Abstract: A sheet of porous material, a sheet of absorptive material, and a sheet of non-porous material connected to the porous sheet with the absorptive sheet between them. The sheets are shaped to cover a seat surface of a child seat such as an car seat, and have a seat panel, two leg panels that extend from the seat panel, and a crotch flap that extends from the seat panel between the two leg panels. The porous material permits urine from a child in the child seat to pass through it, the absorptive material absorbs the urine, and the non-porous material prevents the urine from leaking through the absorptive sheet and soiling the child seat.

Abstract: A flocked transfer is produced by applying a release agent to a release sheet and then applying the flocking to the release agent. Unlike the traditional method, a binder and hot melt film is not applied to the back of the flock. The transfer (which is essentially a flocked release sheet) is then applied to a substrate (i.e., an item of clothing, a rubber pad, etc.) by positioning a sheet of thermosetting hot melt film on the substrate; placing the transfer on the hot melt film with the flock in contact with the hot melt film; and applying heat and pressure. The heat melts the thermosetting hot melt film to bind the flock to the substrate and binds the flocking together. This method reduces the costs involved in producing flocked articles, especially for articles produced on a continuous basis.

Abstract: A stretchable warp knitted fabric comprising warp knitting yarns, first weft in-laid yarns and second weft in-laid yarns, and stretchable warp in-laid yarns. The second weft in-laid yarns consist of a plurality of at least non-stretchable yarns, and said second weft in-laid yarns run sequentially and separately in the course direction on different wale regions of the same course with having an arbitrary length respectively, while crossing the first weft in-laid yarns between courses. Consequently, even when pulled in a longitudinal direction, because the separate second weft in-laid yarns influence each other independently, the fabric does not have a great amount of ruffling in a width direction thereof and thus the a flat surface is maintained wherein there is no narrowing in the middle of the longitudinal direction.

Abstract: Decorative, non-launderable trim pieces are added to launderable towels with a releasable attachment means so that the trim pieces can be replaced to effect changes in decor. The ability to remove the trim piece prior to laundering of the towel permits the use of materials that would be damaged by laundering. Preferably, the attachment means is a plurality of male fastener components attached to a first flexible support that is secured to the trim strip back, and a plurality of mating female fastener components attached to a second flexible support, that is secured to the surface of the towel.

Abstract: Carpet tiles having patterns and color schemes that obviate the need to orient the tiles relative to each other. The tiles exhibit orthogonal ambiguity, meaning that they may be laid in any side-by-side orientation with respect to adjacent tiles without looking out of place to the ordinary viewer and thereby still achieving an appearance of continuity like broadloom carpet. Each tile has patterns of shapes having some straight sides and that appear to be randomly positioned but oriented with some straight sides parallel to carpet tile sides. The shapes are formed from a color or combination of colors so that adjacent shapes on each tile have at least one color in common. Furthermore, each tile has at least one color in common with every other tile, so that when the tiles are laid, the colors on adjacent tiles coordinate. All of the colors have similar intensities so that no one color will significantly stand out from the other colors.

Abstract: A resin composition for producing a molded article having a surface which has an appearance of a non-woven fabric, which comprises fiber piles of a carbonized polyacrylonitrile having a nitrogen content of 10% by weight or more, a size of 1 to 15 denier and a length of 0.1 to 1 mm. A process for producing a molded article of a resin having a surface which has an appearance of a non-woven fabric which comprises mixing the resin composition with an uncolored resin and molding the prepared mixture. A molded article produced by molding the resin composition. The resin composition can be pelletized with stability and, when the resin composition is mixed with pellets of an uncolored resin and molded, the molded article shows excellent mechanical properties and durability for a long time, exhibits a non-woven fabric appearance with warmth ad depth and has an excellent recycling property.

Abstract: A blow molded structure comprising a body made out of a first polymeric material and an integrally molded, coextruded living hinge made out of a second, more flexible polymeric material. A method of making a blow molded article having a coextruded living hinge.

