Abstract: Provided is a grain-oriented electrical steel sheet including a base steel sheet, an intermediate layer which is disposed in contact with the base steel sheet and mainly includes silicon oxide, and an insulation coating which is disposed in contact with the intermediate layer and mainly includes phosphate and colloidal silica, in which the base steel sheet contains predetermined chemical composition, BN having an average particle size of 50 to 300 nm is present, when an emission intensity of B is measured using glow discharge emission analysis, predetermined conditions are satisfied, and a ratio of a major axis to a minor axis of BN is 1.5 or less.

Abstract: A friction brake body for a friction brake of a motor vehicle, in particular a brake disk, includes a base body made in particular from gray cast iron and having at least one wear resistant layer formed on a friction contact surface of the base body. The wear resistant layer is made from ferritic-austenitic steel and includes an incorporated hard material particle, in particular finely distributed hard material particle.

Abstract: There are provided a composite plated product wherein a composite plating film of a composite material containing carbon particles in a silver layer is formed on a base material and wherein the amount of the carbon particles dropped out of the composite plating film is small, and a method for producing the same. After a composite plating film of a composite material containing carbon particles in a silver layer is formed on a base material (of preferably copper or a copper alloy) by electroplating using a silver-plating solution to which the carbon particles are added, a treatment for removing part of the carbon particles on the surface thereof is carried out.

Abstract: This bonded structure includes a first member having a metal portion and a film portion disposed on at least a part of a surface of the metal portion; a second member; an adhesive layer for joining the first member and the second member to each other via the film portion. The film portion contains a resin and inorganic particles. The inorganic particles are formed of ferrosilicon or non-oxide ceramics containing V. Some of the inorganic particles protrude toward the adhesive layer. The particle size of at least some of the inorganic particles protruding toward the adhesive layer is less than the film thickness of the film portion.

Abstract: A method includes dispensing sacrificial region over a carrier, and forming a metal post over the carrier. The metal post overlaps at least a portion of the sacrificial region. The method further includes encapsulating the metal post and the sacrificial region in an encapsulating material, demounting the metal post, the sacrificial region, and the encapsulating material from the carrier, and removing at least a portion of the sacrificial region to form a recess extending from a surface level of the encapsulating material into the encapsulating material.

Abstract: A method for joining an aluminum material includes, in the following order, arranging a first wrought aluminum alloy material along a first jig in an internal space defined between the first jig and a second jig that is arranged to face the first jig and has a pouring port, pouring molten aluminum toward the first wrought aluminum alloy material through the pouring port under pressure to cause the molten aluminum to collide with a surface of the first wrought aluminum alloy material, thereby digging down the first wrought aluminum alloy material at a collision position between the molten aluminum and the first wrought aluminum alloy material, and flowing the molten aluminum together with a fraction of the first wrought aluminum alloy material removed by digging within the internal space along a surface of the first wrought aluminum alloy material around the collision position.

Abstract: Various embodiments of a hammermill system, hammer, and methods are disclosed. A hammermill hammer comprises a metal composite comprising a plurality of inserts and a body portion disposed between each of the plurality of inserts. The composition of the plurality of inserts is different than composition of the body portion. The material of the plurality of inserts has a greater abrasion resistance than the material of the body portion and the material of the body portion has a greater impact resistance than the material of the inserts. The hammers produced have improved wear resistance and longer useful life compared to conventional hammermill hammers.

Abstract: A method for making a brake disc may include the following steps: a) preparing a brake disc having a braking band provided with two opposite braking surfaces, (b) subjecting at least one of the braking surfaces to a working process adapted to increase the surface roughness thereof; c) nitrocarburizing the braking surface with increased surface roughness to obtain on the surface a nitrocarburized surface layer; (d) depositing on the nitrocarburized surface layer a material in particle form having: —Cr3C2 and NiCr, or —NiCr, Fe, Mo, Co, Mn and Al, which forms a base protective coating; and e) depositing on the base protective coating a material in particle form consisting of WC, Fe, Cr and Al, thus forming a surface protective coating of WC and Fe, Cr and Al.

Abstract: A superconducting material includes YBa2Cu3O7-? and a nano-structured, preferably nanowires, WO3 dopant in a range of from 0.01 to 3.0 wt. %, preferably 0.075 to 0.2 wt. %, based on total material weight. Methods of making the superconductor may preferably avoid solvents and pursue solid-state synthesis employing Y, Ba, and/or Cu oxides and/or carbonates.

Abstract: The product of and a process for forming a metal composite comprising particles of a carbon allotrope dispersed in a metal or a mixture of metals.

