Carbide-, Nitride-, Or Sulfide-containing Layer Patents (Class 428/698)
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Patent number: 8277958Abstract: Hard coatings and methods of making the hard coatings comprising aluminum titanium nitride which are usable on cutting tools are disclosed. The coatings include at least one aluminum titanium nitride layer having between about 0 and about 15 weight percent hexagonal phase and a composition of (AlxTi1-x)N, where x is in the range of about 0.53 to about 0.58 moles.Type: GrantFiled: October 2, 2009Date of Patent: October 2, 2012Assignee: Kennametal Inc.Inventors: Wangyang Ni, Ronald M. Penich, Yixiong Liu, Michael F. Beblo
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Patent number: 8279576Abstract: A ceramic electrostatic chuck according to the present invention includes a dielectric layer with a support layer in contact with the back side of the dielectric layer, and an embedded electrostatic electrode. A wafer is placed on the dielectric layer and the dielectric layer is formed of sintered aluminum nitride containing Sm and has a volume resistivity in the range of 4×109 to 4×1010 ?cm at room temperature. The support layer is formed of sintered aluminum nitride containing Sm and Ce and has a volume resistivity of 1×1013 ?cm or more at room temperature.Type: GrantFiled: April 5, 2010Date of Patent: October 2, 2012Assignee: NGK Insulators, Ltd.Inventors: Keiichi Nakamura, Shunsuke Tanaka
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Patent number: 8277959Abstract: The present invention relates to a method of producing a cemented carbide body comprising providing: (1) a grain refiner compound comprising a grain refiner and carbon and/or nitrogen, and, (2) a grain growth promoter, on at least one portion of the surface of a compact of a WC-based starting material comprising one or more hard-phase components and a binder, and then sintering the compact. The invention also relates to a cemented carbide body comprising a WC-based hard phase and a binder phase, wherein at least one part of an intermediate surface zone has a lower average binder content than a part further into the body, and at least one part of an upper surface zone has in average a larger average WC grain size than the intermediate surface zone. The cemented carbide body can be used as a cutting tool insert for metal machining, an insert for a mining tool, or a coldforming tool.Type: GrantFiled: November 11, 2009Date of Patent: October 2, 2012Assignee: Sandvik Intellectual Property ABInventor: Ioannis Arvanitidis
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Publication number: 20120244342Abstract: In one aspect, the present invention provides coated cutting tools comprising a PcBN substrate wherein a layer of single phase ?-alumina is deposited by chemical vapor deposition directly on one or more surfaces of the substrate.Type: ApplicationFiled: March 25, 2011Publication date: September 27, 2012Applicant: Kennametal Inc.Inventors: Zhigang Ban, Yixiong Liu
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Publication number: 20120244358Abstract: A method for dry graphene transfer comprising growing graphene on a growth substrate, chemically modifying a transfer substrate to enhance its adhesion to graphene, contacting the graphene on the growth substrate with the transfer substrate and transfer printing; and separating the transfer substrate with attached graphene from the growth substrate. The growth substrate may be copper foil. The transfer substrate may be a polymer, such as polystyrene or polyethylene, or an inorganic substrate. Also disclosed is the related composite material made by this process.Type: ApplicationFiled: March 22, 2012Publication date: September 27, 2012Inventors: Evgeniya H. Lock, Scott G. Walton, Mira Baraket, Matthew Laskoski, Paul E. Sheehan, Shawn P. Mulvaney, Daniel R. Hines
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Patent number: 8273469Abstract: Disclosed is a piston ring comprising a supporting material and a wear-resistant coating. The wear-resistant coating is composed of a ternary system A-B—N which is applied using a PVD process and in which A and B each represent an element form the group encompassing Ti, Zr, Hf, V, Nb, Ta, Cr, Mo W, Al, Si and C, wherein A?B and N represents nitrogen. The thickness of the wear-resistant coating amounts to ?3 ?m.Type: GrantFiled: June 12, 2008Date of Patent: September 25, 2012Assignee: Federal-Mogul Burscheid GmbHInventors: Steffen Hoppe, Manfred Fischer, Christiane Bauer, Ralf Lammers
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Publication number: 20120237794Abstract: A coated article such as a coated cutting tool or coated wear part, which includes a substrate and a coating scheme on the substrate. The coating scheme has a titanium-containing coating layer, and an aluminum oxynitride coating layer on the titanium-containing coating layer. The aluminum oxynitride includes a mixture of phases having a hexagonal aluminum nitride type structure (space group: P63mc), a cubic aluminum nitride type structure (space group: Fm-3m), and optionally amorphous structure. The aluminum oxynitride coating layer has a composition of aluminum in an amount between about 20 atomic percent and about 50 atomic percent, nitrogen in an amount between about 40 atomic percent and about 70 atomic percent, and oxygen in an amount between about 1 atomic percent and about 20 atomic percent.Type: ApplicationFiled: March 15, 2011Publication date: September 20, 2012Applicant: Kennametal Inc.Inventors: Volkmar Sottke, Hartmut Westphal, Hendrikus Van Den Berg, Zhigang Ban, Yixiong Liu, Mark S. Greenfield
