Abstract: A high-temperature resistant sealing gasket, adapted to be clamped between flanged pipe ends for service in a static environment, comprises a flat mica mat including, in a superposed relationship, a great number of mica scales, each formed of a plurality of stacked, extremely thin mica platelets held together by natural cohesion. The mica scales are oriented, with their largest opposite faces, essentially parallel to the opposite mat surfaces. The mica mat further includes a binder situated between overlapping zones of immediately superposed scales. Particular materials for the mica scales and the binder are selected such that the mica mat, in a non-installed state, has the property of undergoing, when heated, a thickness increase in a direction perpendicular to the largest scale faces. The thickness increase starts at a temperature of about 500.degree. C. and reaches, at 800.degree. C., 100% relative to the thickness at 20.degree. C.

Abstract: The present invention relates to a composite film comprising a plastic film and a protective layer which is formed on at least one surface of the film, wherein the protective layer is made of a mixture comprising (a) an inorganic swellable silicate having a layered structure and (b) a compound containing a silanol group at a weight ratio of (a) to (b) of between 1:1000 and 2:1 and an antistatic composite film comprising a plastic film and a coating layer which is formed on at least one surface of the film, wherein said coating layer is made of a mixture comprising (a) a swellable inorganic silicate having a layered structure and containing at least one ion selected from among aliphatic ammonium ions having at most 6 carbon atoms, sodium ion, silver ion and lithium ion as an interlayer ion and (b) at least one member selected from among water-soluble compounds and water-dispersible resins at a weight ratio of (a) to (b) of between 1:1000 and 2:1.

Abstract: Improved flame retardant coatings are produced from curable chemical mixtures having at least one phosphorus-containing film former which has hydroxyl and/or methylol functionalities, and at least one nucleophilic organo silane. The silane is capable of undergoing nucleophilic reaction with hydroxyl radical displacement and/or capable of Michael's addition type of reaction via a nucleophilic phosphine compound. Additionally, the curable chemical mixture can involve an interaction polymeric product of the phosphorus-containing film former and nucleophilic organo silane. Also solvents such as water, curing agents, fillers and/or extenders may be present in the mixture.

Abstract: A highly flexible mica insulating structure is disclosed which comprises one or more mica papers impregnated with about 5 percent to about 25 percent by weight of a flexible polysiloxane resin having about 1 percent to about 4 percent by weight of an alkoxy titanate and about 0.5 percent to about 2 percent by weight of a naphthenate based on polymer solids, said resin binder being partially cured or B-staged. Such mica products have excellent flexibility, structural integrity and improved moisture resistance.

Abstract: Stable vermiculite dispersions which are substantially free of settling and a method of preparing same are provided. The dispersion are obtained by treating the vermiculite platelets of which the dispersion is comprised with citrate anion. The citrate anion functions as a swelling agent for the vermiculite and enhances the rate and extent of swelling in an aqueous medium. The swollen vermiculite is delaminated by shearing to provide the inventive dispersions, which comprise a suspension of the delaminated platelets and citrate anion.

Abstract: A bendable thin, sheet-like structure having a cementitious matrix reinforced with a three-dimensional fabric of an organic fiber uniformly distributed throughout the thickness of the structure and a continuous process for its production.

Abstract: Two:One layered silicate flocs with homogeneously intermixed polymers and a method for the compositions's preparation is described. Preferred embodiment include co-flocculated homogeneously intermixed polymer and 2:1 layered silicate. The materials are prepared by contacting a co-dispersion of polymer and silicate with a cationic flocculant.

Abstract: There is disclosed a delaminated phyllosilicate particle of less than 1000 .ANG. thickness and having a coating of a transition metal on its surface, the metal being selected from the transition elements and groups 3a, 4a, 5a and 6a of the Periodic Table. Also disclosed is a method of producing such particle by an ion exchange treatment coupled with a reactive vapor phase/thermal treatment. A ceramic-metal composite composed of such metal coated particles compressed in a solid body is also disclosed.

Abstract: The mica-coated adhesive tape comprises at least one sheet of mica paper and at least one backing sheet bonded to the mica paper sheet by means of a binder, the face of the mica paper sheet away from the backing sheet being coated with an adhesive. The adhesive includes an outer coating of a silicone resin.

