Abstract: A gas seal for rotary shaft applications in which at least a portion of a contact surface of one member of the seal that has relative motion with and in contact with a second member of the seal is coated with a chromium carbide-age hardenable nickel base alloy. The process for depositing and heating the coating is also claimed.

Abstract: Disclosed Is a process for the fabrication of rare earth or rare earth alloy materials in the form of fine wires for refrigeration regenerator applications. The wire is a composite consisting of a metal core and a metal sheath. The core material is comprises of at least a 20 atomic percent portion of rare earth metal as a pure metal, an alloy with other rare earth metals, or an intermetallic compound alloy with one or more non rare earth metals. The sheath material is essentially immiscible with the rare earth in the core, has no magnetic phase transitions in the temperature range for the intended operation, and has good corrosion and oxidation resistance. The sheath material is typically a small portion of the total composite wire cross section. The composite wire is fabricated from the co-reduction of an assembled billet by conventional wire processing techniques.

Abstract: An Nb.sub.3 Al multi-filamentary superconducting wire capable of realizing both stabilization of a superconducting state and increase in capacity is provided. The Nb.sub.3 Al multi-filamentary superconducting wire includes a core formed of copper or copper alloy and located at the center of the wire; a multi-filamentary superconductor layer located around the core and having filaments containing Nb and Al as constituent elements embedded in a matrix formed of copper or copper alloy; and a high resistance layer located around the multi-filamentary superconductor layer, and is characterized in that a sectional area of the core is at least 15% of the total sectional area of the core and the matrix and that the core and the matrix are formed of copper or copper alloy of at least 99.9% purity.

Abstract: An ion implant process is disclosed for forming an amorphous structure in a semiconductor metallization barrier layer, which barrier may be a pure metal barrier, such as titanium, tantalum, tungsten, or metal compound barrier, such as titanium nitride, or titanium-tungsten. The implant is preferably an ion of the barrier metal being used, which is implanted such that an amorphous (texture-less non-crystalline) layer is produced. Other implant species, such as nitrogen or noble gases, such as neon or argon may also be used. Subsequent deposition of the interconnect metallization (typically Al or Cu) results in an interconnect metal structure having a high degree of texture which is characterized by a very narrow distribution of crystallographic orientations in the Al or Cu film. The highly textured Al or Cu metallization results in optimizing the interconnect metal for maximum electromigration performance.

Abstract: Metallic articles having heat transfer channels are produced by solidification of molten metallic material about pre-formed channel defining members such that a solidified metallic deposit having heat transfer channels is formed. The channel defining members may be in the form of either solid elements (which are subsequently removed to leave the channels), or conduit elements (which may remain permanently embedded in the article). Moulds, dies, cores and other tools for use in moulding or casting of plastics and metals are particularly suitably formed by the process, the heat transfer channels being used for cooling of the respective articles during use. The molten metallic material is preferably deposited by spray forming utilizing one or more sprays of molten metallic material.

Abstract: Described herein is an SiC-reinforced aluminum alloy composite material of the type having silicon carbide uniformly dispersed in an aluminum alloy matrix containing magnesium as a strengthening element, characterized in that the composite material contains Al4C3 in an amount smaller than 0.5 wt % and residual oxygen in an amount smaller than 0.4 wt %, and has a modulus of elasticity higher than 9000 kgf/mm.sup.2.

Abstract: In one embodiment the article includes a metal support having a top surface, a well provided in the top surface of the support and extends downwardly into the support, the well is defined by a floor at the bottom thereof, second fibers anchored in spaced relationship in the floor of the well and extending therefrom to a level short of the top surface of the support, a diamond substrate disposed over and covering the well, the substrate is larger than the well and has portions thereof in direct or indirect contact with the support, a metal layer adhering to the substrate, first fibers anchored in spaced relationship in the metal layer and extending therefrom into the well to a level short of said well floor, the substrate being smaller than the support.