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Patent number: 8263265Abstract: An Si/C composite includes carbon (C) dispersed in porous silicon (Si) particles. The Si/C composite may be used to form an anode active material to provide a lithium battery having a high capacity and excellent capacity retention.Type: GrantFiled: May 12, 2008Date of Patent: September 11, 2012Assignee: Samsung SDI Co., Ltd.Inventors: Sang-kook Mah, Han-su Kim
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Patent number: 8257841Abstract: The invention relates to bodies coated with a hard material, comprising a multi-layer coating system containing at least one Ti1-xAlxN hard material coating and to a multi-stage CVD method for producing the bodies. The aim of the invention is to achieve excellent adhesion of the Ti1-xAlxN hard material coating in bodies coated with a hard material comprising a multi-layer coating system containing at least one Ti1-xAlxN hard material coating and a high degree of wear resistance. According to the invention, the bodies coated with a hard material comprising a multi-layer coating system containing at least one Ti1-xAlxN hard material coating are characterized by the following features: the coating system consists of a) a bonding coating applied to the body, consisting of TiN, Ti(C,N) or TiC; b) a phase gradient coating that is applied to the bonding coating; and c) the single or multi-phase Ti1-xAlxN hard material coating or coatings applied to the phase gradient coating.Type: GrantFiled: October 10, 2008Date of Patent: September 4, 2012Assignee: Fraunhofer-Gesellschaft zur Foerderung der angewandten Forschung e.V.Inventors: Ingolf Endler, Mandy Hoehn
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Patent number: 8257826Abstract: An example of a nanoballoon thermal protection system includes a refractory ceramic foam having carbide balloons. The foam has a closed cell structure not allowing liquid to penetrate through the foam. Each of the carbide balloons is hollow and has a diameter greater than 0 nm and less than 900 nm. Each of the carbide balloons includes a refractory carbide. In addition, a vehicle with thermal shield includes a surface and a first and second nanoballoon closed cell foam coatings. Each of the foam coatings has a melting point temperature greater than 1000° C. and a density less than 85%. Each of the foam coatings has hollow balloons having a diameter less than 900 nm. Each of the foam coatings includes a closed cell structure not allowing liquid to penetrate through the respective coating. Methods for manufacturing a nanoballoon system and a nanoballoon thermal protection system are also disclosed.Type: GrantFiled: April 8, 2009Date of Patent: September 4, 2012Assignee: Lockheed Martin CorporationInventors: Alfred A. Zinn, Justin S. Golightly, Loosineh Avakians
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Patent number: 8258225Abstract: Disclosed is a coating formed from a composition containing a film-forming resin and a plurality of particles dispersed in the resin. The average particle size of the particles is 0.1 to 50 microns, and the particles have a hardness sufficient to impart greater mar and/or scratch resistance to the coating as compared to a coating where no particles are present. Also, the difference between the refractive ranges from 1 to 1.5. A method for preparing a powder coating including the particles also is provided.Type: GrantFiled: April 25, 2005Date of Patent: September 4, 2012Assignee: PPG Industries Ohio, IncInventors: Karen A. Barkac, Anthony M. Chasser, Roy E. Dean, Mildred Lisa Perrine, Deirdre D. Ragan, Karen S. Rechenberg, John R. Schneider
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Patent number: 8252435Abstract: [PROBLEMS] To provide a cutting tool consisting of a hard material improved in the adherence between a substratum of cemented carbide having hard phases bound by a binder metal and a TiN layer superimposed on a surface of the substratum, and provide a process for producing the same. [MEANS FOR SOLVING PROBLEMS] There is provided a cutting tool consisting of a hard material, characterized in that the hard material has a substratum containing hard phases and a binder metal and a TiN layer superimposed on a surface of the substratum, and that the substratum has ?-phases consisting of at least one solid solution of carbide, nitride or carbonitride containing W and at least one member selected from among Ti, Ta, Nb and Zr, and that at least some of the ?-phases lie at a surface of the substratum, and that the TiN layer has crystals with the same orientation relationship as that of ?-phase crystals just above the ?-phases of the substratum surface.Type: GrantFiled: August 30, 2007Date of Patent: August 28, 2012Assignee: Kyocera CorporationInventor: Takahito Tanibuchi
