Abstract: A molded construction product, having one or more walls and an inner core section, including a composition matrix having a resin system, a catalytic agent, and filler compounds for forming the walls; a foam core system for forming the inner core section, a curing agent and a drying agent. The resin system is for providing mechanical and physical characteristics of hardness and rigidity to the exterior walls of the molded product. The catalytic agent is for activating the reaction for the polymerization of the resin system. The filler compounds for reinforcing the walls. The foam core system is for producing the inner core section having three-dimensional cross-linking and a core density of 3.5 pounds per cubic foot. The curing agent is for cross-linking of polymers within the resin system for forming the exterior walls to be hard, rigid, and infusible. The drying agent is for drying and binding of excessive moisture within the composition.

Abstract: A web material, which is able to avoid air entrainment, comprises a surface for applying at least one layer of coating material. The web material has at least one splicing tape for connecting a preceding web and a succeeding web with respect to a transport direction of the web material. The splicing tape defines a trailing edge on the surface of the succeeding web. After the trailing edge of the splicing tape a thin layer with limited width and a rough surface is formed. Additionally, there is a method for continuous coating a web material having at least one spliced joint.

Abstract: A seam structure for connecting two foam sheets in edge-to-edge manner, wherein the connection surfaces (i.e. the adhering area) between the edge joints of the two foam sheet are respectively enlarged without increasing the thickness of the foam sheets, allows two foam sheets of a thinner width than is used with conventional seam structures to be connected with sufficient strength to overcome horizontal separating forces. The seam structure includes a base edge joint provided at an end edge of the first foam sheet and a covering edge joint provided at an end edge of the second foam sheet. The base edge joint has a root portion and an end portion defining a base connection surface extended sidewardly from the root portion to the end portion. The covering edge joint has a root portion and an end portion defining a covering connection surface extended sidewardly from the root portion to the end portion thereof.

Abstract: Carpet tape for use with a carpet construction which uses a loop back and hook tape for installation. The tape includes a substrate having pressure sensitive adhesive on one of its surfaces and there are hooked areas on the same surface. The hooked areas are located on either side of the pressure sensitive adhesive for engagement of the loops of pieces of the carpet. The adhesive is located on an area of the substrate substantially free of hooks, and the hooked areas are spaced apart from each other, for adhesion to the underside of the carpet pieces along neighboring edges for formation of a seam between the carpet pieces.

Abstract: A method of connecting respective one end portions of two carrier tapes, to each other, each of the two tapes having accommodating pockets at a first pitch and tape-feed holes at a second pitch, each of the accommodating pockets accommodating an electric component, the method including the steps of aligning a tape connecting member which includes a flat main portion having tape-feed holes at a third pitch equal to the second pitch, and caulking projections projecting perpendicularly from the flat main portion, with the respective one end portions of the two tapes, such that tape-feed holes of the connecting member are aligned with respective tape-feed holes of the two tapes, causing at least two caulking projections of the connecting member to penetrate through respective thickness of the two tapes, so that the flat main portion of the connecting member contacts respective one major surfaces of the two tapes, and caulking respective portions of the two caulking projections that penetrate out of the respective

Abstract: There is disclosed a spliced web of linerless labels in roll form and a method of making same. The Webs have lines of partial severing along their lengths and the splice is made between two adjacent webs by a frangible tape which enables the labels at the splice to be separated by tearing, and wherein the remainder of the labels are separable by tearing along the transverse lines of partial severing.

Abstract: A temporary seaming aid for use in seaming a dryer fabric, comprising complementary parts (39) attached to two portions (31, 32) of a dryer fabric. The complementary parts are adapted for cooperation and enable the fabric ends which have interdigitating formations (33) thereon to engage. Engagement of the interdigitating formations allow a pintle wire (34) to be inserted therein to form a flexible joint resulting in seaming of the dryer fabric. The entire temporary seaming aid can easily be removed once the fabric ends are joined.

Abstract: A contoured panel section for a radome for use with a center frequency corresponding to a wavelength equal to .lambda., the panel section comprising a solid body portion of a thickness which is an integral multiple of .lambda./2 and which has opposing first and second ends for interconnecting with corresponding second and first ends, respectively, of a mating panel section, wherein a combined thickness of the first and second ends is equal to the thickness of the body portion. The panel section is preferably formed of thermoplastic material having a high dielectric constant and is thermoformed using a double mold.

