Abstract: Solid objects are made by means of a novel multi-step forming, debinding, sintering and infiltrating process, using a metal-ceramic composition. In this process, the mixture is held for a period of time to degas and settle the powdered material from a liquid binder. The packed geometry is then heated to above the melting temperature of the binder to remove the binder portion of the solid geometry. Upon removal of the binder the binder-free solid geometry is raised to a temperature where the metal pre-sinters together into a three-dimensional rigid matrix with interconnected porosity to form a solid precursor. The porous matrix includes the particulate ceramic material and a first metal, which are at least partially sintered. A molten second metal is then introduced to the fill the porous matrix and form an infiltrated matrix.

Abstract: The present invention provides a diamond sintered compact tool. Which is excellent in economy as well as cutting edge strength. A diamond sintered compact cutting tool comprising a diamond sintered compact sintered at an ultra-high pressure and high temperature and a WC—Co cemented carbide substrate directly bonded to the diamond sintered compact during a step of sintering and brazed to a tool base through the WC—Co cemented carbide substrate, in which a ratio of the thickness of the WC—Co cemented carbide substrate to the thickness of the diamond sintered compact layer satisfies the relation of: 0.8≦WC—Co cemented carbide substrate/diamond sintered compact layer≦3.0 and the diamond sintered compact layer has a thickness of 0.05 mm to 0.5 mm, preferably 0.05 mm to 0.45 mm, more preferably 0.12 mm to 0.36 mm.

Abstract: The present invention relates to a method an apparatus for fabricating a component by a direct laser process. One form of the present invention contemplates a gas turbine engine blade having an abrasive tip formed directly thereon.

Abstract: The invention relates to an abrasive tool comprising a support body and at least one abrasive element connected thereto. Said abrasive element has an abrasive grain which is joined by a sintered metal. The sintered metal used for joining is copper-coated iron and is alloyed with metal borides, metal carbides and/or metal silicides and also with tin.

Abstract: Disclosed is a copper alloy sliding material comprising 0.5 to 15 mass % Sn and 0.1 to 10 vol % of hard particles consisting of one or more selected from WC, W2C and Mo2C. The hard particles have preferably an average particle size of 0.1 to 10 &mgr;m, whereby they are dispersed in the copper alloy matrix so as to make the sliding-contact surface uneven, from which the hard particles protrude partially. The sliding material comprises an amount or a total amount of not more than 40 mass % of one or more selected from Ni, Ag, Fe, Al, Zn, Mn, Co, Si and P, an amount or a total amount of not more than 10 mass % of Bi and/or Pb, and/or an amount or a total amount of not more than 10 vol % of a solid lubricant comprising BN, graphite, MoS2 and/or WS2.

Abstract: A plate shaped compression mold, a process for producing the same and a process for making laminate therewith. The plate-shaped compression mold for producing sheet laminate including synthetic resin with a metal coating on at least one surface thereof has a surface for contacting the metal coating of the sheet laminate, which surface has a Rockwell C hardness of higher than about 44 and a thermal coefficient of linear expansion which differs from that of the metal coating by not more than about 2.5×10−6/K, thereby substantially preventing warping or wrinkling of the metal coating during the compression molding process.

Abstract: The present invention discloses an improved method for carry out a flip chip packaging process for attaching a semiconductor integrated circuit (IC) wafer having a plurality of input/output terminals, to a substrate. The method includes the steps of: 1) securely placing a plurality of solder balls on the substrate with each of said solder balls corresponding to a location of one of the input/output terminals on the integrated circuit wafer; 2) flipping the integrated circuit wafer for aligning each of the input/output terminals of the IC wafer to one of the solder balls; and 3) mounting the IC wafer onto the substrate for placing the I/O terminals on a corresponding solder ball and applying a reflow temperature for soldering the IC wafer to the substrate.

Abstract: Composite media having simultaneous negative effective permittivity and permeability over a common band of frequencies. A composite media of the invention combines media, which are either themselves separately composite or continuous media, having a negative permittivity and a negative permeability over a common frequency band. Various forms of separate composite and continuous media may be relied upon in the invention. A preferred composite media includes a periodic array of conducting elements that can behave as an effective medium for electromagnetic scattering when the wavelength is much longer than both the element dimension and lattice spacing The composite media has an effective permittivity &egr;eff(&ohgr;) and permeability &mgr;eff(&ohgr;) which are simultaneously negative over a common set of frequencies. Either one or both of the negative permeability and negative permittivity media used in the invention may be modulable via external or internal stimulus.