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Patent number: 8247080Abstract: A coating structure including an outer coating comprising aluminum; and an interlayer disposed between a substrate and the outer coating is provided. The interlayer may include a rare earth metal, a transition metal, or a noble metal. The interlayer may have one or more property of being less responsive to halogen etching relative to the outer coating; having a coefficient of thermal expansion that is greater than the coefficient of thermal expansion of the substrate and less than the coefficient of thermal expansion of the outer coating or vice versa; having a color different from the color of the outer coating; having a electrical conductivity different from the electrical conductivity of the outer coating. A method of making is article is provided. The method may include securing an interlayer to a substrate surface, and securing an outer coating to a surface of the interlayer opposite the substrate.Type: GrantFiled: October 12, 2005Date of Patent: August 21, 2012Assignee: Momentive Performance Materials Inc.Inventors: Charles Dominic Iacovangelo, Victor Lienkong Lou
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Patent number: 8247092Abstract: The present invention relates to a cutting tool for metal machining with improved wear properties, comprising a cutting tool substrate of cemented carbide, cermet, ceramics or a super hard material, and a wear resistant coating, wherein the wear resistant coating comprises a PVD Ti—Si—C—N layer, and a method of making thereof.Type: GrantFiled: April 18, 2008Date of Patent: August 21, 2012Assignee: Sandvik Intellectual Property ABInventors: Andreas Hedin, Mats Ahlgren
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Publication number: 20120208008Abstract: In various embodiments, the present invention provides electrically conductive and radio frequency (RF) transparent films that include a graphene layer and a substrate associated with the graphene layer. In some embodiments, the graphene layer has a thickness of less than about 100 nm. In some embodiments, the graphene layer of the film is adhesively associated with the substrate. In more specific embodiments, the graphene layer includes graphene nanoribbons that are in a disordered network. Further embodiments of the present invention pertain to methods of making the aforementioned electrically conductive and RF transparent films. Such methods generally include associating a graphene composition with a substrate to form a graphene layer on a surface of the substrate.Type: ApplicationFiled: January 20, 2012Publication date: August 16, 2012Applicants: Lockheed Martin Corporation, William Marsh Rice UniversityInventors: James M. Tour, Vladimir Volman, Yu Zhu
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Patent number: 8241757Abstract: A multilayer substrate includes a base layer, a coating layer and an intermediate layer positioned between the base layer and the coating layer. The intermediate layer contains chromium and nitrogen. A content of the chromium in the intermediate layer gradually decreases from the base layer to the coating layer.Type: GrantFiled: October 27, 2009Date of Patent: August 14, 2012Assignee: Hon Hai Precision Industry Co., Ltd.Inventors: Chao-Tsang Wei, Chung-Pei Wang, Chien-Hao Huang, Wei-Cheng Ling, Chia-Ying Wu, Ga-Lane Chen
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Publication number: 20120201615Abstract: Coated cutting tools are disclosed which have a hard coating that includes at least one aluminum titanium nitride layer having a single phase structure of B1 cubic phase and a composition of (AlxTi1-x)N, where x is in the range of about 0.46 to about 0.52 moles. The hard coatings also have a residual stress in the range of from about ?0.4 to about ?3 GPa as measured by the XRD Sin2 ? method, and a crystallographic orientation characterized by an x-ray diffraction (200) to (111) peak intensity ratio in the range of about 1 to about 14. Preferably the aluminum titanium nitride layer has an average crystallite size in the range of about 15 to about 50 nanometers. Methods of making such coated cutting tools are also disclosed.Type: ApplicationFiled: February 7, 2011Publication date: August 9, 2012Applicant: KENNAMETAL INC.Inventors: Wangyang Ni, Zhigang Ban, Ronald M. Penich, Yixiong Liu
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Patent number: 8236074Abstract: Methods of manufacturing a superabrasive element are disclosed. In one embodiment, a substrate and a preformed superabrasive volume may be at least partially surrounded by an enclosure and the enclosure may be sealed in an inert environment. Further, the enclosure may be exposed to an elevated pressure and preformed superabrasive volume may be affixed to the substrate. Polycrystalline diamond elements are disclosed. In one embodiment, a polycrystalline diamond element may comprise a preformed polycrystalline diamond volume bonded to a substrate by a braze material. Optionally, such a polycrystalline diamond element may exhibit a compressive stress. Rotary drill bit for drilling a subterranean formation and including at least one superabrasive element are also disclosed.Type: GrantFiled: October 10, 2006Date of Patent: August 7, 2012Assignee: US Synthetic CorporationInventors: Kenneth E Bertagnolli, David P Miess