Abstract: Currently, fiber/metal laminate sheets are limited in width due to restrictions in the width of thin metal sheets available. This invention solves that problem by providing an integral splice concept and a method for manufacturing a laminate employing the inventive concept. Specifically, a fiber/metal laminate sheet is provided having at least two metal plies and at least one fiber layer. Each of the metal plies comprises at least two metal sheets which are arranged side-by-side and have sheet metal breaks therebetween. All of the sheet metal breaks lie within the integral splice. An important feature of the invention is that the sheet metal breaks in each metal ply are staggered widthwise across the laminate with respect to the sheet metal breaks in the remaining metal plies, in accordance with a predetermined metal break staggering pattern, thereby maximizing the bond engagement of the discontinuous metal plies with the adjacent fiber layers.

Abstract: A process for the application of tear resistant side and edge strip materials to a rubber base sheet of a launderable dust control mat is provided. The process involves the in-line mating of first and second strips of carboxylated rubber to the longitudinal borders of a rubber sheet and the in-line mating of third and fourth strips of carboxylated rubber to the leading and tailing edges of a rubber sheet, respectively, all by means of a series of pressure rolls. The process permits separate rubber sheet and side strip materials to be joined in a continuous or semicontinuous operation immediately prior to assembly of a mat thereby enhancing material handling efficiencies. Dust mats produced thereby are also provided.

Abstract: A method for ultrasonically joining flashspun bonded polyolefin sheets and a seam generated by the method is provided. The method includes the steps of overlapping at least two polyolefin sheet edges, and connecting the overlapped edges by feeding the overlapped portions between an ultrasonic horn and a patterned backup roll. The connected first and second sheet edge portions have a tensile strength across the overlapped and welded portion that is at least 75% of the tensile strength of the sheet material joined. The seam is generated with just one pass between the ultrasonic horn and the patterned backup roll.

Abstract: A minimum visibility seam tape and method of joining at least two substrates with the tape. The substrates joined typically are sign faces or awnings comprising a composite of thermoplastics and a woven scrim. The seam tape is a woven or nonwoven scrim embedded in or coated with a thermoplastic polymer.

Abstract: The invention provides an improved method of vibration welding of thermoplastic joints. Such welding is conducted by vibrating two fiber reinforced thermoplastic parts under pressure along their common interface to generate frictional heat to melt and fuse their surfaces together. Fibers from at least one surface penetrate both into the weld and into the other surface. As a result, the welded, fiber reinforced thermoplastic surfaces have increased tensile strength than heretofore achievable. Vibration welds of reinforced thermoplastic surfaces according to this invention achieve a maximum tensile strength as high as about 120% of a weld formed by the unreinforced surfaces of corresponding thermoplastic materials.

Abstract: A process for the application of tear resistant edge strip material to a rubber base sheet of a launderable dust control mat is provided. The process involves the in-line mating of first and second strips of carboxilated rubber to the longitudinal borders of a rubber sheet by means of a series of pressure rolls. The process permits separate rubber sheet and side strip materials to be joined in a continuous or semi-continuous operation immediately prior to assembly of a mat thereby enhancing material handling efficiencies. An apparatus for carrying out the invention is also provided.

Abstract: Used tires are sorted on-site to separate those which are still good from those that are scrap. At the site, the sidewalls are separated from each scrap tire and the remaining tire portion is slit transversely and laid flat, stacked one atop the other. The stack is transported by vehicle from the site to a central processing facility that shears the tire portions to a uniform width and thickness. The uniformly dimensioned tire portions are then connected into strips by male/female dovetail cuts. Two strips are bonded together at their flat inner tire sides to form a two-ply tread strip. The two-ply tread strips are then used in construction, building component manufacture, fencing or landscaping; the two-ply treads are more flexible then lumber. The sidewalls are used as landfill or grounds cover in landscaping.