Abstract: A coating composition is disclosed consisting essentially of sodium silicate, magnesium oxide or magnesium hydroxide, titanium oxide and mica. Coatings from this composition are useful as electrically insulating coatings, particularly as applied to electrical steel sheets for magnetic cores, or to other metal products or substrates. The coating may be cured at temperatures within the range of 400.degree. to 500.degree. F. and provides reduced die wear of electrical steel sheet during punching operations. It also is tightly adherent and retains excellent electrical insulating properties after annealing at temperatures within the range of 1350.degree. to 1550.degree. F.

Abstract: Amorphous moisture-curable, silane-substituted polymers having a saturated carbon backbone and a viscosity average molecular weight of between about 500 and about 20,000 provide desirable protection for weatherable substrates upon curing. Also disclosed are coating compositions containing such silane-substituted polymers; a method of protecting weatherable substrates employing such compositions; and composites produced by the method disclosed herein.

Abstract: The invention concerns a therapeutic dressing comprising an elongated flexible permeable support and a mixture of mineral components comprising 16 to 24% by mass of South African bentonite, 16 to 29% by mass of Kaolinite and 47 to 68% total by mass of South African illite and/or attapulgite, which mixture has been rendered into paste-form by the addition of at least an equal part by weight of a liquid mixture comprising 6 to 10 parts by mass of water and 6 to 2 parts by mass of glycerine.

Abstract: A heat-resistant, highly expansible sheet material for supporting a catalyst carrier containing unexpanded vermiculite, in which the cations contained between the layers of the vermiculite are at least partly exchanged by ammonium cations, is provided. A process for the preparation of the sheet material, which involves blending an unexpanded vermiculite which has been preliminarily immersed in an aqueous solution containing alkali metal ions, inorganic fiber, an organic binder, and an inorganic binder, whereto a slurry solution of beaten natural organic fiber is added, and forming a sheet material from the mixture, is described.

Abstract: Release coating compositions comprising polysiloxane-grafted copolymer and blends thereof with other polymeric materials on sheet materials and the back side of adhesive tapes are provided. Controlled and predictable release is achieved through variation of the number and the length, e.g., the molecular weight, of polysiloxane grafts in the copolymer.

Abstract: A composition useful as the core of fire resistant gypsum board and comprising a major amount of set calcined gypsum and minor amounts of whisker fibers, glass fibers and clay.

Abstract: Electronic parts comprising ceramic substrate and electrode layer provided onto the substrate in which a micro-granular ceramic powder is dispersed substantially only inside of the electrode layer. A process for the manufacture of the same is also disclosed.

Abstract: The present invention comprises a high density, moisture resistant, high temperature stable mica laminate. Said laminate comprises a plurality of mica papers, impregnated with a polysiloxane binder containing a titanate and naphthenate. A process of preparing said mica laminates is also disclosed. The laminates of this invention have exceptional structural qualities, moisture resistance, stain resistance, and densities of 1.5 g/cc or greater.

Abstract: This invention is for a resin rich, electrically insulating tape comprising a layer of mica and at least one layer of an electrically insulating scrim, wherein the tape is impregnated with an epoxy-phenolic novolac resin having about 0.1 percent to about 0.5 percent by weight of the mica of an alkoxy titanate. The tape will have an excellent shelf life, rapid cure to form stability and superior moisture resistance. Also described is a method for manufacturing such a resin rich tape.

Abstract: The present invention relates to metal substrates which are coated with electrically insulating layers whose electrical resistance has a low temperature dependence, the insulating layer on said metal substrates consisting essentially of a melted-on material containing 43-47% by weight of B.sub.2 O.sub.3, 29-33% by weight of CaO, 10-15% by weight of SiO.sub.2, 7-10% by weight of Al.sub.2 O.sub.3 and 1-2% by weight of MgO.

Abstract: A highly flexible mica insulating structure is disclosed which comprises one or more mica papers impregnated with about 5 percent to about 25 percent by weight of a flexible polysiloxane resin having about 1 percent to about 4 percent by weight of an alkoxy titanate and about 0.5 percent to about 2 percent by weight of a naphthenate based on polymer solids, said resin binder being partially cured or B-staged. Such mica products have excellent flexibility, structural integrity and improved moisture resistance.

Abstract: Laminated synthetic mica articles are disclosed that have particular applicability as substrates in electronic components. The articles comprise a core of stacked and consolidated, synthetic mica sheets that are impregnated with resin, and a copper foil sealed to a face on the article. Adherence of the copper foil is enhanced by use of a micaceous facing layer and bonding sheet, both being resin-impregnated and the resin cure being advanced beyond the normal B-stage level before assembly. Insulation resistance is enhanced by providing an advanced resin coating on the copper foil before assembly. Use of a bismaleimide triazine and epoxy mixed resin is also disclosed whereby a transformation temperature (Tg) of about 200.degree. C. is obtained.