Abstract: A car seat heater has an improved energy efficiency, which includes a heating wire which is coupled to a car seat and includes a metal-plated carbon fiber, a seat temperature sensor configured to detect temperature of the heating wire, and a variable temperature controller configured to control temperature of the heating wire according to a diameter of the metal-plated carbon fiber and a thickness of a plated metal thereof.

Abstract: A terminal-equipped electric wire, a connector including the terminal-equipped electric wire and a manufacturing method of the connector are provided. The terminal-equipped electric wire includes an electric wire including a conductor core wire formed of a conductor material and a terminal formed of a composite metal material in which a plurality of types of metal materials are clad-bonded with each other. The terminal includes a first connection portion and a second connection portion, each of which is formed of a metal material of respective one of the plurality of types of metal materials. The conductor core wire is electrically connected to one of the first and second connection portions, the one corresponding to the conductor material forming the conductor core wire.

Abstract: A Type II superconductor includes a perforated carbonaceous material with an activating material on at least one surface. The activating material a non-polar liquid that does not incorporate Pi-bonding in its structure. The superconductor is manufactured by perforating a carbonaceous material to produce voids and coating at least one surface of the carbonaceous material with the activating material. A superconductive cable includes wires with a perforated carbonaceous material wetted with the activating material on a non-conductive substrate interspersed with non-conducting spacers and surrounded by an insulation layer. The superconductor conducts current at room temperature and above.

Abstract: A disc/brake friction torque for railway vehicles consisting of at least one pad comprising at least one friction element and a disc. The friction element is made of a sintered material comprising copper, iron, graphite, 0.02 to 1.5% by weight of molybdenum, 1 to 3% by weight of chrome and a porosity ranging from 20 to 35%; and the disc is made of cast iron comprising 0.05 to 2% by weight of chrome, 0.05 to 2% by weight of molybdenum, 0.1 to 2% by weight of nickel.

Abstract: A polymer composition comprising a dielectric material distributed within a polymer matrix is provided. The dielectric material has a volume resistivity of from about 0.1 ohm-cm to about 1×1012 ohm-cm, wherein the polymer matrix contains at least one thermotropic liquid crystalline polymer, and further wherein the polymer composition exhibits a dielectric constant of about 4 or more and a dissipation factor of about 0.3 or less, as determined at a frequency of 2 GHz.

Abstract: A contact member that makes it possible to reduce variations in characteristics of individual vibration actuators. The contact member is in contact with a vibration member. The contact member has a sintered body of metal powder as a base material. A contact surface of the sintered body, which is in contact with the vibration member, is formed by impregnated resin portions as pore portions of the sintered body in which resin has been impregnated, and non-impregnated as pore portions of the sintered body in which the resin has been impregnated. A ratio of the impregnated resin portions with respect to an entirety of the contact surface is 2% or more and 15% or less, and a ratio of the non-impregnated pore portions with respect to the entirety of the contact surface is 3% or more.

Abstract: Brake pads are prepared using a formulation of friction material of the copper-free type (Low-Steel or Organic Non-Asbestos) and at least one friction surface of a brake disc, which is intended to cooperate with the brake pad, is covered with an anti-wear and anti-corrosion coating consisting of a surface layer of chromium carbide particles (Cr3C2) dispersed in a metallic matrix consisting of a NiCr alloy, and coupled to a second layer consisting of selected combinations of metallic materials, chosen from the group consisting of: Cr3C2-high density NiCr, NiAl alloys, FeNiCrMoSiC alloys, metallic nickel, NiCr alloys, and/or any combination of the above.

Abstract: Brake pads are prepared using a LS (Low Steel) or NAO (Non-Asbestos Organics) type friction material formulation and at least one friction surface of a brake disc intended to cooperate in use with a brake pad that is coated with an anti-wear and anti-corrosion coating with adequate plasticity in order to have a reduced propensity to form micro-cracks under conditions of tribo-mechanical stress, chosen from the amongst the group consisting in: particles of chromium carbide (Cr3C2) dispersed within a metallic matrix consisting of an alloy of NiCr; particles of a combination of several metallic materials in order to create a metallic compound consisting of an alloy of FeNiCrMoSiC (iron-nickel-chromium-molybdenum-silicon-carbon).

Abstract: Some variations provide a metal matrix nanocomposite composition comprising metal-containing microparticles and nanoparticles, wherein the nanoparticles are chemically and/or physically disposed on surfaces of the microparticles, and wherein the nanoparticles are consolidated in a three-dimensional architecture throughout the composition. The composition may serve as an ingot for producing a metal matrix nanocomposite. Other variations provide a functionally graded metal matrix nanocomposite comprising a metal-matrix phase and a reinforcement phase containing nanoparticles, wherein the nanocomposite contains a gradient in concentration of the nanoparticles. This nanocomposite may be or be converted into a master alloy. Other variations provide methods of making a metal matrix nanocomposite, methods of making a functionally graded metal matrix nanocomposite, and methods of making a master alloy metal matrix nanocomposite. The metal matrix nanocomposite may have a cast microstructure.