Abstract: A ceramic-reinforced aluminum matrix composite is formed by contacting a molten aluminum-magnesium alloy with a permeable mass of ceramic material in the presence of a gas comprising from about 10 to 100% nitrogen, by volume, balance non-oxidizing gas, e.g., hydrogen or argon. Under these conditions, the molten alloy spontaneously infiltrates the ceramic mass under normal atmospheric pressures. A solid body of the alloy can be placed adjacent a permeable bedding of ceramic material, and brought to the molten state, preferably to at least about 700.degree. C., in order to form the aluminum matrix composite by infiltration. In addition to magnesium, auxiliary alloying elements may be employed with aluminum. The resulting composite products may contain a discontinuous aluminum nitride phase in the aluminum matrix and/or an aluminum nitride external surface layer.

Abstract: A structure and method for fabricating circuits which use field effect transistors (FETs), bipolar transistors, or BiCMOS (combined Bipolar/Complementary Metal Oxide Silicon structures), uses low temperature germanium gas flow to affect metals and alloys deposited in high aspect ratio structures including lines and vias. By using a germanium gas flow, germanium (Ge) will be introduced in a surface reaction which prevents voids and side seams and which also provides a passivating layer of CuGe. If a hard cap is needed for surface passivation or a wear-resistance application, the GeH.sub.4 gas followed by WF.sub.6 can be used to produce an in-situ hard cap of W.sub.x Ge.sub.y. Further, high aspect ratio vias/lines (aspect ratio of 3 or more) can be filled by utilizing low pressures and high temperatures (i.e., below 450.degree. C.) without degrading the underlying metals.

Abstract: The present invention relates to the use of a gating means in combination with a spontaneous infiltration process to produce a metal matrix composite body. Particularly, a permeable mass of filler material or a preform is spontaneously infiltrated by molten matrix metal to form a metal matrix composite body. A gating means is provided which controls or limits the areal contact between molten matrix metal and the filler material or preform. The use of a gating means provides for control of the amount of matrix metal which can contact the preform or filler material, which may result in less machining of a formed metal matrix composite body compared with a similar metal matrix composite body made without a gating mean. Moreover, the use of a gating means ameliorates the tendency of a formed metal matrix composite body to warp due to the contact between the formed composite body and matrix metal carcass.

Abstract: A composite material comprises an aluminum or aluminum alloy matrix having generally spherical, atomized quasicrystalline aluminum-transition metal alloy reinforcement particles disposed in the matrix to improve mechanical properties. A composite article can be made by consolidating generally spherical, atomized quaiscrystalline aluminum-transition metal alloy particles and aluminum or aluminum alloy particles to form a body that is cold and/or hot reduced to form composite products, such as composite plate or sheet, with interfacial bonding between the quasicrystalline particles and the aluminum or aluminum alloy matrix without damage (e.g. cracking or shape change) of the reinforcement particles. The cold and/or hot worked compositehibits substantially improved yield strength, tensile strength, Young's modulus (stiffness).

Abstract: A method for manufacturing a zinciferous plated steel sheet, comprises: forming a zinciferous plating layer on a steel sheet; and forming an Fe--Ni--O film on the zinciferous plating layer. The Fe--Ni--O film is formed by carrying out electrolysis with the steel sheet as a cathode in an aqueous solution, dipping the steel sheet in an aqueous solution, or spraying a mist on a surface of the zinciferous plating layer.

Abstract: A functionally gradient permanent magnet is formed as a slab of alloy comprised of a rare earth-transition metal-boron, and areas of a diffused transition metal positioned at points along the length of at least one surface of the slab of alloy.

Abstract: A composite of a metal infiltrated into a carbonaceous material. The carbonaceous material is coated with a molybdenum carbide coating, the molybdenum carbide coating protecting the carbonaceous material against attack by molten metal while simultaneously providing a wetting action for the molten metal to infiltrate the carbonaceous material. The carbonaceous material is any suitable carbonaceous material such as diamond; graphite fibers, both continuous and discontinuous; carbon and graphite particulate; lampblack; and carbon-rich surfaces. The molybdenum carbide coating is produced by reacting a gaseous molybdenum compound with the surface of the carbonaceous material under a reducing atmosphere. The molybdenum carbide coated carbonaceous material is formed into a metal/carbonaceous material composite by being heated with the metal under an inert atmosphere until the molten metal infiltrates the molybdenum carbide coated carbonaceous material.