Abstract: A dry, highly flexible, porous, essentially solvent free mica insulation tape is made, containing a curable, resinous, bonding composition containing polybutadiene containing from 70 weight percent to 100 weight percent of 1,2-polybutadiene, and catalyst, where the tape contains from 2 weight percent to 15 weight percent of polybutadiene based on the total weight of the resin bonded tape, and where the tape is capable of subsequent impregnation by an impregnating resin.

Abstract: The present invention relates to a layered water sealing article of manufacture including a layer of a flexible sheet material adhered to a layer of a composition comprising a non-hydrated water-swellable clay intimately contacted with a polypropene, polybutene, or mixtures thereof particularly useful as a water barrier. The water swellable clay composition can be adhered to the flexible sheet material in any manner, such as by extruding the composition in sheet form onto a layer of sheet material. The clay composition layer is sufficiently tacky to adhere to the sheet material on one major surface, and is sufficiently tacky for adherence to a wall or conduit, floor or roof on an exposed major surface in areas of potential water flow to prevent the seepage of water through the bentonite clay composition layer.

Abstract: The present invention comprises a high density, moisture resistant, high temperature stable mica laminate. Said laminate comprises plurality of mica papers, impregnated with a polysiloxane binder containing an organic neoalkoxy titanate and a metal naphthenate. A process of preparing said mica laminates is also disclosed. The laminates of this invention have exceptional structural qualities, moisture resistance, stain resistance, and densities of 1.5 g/cc or greater.

Abstract: There is prepared an aqueous suspension which in addition to water, consists of 2 to 50 weight % of a mixture of bentonite and inorganic fibers, with the portion of inorganic fiber being 1 to 30 weight % and the portion of bentonite being 1 to 30 weight % and wherein the total amount of solids does not exceed 50 weight %. With the suspension there is attained an improvement of the mechanical properties of thermal insulating molded objects which are employed for thermal insulation and which for example, contain pyrogenically produced silica as a filler by delivery of this suspension on the thermal insulating plate. The suspension can also be delivered on thermal insulating molded bodies on which there is pressed a fiber net or a fiber felt. After applying the suspension several thermal insulating molded bodies can be joined together where the coating formed consisting of bentonite and inorganic fibers acts as binder.

Abstract: A method of impregnating a water-penetrable article with a clay slurry includes temporarily inhibiting the swellability of the clay to unexpectedly increase the clay content and decrease the viscosity of the slurry to achieve a higher clay content in a clay-impregnated, water-penetrable article. The swelling capacity of a water-swellable clay composition in contact with water is temporarily inhibited for greater impregnation of the clay into the fibrous article by mixing with a water-swellable clay a water soluble anionic polymer having a weight average molecular weight of about 2,000 to about 150,000 and water. The water soluble anionic polymers temporarily inhibit the swelling capacity of the water-swellable clays to decrease the viscosity of the clay slurry to achieve a higher clay content or more efficient and faster clay impregnation into a water-penetrable, e.g. fibrous, article.

Abstract: The present invention comprises a high density, moisture resistant, high temperature stable mica laminate. Said laminate comprises plurality of mica papers, impregnated with a polysiloxane binder containing an organic neoalkoxy titanate and a metal naphthenate. A process of preparing said mica laminates is also disclosed. The laminates of this invention have exceptional structural qualities, moisture resistance, stain resistance, and densities of 1.5 g/cc or greater.

Abstract: The present invention comprises a high density, moisture resistant, high temperature stable mica laminate. Said laminate comprises a plurality of mica papers, impregnated with a polysiloxane binder containing a titanate and naphthenate. A process of preparing said mica laminates is also disclosed. The laminates of this invention have exceptional structureal qualities, moisture resistance, stain resistance, and densities of 1.5 g/cc or greater.

Abstract: High density, moisture resistant, high temperature stable mica tubular structures and methods of making the same are described. The structures comprise one or more mica paper layers impregnated with a polysiloxane binder, said binder containing an organic titanate and a metal naphthenate. Also disclosed are methods for making such tubular mica composite structures by impregnating mica papers with such composition, rolling the impregnated papers into cylindrical form and curing the cylinder.

Abstract: A transparent topcoat coating composition is described comprising a thermoplastic or thermosetting resin material containing low pigment to binder ratio of titanium dioxide encapsulated mica particles. When used in a multicoat coating process as a transparent topcoat, an article is produced which not only produces satin finish color effects, but is stable to the elements as well.