Abstract: A method for securing splices in uncured rubber articles prior to vulcanization and secured splices resulting therefrom. The method includes covering a splice and two ends of uncured rubber with syndiotactic 1,2-polybutadiene, adhering the syndiotactic 1,2-polybutadiene to the uncured rubber adjacent to the splice, and curing the rubber. The rubber compound to which the syndiotactic 1,2-polybutadiene is adhered does not have to contain syndiotactic 1,2-polybutadiene. In addition, because the syndiotactic 1,2-polybutadiene is preferably melted into the rubber compound, there are no uniformity problems caused by the additional layer over the splice.

Abstract: An improved perming mat for use with hair care solutions is disclosed. Interposed between adhered, absorbent, coextensive, layered expanses of hair-care-solution-inert and hypoallergenic materials are spaced, small gauge, malleable wire stiffeners, each covered with an inert and hypoallergenic material. The extended-life, shape-retentive layered structure is non-reactive with the corrosive agents found in hair care solutions, and is non-irritating of the scalp. In a proposed modification, the coverings of the wire stiffeners are visibly colored coded to provide use indicia.

Abstract: A corrugator fabric comprising a first basecloth having a first staple fiber layer secured to the lower face thereof and a second staple fiber layer secured to the upper face thereof, a second basecloth having a lower face secured to the second staple fiber layer and optionally the first basecloth, a third staple fiber layer secured to the upper face of the second basecloth, a jointing body to form a seam for said fabric and a seam flap including at least one basecloth covering said jointing body.

Abstract: Woven or non-woven fabric, in particular for the manufacture of prepregs especially for the manufacture of structural components in the aviation industry, manufactured of fibers, preferably carbon fibers having an elasticity modulus in excess of 80 000 N/mm.sup.2, preferably of 200 000 N/mm.sup.2 and a specific gravity of preferably 1,5 g/cm.sup.3, and not more than 2,1 g/cm.sup.3, wherein the fibers are composed of mono-filaments, and the fibers and therefore also the fabrics have been pressed flat, preferably calendered. In order to produce a woven or non-woven fabric which is mechanically particularly strong and yet can be manufactured economically, each fiber is composed of at least 2000, preferably 3000 individual mono-filaments (3K=200 tex=200 g/1000 m). The woven or non-woven fabric is preferably used for the manufacture of prepregs and henceforth for lightweight structural components especially for the aviation industry and in particular for overhead luggage compartments.

Abstract: The splice of the present invention includes a web having a first free end and a second free end wherein the first and second ends are positioned proximal to each other. The web encloses one or more holes adjacent to each end. The web includes a top side and an opposing underside. The splice also includes an underside patch that is adhered to the web so that the underside patch covers the hole or holes and covers each of the free ends of the web. The underside patch is adhered to the web by a reversibly releasable layer. The upper side patch is positioned substantially parallel to the underside patch. The upper side patch contacts the underside patch through one or more of the holes thereby strengthening the splice.

Abstract: A tubular liner, for lining the inner wall of a pipe, comprises a plurality of composite liner tubes, each liner type contains an inner layer of a resin-absorbable sheet and an outer layer of hermetic plastic film. The composite liner tubes are joined by spirally stitched abutting ends. In an embodiment, the inner resin-absorbable sheets are joined. An adhesive can be applied to the inner and outer walls of the resin-absorbable sheet along the stitched spiral seam.

Abstract: A splice for a fabric reinforced conveyor belt comprising a fabric layer having mating ends cut as an arc of a circle having a radius whose length is greater than the width of the fabric. There is also provided a fabric reinforced conveyor belt comprising: a) a pulley cover; b) at least one layer of fabric reinforcement; and (c) a top cover, wherein the fabric layer has a splice as described immediately above.

Abstract: There is a splicer bed 1 having a leader support 3 arranged on the top thereof. One opening 6 is provided in one end of the leader support 3. A knife mounting base 7 is arranged to project from the opening 6 and provided at one end with a cartridge holder 8. The knife mounting base 7 also has a leader positioning head 10 provided on the other end thereof for determining the position of a leader L. A stationary knife 11 is mounted to the leader positioning head 10. A movable knife 12 is mounted for pivotal movement to the stationary knife 11. A film holddown plate 17 is pivotably mounted to the knife mounting base 7. The knife mounting base 7 is also provided with a pair of punches 28 which are arranged slidable and can be lowered by the film holddown plate 17.

