate.

Abstract: A laminate which is elastic in at least one direction, includes an elastic sheet having at least one nonelastic nonwoven web joined thereto at least at two areas. The nonelastic web is gathered between the two areas. The sheet is formed from an aromatic polyetherurethane and the nonelastic nonwoven web includes spunlaced hydraulically entangled polyester fibers. The nonelastic nonwoven web may also include rayon or wood pulp fibers.

Abstract: Weather-resistant boards are provided herein which are possessed of surface elasticity and pliancy by means of a permanently elastic, covering layer (for example, particle boards, facade covering boards, and wall elements) and mouldings (for instance, containers, vessels, prefabricated building elements, and roof elements), the base material being lignocellulose or other organic materials and/or inorganic materials, either as fibres or as particle materials. Such weather resistant boards consist of three layers. The first layer is an impregnatable porous, base material as defined above. The second layer is a vulcanized outer covering layer constituted by an vulcanized, weather-resistant resilient synthetic elastomeric material which has been vulcanized therein in situ at a temperature of at least 175.degree. C.

Abstract: Wood surfaces are bonded together by heating and pressing with a bonding composition containing, on a bonding agent solids basis, from 10-70% of one or more sugars and from 90-30% of an aminoplast, and the bonding composition being used in an amount equal to the amount of straight condensation resin which would normally be used, i.e. the sugar replaces a quantity of condensation resin normally used thereby reducing the total quantity of condensation resin, thereby reducing cost and formaldehyde emissions and without any disadvantages.

Abstract: A composite wood product, such as waferboard, is treated during manufacture with preservative chemicals to improve resistance to decay and insect organisms. The process avoids having to treat a finished product and is not limited to only surface protection. Molten slack wax is first applied to wood particles having a moisture content not greater than about 10%, the wax coated wood particles are then sprayed with an ammoniacal copper arsenate solution having a concentration of at least about 11% followed by blending with adhesive resin and forming a composite wood product.

Abstract: A wood substrate having good flame resistance characteristics while substantially maintaining its adherence characteristics for asphalt products. One surface of the wood substrate has a coating of an inorganic soluble silicate impregnating the wood substrate and forming a firm bonding with it. A process which is disclosed comprises: (a) coating at least one surface of a wood substrate with a concentrated solution of an inorganic soluble silicate, and (b) drying said coating as to leave on said surface the inorganic silicate impregnating the wood substrate and form a firm bonding with the wood substrate.

Abstract: A recording method comprises forming liquid droplets of a recording liquid, or liquid droplets of each of yellow, cyan, magenta and black recording liquids and attaching the droplets to a recording member. The receiving member is constituted of a support and a receiving layer overlying the support and containing filler particles and there is a relationship, 0.03.ltoreq.d/D.ltoreq.0.3 where d is the particle size of the filler and D is the diameter of the liquid droplets.

Abstract: A method of making a flat cloth-like composite laminate is produced. The method includes the steps of inserting a scrim coated with a thermoplastic binder between two nonwoven layers each of the nonwoven layers being formed of three-dimensional cellulosic fibers bound with a latex adhesive; heating the scrim and the two nonwoven layers to a temperature sufficient to activate the thermoplastic binder while maintaining equal tension on the scrim and the two nonwoven layers; and pressing the scrim and the two nonwoven layers together to form a flat cloth-like composite laminate having the nonwoven layers of cellulosic fibers adhered to opposite sides of the scrim. The surface of each nonwoven layer is planar and interrupted by the scrim.

Abstract: A method of making a cloth-like composite laminate is provided. The method includes the steps of air laying a continuous layer of three-dimensional cellulosic fibers one side of a layer of nonwoven material; applying to the continuous layer of three-dimensional cellulosic fibers and the nonwoven material layer a latex adhesive containing a wetting agent; and drying the latex adhesive and wetting agent to bind the layer of cellulosic fibers to the nonwoven material layer to form a cloth-like composite laminate having a continuous layer of three-dimensional cellulosic fibers bound to one side of the nonwoven material layer.