Abstract: Cookware has both as copper and a stainless steel mesh embedded in the exterior facing surface of the bottom of the base. The embedding process work hardens the bottom of an aluminum cooper vessel. A ferromagnetic stainless steel is embedded into the cooper mesh, forming portion of the exterior bottom surface of the cookware to render the cookware compatible with induction cooking heat sources.

Abstract: A C-beam constructed to satisfy RMI and MHI standards for supporting two 2500 lb pallets over a 96 inch span and exhibit acceptable deflection, within industry safety specifications, that previously had only been satisfied by 4 inch C-beams of over 4 lb/ft, by optimizing the web thickness and the upper and lower flange dimensions. The beam is constructed, adapted, configured and dimensioned, such that it can weigh less than about 3.7 lb/ft, even less than about 3.55 lb/ft, and when supported at each end, will support an evenly distributed load of over 2400 lb, even 2500 lb, with a deflection of less than about 1/180 of its length.

Abstract: Levelling device for materials in powder or granule form, comprising: a rest plane (2), mobile in advancement along a longitudinal direction (X) and predisposed to transport a layer (L) having a thickness (S) of material in powder or granule form. The device comprises a leveller (5,6), positioned above the rest plane (2).

Abstract: A composite wear part may include a ferrous alloy matrix and at least one ceramic reinforcement in the form of an insert having an openwork structure. The openwork structure includes a plurality of blind holes. The blind sides of the holes are positioned on the side of the composite wear part most exposed to wear.

Abstract: A vapor chamber composed of a lower shell, an upper shell and a working fluid is revealed. The upper and lower shells made of metal composite plates are connected closely to form a vacuum sealed cavity which the working fluid is filled in. The metal composite plate includes a metal matrix and a copper layer bonded to a surface of at least one side of the metal matrix. The metal matrix includes stainless steel and an aluminum silicon carbide (Al/SiC) metal matrix composite. The copper layer of the metal composite plate is treated by stamping process to form a support member inside the cavity. Thus complicated, polluting and high cost etching process is no more required. Therefore the production efficiency is improved and the cost is reduced. The metal matrix of the metal composite plate provides sufficient structural strength.

Abstract: A combined stackup apparatus with a perforated interlayer for resistance spot welding is provided. The apparatus comprises a first metal sheet of a first material and a second metal sheet of a second material. The apparatus further comprising a perforated interlayer disposed between the first metal layer and the second metal layer. The perforated interlayer is made of one of the first and second materials. The perforated interlayer has a plurality of perforations formed therethrough. Each perforation has a perforation size of between about 0.1 mm and about 3 mm.

Abstract: Weld structures of metal members include: a first member; and a second member that is layered together with the first member, wherein at least one first solidified part that extends from a surface of the first member to the inside of the first member, at least one second solidified part that is formed by a molten area extending through the first member and the second member, and at least one third solidified member that is formed by a molten area extending through the first member and the second member are provided, and the third solidified part is located closer to a non-layered surface of the second member than the second member is.

Abstract: A method includes fabricating a part out of composite material including fiber reinforcement densified by a metal matrix.

Abstract: Gamma titanium aluminide intermetallic compositions (gamma TiAl intermetallics) based on the TiAl (gamma) intermetallic compound. The gamma TiAl intermetallics contain chromium and niobium, as well as controlled amounts of carbon that achieve a desirable balance in room temperature mechanical properties and high temperature creep capabilities at temperatures approaching and possibly exceeding 1600° F. (about 870° C.).

Abstract: A lead-free solder alloy capable of forming solder joints in which electromigration and an increase in resistance during electric conduction at a high current density are suppressed has an alloy composition consisting essentially of 1.0-13.0 mass % of In, 0.1-4.0 mass % of Ag, 0.3-1.0 mass % of Cu, a remainder of Sn. The solder alloy has excellent tensile properties even at a high temperature exceeding 100° C. and can be used not only for CPUs but also for power semiconductors.

Abstract: An aluminum heated substrate support suitable for use in high temperature substrate processing systems and method for fabricating the same are provided. In one embodiment, an aluminum heated substrate support can include an aluminum body, a stem coupled to the body and a heating element disposed in the body. The body has an average grain size less than about 250 ?m. In some embodiments, the stem to body joint is a fully penetrated lap weld that promotes service life of the substrate support.