Abstract: A fire resistant patch for aircraft composite cargo bay liners. The patch includes a base member consisting of at least one inner sheet of woven fiberglass with outer layers of flame resistant plastic. A scrim consisting of a fiberglass lattice netting having a periphery larger than that of the base member includes a pressure sensitive adhesive on a bottom side thereof is also provided. A layer of resin containing a flame retardant additive is applied to the bottom side of the base member, and the base member is applied to the liner to cover the damaged area thereof. The resin layer is allowed to partially cure to retard movement of the base member. Strips of flame resistant tape may be affixed over the base member to hold it in place instead of the partial curing. The scrim is then placed over the base member and tape on the liner using the pressure sensitive adhesive. The scrim is placed such that the periphery thereof extends beyond the entire periphery of the base member.

Abstract: To assist in rapid taping of seams between adjacent drywall units, a tape is provided in rolls. The tape has a first layer of flexible paper material with an inwardly facing pressure-sensitive adhesive coating thereon. A second layer of reinforcing woven fiber material overlies the first layer. A third layer of flexible material overlies the woven fiber material to encapsulate the fiber material between the first layer and the second layer. The third layer has an outwardly facing release coating such that the first layer adhesive will releasably engage the third layer for manual separation of the tape when rolled upon itself. The adhesive is formulated to maintain adhesion even when wetted by an overlying layer of drywall mud. Furthermore, the release coating on the third layer accepts and allows the adherence of drywall mud. The tape may be used in fire wall applications. Perforations may be provided in the tape to facilitate adhesion.

Abstract: A plastic profiled strip (10) is provided for producing helically wound tubes or pipes, the strip (10) having female and male joint formations (13, 14) extending along opposite longitudinal margins thereof and arranged so that upon spirally winding the strip into a tubular form, the joint formations (13, 14) can be interlocked to thereby lock adjacent windings of the strip together, the male joint formation (14) comprising a hinged flap (15) which is flexibly connected to the strip (10) for hinging movement between a disengaged or unlocked position displaced from the plane of the strip (10) and a locking position wherein it interlocks with the female joint formation (13) of an adjacent winding of the strip (10).

Abstract: A fiber filler for filling voids between mated fiber plies, for example, as occurs in the preparation of a preform assembly for forming a T-shaped structural member, is disclosed. The fiber filler comprises a plurality of unidirectional fibers, shaped to conform to the shape of the void and a stabilizer intermingled with the unidirectional fibers. The stabilizer is present in an amount sufficient to hold the fibers together in the shape of the void, but below an amount which would inhibit resin flow during subsequent injection, so that the fiber filler is fully integrated into the final part.

Abstract: A method of composite joining and repairing includes providing complementary matching and interlocking bondline surface configurations in composite materials and the material to which the composite materials are to be bonded, interlocking the two materials at their bondline, and thereafter adhering at least one patch onto both of the surfaces of the interlocked combination of materials, thereby securing the composite to the other material. Anisotropic materials can be adhered to isotropic materials by this method. The advantages of the method include increased bond strength resulting from the joining. Consequently, fiberglass vehicle parts can be repaired, to achieve the original strength of the part, or in the alternative, parts can be originally machined in the bondline configurations so as to enable easy manufacture of new vehicle components.

Abstract: A heat seamable sheet material for roofing prepared from an uncured polymeric composition of matter which comprises 100 parts by weight of a semi-crystalline polymer and selected from the group consisting of polyolefins prepared from monomers containing at least 2 carbon atoms; from about 20 to 300 parts by weight of one or more non-black mineral fillers per 100 parts of the polymer; and from about 20 to 150 parts by weight of a processing material, per 100 parts of the polymer. The non-black mineral fillers may include hard clays, soft clays, calcined clays, chemically modified clays, mica, talc, alumina trihydrates, calcium carbonate, titanium dioxide, amorphous precipitated hydrated silica and mixtures thereof. The processing material may be any non-volatile oil, i.e., a paraffinic processing oil.

Abstract: A process for coating flexible belt seams including providing a flexible belt having an outwardly facing surface and a welded seam, forming a smooth liquid coating on the welded seam, the liquid coating comprising a film forming polymer and a fugitive liquid carrier in which the belt surface is substantially insoluble, and removing the fugitive liquid carrier to form a smooth solid coating on the seam.