Abstract: A ceramic lid assembly includes an integral metallized layer provided around the periphery of a ceramic lid substrate to serve as a foundation for a solder layer. A portion of the metallized layer for contact with the ceramic lid substrate is formed from a metallized paste containing glass frits so that the metallized layer is baked to adhere to the ceramic lid by reflowed glass frits. A portion of the metallized layer for contact with the solder layer is formed from a metallized paste containing no glass frits so that substantially no void is formed in the solder layer.

Abstract: A stamped, steel insert for use in metal die cast articles. The insert includes first and second interconnected stamped steel insert halves spaced from one another at certain locations to define a void. Openings communicating with the void extend through each insert half to facilitate material flow and to improve interlock of the insert and die cast material. The edges of the insert lie below the surface of the casting to avoid bimetallic machining. The insert halves cooperate to define a pair of elongated passages, which are bored following die casting to form fastener holes. At least one of the passages has an elongated cross section to allow for expansion and contraction of the insert during casting.

Abstract: Bearings are described having composite overlay coatings. The composite overlay coating comprises an electro co-deposited soft metallic matrix having incorporated therein from 0.05 to 2 wt % of a hard metal oxide, said material exhibiting a Vickers hardness (Hv) of from at least 300 to in excess of 600.

Abstract: A compound superconducting wire comprising a matrix of CuX alloy and a multiplicity of Z.sub.3 X filaments embedded in the matrix in a spaced relationship so as not to come into contact with each other wherein X is Sn or Ga and Z.sub.3 X is Nb.sub.3 Sn or V.sub.3 Ga. In a precursor, therefore, a multiplicity of filaments of a base metal material Z such as Nb are arranged in a Cu base metal metrix concentrically in layers around a center core of a base metal material X such as Sn, in which the spacing between any adjacent filaments arranged in a former boundary region of an .epsilon.-phase bronze layer having a certain radius from the center produced when the precursor is preheat-treated at a temperature of 300.degree. to 600.degree. C. is made larger than the spacing between any adjacent filaments arranged in the other matrix regions.

Abstract: A superconductive article is made from interconnected superconductive, metallic tapes. The tapes preferably are mechanically joined and electrically interconnected by a plurality of superconductive interconnections that extend between the tapes. The interconnections are formed by overlapping the edges of two tapes and forming a plurality of superconductive welds between the tapes in the overlapping regions. Articles of this invention may be formed from superconductive tapes made from Nb.sub.3 Sn having superconductive interconnections that also include Nb.sub.3 Sn.

Abstract: A method of fabricating two-dimensional regimented and quasi periodic arrays of metallic and semiconductor nanostructures (quantum dots) with diameters of .about.100 .ANG.(10 nm) includes the steps of polishing and anodizing a substrate to form a regimented quasi-periodic array of nanopits. The array forms a template for metallic or semiconductor material. The desired material is deposited in the nanopits by immersing the substrate in an appropriate solution and using the substrate as one cathode and inserting a second cathode in the solution.

Abstract: Composite materials are disclosed comprising a continuous matrix with composite reinforcements therein. The composite materials may include a continuous metal, metal alloy or intermetallic matrix with intermetallic matrix composite reinforcements dispersed therein. Suitable metals for the continuous matrix include Al, Ti, Cu and Fe, and alloys and intermetallics thereof. The composite reinforcements comprise ceramic particles dispersed in a continuous intermetallic matrix. Suitable intermetallics include alumnides of Ti, Cu, Ni, Mg and Fe, while suitable ceramics include refractory metal borides, carbides, nitrides, silicides and sulfides. In one embodiment, the ceramic particles are formed in-situ within the intermetallic matrix of the composite reinforcements. The composite materials are produced by powder metallurgical techniques wherein powders of the continuous matrix component and powders of the composite reinforcement are blended and consolidated.

Abstract: A double skin composite panel comprising two steel facing plates of thickness between 2 mm and 32 mm is joined together by cross-members. Each cross-member is aligned generally normal to the facing plates and is spaced from its neighboring members by a distance of between 10 and 80 times the thickness of the centers of the facing plates, the separation between the facing plates being between 30 mm and 800 mm. A filler material, e.g. concrete, is introduced into the spacing between the facing plates.