Abstract: A steel cord for reinforcement of a radial tire and a radial tire employing the same are disclosed. The steel cord is made of more than three steel filaments of which one or two filaments are regularly twisted, the other filaments are open-twisted and each filament is twisted in same direction. Each steel filament using carbon steel has the carbon content of 0.7 to 0.96 wt %, the tensile strength of the filament is in the range of 260 to 380 kgf/mm2, the twisting pitch is 10 to 20 mm, and each filament is plated with brass. The topping characteristic is improved and the uniformity of tire is enhanced.

Abstract: A method for manufacturing an aluminum-based composite plate is disclosed. The method comprises the step of producing an aluminum-based composite billet. The billet production step includes reducing, by magnesium nitride, an oxide-based ceramic as a porous molded body. The reduced oxide-based ceramic has improved wettability. An aluminum alloy is then caused to infiltrate into porous sections of the reduced oxide-based ceramic to thereby provide the aluminum-based composite billet. The billet is extrusion molded into a flat plate form by using an extrusion press. Plates of desired shapes are punched from the molded flat plate by using a press.

Abstract: A method of producing a thermotropic liquid crystalline copolyester having an extremely small amount of out-gases comprising the steps of: (1) charging in a reactor 5-100 mol % of aromatic hydroxycarboxylic acid, 0-47.5 mol % of aromatic dicarboxylic acid and 0-47.5 mol % of aromatic diol, so that the sum of mol % of each material is 100 mol % and the molt of aromatic dicarboxylic acid and that of aromatic diol are substantially equal; (2) adding acetic anhydride of an amount which satisfies the formula, (B-C)/A≧1.04, “A” representing the total molar number of the hydroxy group in a reaction system, “B” representing the molar number of acetic anhydride to be added, and “C” representing the molar number of water present in the reaction system prior to addition of acetic anhydride; (3) acetylation; (4) melt polymerization; and (5) solid-phase polymerization.

Abstract: This invention provides a composite foil comprising an organic release layer between a metal carrier layer and an ultra-thin copper foil, and a process for producing such composite foils comprising the steps of depositing the organic release layer on the metal carrier layer and then forming an ultra-thin copper foil layer on said organic release layer by electrodeposition. The organic release layer preferably is a nitrogen-containing compound, a sulfur-containing compound, or a carboxylic acid, which provides a uniform bond strength which is adequate to prevent separation of the carrier and ultra-thin copper foil during handling and lamination, but which is significantly lower than the peel strength of a copper/substrate bond, so that the carrier can easily be removed after lamination of the composite foil to an insulating substrate. The invention also includes laminates made from such composite foils and printed wiring boards made from such laminates.

Abstract: The invention relates to a method for gloss coating articles or a portion of an article's surface and articles produced from this method. A corrosion-inhibiting polishing base coat is applied in a known fashion, after which a high-gloss layer produced by atomization, preferably magnetron atomization, is applied. Then, a transparent, wear-resistant top coat layer is applied in a known fashion. The articles can also be pretreated, if desired, and given a protective or other layers. By using this method, parts for vehicles, especially vehicle wheels, can be produced in a great variety of colors and with improved qualities.

Abstract: This composite consists of an aluminum-alloy matrix containing by volume percent, 0.4 to 8.8 alumina, 1 to 4.4 carbon or graphite and 0.5 to 20 nickel-bearing aluminide. The alumina particles have an average size between 3 and 250 &mgr;m and the carbon and graphite particles have an average size between 10 and 250 &mgr;m. The composite is cast by stirring alumina and carbon or graphite contained in a molten aluminum or aluminum-base alloy to form a molten mixture. The molten mixture is cast directly from a temperature above the liquidus of the matrix alloy. While solidifying, carbon or graphite particles delay or hinder the settling of alumina to create a more uniform composite structure. The resulting composite structure contains an aluminum-base alloy, alumina, carbon or graphite and nickel-bearing aluminide dispersoids.