Abstract: This invention pertains to papermaking felts, methods of making such felts, methods of using the felts, and methods of making paper using such felts. A felt of the invention contains at least one substrate web having a fuse-bonded joint extending across the width of the felt. The joint is preferably formed by superposing, onto each other, end portions of a flat-woven substrate web element, with the end portions extending away from the ends in a common direction, and concurrently severing the ends from the end portions, and fuse bonding the end portions to each other, along a common cut line.

Abstract: An instrument trim panel (12) includes a shell (14) made from a flexible plastic material. A textured section (18) is circumscribed by a simulated seam (20). A closed cell plastic block (28) is press fitted behind the textured section. An air pocket (26) is interposed between the block and textured section. A rigid substrate (22) is molded and cured behind the shell (14) and block (28). The air pocket allows the textured section to be deformed to simulate the appearance and feel of a leather applique.

Abstract: Disclosed is a method and apparatus for forming diagonal splices in flexible, fusible material and the material spliced accordingly. The splice is formed by overlapping the material, tensioning the material at the area to be spliced, and heating a strip of the material under tension to its fusion temperature, thereby fusing and separating the material at the strip. The splice is nearly undetectable to the untrained eye.

Abstract: To assist in rapid taping of seams between adjacent drywall units, a tape is provided in rolls. The tape has a first layer of flexible paper material with an inwardly facing pressure-sensitive adhesive coating thereon. A second layer of reinforcing woven fiber material overlies the first layer. A third layer of flexible material overlies the woven fiber material to encapsulate the fiber material between the first layer and the second layer. The third layer has an outwardly facing release coating such that the first layer adhesive will releasably engage the third layer for manual separation of the tape when rolled upon itself. A crease is formed along the center of the tape to facilitate positioning of the tape in a wall corner. The self release properties of the tape allow it to be easily dispensed and applied without the need to remove a backing. The adhesive is formulated to maintain adhesion even when wetted by an overlying layer of drywall mud.

Abstract: A splice structure for joining abutting ends of a multi-ply pressure sensitive label stock.

Abstract: A cut-resistant tarpaulin has a waterproof coating bonded to a cut-resistant woven fabric. The fabric has a leno or gauze weave. The fabric has warp yarns and weft yarns of braided fibers. The fibers have an initial modulus greater than 400 grams per denier.

Abstract: A theft and vandalism resistant resilient surfacing system having resilient mats molded with recesses in their upper sides extending part way through the mats adjacent the edges and corners. Connector plates extend beneath the juxtaposed edges of adjacent mats and have posts extending upwardly through narrow openings in the bottom portions of the recesses. Means are provided for abutting on the upper sides of the bottom portions and retaining the upper ends of the posts. Preferably, the posts have stiffly resiliently deformable arrowhead formations on their upper ends which snap couple with the openings in the bottom portions.

Abstract: A felt for use in a papermaking machine consists of a textile base fabric and a batt layer for supporting the paper web. A flow control layer is interposed between the base layer and the batt layer, to prevent rewetting of the paper web upon the paper web exiting the press nip of the paper making machine. The flow control layer is formed of a porous hydrophobic material. Pressure exerted by the press nip forces water from the paper through the upper batt layer and the flow control layer into the base layer. When such pressure is relieved, the hydrophobicity of the flow control layer prevents backflow of water to the upper batt layer and the paper web, to prevent rewetting of the web. The flow control layer is preferably formed of a spunbonded filamentary nylon material treated with a hydrophobic chemical composition, which maintains its integrity during the needling process in which the batt layer and the base layer are secured together.

Abstract: An improved substrate splice for roofing and the associated method for the creation of an improved substrate splice. This can be achieved by taking a fiberglass scrim that has at least one layer of nonwoven fabric positioned adjacent thereto. Splicing involves overlapping this material and heating to a temperature of between 450.degree. and 1,000.degree. F. while applying 1 to 1,000 pounds per square inch. The preferred range of temperature is between 500.degree. to 700.degree. F. with 1 to 4 p.s.i. of pressure. Two layers of fiberglass backed thermoplastic tape is applied to each side of this splice. The tape is then heated to between 450.degree. and 1000.degree. F. while also applying pressure of 0 to 1,000 pounds per square inch. The preferred range of temperature is between 500.degree. to 700.degree. F. with 1 to 4 p.s.i. of pressure.