Abstract: Compositions curable by radiation e.g. UV radiation are disclosed and claimed which comprise an organosiloxane having at least two siloxane units including groups --RSH, an organosiloxane having at least two siloxane units including ethylcyclohexenyl groups, and a photoinitiator. The compositions cure on exposure to UV radiation and may be used to produce on a variety of substrates coatings which are of reduced odor. Also, disclosed and claimed is a method of treating a substrate which comprises applying a coating of such compositions and irradiating the coating. Examples given refer to production of coatings on paper substrates to provide cured coatings.

Abstract: A method of creating a three-dimensional sculptured painting, involving the use of a sand and white glue mixture spread over the entire painting canvas, and scored, built-up and sculptured over desired areas of the painting to create not only a physically three-dimensional product, but also providing a significantly enhanced optical three-dimensional effect for the viewer after application of the final paint layers.

Abstract: A reconstituted mica material produced by sheet forming a slurry containing mica flakes prepared by disintegrating unfired mica and comprising (i) mica flakes having a particle size of 1.7 mm or more and an aspect ratio of 150 or more, (ii) mica flakes having a particle size of 1.0 mm or more and less than 1.7 mm and an aspect ratio of 150 or more, (iii) mica flakes having a particle size of 0.25 mm or more and less than 1.0 mm and an aspect ratio of 100 or more, and (iv) mica flakes having a particle size of less than 0.25 mm and an aspect ratio of 100 or more, in definite ranges, gives reconstituted mica prepreg materials, reconstituted mica products and insulated coils having excellent mechanical and electrical properties.

Abstract: The present invention relates to laminated materials which are constructed using layers of reinforcing and/or non-reinforcing materials in combination with layers of a composition which is known in the art to provide water-resistant phosphate ceramic materials. In a preferred embodiment, the products are fire-resistant and intumescent when exposed to heat or direct flame, and they produce little or no smoke. Nevertheless, these products are tough, durable and suitable to provide a decorative and pleasing appearance.

Abstract: An optically-black coating that is adherent to metal surfaces, has a low reflectance of light in the range of about 2000 to 7500 Angstroms, and is chemically stable up to at least 750.degree. C., consists essentially of a minor proportion of an inorganic silicate binder and a major proportion of a particulate mixture of cobaltic oxide and zinc oxide in the weight ratio range of 4/1 to 1/1.

Abstract: An alkali-proofed cast aluminum product having a wear-resistant surface layer thereon comprising a number of wear-resistant granules with partially projected form inserted into the surface of a base material containing aluminum as a main component, cavities open to the surface of said base material being filled with a first alkali-resistant impregnating material, and the whole surfaces of the base material including the wear-resistant granules being covered with a coating of a second alkali-resistant material is excellent in alkali resistance and prevents the wear-resistant surface from the falling out of wear-resistant granules.

Abstract: There are disclosed synthetic mica papers, substrates produced by laminating such papers, and use of the substrates in printed circuit assemblies. The mica paper is composed primarily of overlapping, ion-exchanged platelets of a synthetic, lithium and/or sodium, water-swelling mica, and is impregnated with an organic resin.

Abstract: A varistor of metal oxides, predominantly zinc oxide (ZnO), is provided on its lateral surface between two contact faces, with a coating consisting at least partially of an organic polymer. In order to prevent rapid degradation in oxygen-free surroundings, the coating contains at least one oxygen barrier layer or is formed entirely as such a layer, which contains filler particles in an organic matrix material. The filler is here taken from the group comprising the following substances or groups of substances: synthetic mica, natural mica, vermiculite, micaceous iron ore, glass and other non-metallic inorganic substances present in the form of platelets or flakes; metal oxides, active part material in a pulverulent form and other oxygen-releasing inorganic substances. The organic matrix material is selected from the group comprising epoxide resins, alkyd resins, polyurethanes, silicone resins, unsaturated polyester resins and acrylates.

Abstract: Modified reactive siloxanes are chemically bonded directly to the surface of a cellulosic substrate to form an oleophilic layer of siloxane on the cellulosic substrate and a conventional ink impregnates the oleophilic siloxane to effect printing thereon.

Abstract: Fibrilled polyolefinic films, of a net-like structure, containing, incorporated therein, from 1% to 20% by weight of a cement-based material, are used as a reinforcement in the preparation of manufactured products based on hydraulic binders. A process for preparing the fibrilled films and hydraulic binder-based manufactured products comprising them are also disclosed.