Abstract: The invention provides a superabrasive containing composite product, comprising and/or prepared on the intense heating of an SHS process, self-propagating high-temperature synthesis. An effective method of such product is also provided. Said composite comprises a substrate of shaped metallic block and a functional layer of ceramic materials containing superabrasive particles, which is joined on a surface of the former, by means of and intermediated by molten metal which occurred during the SHS process.

Abstract: In order to make the wear-resistance and machinability of the copper-based sliding material, in which such particles as AlN, Al.sub.2 O.sub.3, NiB, Fe.sub.2 B, SiC, TiC, WC, Si.sub.3 N.sub.4, Fe.sub.3 P, Fe.sub.2 P and/or Fe.sub.3 B are dispersed in the matrix consisting of sintered Cu or Cu alloy, the dispersion is performed such that the weight proportion and the average particle diameter of the medium-hardness particles of Hv 500 or more and 1000 or less are greater than those of the high-hardness particles having Hv 1100 or more.

Abstract: The energy density of active materials for a positive electrode comprising an oxide containing Ni as a main metallic element is enhanced, and, moreover, a method for manufacturing them is provided. The oxide includes Ni as a main metallic element and contains at least Mn in the state of solid solution or eutectic mixture, wherein the average valence of Mn is 3.3 valences or more, the tap density is 1.7 g/cc or more, the half width of a peak at around 2.theta.=37-40.degree. of X-ray diffraction using CuK.alpha. ray is 1.2 deg or less, the ratio B/A of integrated intensity B of a peak at around 2.theta.=18-21.degree. to integrated intensity A of a peak at around 2.theta.=37-40.degree. is 1.25 or less, and the volume of pores having a pore radius of 40 .ANG. or less is 60% or more of the total pore volume. The oxide is obtained by growing in the state of keeping the dissolved oxygen concentration in the aqueous solution in the reaction vessel and then oxidizing the oxide.

Abstract: The present invention relates to electronic components and in particular relates to ceramic-based electronic components wherein a portion of the component comprises a metal-infiltrated ceramic. In a preferred embodiment, the metal-infiltrated ceramic comprises copper metal.

Abstract: An improved method for achieving enhanced bond strength between components of unvulcanized and at least partially vulcanized rubber the improvement comprising the steps of selecting first and second initially unvulcanized rubber components (10, 12) for the manufacture of a vulcanized rubber article (21); applying an interphase layer (11) of rubber material, essentially devoid of crosslinking agents and containing from about 0.

Abstract: A metal-matrix diamond or cubic boron nitride composite and method of making the same are disclosed. The metal-matrix/diamond composite includes grains of diamond uniformly distributed in a metal matrix. Alternatively, grains of cubic boron nitride may be used. Suitable metals for the metal matrix material may include nickel, cobalt, iron, and mixtures or alloys thereof. Other transition metals also may be used. The metal-matrix/diamond or metal-matrix/cubic boron nitride composite has high fracture toughness due to its fine microstructure. Such a metal-matrix/diamond or metal-matrix/cubic boron nitride composite is suitable for use in blanks or cutting elements for cutting tools, drill bits, dressing tools, and wear parts. It also may be used to make wire drawing dies.

Abstract: A gas-tight article includes a sintered body composed mainly of a silicon carbide, and a film of silicon carbide formed on a surface of the sintered body by chemical vapor deposition and covering said surface of the sintered body, wherein cracks are formed in the film of the silicon carbide, and the cracks are filled with metallic silicon.

Abstract: A ceramic circuit board with a heat sink which has a long life under heat cycles. First and second aluminum plates are laminated and bonded onto both sides of a ceramic substrate through Al--Si-based brazing solders, respectively. A heat sink formed of an AlSiC-based composite material is laminated and bonded onto a surface of the first aluminum plate. The ceramic substrate is formed of AlN, Si.sub.3 N.sub.4 or Al.sub.2 O.sub.3. An Al alloy in the heat sink has an Al purity of 80-99% by weight, and the first or second aluminum plate has an Al purity not less than 99.98% by weight. The heat sink is laminated and bonded onto the first aluminum plate through the Al alloy in the heat sink.