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Patent number: 8236411Abstract: An object of embodiments according to the invention is to provide a cutting tool having good wear resistance, good sliding property and good fracture resistance. A cutting tool 1 comprising a substrate 2 and a coating layer 6 or a coating layer 9 which covers a surface of the substrate 2. The coating layer 6 or the coating layer 9 comprising a first layer 7 and a second layer 8. The first layer 7 comprises Ti1-a-b-c-dAlaWbSicMd(C1-xNx) when M is at least one selected from Nb, Mo, Hf and Y, 0.45?a?0.55, 0.01?b?0.1, 0?c?0.05, 0.01?d?0.1, 0?x?1). The second layer 8 comprises Ti1-e-f-gAleSifM?g(C1-yNy) when M? is at least one selected from Nb, Mo, Ta, Hf and Y, 0.50?e?0.60, 0?f?0.1, 0.05?g?0.15, 0?y?1).Type: GrantFiled: March 25, 2009Date of Patent: August 7, 2012Assignee: Kyocera CorporationInventors: Masahiro Waki, Tatsuyuki Nakaoka, Shuichi Tateno, Takashi Watanabe, Kenji Noda, Takahiko Makino, YaoCan Zhu
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Publication number: 20120193148Abstract: A method for applying a non-magnetic, abrasive, wear-resistant hardfacing material to a surface of a drill string member includes providing a non-magnetic drill string member formed of a non-magnetic material, the drill string member having an outer surface. It also includes providing a non-magnetic hardfacing precursor material comprising a plurality of non-magnetic, sintered carbide pellets and a non-magnetic matrix material; heating a portion of the non-magnetic hardfacing precursor material to a temperature above the melting point of the matrix material to melt the matrix material. It further includes applying the molten non-magnetic matrix material and the plurality of non-magnetic, sintered carbide pellets to the exterior surface of the drill string member; and solidifying the molten non-magnetic matrix material to form a layer of a non-magnetic hardfacing material having a plurality of non-magnetic, sintered carbide pellets dispersed in the hardfacing material.Type: ApplicationFiled: January 27, 2012Publication date: August 2, 2012Applicant: Baker Hughes IncorporatedInventors: James L. Overstreet, Jimmy W. Eason, Travis Puzz
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Patent number: 8231958Abstract: A composite layer for resisting erosion includes a sacrificial layer for exposure to an erosion environment, a body layer, and an erosion resistant layer located between the sacrificial erosion layer and the body layer for protecting the body layer upon erosion of the sacrificial layer.Type: GrantFiled: October 9, 2007Date of Patent: July 31, 2012Assignee: United Technologies CorporationInventors: Kelly L. Hoover, Charles R. Watson
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Patent number: 8231985Abstract: The aluminum-nitride-based composite material according to the present invention is an aluminum-nitride-based composite material that is highly pure with the content ratios of transition metals, alkali metals, and boron, respectively as low as 1000 ppm or lower, has AlN and MgO constitutional phases, and additionally contains at least one selected from the group consisting of a rare earth metal oxide, a rare earth metal-aluminum complex oxide, an alkali earth metal-aluminum complex oxide, a rare earth metal oxyfluoride, calcium oxide, and calcium fluoride, wherein the heat conductivity is in the range of 40 to 150 W/mK, the thermal expansion coefficient is in the range of 7.3 to 8.4 ppm/° C., and the volume resistivity is 1×1014 ?·cm or higher.Type: GrantFiled: November 3, 2011Date of Patent: July 31, 2012Assignee: NGK Insulators, Ltd.Inventors: Yoshimasa Kobayashi, Akira Goto, Yuji Katsuda, Naohito Yamada
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Patent number: 8225886Abstract: An article of manufacture includes a cemented carbide piece and a joining phase that binds the cemented carbide piece into the article. The joining phase includes inorganic particles and a matrix material. The matrix material is a metal and a metallic alloy. The melting temperature of the inorganic particles is higher than the melting temperature of the matrix material. A method includes infiltrating the space between the inorganic particles and the cemented carbide piece with a molten metal or metal alloy followed by solidification of the metal or metal alloy to form an article of manufacture.Type: GrantFiled: August 11, 2011Date of Patent: July 24, 2012Assignee: TDY Industries, LLCInventors: Prakash K. Mirchandani, Michale E. Waller, Morris E. Chandler, Heath C. Coleman
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Patent number: 8227098Abstract: A coated cutting tool is disclosed having a substrate and a coating including an aperiodic, multilayered structure with an average composition of (Ti, Al, Cr, Si)N, wherein the average composition is (Ti(1-a-b-c)AlaCrbSic)N, where 0<a<0.5, preferably 0.05<a<0.4 most preferably 0.25<a<0.3, where 0<b<0.15, preferably 0.02<b<0.10, most preferably 0.04<b<0.08, where 0.01<c<0.17, preferably 0.02<c<0.10, most preferably 0.04<c<0.08, and a+b+c<1, and wherein the average thickness of the individual layers is 0.1 to 100 nm.Type: GrantFiled: December 21, 2007Date of Patent: July 24, 2012Assignee: Sandvik Intellectual PropertyInventor: Maria Åstrand