Abstract: A method of making a cloth-like composite laminate is provided. The method includes: inserting a scrim coated with a thermoplastic binder between two nonwoven layers, each of the nonwoven layers being formed of cellulosic fibers bound with a latex adhesive and heating the scrim and the two nonwoven layers to a temperature sufficient to activate the thermoplastic binder, the heating being performed without pressing the scrim and the nonwoven layers together so as to form a cloth-like composite laminate having a nonwoven layer of cellulosic fibers continuously bound to opposite sides of the scrim. The surface of each nonwoven layer is planar and uninterrupted by the scrim. The nonwoven layer is initially formed by forming two separate layers of three-dimensional cellulosic fibers, applying to each layer of three-dimensional cellulosic fibers a latex adhesive; and drying the latex adhesive to form two separate nonwoven layers of cellulosic fibers.

Abstract: A prepaint sealer and process for treating hardboard and similar board fabricated from cellulosic fibers or chips wherein the sealer comprising a thermoplastic or thermosetting vinylidene chloride latex is applied to the surface of the formed hardboard prior to the application of one or more coatings in the nature of a primer or top finish coat.

Abstract: A rail pad or other shaped article in the form of a resiliently compressible extrudate having a textured surface and comprising particles or granules of cork or similar resiliently compressible cellular material substantially homogenously dispersed throughout a polymeric matrix of generally saturated thermoplastic synthetic resin, preferably ethylene/vinyl acetate copolymer, which has a stiffness modulus of not more than 1000 MPa and is extrudable under conditions at which the cellular material is not significantly degraded, the extrudate having a Poissons ratio less than that of the matrix.

Abstract: Process for the assembly of wooden components in which the wooden components are coated with a thermosetting resin containing formaldehyde and the resin-coated components are then treated with a peroxide and are then pressed together while heat is applied. Assembly of wooden components obtained by said process.

Abstract: A cellulosic particle, especially useful as a cat litter, is manufactured by agglomerating a fibrous cellulosic feed material in the presence of water, compacting the surface of the agglomerated particles, and drying the particles.

Abstract: Discrete absorbant particles, useful for example as an animal litter, are produced by joining together layers of formed paper pulp, the layers being compressed together in such a way as to remain together under normal use conditions, prior to immersion in water, but so as to wholly or partially separate upon immersion in water, so that the particles are easily flushed down a toilet after use. The product also has uses other than for animal litter, such as in floor sweeping, as a mulch, packing, or otherwise.

Abstract: Novel metal-modified phenolic resins useful in the color developer part of a carbonless copy paper system are disclosed, as well as methods for preparing such resins. The metal-modified phenolic resins are reaction products of an aromatic carboxylic acid and a partial condensation reaction product (an oligomer) of a phenol and an aldehyde. The metal-containing compound is added either to the mixture of phenol and aldehyde in forming the oligomer or to the mixture of aromatic carboxylic acid and the oligomer. The color developer materials of the invention are coated on a paper substrate which forms a part of a pressure sensitive recording paper system. The color developer materials exhibit improved performance over prior art colored developer materials.

Abstract: The present invention relates to wood-like molded products of synthetic resin which are manufactured by mixing a synthetic resin material with a fine aggregate of cellulose base such as wood meal, chaffs, begasse and in which the internal residual stress which may cause deformation (for example, warping and twisting) of the products at the time or after molding is eliminated in advance to prevent chronological deformation. More particularly, it relates to a method of eliminating said residual stress by subjecting the molded products containing cellulose-base aggregate, especially the resinous skin layer thereof, to re-heating, curing and sanding or jetting treatments (sand blasting, shot peening, grit blasting) under predetermined conditions.

Abstract: A waferboard panel is made from long wafers to have the same strength properties as plywood. The panel comprises at least three layers of wood wafers having an initial aggregate specific gravity, less than about 0.6 oven dry weight with volume at 12% moisture content, the panel having face layers on outside surfaces and at least one core layer. The wafers in the face layers have a mean orientation not greater than about 10.degree., and lengths of at least about 6 inches, preferably 12 inches. Average widths of the wafers in the face layers are in the range of about 0.3 to 2.0 inches and the panel has an oven dry wood density in the range of about 28 to 45 lbs. per cu. ft. with an MOR to density ratio of at least about 120 and an MOE (M) to density ratio of at least about 40.