Abstract: A novel method for producing a ceramic phase particle dispersoid in metal and a novel product composed thereof are disclosed, including finely sized carbide phase particles formed in situ in a molten metal by salt-based liquid state reaction with Ti, B, Si, Sc, Hf, Nb, Ta, Zr, Mo, Al (when the molten metal matrix is not aluminum), or V and a halide salt containing carbon particles to form a uniform distribution of finely sized ceramic phase particles formed and dispersed in-situ in the metal matrix. The step of reacting includes vigorously stirring to form a reaction mixture at an elevated temperature for a residence time less than one hour to form a uniform distribution of particles sized less than 2.5 microns uniformly dispersed in-situ in the metal matrix.

Abstract: A coated superalloy component includes a substrate article formed of a superalloy and an adherent coating over the substrate. The coating is a nickel-base superalloy containing 0.3 volume percent or more of a dispersed oxide of yttrium, hafnium and/or a rare earth, and, preferably, grain boundary strengthening elements such as carbon, zirconium, and boron. The oxide dispersoids improve the performance of the coating in service, reducing the incidence failures due to thermal fatigue, oxidation, and corrosion damage. The dispersoid-containing coating may be formed by directly depositing the oxide-containing coating, or by depositing a metallic coating under conditions which permit the formation of such dispersoids during the deposition process.

Abstract: The invention relates to a composite material combining a magnesium alloy containing zirconium with a carbon reinforcement, as well as to its production process.According to the invention, such a composite material is prepared by the infiltration of a reinforcement formed from graphite or carbon fibres by a liquid magnesium alloy containing 0.3 to 1% by weight zirconium at a temperature of 650.degree. to 850.degree. C.Under these conditions, on said fibres is formed a zirconium carbide layer containing magnesium in solid solution and e.g. complying with the formula ZrC.sub.x Mg.sub.y with 0.3<x<1 and 0.02<y<0.12, which leads to the wetting of the fibres by the melted magnesium and to a good adhesion between the fibres and the matrix, without any deterioration to the mechanical characteristics of the fibres.

Abstract: An intermediate workpiece includes a first strip of laminated material exhibiting high thermal conductivity and which is subject to bowing in response to thermal cycling. A second strip of copper material is welded to the first strip along a longitudinal abutting edge of each strip. The first strip is partitioned into smaller heatspreader sections each for having a semiconductor die soldered thereto. Thermal manufacturing cycles will not cause a bowing of the second strip or of the heatspreader sections attached thereto.

Abstract: Heterogeneous metal matrix composite (MMC), and preform for making same. The MMC has two distinct interpenetrating metal-containing regions one of which is rich in reinforcement particles, and the other of which is devoid of reinforcement particles. The particle-free region pervades the composite in the form of a three-dimensional, open-cell reticulum of randomly oriented ligaments interconnecting a plurality of nodes and defining a plurality of interconnected interstitial cells of varying size. To make the MMC, a preform comprising an open cell foam substrate infiltrated with reinforcement particles is filled with the matrix metal. In one embodiment, the substrate is a fugitive polymer foam which is removed prior to filling the preform with metal. In another embodiment, the substrate is a metal foam which remains with the preform and the MMC after filling with metal.

Abstract: Aluminum-based products are disclosed which contain 0.5 to 4.5 wt % lithium and which further contain no more than 1 ppm of each of the alkali metal impurity elements sodium, potassium, rubidium, and cesium. The products are capable of being aged to a peak-aged condition at which they have a grain boundary region substantially free of liquid phase eutectics comprised of sodium and potassium that form embrittlement phases at room temperature, and have a higher fracture toughness than a similar product containing more than 5 ppm in total of the alkali metal impurity elements.

Abstract: The present invention is a system comprising an element having a specific coefficient of thermal expansion and a metal matrix composite having a coefficient of thermal expansion which essentially matches that of the element. The composite is in contact with the element such that heat can be transferred therebetween. The composite comprises reinforcement material infiltrated with a matrix material having magnesium or a magnesium alloy. If desired, inserts may be loaded into the mold to create specific features in the resulting composite. Other inserts such as other metals, tubes or leachable cores may be used to create features inside of the magnesium composite such as metal seal rings made out of kovar or stainless steel cooling channels or substrates. Preferably, magnesium is infiltrated, assisted by pressure, into reinforcement material to form a metal matrix composite comprised of a reinforcement material infiltrated with matrix material surrounded by a pure metal skin of magnesium.