Abstract: A dry wall having a thin flexible paper base and two opposed beads which have circular corners spaced from the center line of the tape such that the tape can be bent in a 90.degree. angle without the opposed beads interfering with each other. The tape allows the application of dry wall compound to both sides of the joint in the same application, because the beads on the tape provide a guide for the application tool so that the opposite edge of the joint is not disturbed when one side is being smoothed.

Abstract: A hinge comprises two struts around which pass the two loops of a figure-of-eight of webbing material, the ends of the webbing material being secured to each other and/or to a strut by fixing means. A number of panels are secured together by such hinges to form a large structure such as a children's playhouse which can be folded when not in use. A separate roof also comprising similarly-hinged panels may be provided.

Abstract: A means and method for encapsulating a mechanically spliced belt, used in agricultural machinery, are disclosed. The encapsulating material protects the mechanical splice from exposure to environmental and operational conditions. The encapsulating material increases the cross-sectional modulus of the mechanical splice while maintaining geometric integrity of the fastening system, thereby increasing the operational life of the spliced belt.

Abstract: A two ply laminated structural material is made from used vehicle tires, such as steel belted radial automobile tires. Each ply consists of a plurality of individual tread bearing tire belts joined end to end. The individual belts are made from tires by removing the tire sidewalls and transversely cutting the annular remainder. The individual belts are joined so as to provide a continuous structural belt capable of carrying a load in tension. By bonding two such belts together thread to thread using adhesive or vulcanization, a structural material is obtained having sufficient stiffness and strength to be used in the manufacture of a variety of rubber products.

Abstract: Disclosed is a novel process for splicing webs of pressure sensitive laminate material. When webs of pressure sensitive laminates are spliced by conventional methods and wound into rolls, the resultant splices must be located and removed when the roll is later converted into pressure sensitive products. The novel splice is achieved by eliminating the top tape used in a conventional splice and overlapping a face sheet of one laminate web over the other laminate web to join the webs. For many processes, this novel splice is printable and does not have to be edited out, and it is at least as strong as those made with tapes. Also disclosed is a novel spliced pressure sensitive laminate.

Abstract: A paper splice member includes first and second flexible webs medially intersecting one another, wherein the webs define a longitudinally aligned unitary splicing member to accommodate free ends of the first and second paper sheets to provide for assembly of the paper sheets for continuous paper feed. A plurality of confronting surfaces are arranged on opposed sides of the first and second webs to secure the free ends of the paper sheets therebetween.

Abstract: There is disclosed composites which are comprised of thermoplastic materials and thermoset materials which are fused together.

Abstract: A portable rinse deck for farm chemical sprayers includes a center sump pit connected to radially extending sections sloped toward the sump pit for collecting spray chemicals washed from spray equipment on tractors, airplanes or helicopters. The radial sections include inner, middle and outer panels arranged to form right and left half sections. A radially extending channel receives the side flanges of adjacent panels with the radial channels feeding any chemicals leaking through the platform to the sump pit. A hub assembly is positioned over the sump pit and includes support channels which receive the inner ends of the radial channels for feeding the sump pit.

Abstract: A paper or plastic band for a product, such as a newspaper, comprises a single integral strip with the inner faces of the two end portions of the strip being joined such that the strip forms a loop with the joined end portions forming a tag projecting outwardly from the loop. In another embodiment, the tag is folded over to lie flat against the loop and is joined in this position in order to reinforce the joint between the two end portions.

Abstract: A portable display device for displaying educational material or student's work comprising a plurality of panels, each panel separated from the next adjacent panel by a score line to permit relative movement between adjacent panels, each panel comprising a base portion including a first and second corrugated substantially rigid section separated by a substantially rigid member and a writing surface adhered to the outer surface of the first corrugated substantially rigid section, the score line formed between adjacent panels extending entirely through the second corrugated substantially rigid section and a portion of the first corrugated substantially rigid section such that adjacent panels may be folded relative to each other for storage and transport or extended relative to each other for display.

Abstract: A minimum visibility seam tape and method of joining at least two substrates with the tape. The substrates joined typically are sign faces or awnings comprising a composite of thermoplastics and a woven scrim. The seam tape is a woven or nonwoven scrim embedded in or coated with a thermoplastic polymer.