Abstract: The present invention provides an article, at least part of it being coated by inorganic fullerene-like (IF) nanoparticles or composite containing such nanoparticles. Preferably, the invention provides an article made of metal, for use in dentistry or medicine e.g. archwire, needle or catheter, having a friction-reducing film, and methods for coating such articles with a friction-reducing film.

Abstract: A housing includes a substrate having an opening, a plurality of metal sheets and a plurality of reinforcing members, the metal sheets are positioned in the opening, the reinforcing members inlaid in the metal sheets and the substrate. The present invention also provides an electronic device having the housing, and a method of making the housing.

Abstract: Formation of an authentication element by deposition of a metal layer with embedded particles on a metal substrate, wherein the embedded particles are configured to convert energy from one wavelength to another. The embedded particles may be upconverters, downconverters, or phosphorescent phosphors, which can be detected and measured with analytical equipment when deposited in the metal layer. A metal substrate may include coinage.

Abstract: A system and method for improving the cooling to a portion of a combustion liner of a gas turbine combustor is disclosed. The combustion liner is cooled by supplying air through a plurality of cooling holes arranged in axially spaced rows in an upper and lower portion of the liner. The cooling holes are spaced accordingly so as to direct additional cooling flow to an area of the combustion liner not receiving sufficient flow due to maldistributions of air from the compressor discharge.

Abstract: A sintered polycrystalline diamond material (PCD) of extremely fine grain size is manufactured by sintering under high pressure/high temperature (HP/HT) processing, a diamond powder which is blended with a pre-milled source catalyst metal compound. The PCD material has an average sintered diamond grain structure of less than about 1.0 ?m.

Abstract: Provided herein are connectors for use in assembling reinforced concrete structures, as well as methods of assembly using the connectors. In one embodiment, the connectors and methods provide for secure and easy connection to the butt end of any rebar rod, as well as attachment of an opposite end to another metal structure. For example, a butt portion of a connector slides over the butt portion of a rebar rod, and can include one or more sidewall openings to allow welding onto rebar that is enclosed within the butt portion of the connector. The opposite second end can include a faceplate for attaching a weld plate, thus permitting a series of connections using connectors and weld plates, among other things. The connectors provide selected properties that differ from the rebar, welds, and weld plates, such as stretch, yield strength, ultimate strength, and transfer of stress and vibration, among other things.

Abstract: A sliding member for which adhesiveness between the surface of a base member and metal coating is enhanced. An undercoat layer having a resin material at the surface thereof is provided, and a solid lubricating portion is formed on the undercoat layer so as to provide a sliding face from at least one kind of material of silver, silver alloy, copper and copper alloy. An intermixture layer in which both the undercoat layer and the solid lubricating portion are intermixed with each other is interposed between the undercoat layer and the solid lubricating portion.

Abstract: A prepreg comprising resin and at least one fiber layer and further comprising an electrically insulating layer and an electrically conducting layer is provided, and particularly wherein the conductive layer is at or near the top surface, beneath that is the insulating layer and beneath that is a fiber/resin interleaf structure.

Abstract: Disclosed is an underwater robot based on flapping comprising: an actuator including a smart material and directional material, wherein the smart material is changed in its shape according to an external signal, and the directional material restricts a deformation in a specific direction; a body connected with the actuator; and a controller which makes the actuator perform a first stroke in a direction, and a second stroke in another direction being different from that of the first stroke; wherein the actuator performs at least one deformation of bending and twisting according to position of the smart material and directionality of the directional material, and furthermore enables to simultaneously perform the smooth bending and twisting motion with the simple structure by adjusting the position of the smart material functioning as the active component, and the directionality of the directional material functioning as the passive component.

Abstract: A solder alloy suitable for high temperature environments, such as for example electronic systems used in an oil or gas well where the temperature may be in the region of 175° C., the solder alloy having a Silver weight % in the range of 3.5 to 7.0, a Copper weight % in the range of 1.0 to 4.0, and an Antimony weight % in the range of 1.0 to 3.0. Other embodiments are described and claimed.

Abstract: An antibacterial coating for an implant is provided that contains copper. A method of producing an antibacterial coating for an implant is also provided that includes the coating being applied by a PVD process and the layer generated by the PVD process includes a copper content.

Abstract: A method for bonding a first bond surface of a first solid substrate consisting of a first material to a second bond surface of a second solid substrate consisting of a second material. The method including the steps of: working one of the first and/or second bond surfaces with a cutting tool at a speed vs that is below a critical speed vk and at a temperature Ts that exceeds a critical temperature Tk, down to a surface roughness O that is less than 1 ?m; bringing the first solid substrate into contact with the second solid substrate at the bond surfaces, and exposing the solid substrates that are in contact to temperature in order to form a permanent bond that is at least primarily produced by recrystallization at the bond surfaces.