Abstract: A metallic alloy part having a bonded coating that includes dispersed hard-material particles embedded in a metal matrix, composed of a eutectic solder whose alloy elements include at least the base metal of the metallic alloy part. The solder is formed by fusion bonding on the metallic alloy part, a precoating composed of sequential layers of the elemental components of the solder applied on the metal part or on the hard-material particles. The composition and disposition of the various layers are graduated such that the melting points of the elemental solder components increase towards the outermost layer.

Abstract: A wear resisting aluminum alloy composite material consisting of 10 to 40% by volume of a hybrid compact and the balance substantially an aluminum alloy matrix, wherein the hybrid compact contains 85 to 95% by weight of an inorganic whisker which is 0.2 to 1.2 .mu.m in diameter and 10 to 30 .mu.m in length, and 5 to 15% by weight of an alumina fiber which is 100 to 300 .mu.m in length, and the aluminum alloy matrix contains 4 to 12% by weight of a silicon having an average grain size of not more than 5 .mu.m. The composite material offers good properties such as anti-seizure property and wear resistance. The composite material is suitable for sliding members. Aluminum borate whisker and potassium titanate whisker may be preferably used as the inorganic whisker.

Abstract: Disclosed are a composite material having an anti-wear property and a process for producing the same. The composite material includes a matrix of a low melting point Sn alloy having a melting point of from 80.degree. to 280.degree. C., and metallic dispersing particles dispersed in the matrix in an amount of from 10 to 50% by volume. When the composite material is utilized to make a rough mold for preparing a prototype, it sharply improves the anti-wear property of the rough mold, and it can be re-used for a plurality of times without adversely affecting the sharply improved anti-wear property. The composite material provides the advantageous effect best when the metallic dispersing particles are Fe--C alloy dispersing particles and/or Fe--W--C alloy dispersing particles which were subjected to a surface treatment including an Sn or Ni electroplating followed by a ZnCl.sub.2.NH.sub.4 Cl flux depositing.

Abstract: A aluminum alloy in the form of bulk includes an aluminum matrix and carbon particles having an average particle size of 100 nm or less and dispersed in the aluminum matrix in an amount of 1 to 40 atomic % with respect to the total atoms constituting the aluminum alloy. The aluminum alloy is produced by preparing a raw material comprising aluminum and carbon as components and forming an aluminum alloy by inserting the raw material into a cavity formed by a set of dies and applying repeatedly plastic deformation to the raw material while maintaining the temperature of the raw material in the range of from 100 to 400.degree. C.

Abstract: The invention provides an aluminum-base composite material. The aluminum-base material contains a uniform distribution of carbide particles and lubricating phase particles such as carbon or graphite. The carbide particles increase hardness for improved wear resistance. The lubricating phase particles provide improved wear resistance and especially improve unlubricated wear resistance under increased loads. Finally, a dispersoid of nickel aluminide intermetallic phase may also be used to provide additional hardness and wear resistance. The composite is formed by introducing carbide particles and lubricating phase such as graphite into a molten aluminum alloy to neutraliize buoyancy and to form an aluminum-base mixture. Mixing the aluminum-base mixture to uniformly distribute carbide and carbon particles throughout the molten aluminum. Carbide and carbon particles counteract each other to remain uniformly distributed throughout the aluminum-base alloy despite prolonged holding or cooling times.

Abstract: The present invention relates to the formation of a metal matrix composite body by the spontaneous infiltration of a molten matrix metal into a three-dimensionally interconnected material. Moreover, the three-dimensionally interconnected material may contain filler material within at least a portion of its porosity. Particularly, an infiltration enhancer and/or an infiltration enhancer precursor and/or an infiltrating atmosphere are in communication with a filler material and/or a three-dimensionally interconnected material and/or a matrix metal at least at some point during the process, which permits molten matrix metal to spontaneously infiltrate the three-dimensionally interconnected material and any filler material contained within at least a portion of the porosity of the three-dimensionally interconnected material.