Abstract: An interposition layer (12) is formed on the outside surface of a part (10) made of thermostructural composite material containing carbon, and a metal case is formed by casting molten metal (22) around the part provided with its interposition layer. The interposition layer has closed porosity and it is proof against the metal of the case, such that shrinkage of the metal during cooling is absorbed by compacting or collapsing the porosity of the interposition layer, thereby preserving the integrity of the metal case, and the interposition layer constitutes a diffusion barrier preventing eutetics forming by contact between the metal of the case and the composite material.

Abstract: The present invention provides an inexpensive, non-chromium anticorrosive coating composition and anticorrosion treatment method, which are superior in anticorrosion to conventional chromium-containing anticorrosive compositions.The anticorrosive coating composition of the invention comprises 0.2 to 50 g of thiocarbonyl group-containing compound, 0.1 to 5 g of phosphate ions, and aqueous resins in water. The amount of the thiocarbonyl group-containing compound and phosphate ions is based on one liter of the total amount of the aqueous resin and water. The above anticorrosive coating composition can further comprise 10 to 500 g of water-dispersible silica. The anticorrosion treatment method of the invention comprises coating zinc-type coated steel or non-coated steel with the anticorrosive coating composition.

Abstract: An on-line paintable insert useful for being mounted into a depression having a lateral, a longitudinal and a vertical extension, said insert comprising an optionally shaped body having a paintable surface and being attachable to the depression by an adhesive layer. The lateral extension of a bottom area of the body is essentially equal to or exceeds the minimum lateral extension of the depression over the longitudinal extension of the depression, and the body is deformable at least in the outer parts of the bottom area to allow for essentially self-centering and friction-fitting mounting of the insert into the depression. The lateral extension of an upper area of the body is less than the lateral extension of the depression at the vertical position of the upper area of the body when mounted into the depression, over the longitudinal extension of the depression which results in a gap between the upper area including the paintable surface, and the depression.

Abstract: A copper alloy material excellent in the resistance to corrosion caused by lubricating oils containing sulfur-based additives. The alloy comprises from over 5 to 50% Ni, 0.1-2% Ag and the balance consisting substantially of Cu, and optionally contains at least one member selected among (1) up to 20% Sn, up to 0.5% P, up to 5% Al, up to 1% Si, up to 5% Mn, up to 30% Zn, up to 10% Fe and/or up to 1% Sb, (2) up to 30% in total of Pb and/or Bi, (3) up to 30% in total of graphite MoS.sub.2. WS.sub.2 and/or BN, (4) up to 20% in total of Al.sub.2 O.sub.3, SiC, SiO.sub.2. Fe.sub.3 P, AlN, Si.sub.3 N.sub.4, TiC, WC, BN, NiB and/or FeB, and (5) 0.001-1% S.

Abstract: A laminated composite structure of alternating metal powder layers, and layers formed of an inorganic bonding media powder, and a method for manufacturing same are discosed. The method includes the steps of assembling in a cavity alternating layers of a metal powder and an inorganic bonding media of a ceramic, glass, and glass-ceramic. Heat, with or without pressure, is applied to the alternating layers until the particles of the metal powder are sintered together and bonded into the laminated composite structure by the layers of sintered inorganic bonding media to form a strong composite structure. The method finds particular application in the manufacture of high performance magnets wherein the metal powder is a magnetic alloy powder.

Abstract: A composition comprising an immobilized biological membrane is provided. The functional immobilized biological membrane consists of a support structure, a metal layered onto a surface of the support structure, an alkanethiol monolayer assembled onto the metal, and a biological membrane deposited on the alkanethiol monolayer. Also provided is a method of producing the immobilized biological membrane, wherein the method involves contacting an alkanethiol with a metal surface of a support structure in forming an alkanethiol monolayer assembled onto the metal, and depositing a biological membrane onto the alkanethiol monolayer such that the biological membrane becomes associated with the alkanethiol monolayer. Uses of the biological membrane include as a sensing indicator in a biosensor, as an adsorbent in a chromatography system, and as a coating for medical devices.