Abstract: A hot-pressed member includes a steel sheet, a Ni-diffusion region present in a surface layer of the steel sheet, and an intermetallic compound layer and a ZnO layer which are provided in order on the Ni-diffusion region, the intermetallic compound layer corresponding to a ? phase present in a phase equilibrium diagram of a Zn—Ni alloy, wherein a spontaneous immersion potential indicated in a 0.5 M NaCl aqueous air-saturated solution at 25° C.±5° C. is ?600 to ?360 mV based on a standard hydrogen electrode.

Abstract: A method of manufacturing a hollow component, such as a fan blade for a gas turbine engine, includes the steps of: (a) providing first and second panels and a membrane; (b) providing a stop-off material on at least one of the first and second panels and the membrane to define regions where no diffusion bonding is to take place; (c) assembling the panels and the membrane together so the membrane is between the panels; (d) diffusion bonding the panels and the membrane together. The method is such that when assembled in step (c) the membrane does not extend to at least one edge of the first and second panels, so that in that region the first and second panels are diffusion bonded directly to each other.

Abstract: To provide a steel fuel conveying pipe which has high resistance to corrosive fuel and maintains reliability without damaging a direct-injection engine, and connects a high-pressure pump and a direct-injection rail with each other in a gasoline direct-injection engine system, and a fuel conveying pipe suitable as a bypass pipe for coupling direct-injection rails with each other in a V-type gasoline engine. A steel fuel conveying pipe for conveying gasoline is characterized in that a Ni-plated layer is provided on the whole inner circumferential face of the fuel conveying pipe, and an anti-rust film layer composed of a Zn-plated layer and a Zn-based alloy-plated layer is further provided on the Ni-plated layer at at least one end of the fuel conveying pipe.

Abstract: A powder metal component is made of compacted and sintered powder metal particles such as chromium-containing ferrous-based metal and is porous. Following sintering, the pores are impregnated with relatively smaller particles of ceria and/or yttria. The component is then heat treated and the presence of the impregnated ceria and/or yttria serve as nucleation sites for the formation of desirable oxides, such as chromium oxide, on the surface. The impregnated particles that lie below the protective oxide layer remain available throughout the life of the component in the event the original oxide layer becomes worn or damaged, wherein a renewed protective oxide is formed in such regions due to the presence of the impregnated particles.

Abstract: The present invention provides templating methods for replicating patterned metal films from a template substrate such as for use in plasmonic devices and metamaterials. Advantageously, the template substrate is reusable and can provide plural copies of the structure of the template substrate. Because high-quality substrates that are inherently smooth and flat are available, patterned metal films in accordance with the present invention can advantageously provide surfaces that replicate the surface characteristics of the template substrate both in the patterned regions and in the unpatterned regions.

Abstract: A power module substrate includes: a ceramics substrate having a surface; and a metal plate connected to the surface of the ceramics substrate, composed of aluminum, and including Cu at a joint interface between the ceramics substrate and the metal plate, wherein a Cu concentration at the joint interface is in the range of 0.05 to 5 wt %.

Abstract: A clad material includes a core material, a first skin material covering one side of the core material, and a second skin material covering the other side of the core material. The clad material is brazed in a state in which the first and second skin materials overlap each other. The core material is made of an Al alloy containing Mn (0.6 to 1.5 mass %), Ti (0.05 to 0.25 mass %), Cu (less than 0.05 mass %), Zn (less than 0.05 mass %), Fe (0.2 mass % or less), and Si (0.45 mass % or less) (balance: Al and unavoidable impurities). The first skin material is made of an Al alloy containing Si (6.8 to 11.0 mass %) and Zn (0.05 mass % or less) (balance: Al and unavoidable impurities). The second skin material is made of an Al alloy containing Si (4.0 to 6.0 mass %) and Cu (0.5 to 1.0 mass %) (balance: Al and unavoidable impurities).

Abstract: A method of manufacturing a mechanical component, a mechanical component thus obtained, and a winding device designed for implementing the method of manufacture. The mechanical component includes at least one insert made of metal matrix composite, within which matrix ceramic fibers extend, the composite insert being obtained from a plurality of coated filaments each including a ceramic fiber coated with a metal sheath, the method including manufacturing at least one insert by winding a bonded lap or bundle of coated filaments about a component of revolution. At least some of the winding is performed in a rectilinear direction.