Abstract: An improved cutter knife for wood chip and flake producing apparatus includes shallow grooves in either the heel face or the gullet face of the knife intersecting the cutting edge and extending away from the cutting edge. The depth of the grooves is less than the depth of cut of the knife, and the grooves and corners formed by the grooves with the cutting edge provide an aggressive serrated cutting edge which penetrates into the wood and remains sharp longer than conventional cutting edges. Also disclosed is a novel wood flake material in which flake members have a larger area of exposured grain than of exposed side grain, thereby providing a short fiber length flake which can absorb moisture quickly by means of the exposed end grains, and can also dry quickly. The flake material is particularly useful as a bedding material for animals.

Abstract: A method is disclosed for applying a powdered interleaving material to a glass surface in the form of an aqueous composition comprising particulate interleaving material dispersed in atomized water.

Abstract: A track recording support for recording devices is suggested with a support (10) made of paper or plastic on which a metallic coating (12) is mounted by means of evaporation and being able to be burned off by means of recording electrodes, in particular an aluminum coating. A lubricant in a finely dispersed form is added to contrast coating (11) for reducing of scratching and grinding traces on the surface of metal coating (12) which reaches metal coating (12) and the freely exposed surface thereof by means of diffusion. Preferably, the lubricant is fed to the contrast substance in a powdery form before the processing of the same. On the one hand, it acts in a physical point of view by a reduction of the slide friction on the surface and, on the other hand, in a chemical point of view in that it substantially prevents the build up of combustion residues from the contrast layer on the recording electrodes.

Abstract: The invention generally provides for formation of meltblown material containing wood fiber on to a continuous foraminous belt. During formation a polymer and wood fiber first layer is applied to a moving belt from at least one bank of meltblown forming apparatus. This first layer does not contain superabsorbent. The belt carrying the first layer passes beneath at least one further source of meltblown fiber into which superabsorbent is added along with the wood fibers. This provides at least one additional layer integrally connected to the first-formed layer and having superabsorbent properties. The first layer acts to aid in trapping of any superabsorbent which is not immediately entangled in the meltblown and wood fibers and prevents it passing through the forming belt.

Abstract: A batt including a major percent of thermo-mechanical wood pulp fibers is stabilized by the inclusion of a minor percent of thermoplastic fibers, which latter fibers are heat fused to one another and to the thermo-mechanical wood pulp fibers at fiber intersections to provide a supporting network which inhibits collapse and agglomeration of the thermo-mechanical wood pulp fibers.

Abstract: A construction board provided with reinforcements such as fibers and bonded together by organic and/or inorganic cementing means such as cement or plastics is made non-combustible by inclusion of additives and without significant degradation of strength to an extent that the combustion class A 2 of DIN (German Industrial Standard) 4102 is observed. Also, and at the same time, the toxicity of the combustion gases is reduced.The invention provides that the construction board includes from 20 to 70% of manganese dioxide (MnO.sub.2).

Abstract: A method and composition utilizing porous particulate interleaving material treated with a strong organic acid are disclosed to reduce staining of stacked glass sheets.

Abstract: Weather-resistant boards possessed of surface elasticity and pliancy by means of a permanently elastic, covering layer (for instance, particle boards, facade covering boards, and wall elements) and mouldings (for instance, containers, vessels, prefabricated building elements, and roof elements) of resin-impregnated wood fibres or other organic materials and inorganic materials, either as fibres or as particle materials are provided herein. Such weather resistant board comprises three layers. The first layer is an impregnatable, porous, base material which is constituted by a mixture of a curable resin with an organic base material, namely a lignocellulose fibrous or particle material, and an inorganic mineral fibrous material. The second layer is an outside elastic covering layer constituted by a vulcanized, weather-resistant resilient synthetic elastomeric material vulcanized thereon in situ at a temperature of at least 175.degree. C.