Abstract: Metal foams are impregnated with a phthalonitrile prepolymer. The metal f/polymer composite formed upon curing has excellent acoustic damping, structural properties, oxidative stability, and flame resistance. Foams of various metals, such as aluminum, titanium, nickel, copper, iron, zinc, lead, silver, gold, platinum, tantalum, and alloys based on these metals may be used.

Abstract: An electroconductive composite material composed of a three-dimensional continuum of a porous metal with the pores filled with graphite and a resin, having a good heat resistance, wear resistance, strength and thermal conductivity, having a light weight, and particularly useful as electric armature brushes and other electric sliding elements.A process of producing the composite material comprises the steps of: filling pores of a three-dimensional continuum of a porous metal with a pasty mixture composed of graphite, a binder, and a solvent; treating the continuum for volatilization of the solvent; and then, forming and heating the continuum.

Abstract: A method is provided for bonding a ceramic thermal barrier coating to a nickel or cobalt based superalloy substrate for use in high temperature applications such as gas turbine engines. The method comprises roughening the superalloy substrate itself to produce a surface roughness, preferably from 100 to 350 microinches Roughness Average (RA). The roughened surface of the substrate is treated with a diffusion coating, preferably aluminide or platinum-aluminide to provide oxidation and hot corrosion resistance, while substantially preserving the micro-topography of the roughened surface. A ceramic thermal barrier coating is applied directly to the diffusion treated surface, preferably using an air plasma spray. The surface roughness, which is left substantially undisturbed by the diffusion coating treatment, is altered by the air plasma sprayed ceramic to form a series of interlocking microstructures that firmly attach the ceramic thermal barrier coating to the diffusion treated superalloy substrate.

Abstract: A ceramic-reinforced aluminum matrix composite is formed by contacting a molten aluminum-magnesium alloy with a permeable mass of ceramic material in the presence of a gas comprising from about 10 to 100% nitrogen, by volume, balance non-oxidizing gas, e.g., hydrogen or argon. Under these conditions, the molten alloy spontaneously infiltrates the ceramic mass under normal atmospheric pressures. A solid body of the alloy can be placed adjacent a permeable bedding of ceramic material, and brought to the molten state, preferably to at least about 700.degree. C., in order to form the aluminum matrix composite by infiltration. In addition to magnesium, auxiliary alloying elements may be employed with aluminum. The resulting composite products may contain a discontinuous aluminum nitride phase in the aluminum matrix and/or an aluminum nitride external surface layer.

Abstract: An electromagnetic wave absorption panel for use in building construction includes a protective tile layer, an absorber layer, a metal reflective layer, and a building support layer, such as concrete. The absorber layer utilizes novel materials including high dielectric constant materials, such as ABO.sub.3 type perovskites, layered superlattice materials, conducting oxides, and signet magnetics, ferroelectrics, such as ABO.sub.3 type perovskites and layered superlattice materials, garnets, a nickel-zinc ferrite, Ni.sub.0.4 Zn.sub.0.6 Fe.sub.2 O.sub.4, and polymer-ceramic composites of the above materials.

Abstract: A multilayer film of the invention is a five-layer resin film comprising one or more ethylene-.alpha.-olefin copolymers in each resin layer, wherein the density of the resin comprising each layer is as follows, in order from the outer layer:First layer: 0.935 to 0.950 g/cm.sup.3Second layer: 0.920 g/cm.sup.3 or lessThird layer: 0.925 to 0.950 g/Cm.sup.3Fourth layer: 0.920 g/cm.sup.3 or lessFifth layer: 0.925 to 0.940 g/cm.sup.3The container of the invention is formed by using this multilayer film, and is excellent in heat resistance, blocking resistance, tensile strength, flexibility, and transparency. The multilayer film and container of the invention are suited for medical applications, and others.

Abstract: The present invention provides improved techniques for metallizing ceramic substrates. The method comprises providing a ceramic substrate and depositing a layer of reducible material on the ceramic substrate. The layer of reducible material includes a reducible ceramic such as copper oxide. The ceramic substrate having the layer of reducible material disposed thereon is heated and the reducible material is contacted with a reducing agent to create a conductive region. The conductive region is either a metallized region formed by reduction, or it is a conductive ceramic formed through surface reduction. The present invention further provides a metallized ceramic substrate. The metallized layer comprises ceramic regions having at least one constituent in common with the ceramic substrate. The ceramic substrate and the ceramic regions of the metallized layer are sintered to each other such that the metallized region is interspersed between the sintered ceramic regions.