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Patent number: 8227082Abstract: A crystalline article includes a single-crystal ceramic fiber, tape or ribbon. The fiber, tape or ribbon has at least one crystallographic facet along its length, which is generally at least one meter long. In the case of sapphire, the facets are R-plane, M-plane, C-plane or A-plane facets. Epitaxial articles, including superconducting articles, can be formed on the fiber, tape or ribbon.Type: GrantFiled: September 26, 2007Date of Patent: July 24, 2012Assignee: UT-Battelle, LLCInventor: Amit Goyal
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Patent number: 8222171Abstract: A method for the production of a ceramic substrate for a semiconductor component, includes the steps of producing paper containing at least cellulose fibers, as well as a filler to be carbonized and/or SiC, pyrolizing the produced paper, and siliconizing the pyrolyzed paper.Type: GrantFiled: July 13, 2007Date of Patent: July 17, 2012Assignee: Schunk Kohlenstofftechnik GmbHInventors: Marco Ebert, Martin Henrich, Andreas Lauer, Gotthard Nauditt, Thorsten Scheibel, Roland Weiss
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Patent number: 8221888Abstract: The present invention discloses a color filter by copper and silver film, comprising: a lower copper layer; a lower silver layer formed on the lower copper layer; a medium formed on the lower silver layer; an upper copper layer formed on the medium; and an upper silver layer formed on the upper copper layer.Type: GrantFiled: May 22, 2009Date of Patent: July 17, 2012Assignee: PixArt Imaging Inc.Inventors: Sen-Huang Huang, Chin-Poh Pang, Hsin-Hui Hsu
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Patent number: 8216677Abstract: In an embodiment, a polycrystalline diamond compact (“PDC”) comprises a cemented carbide substrate including a first cemented carbide portion exhibiting a first concentration of chromium carbide and a second cemented carbide portion bonded to the first cemented carbide portion and exhibiting a second concentration of chromium carbide that is greater than the first concentration. The PDC further comprises a polycrystalline diamond (“PCD”) table bonded to the first cemented carbide portion. The PCD table includes a plurality of bonded diamond grains exhibiting diamond-to-diamond bonding therebetween, with the plurality of bonded diamond grains defining a plurality of interstitial regions. The PCD table includes chromium present in a concentration less than about 0.25 weight %.Type: GrantFiled: December 30, 2009Date of Patent: July 10, 2012Assignee: US Synthetic CorporationInventors: Debkumar Mukhopadhyay, Kenneth E Bertagnolli, Jair J Gonzalez
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Patent number: 8216702Abstract: A cutting tool insert includes a body of cemented carbide, cermet, ceramics, high speed steel (HSS), polycrystalline diamond (PCD) or polycrystalline cubic boron nitride (PCBN), a hard and wear resistant coating is applied, grown by physical vapour deposition (PVD) such as cathodic are evaporation or magnetron sputtering. The coating includes at least one layer of (ZrxAl1-x)N with 0.05<x<0.30 with a thickness between 0.5 and 10 ?m. The layer has a nanocrystalline columnar microstructure consisting of a single cubic phase or a mixture of hexagonal and cubic phases. The insert is particularly useful in metal cutting applications generating high temperatures with improved edge integrity.Type: GrantFiled: June 15, 2011Date of Patent: July 10, 2012Assignee: Seco Tools ABInventors: Mats Johansson, Lina Rogstrom, Lars Johnson, Magnus Oden, Lars Hultman, Greger Hakansson, Marianne Collin, Jacob Sjolen
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Publication number: 20120171471Abstract: The present invention discloses a plastic member and a manufacturing method thereof, the manufacturing method comprises the steps of: providing a plastic substrate; bombarding the plastic substrate by plasma to break at least one carbon-hydrogen bond or at least one carbon-series bond of the plastic substrate, and generating at least one carbon dangling bond on the surface of the plastic substrate; depositing at least one metal atom to chemically react the metal atom with the carbon dangling bond and generate a bonding between the carbon and the metal.Type: ApplicationFiled: March 22, 2011Publication date: July 5, 2012Inventors: Yau-Hung CHIOU, Yu-To CHAO, Hsueh-Tsu CHANG
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Patent number: 8211555Abstract: A cutting tool insert is formed from a cemented carbide body and a coating particularly useful in medium-rough to rough turning of stainless-steels and superalloys. The cemented carbide body is formed from cemented carbide with a composition of 7.0-12.0 wt-% Co, 5.0-11.0 wt-% cubic carbide forming metals from group IVb, Vb and VIb of the periodic table, preferably Ti, Nb and Ta, and balance WC with a 10-30 ?m essentially cubic carbide phase free and binder phase enriched surface zone. The coating includes an MTCVD Ti(C,N) as the first layer adjacent the body having a thickness of from >2.5 to 7.0 ?m, on top of which an ?Al2O3 layer is present, with a thickness of between 2.0 and 5.0 ?m, and a total thickness of the coating of between 5.5 and 9.5 ?m. The alumina layer has a (006) texture.Type: GrantFiled: January 30, 2008Date of Patent: July 3, 2012Assignee: Seco Tools ABInventors: Erik Sundstrom, Stefan Ostlund, Jenni Zackrisson, Carlos Bueno Martinez