Abstract: The present invention relates to the formation of a macrocomposite body by spontaneously infiltrating a permeable mass of filler material or a preform with molten matrix metal and bonding the spontaneously infiltrated material to at least one second material such as a ceramic or ceramic containing body and/or a metal or metal containing body. Particularly, an infiltration enhancer and/or infiltration enhancer precursor and/or infiltrating atmosphere are in communication with a filler material or a preform, at least at some point during the process, which permits molten matrix metal to spontaneously infiltrate the filler material or preform. Moreover, prior to infiltration, the filler material or preform is placed into contact with at least a portion of a second material such that after infiltation of the filler material or preform, the infiltrated material is bonded to the second material, thereby forming a macrocomposite body.

Abstract: A method of fabricating a metal matrix composite containing electrically isolated areas and the MMC formed from the method. The method comprises: (a) providing a liquid pool of unreinforced aluminum alloy; (b) infiltrating the unreinforced aluminum alloy into a stack comprising upper and lower porous preforms and an electrical insulator material placed between the preforms; (c) solidifying the liquid-phase metal to form a metal matrix composite product that completely surrounds the stack; and (d) forming at least one groove in the solidified metal, the groove extending downward to the insulating substrate so as to electrically isolate at least one region on the surface of the metal matrix composite.

Abstract: A multimaterial disk for high-energy braking comprises an assembly of various flanges. They comprise, in succession, a central flange and on either side of the central flange thermal barriers and outer flanges made up of a substrate faced on one side with a ceramic or cermet type facing.

Abstract: Provided is a process for preparing a decorative plate in which delicate gradation and shadow of a pattern from a photograph or the like can be reproduced with improved sharpness and clarity. The decorative plate has improved adhesive characteristics allowing the pattern forming plating layers to adhere to a substrate with excellent durability.In the decorative plate, a plating layer is formed so that a desired pattern is formed on a substrate made of stainless steel. The portions other than the plating layer comprise a large number of lines having a predetermined line density. The decorative plate is prepared through a masking step, a plating step and a step of removing a masking layer. The masking process comprises a step of coating a light-sensitive resin on a screen having meshes, curing the light-sensitive resin using a photographic film, mounting the film on the screen and allowing the resin to cure by UV rays.

Abstract: The invention produces a light metal alloy composite having a nickel coated graphite or carbon with a nickel-containing intermetallic phase within a portion of a casting. A mold is provided to cast a light metal into a predetermined shape. A nickel coated carbon phase structure is placed into a portion of the mold. The light metal is cast into the mold around the carbon structure to wet an interface between the light metal and the nickel coated carbon structure. A nickel-containing intermetallic phase is formed in the light metal proximate the nickel coated carbon to provide increased wear resistance. The light metal is then solidified to form the metal matrix composite.

Abstract: A potassium hexatitanate whisker having a tunnel structure containing aluminum and niobium impurities in such amounts that Al.sub.2 O.sub.3 /Nb.sub.2 O.sub.5 molar ratio is 0.6 or higher and composite materials using the same. Also disclosed are processes for producing composite materials using the potassium hexatitanate whiskers having a tunnel structure with a light alloy or a thermoplastic resin.

Abstract: An electrodeposited composite coating comprises, as deposited, a matrix of cobalt and particles of chromium carbide, at least 50% and preferably at least 80% or 90% by weight of the particles lying within the size range of 4 .mu.m to 8 .mu.m.

Abstract: A continuous fiber-reinforced Ti-based composite material comprises a Ti alloy matrix containing 3 to 7% by weight of Al, 2 to 5% by weight of v, 1 to 3% by weight of Mo, 1 to 3% by weight of Fe, 0.06 to 0.20% by weight of 0, and the balance of Ti and unavoidable impurities, and SiC continuous fibers arranged within said matrix in one direction.