Abstract: A co-sintered ceramic substrate structure is formed through punching and screening of a plurality of ceramic green sheets with a plurality of composite metal pastes and/or inks and laminating the structure. The co-sintered surface metallization comprises dual screened composite metal pastes, one on top of the other and bonded to the sintered ceramic substrate to provide bonding of the surface metallization to the sintered ceramic substrate.

Abstract: A co-sintered ceramic substrate structure is formed through punching and screening of a plurality of ceramic green sheets with a plurality of composite metal pastes and/or inks and laminating the structure. The co-sintered surface metallization comprises dual screened composite metal pastes, one on top of the other and bonded to the sintered ceramic substrate to provide bonding of the surface metallization to the sintered ceramic substrate.

Abstract: A composite material comprising a pure copper or dispersion strengthened copper matrix and a boron rich species, such as, but not limited to, elemental boron or boron carbide, for use in the fabrication of baskets that support spent nuclear fuel in nuclear waste containers. A method for manufacturing the composite material using powder metallurgy and hot extrusion.

Abstract: The present invention relates to the formation of a macrocomposite body by spontaneously infiltrating a permeable mass of filler material or a preform with molten matrix metal and bonding the spontaneously infiltrated material to at least one second material such as a ceramic or ceramic containing body and/or a metal or metal containing body. Particularly, an infiltration enhancer and/or infiltration enhancer precursor and/or infiltrating atmosphere are in communication with a filler material or a preform, at least at some point during the process, which permits molten matrix metal to spontaneously infiltrate the filler material or preform. Moreover, prior to infiltration, the filler material or preform is placed into contact with at least a portion of a second material such that after infiltation of the filler material or preform, the infiltrated material is bonded to the second material, thereby forming a macrocomposite body.

Abstract: The disclosure describes sliding member comprising a metal mesh and a resin composition is filled and covered in the mesh and on the surface of the metal mesh, wherein the resin composition comprises 5 to 30% by weight of at least one reinforcing filler selected from the group consisting of glass fibers and wollastonite, 1 to 15% by weight of at least one phosphate selected from the group consisting of calcium pyrophosphate and calcium hydrogen phosphate, 1 to 20% by weight of barium sulfate and the balance of polytetrafluoroethylene,the total content of the reinforcing filler, phosphate and barium sulfate being not more than 60% by weight.

Abstract: A thermal barrier coating is provided which is adapted to be formed on an article subjected to a hostile thermal environment while subjected to thermally, mechanically and/or dynamically-induced stresses, such as a component of a gas turbine engine. The thermal barrier coating is composed of a bond layer that tenaciously adheres an insulative ceramic layer to the article. The bond layer is formed of a metallic oxidation-resistant material, and has an average surface roughness R.sub.a of at least about 7.5 micrometers, while the ceramic layer is characterized by being segmented by at least two sets of grooves. The grooves have substantially uniform widths of about 100 to about 500 micrometers, with adjacent grooves of each set being spaced about 10 to about 250 millimeters apart.

Abstract: The Al-Si sintered alloy having good mechanical strength and elongation and is especially excellent in wear resistance, and a method for producing the same. The sintered alloy consists of 2.4-23.5% Si, 2-5% Cu, 0.2-1.5% Mg, 0.01-1% of transition metals and the balance of aluminum and unavoidable impurities, and has a dapple grain structure of an Al-solid solution phase and an Al-Si alloy phase containing dispersed pro-eutectic Si crystals having a maximum diameter of 5-60 .mu.m either in the whole body or in the surface contact portion, and the area ratio of the Al-solid solution phase in the grain structure is in the range of 20-80%.