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Patent number: 8211548Abstract: A heat transfer component that is resistant to both corrosion and fouling is disclosed having a heat exchange surface formed from a silicon containing steel composition including an alloy and a non-metallic film formed on a surface of the alloy. The alloy is formed from the composition ?, ?, and ?, in which ? is a metal selected from the group consisting of Fe, Ni, Co, and mixtures thereof, ? is Si, and ? is at least one alloying element selected from the group consisting of Cr, Al, Mn, Ti, Zr, Hf, V, Nb, Ta, Mo, W, Sc, La, Y, Ce, Ru, Rh, Ir, Pd, Pt, Cu, Ag, Au, Ga, Ge, As, In, Sn, Sb, Pb, B, C, N, P, O, S and mixtures thereof. The non-metallic film comprises sulfide, oxide, carbide, nitride, oxysulfide, oxycarbide, oxynitride and mixtures thereof. The surface roughness of the heat transfer component is less than 40 micro inches.Type: GrantFiled: December 20, 2006Date of Patent: July 3, 2012Assignee: ExxonMobil Research & Engineering Co.Inventors: ChangMin Chun, Mark A. Greaney, Thomas Bruno, Ian A. Cody, Trikur A. Ramanarayanan, LeRoy R. Clavenna
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Patent number: 8211554Abstract: A workpiece has a body (3) and a wear-resistant hard coating system (HLo), which system comprises a layer of the following composition: (Al1-a-b-cCraBbZc)X where X is at least one of: N, C, CN, NO, CO, CNO; Z is at least one of: W, Mo, Ta, Cb (Nb). For a, b and c specific ranges of values are valid.Type: GrantFiled: September 20, 2007Date of Patent: July 3, 2012Assignee: Oerlikon Trading AG, TruebbachInventors: Frédéric Fontaine, Markus Lechthaler, Wolfgang Kalss
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Publication number: 20120164439Abstract: The present invention relates to a heat dissipating substrate and a method for manufacturing the same. The heat dissipating substrate comprises a substrate and a ceramic layer with thermal conduction and electrical insulation disposed on the substrate. In addition, the ceramic thermally conductive and electrically insulating layer has a plurality of sheet structures stacked on each other. Because the plurality of sheet structures have a buffer space, the ceramic thermally conductive and electrically insulating layer is buffered during thermal expansion.Type: ApplicationFiled: December 27, 2011Publication date: June 28, 2012Applicant: ULTRAPACK ENERGY CO., LTD.Inventor: YUNG SHENG HUANG
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Publication number: 20120164435Abstract: A coated article includes a bonding layer, a chromium oxynitride layer a boron nitride layer formed on a substrate in that order. The boron nitride layer is made of hexagonal structure boron nitride.Type: ApplicationFiled: June 29, 2011Publication date: June 28, 2012Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, YING-YING WANG
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Publication number: 20120164410Abstract: An coated article includes a substrate; and a lubricant layer deposited on the substrate; wherein the lubricant layer is a molybdenum sulphur boron nitride layer and comprises molybdenum sulfur boron nitride (MoSBN) having a molybdenum disulfide phase and a boron nitride phase.Type: ApplicationFiled: April 12, 2011Publication date: June 28, 2012Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, SHYAN-JUH LIU, CONG LI
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Publication number: 20120165953Abstract: A process for forming a ceramic layer comprising a compound of a metal on a deposition surface of a workpiece comprises providing a reactive gas, selecting the amounts of a vapor of the metal and ions of the metal relative to each other, generating the metal vapor, and projecting an ion beam of the metal ions. The metal vapor, the metal ions, and the reactive gas form the ceramic layer with a desired structure. The process may include the step of controlling a deposition surface temperature. In one embodiment, the metal vapor comprises zirconium vapor and the ion beam comprises zirconium ions. The relative amounts of the zirconium vapor and the zirconium ions are selected to form a zirconia ceramic layer on the deposition surface. The zirconia may have multiple crystal phases that are formed according to a predetermined ratio.Type: ApplicationFiled: March 6, 2012Publication date: June 28, 2012Applicant: Zimmer, Inc.Inventors: Jeffrey P. Anderson, Oludele Popoola
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Patent number: 8206812Abstract: The present invention relates to a coated cutting tool for metal machining with a from about 2.0 to about 20 ?m thick PVD coating, having both the wear resistance of a coating of homogeneous layers and the toughness of a multilayer coating, comprising a first (Mec1,Mec2)(C,N,O) layer where Mec1 is one or more of the elements in the transition metal group IV-VI, Al and Si and Mec2 is one of the elements in the transition metal group IV-VI from about 1.0 to about 4.5 ?m thick, a second (Med1,Med2)(C,N) layer where Med1 is one or more of the elements in the transition metal group IV-VI, Al and Si and Med2 is one of the elements in the transition metal group IV-VI and Y, from about 0.5 to about 4.5 ?m thick, and in between the first and the second layer, an (Mee1, Mee2)(C,N,O) layer where Mee1 is one or more of the elements in the transition metal group IV-VI, Al and Si and Mee2 is one of the elements in the transition metal group IV-VI and Y, from about 0.1 to about 1.Type: GrantFiled: December 6, 2007Date of Patent: June 26, 2012Assignee: Sandvik Intellectual Property ABInventors: Torbjörn Selinder, Mats Ahlgren