Abstract: Non-asbestos flexible sheet material suitable for use in gaskets for the cylinder head of an internal combustion engine is made by dewatering on a water-permeable conveyor a layer of aqueous slurry and compressing and drying the dewatered layer, the aqueous slurry employed being one that contains the following ingredients in the following proportions by dry weight:______________________________________ ball clay 25-44% calcium silicate of high specific 15-40% surface area cellulose fibres 3-15% organic polymer binder 5-15% fibrillated poly (aromatic amide) 1-15% fibres ______________________________________

Abstract: Non-asbestos flexible sheet material suitable for use in gaskets for the exhaust manifold of an internal combustion engine is made by dewatering on a water-permeable conveyor a layer of aqueous slurry and compressing and drying the dewatered layer, the aqueous slurry employed being one that contains the following ingredients in the following proportions by dry weight:ball clay: 25-44%non-fibrous layer silicate: 25-40%graphite: 10-30%cellulose fibres: 3-15%synthetic rubber: 1-10%starch: 1-5%.

Abstract: There is prepared an aqueous suspension which in addition to water, consists of 2 to 50 weight % of a mixture of bentonite and inorganic fibers, with the portion of inorganic fiber being 1 to 30 weight % and the portion of bentonite being 1 to 30 weight % and wherein the total amount of solids does not exceed 50 weight %. With the suspension there is attained an improvement of the mechanical properties of thermal insulating molded objects which are employed for thermal insulation and which for example, contain pyrogenically produced silica as a filler by delivery of this suspension on the thermal insulating plate. The suspension can also be delivered on thermal insulating molded bodies on which there is pressed a fiber net or a fiber felt. After applying the suspension several thermal insulating molded bodies can be joined together where the coating formed consisting of bentonite and inorganic fibers acts as binder.

Abstract: Non-asbestos flexible sheet material suitable for use in the manufacture of spiral wound gaskets is made by dewatering on a water-permeable conveyor a layer of aqueous slurry and compressing and drying the dewatered layer, the aqueous slurry employed being one that contains the following ingredients in the following proportions by dry weight:china clay 20-50%mica or chlorite 20-50%graphite 10-40%cellulose fibres 2-10%vitreous fibre in wool form 2-10%synthetic organic polymer binder 2-10%.

Abstract: A reinforced support sheet or plate, especially for making flat gaskets or heat dampening plates is made of a sheet or plate-like support material which is covered with a vulcanizable soft material layer which contains a fiber-like and, if need be, powder-like binder material. The support material is smooth and the soft layer material is composed predominantly of a powder-like, asbestos-free mineral base material. The mineral base material may include mostly a chemically and thermally untreated material and also a chemically and thermally or only thermally treated material. A method for making such a sheet or plate is also disclosed.

Abstract: A dark-colored undercoating is deposited on a desired surface area of a glass workpiece, and a light-colored overcoating is applied upon the undercoating, each coating being dried in less than about 60 seconds. Then a plurality of related marks is recessed through the overcoating by ablation, as with a laser beam. Each of the undercoating and the overcoating is comprised of pigment particles and an alkali silicate binder. Unlike the prior practice, the undercoating contains an operative proportion of mica particles, and the overcoating is essentially free from mica.

Abstract: Thermal insulation with at least one evacuated space, within which several layers of a non-metallic material are arranged. Between two respective successive layers, an intermediate layer serving as a spacer is arranged. The layers forming the insulating material consist preferably of mica paper. The intermediate layers are formed by layers of fiberglass fabric or mica powder. Glass or ceramic fiber paper may also be used for forming the intermediate layers.

Abstract: A method and a product providing for waterproofing soil utilizing a flexible non-biodegradable support capable of venting gas coated with water swellable bentonite and covering the soil to be waterproofed with the coated support.

Abstract: An unsaturated polyester resinous filled facing composition for use on masonry units such as concrete building blocks having improved flame spread retardance and low smoke production ratings, in addition to superior chemical, stain and water resistance. Isophthalic neopentyl glycol polyester is used and dimethyl methyl phosphonate is incorporated to provide the improved flame and smoke suppression.

Abstract: The covering has a lower or cushioning layer (1) and an upper or wear-resisting coating (2), between which there is a reinforcing iron netting (3). Both the layers contain rubber chips (4), which are produced from old vehicle tires. The lower layer used for cushioning impact effects on the covering, is additionally provided with spherical expanded clay (5), which gives said layer a particular elasticity and also makes it independent of atmospheric humidity during production.