Abstract: Disclosed herein is a wire for an Nb.sub.3 X superconducting wire, which is improved in workability and soundness of a diffusion barrier layer without increasing the diffusion barrier layer in thickness. This wire for an Nb.sub.3 X superconducting wire comprises a wire which is prepared by superposing and winding up a first sheet consisting of pure Nb or an Nb alloy and a second sheet consisting of metal atoms X, reacting with Nb for forming a compound exhibiting superconductivity, or an X alloy, a stabilizing material layer which is provided to enclose the wire, and a diffusion barrier layer which is provided between an outer surface of the wire and an inner surface of the stabilizing material layer for preventing the metal atoms X from being diffused in the stabilizing material layer, and the diffusion barrier layer is made of a metal material having larger tensile strength than that of the first sheet. It is possible to obtain a high-performance Nb.sub.

Abstract: According to the present invention, a composite material including a magnesium alloy containing zirconium with a graphite or carbon fiber reinforcement is provided. The material is prepared by infiltration of the reinforcement by a liquid magnesium alloy containing 0.3 to 1% by weight zirconium at a temperature of 650.degree. to 850.degree. C. Under these conditions, a zirconium carbide layer containing magnesium in solid solution is formed on the fibers. This results in wetting of the fibers by melted magnesium and good adhesion between the fibers and the matrix, without any deterioration in the mechanical characteristics of the fibers.

Abstract: A bearing material is produced by forming a Cu-Pb-system or Pb-bronze-system bearing alloy layer on a steel plate optionally plated with Cu, and forming a Pb alloy overlay containing Zn on the bearing alloy layer so as to enhance corrosion resistance and conformability of the bearing alloy layer. A Cu-Zn alloy layer of 0.5 to 10 .mu.m is present between the Cu matrix of the bearing alloy layer and the overlay. The Cu-Zn alloy layer prevents Sn and In in the overlay from diffusing into the Cu matrix of the bearing alloy layer. The multi-layered slide bearing material can be manufactured by forming the bearing alloy lining layer on the steel plate optionally plated with Cu so as to obtain a bimetal plate, rolling the bimetal plate and a lead alloy plate for the overlay containing Zn to bond the plates in accumulative reduction of 8 to 48%, and thereafter subjecting the plates to heat treatment at 170.degree. to 250.degree. C.

Abstract: The present invention relates to a novel method for forming metal matrix composite bodies and novel metal matrix composite bodies produced thereby. Particularly, a polycrystalline oxidation reaction product of a parent metal and an oxidant is first formed. The polycrystalline oxidation reaction product is thereafter comminuted into an appropriately sized filler material which can be placed into a suitable container or formed into a preform. The filler material or preform of comminuted polycrystalline oxidation reaction product is thereafter placed into contact with a matrix metal alloy in the presence of an infiltration enhancer, and/or an infiltration enhancer precursor and/or an infiltrating atmosphere, at least at some point during the process, whereupon the matrix metal alloy spontaneously infiltrates the filler material or preform. As a result of utilizing comminuted or crushed polycrystalline oxidation reaction product, enhanced infiltration (e.g., enhanced rate or amount) is achieved.

Abstract: A binder for binding reinforcement materials is provided in which an aluminum and/or Group IIa-containing compound is combined, in a liquid, with a phosphorus-containing compound wherein said binder has a ratio of phosphorus to aluminum and/or Group IIa ions of 14 to 34, preferably 20 to 30. The binder is useful in binding reinforcement materials, particularly suited for preparing preforms for making metal matrix composite materials.

Abstract: A carbonaceous, refractory or metal alloy substrate material coated with a refractory material, the refractory material including at least one of borides, silicides, nitrides, aluminides, carbides, phosphides, oxides, metal alloys, inter-metallic compounds and mixtures of one of titanium, chromium, zirconium, hafnium, vanadium, silicon, niobium, tantalum, nickel, molybdenum and iron and at least one refractory oxide of rare earth metals. An aluminum production cell including a component made up of a material coated with the coating described above is also disclosed.

Abstract: A reinforced material for an automobile connecting rod prepared by rolling a straight-interwoven stainless steel wire mesh of about 100 to 200 mesh into a cylindrical shape, carbonitriding the stainless steel wire mesh, and placing the stainless steel wire mesh into a mold with a molten aluminum alloy is disclosed.