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Publication number: 20120156473Abstract: A laminate includes: a crystallized polyglycolic acid-based resin layer containing 100 parts by mass of a crystallized polyglycolic acid-based resin having a spherulite diameter of 1 to 30 ?m and 0.0075 to 0.20 parts by mass of at least one nucleating agent selected from the group consisting of boron nitride particles, molybdenum sulfide particles, and tungsten sulfide particles; and a thermoplastic resin layer adjacent to the crystallized polyglycolic acid-based resin layer.Type: ApplicationFiled: August 31, 2010Publication date: June 21, 2012Applicant: KUREHA CORPORATIONInventors: Yoshinori Suzuki, Takahiro Watanabe, Hiroyuki Sato, Ryo Kato
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Patent number: 8202607Abstract: An intermediate transfer media, such as a belt, that includes a nano diamond.Type: GrantFiled: January 27, 2009Date of Patent: June 19, 2012Assignee: Xerox CorporationInventor: Jin Wu
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Patent number: 8202619Abstract: Certain example embodiments relate to sputter-deposited transparent conductive coatings (TCCs) that are capable of surviving the harsh environments of ovens so that they can be included, for example, in oven door applications. In certain example embodiments, zirconium oxide (e.g., ZrO2 or other suitable stoichiometry) may be used as a protective overcoat to protect an underlying Ag layer from corrosion in the atmosphere. In three lite oven door example embodiments, surface 1 has a TCC pyrolytically disposed thereon, surface 2 has a TCC sputter-deposited thereon and, optionally, surface 3 has a TCC sputter-deposited thereon. In two lite oven door example embodiments, surface 1 has a TCC pyrolytically disposed or sputter-deposited thereon, and surface 2 has a TCC sputter-deposited thereon.Type: GrantFiled: April 14, 2011Date of Patent: June 19, 2012Assignee: Guardian Industries Corp.Inventors: Scott V. Thomsen, Jingyu Lao
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Patent number: 8197936Abstract: A polycrystalline diamond compact cutter that includes a thermally stable polycrystalline diamond layer, a carbide substrate, and a polycrystalline cubic boron nitride layer interposed between the thermally stable polycrystalline diamond layer and the carbide substrate such that at least a portion of the polycrystalline cubic boron nitride layer is radially surrounded by the thermally stable polycrystalline diamond layer is disclosed.Type: GrantFiled: September 23, 2008Date of Patent: June 12, 2012Assignee: Smith International, Inc.Inventor: Madapusi K. Keshavan
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Publication number: 20120141783Abstract: The invention relates to bodies made of metal, hard metal, cermet, ceramic or semiconductor material, which are coated with an Al2O3-layer or a multi-layered layer system containing at least one Al2O3-layer, and to a method for coating the type of bodies. The aim of the invention is to coat bodies made of metal, cermet, ceramic or semiconductor material with one or more Al2O3-layers, the layers being very hard >27 GPa and having an improved resistance to wear compared to traditional Al2O3-layers and are economical to produce. In the claimed coated bodies, the Al2O3-layer comprises totally or mainly a phase mixture of ? (theta)-aluminum oxide and ? (gamma)-aluminum oxide. In order to produce this type of coated body, the invention proposes a method in which the bodies are coated at temperatures of between 700° C. and 1050° C. and pressures >0.2 kPa by means of a thermal CVD-process without plasma stimulation, and one or more aluminum halogenides are used as oxygen precursor N2O and as Al-precursors.Type: ApplicationFiled: August 10, 2010Publication date: June 7, 2012Applicant: FRAUNHOFER-GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V.Inventors: Mandy Hoehn, Ingolf Endler
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Patent number: 8192853Abstract: A toughened composite material, having a first phase defining a matrix and a plurality of typically second phase particles dispersed in the first phase matrix. Each respective particle is characterized by a predetermined geometric architecture, such as a spiral shape. The presence of the geometrically distinct dispersed second phase operates to deflect and attenuate crack propagation.Type: GrantFiled: September 12, 2008Date of Patent: June 5, 2012Inventors: Greg Hilmas Hilmas, William Fahrenholtz, Jeremy Watts
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Patent number: 8192850Abstract: A combustion turbine component includes a combustion turbine component substrate and a bond coating on the combustion turbine component substrate. The bond coating may include Mn+1AXn (n=1,2,3) where M is selected from groups IIIB, IVB, VB, VIB, and VII of the periodic table of elements and mixtures thereof, where A is selected from groups IIIA, IVA, VA, and VIA of the periodic table of elements and mixtures thereof, and where X includes at least one of carbon and nitrogen. A thermal barrier coating may be on the bond coating.Type: GrantFiled: August 20, 2008Date of Patent: June 5, 2012Assignee: Siemens Energy, Inc.Inventor: Erik R. Brinley