Abstract: The present invention relates to a novel method for forming metal matrix composite bodies and novel metal matrix composite bodies produced thereby. Particularly, a polycrystalline oxidation reaction product of a parent metal and an oxidant is first formed. The polycrystalline oxidation reaction product is thereafter comminuted into an appropriately sized filler material which can be placed into a suitable container or formed into a preform. The filler material or preform of comminuted polycrystalline oxidation reaction product is thereafter placed into contact with a matrix metal alloy in the presence of an infiltration enhancer, and/or an infiltration enhancer precursor and/or an infiltrating atmosphere, at least at some point during the process, whereupon the matrix metal alloy spontaneously infiltrates the filler material or preform. As a result of utilizing comminuted or crushed polycrystalline oxidation reaction product, enhanced infiltration (e.g., enhanced rate or amount) is achieved.

Abstract: A metal matrix composite component e.g. a brake disc, is provided with a protective coating to prevent displacement of the reinforcing filler in the matrix when the component is placed under load. Preferably the protective coating is metal, alloy, composite, refractory or ceramic applied e.g. by electro-plating.

Abstract: Metal carbide supported polycrystalline diamond (PCD) compacts having improved shear strength and impact resistance properties, and a method for making the same under high temperature/high pressure (HT/HP) processing conditions. A sintered polycrystalline cubic boron nitrite (PCBN) compact interlayer is provided to be bonded at a first interface to a sintered PCD compact layer, and at a second interface to a cemented metal carbide support layer comprising particles of a metal carbide in a binder metal. The supported compact is characterized as having a substantially uniform sweep through of the binder metal from the cemented metal carbide support layer, which sweep through bonds the sintered PCD compact layer to the sintered PCBN interlayer, and the sintered PCBN interlayer to the cemented metal carbide support layer.

Abstract: A method is provided for preparation of a composite including steps of providing a preform and a liquid infiltrant alloy including at least two elements and having a liquid infiltrant alloy composition which is selected so that the liquid infiltrant alloy spontaneously infiltrates the preform and contacting the liquid infiltrant alloy with the preform so that a chemical reaction occurs to form a composite by reactive infiltration, as are composites produced according to the method of the invention.

Abstract: A multilayer glass ceramic substrate includes a glass ceramic layer and a plurality of conductive layers laminated via the glass ceramic layer. The glass ceramic layer is composed of inorganic compound consisting of aluminum oxide, borosilicate glass, anorthite crystal and celsian crystal wherein the aluminum oxide is contained in the range of 12 to 59.6 weight percent, the borosilicate glass is contained in the range of 18 to 69.6 weight percent, the anorthite crystal is contained in the range of 1 to 40 weight percent and the celsian crystal is contained in the range of 1 to 5 weight percent so that the total is 100 weight percent.

Abstract: A single, integral Metal Matrix Composite structure (47) includes a base plate (11), circuit layer (25), and lead supports (30,32), forming the single integral structure (47). Such a structure is particularly suited for power module applications. The various elements are well matched, thermally. Additionally, the structure (47) can be fabricated using straightforward molding processes, rather than complicated, fixtured, bonding and solder processes which are typically used for conventional power modules.

Abstract: Disclosed are heat resistant aluminum alloy powder and alloy including Ni in an amount of from 5.7 to 20% by weight, Si in an amount of from 6.0 to 25% by weight, at least one of Fe in an amount of from 0.6 to 8.0% by weight and Cu in an amount of from 0.6 to 5.0% by weight, and at least one of B in a form of the simple substance in an amount of from 0.05 to 2.0% by weight (or from 0.05 to 10% by weight for the alloy) and graphite particles (especially for the alloy) in an amount of from 0.1 to 10% by weight. The alloy powder and alloy are not only superb in the tensile strength at room temperature and high temperatures but also superior in the sliding characteristic, they can be further upgraded in the wear resistance and the fretting fatigue resistance by dispersing at least one of nitride particles, boride particles, oxide particles and carbide particles in an amount of from 0.

Abstract: A method of manufacturing an axisymmetric component made of a composite material having a metallic matrix is described in which at least one ceramic fiber and at least one wire of the metal which is to constitute the matrix are wound simultaneously side by side to form a number of layers on a suitably shaped mandrel and in such a manner as to ensure absence of contact between the fiber turns of each individual layer and between the fiber turns of adjacent layers, and the formed layers are subsequently subjected to hot isostatic compaction. The ceramic fiber may be of the silicon carbide type and the metal wire forming the matrix may be of titanium or titanium-alloy.