Abstract: A sewing machine bed having main and open channel sections is molded of glass reinforced thermosetting plastic composition which is injected into the mold through a side gate located opposite the juncture of the main and channel sections providing advantageous fiber orientation resulting in dimensional stability and freedom from warpage.

Abstract: The use of an aromatic amine salt of a substituted pentafluoroantimonic acid as a curing agent for epoxy resins, and the use of the epoxy resin compositions as binders for abrasives in abrasive sheet products, are disclosed. The aromatic amines are selected from aniline and hindered aromatic amines.

Abstract: Flexible sheet material suitable for use in the manufacture of wear-resistant laminated articles such as bearings and rotor blades comprises particles of graphite and heat-resistant web-forming fibres, preferably of poly (aromatic amide), bound together with an organic binder, the proportions of the ingredients being:______________________________________ graphite 20-95% heat-resistant web-forming fibres 3-78% organic binder 2-15% ______________________________________To make wear-resistant articles, sheets of the material are impregnated with resin, superimposed one upon another, and subjected to high pressure and elevated temperature.

Abstract: A process for bonding lignocellulose raw materials using an isocyanate group-containing urethane-modified diphenylmethane diisocyanate mixture having a viscosity of 120 to 1000 mPas at 25.degree. C. and an isocyanate content of 15 to 33.6 percent by weight which is obtained by reacting a diphenylmethane diisocyanate mixture containing 10 to 75 percent by weight of 2,4'-diphenylmethane diisocyanate with 0.05 to 0.5 hydroxyl equivalents of a polyol per equivalent isocyanate group.

Abstract: A melamine-urea-formaldehyde resin characterized by a low rate of formaldehyde emission when cured. Made by a process where the initial reaction mixture has an F/U molar ratio of from about 3:1 to about 1:1, and undergoes a methylolation reaction at an alkaline pH. Preferably at least some of the melamine is present in the initial reaction mixture. The subsequent condensation is at a substantially neutral pH. Has a final F/U molar ratio of 1.3:1 to 0.9:1, a final F/Ueq molar ratio of 1.3:1 to 0.7:1, and a melamine content of from 0.15% to 40% by weight, dry solids basis. Useful for adhesive purposes, particularly as a particleboard binder characterized by low emission rate.

Abstract: A method and composition utilizing porous particulate interleaving material treated with a strong organic acid are disclosed to reduce staining of stacked glass sheets.

Abstract: A method is disclosed for applying a powdered interleaving material to a glass surface in the form of an aqueous slurry.

Abstract: A method for reducing the surface tack of EPDM and related elastomers is provided. The method involves coating the surfaces of the elastomer with particulate cellulose. Sheets of cellulose coated elastomer can be subjected to rolling up and curing operations without encountering surface sticking problems. In addition, the cellulose coated surfaces of the elastomer can be bonded together for the purpose of forming splices or seams without the necessity for first removing the cellulose coating.

Abstract: In a one-step process for preparing fiberboard, an aqueous treating composition comprising about 3-20%, preferably 5-15%, by weight of an acrylic or vinyl acetate emulsion or solution polymer and about 0.05 to 3.0% by weight of a fluid, water-soluble organosilicone copolymer of dimethylpolysiloxane-polyalkylene ether is applied to the fiber panel prior to final compression. The treating composition acts both as a platen release agent during compression and a tempering agent for imparting water-resistance.

Abstract: This invention provides an insulating paper sheet produced by mixing synthetic resin flakes with natural fibers to provide a composite paper mass. This insulating paper sheet is favorably accepted as an insulating member for covering the conductor of a power cable.

Abstract: Disclosed is a decorative molded article, for example, in the form of a flat plate for structural application such as constructional panels, which comprises a core of wood and/or cellulose fibers, pressed together with a thermosetting synthetic resin under conditions suitable for hardening the resin. The resin content amounts to more than 150 and up to 900 g per 1000 g of dry fibers, and the density of the molded article is between 900 to 1600 kg/m.sup.3. A decorative layer is placed onto one or both surfaces of the molded article, for example, a decorative foil or a coating. A process for producing and also using the molded article is also described.