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Publication number: 20120135212Abstract: A coated article is provided. The coated article comprises a substrate and an anti-fingerprint layer formed on the substrate. The anti-fingerprint layer comprises a plurality of aluminum oxide layers, a plurality of aluminum-nitrogen layers of aluminum-nitrogen compound, and an aluminum-oxygen-nitrogen layer of aluminum-oxygen-nitrogen compound. The aluminum oxide layers and the aluminum-nitrogen layers are alternate between the substrate and the aluminum-oxygen-nitrogen layer. A method for making the coated article is also described there.Type: ApplicationFiled: August 11, 2011Publication date: May 31, 2012Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTDInventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, JUAN ZHANG
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Publication number: 20120132263Abstract: Substrates may be bonded according to a method comprising contacting a first bonding surface of a first substrate with a second bonding surface of a second substrate to form an assembly; and compressing the assembly in the presence of an oxidizing atmosphere under suitable conditions to form a bonding layer between the first and second surfaces, wherein the first bonding surface comprises a polarized surface layer; the second bonding surface comprises a hydrophilic surface layer; the first and second bonding surfaces are different.Type: ApplicationFiled: April 30, 2010Publication date: May 31, 2012Applicant: Arizona Board of Regents, a body Corporate acting for and on behalf of Arizona State UniversityInventors: Nicole Herbots, Robert J. Culbertson, James Bradley, Murdock Allen Hart, David Alexander Sell, Shawn David Whaley
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Patent number: 8187717Abstract: The invention is directed to a material and method for obtaining a ceramic abradable system for high temperature applications. High purity partially stabilized zirconia and/or hafnia base material has higher sintering resistance compared to conventional 6-9 weight percent yttria stabilized zirconia systems. The benefits of these systems are higher service lifetime and low thermal conductivity to achieve high operating temperatures. System includes a superalloy substrate, oxidation resistant bond coat and a thick ceramic abradable top coat. Total coating thickness is about 0.5-5 mm. In some applications an intermediate layer of high purity partially stabilized zirconia or a partially stabilized YSZ/MCrAlY cermet is applied over the oxidation resistant bond coat. In other applications an abradable system is applied on top of a grid. Additional benefits should be reduced blade wear at high operating conditions.Type: GrantFiled: December 3, 2010Date of Patent: May 29, 2012Assignee: Sulzer Metco (US) Inc.Inventors: Liangde Xie, Mitchell Dorfman, Richard Schmid, Jacobus C. Doesburg, Matthew Gold
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Patent number: 8187713Abstract: A coated article is provided which may be heat treated (e.g., thermally tempered) in certain instances. In certain example embodiments, an interlayer of or including a metal oxide such as tin oxide is provided under an infrared (IR) reflecting layer so as to be located between respective layers comprising silicon nitride and zinc oxide. It has been found that the use of such a tin oxide inclusive interlayer results in significantly improved mechanical durability, thermal stability and/or haze characteristics. In certain example embodiments, a zinc oxide inclusive layer is provide over an IR reflecting layer in order to improve thermal stability. A zirconium oxide overcoat may also be provided in certain example instances.Type: GrantFiled: December 2, 2010Date of Patent: May 29, 2012Assignee: Centre Luxembourgeois de Recherches pour le Verre et la Ceramique S.A. (C.R.V.C)Inventors: Jean-Marc Lemmer, Jens-Peter Muller, Jose Ferreira, Pierre Pallotta
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Patent number: 8187698Abstract: The present invention relates to a cutting tool insert comprising a cemented carbide body and a coating particularly useful in fine to medium-rough turning of stainless-steels. The cemented carbide body consists of a cemented carbide with a composition of 5.0-9.0 wt-% Co, 5.0-11.0 wt-% cubic carbide forming metals from group IVb, Vb and VIb of the periodic table, preferably Ti, Nb and Ta, and balance WC with a 10-30 ?m essentially cubic carbide phase free and binder phase enriched surface zone. The coating comprises an MTCVD Ti(C7N) as the first layer adjacent the body having a thickness of from 2.5 to 7.0 ?m, on top of which an ?-Al2O3 layer is present, with a thickness of between 2.0 and 5.0 ?m, and a total thickness of the coating between 5.5 and 9.5 ?m. The alumina layer has a (006) texture.Type: GrantFiled: January 30, 2008Date of Patent: May 29, 2012Assignee: Seco Tools ABInventors: Erik Sundstrom, Stefan Ostlund, Jenni Zackrisson