Abstract: A soap receptacle for minimizing or preventing water erosion of soap and the resulting residue. The receptacle is formed of a pile textile fabric saturated with a stiffening agent in a predetermined shape. The soap receptacle is rigid and is capable of embodying ornamental designs in the textile fabric. The textile material in the receptacle, including the pile material, permits associated water to be absorbed and evaporated, thus avoiding erosion of the soap and the resulting residue.

Abstract: A fabric substrate with a leather simulation film adhered to the fabric substrate by an adhesive. The fabric substrate is a satin weave fabric with the fill side being napped, and the warp side being napped and sheared. The adhesive secures the film to the napped and sheared warp side of the fabric substrate.

Abstract: Carpet tiles having patterns and color schemes that obviate the need to orient the tiles relative to each other. The tiles exhibit orthogonal ambiguity, meaning that they may be laid in any side-by-side orientation with respect to adjacent tiles without looking out of place to the ordinary viewer and thereby still achieving an appearance of continuity like broadloom carpet. Each tile has patterns of shapes having some straight sides and that appear to be randomly positioned but oriented with some straight sides parallel to carpet tile sides. The shapes are formed from a color or combination of colors so that adjacent shapes on each tile have at least one color in common. Furthermore, each tile has at least one color in common with every other tile, so that when the tiles are laid, the colors on adjacent tiles coordinate. All of the colors have similar intensities so that no one color will significantly stand out from the other colors.

Abstract: An insulating composite material comprising expanded microcells and fiber media and methods for producing same. Microcells incorporated into the fiber media engage the surface projections and the intra-fiber and inter-fiber voids, resulting in increased microcell retention, thereby improving the characteristics of the composite material.

Abstract: A laminate and method of making same is disclosed. The laminate includes a base layer and a low melt layer directly or indirectly bonded on one side thereof to the base layer and a product layer adhered to the other side of said low melt layer; the low melt layer extends beyond the product layer along a peripheral portion thereof. The low melt layer when in registry with an adjacent laminate and subjected to heat bonds with and forms a substantially water tight seal with the adjacent laminate. Various base, low melt and product layers are disclosed.

Abstract: A textile product with enhanced flame and/or smoke retardant properties and a method of forming the same is disclosed. The textile product is comprised of a textile material having a primary layer or backing with intumescent particles coated, sprayed, sprinkled, or otherwise applied to the upper surface thereof. Additionally or alternatively, the particles may be incorporated into the tufting primary or backing. The intumescent particles may also be complexed with additional agents, such as antimicrobial agents, softening agents, pliability agent, stain resistant agents, waterproofing agents, static resistance agents and combinations thereof.

Abstract: A process for producing anti-allergic surfaces, and articles which comprise these anti-allergic surfaces. The process of the invention produces anti-allergic surfaces. The basis of the anti-allergic action is that self-cleaning properties make it impossible or very difficult for allergenic substances to deposit on these surfaces, and make it possible for them to be cleaned from the surface by a simple cleaning procedure using water set in motion. The surfaces may be either textile surfaces or polymer surfaces. Structures composed of elevations and depressions, as have been described on many previous occasions, are applied to these surfaces. The coatings of the invention can be applied very simply by applying a dispersion of suitable particles in a solvent to the relevant surface and then removing the solvent. Textiles, mattresses, or covers, for example, can be provided with the anti-allergic surfaces of the invention.

Abstract: A rubbing cloth used for rubbing to control the alignment of liquid crystal molecules. The rubbing cloth comprises; the pile portion containing fibers comprising a cellulose acetate. The fibers comprising a cellulose acetate may be textured filament yarns provided with crimps. The cellulose acetate may have an acetylation degree of 45% or more. The rubbing cloth can have properties of great alignment force, low frictional electrification, and high wear resistance together.

Abstract: The present invention provides a process for producing yarn having reduced heatset shrinkage. Preferably, the fibers used in making the yarn are bicomponent fibers. The present invention also provides a process for producing yarn having reduced heatset shrinkage at reduced heat temperatures.

Abstract: An ozone fade resistant dyed carpet made of dyed sheath/core face fibers has a sheath substantially or completely covering the core. The sheath is composed of a fiber-forming polymer which is inherently chemically compatible and is selected from polymers that are resistant to dye migration and yet inherently chemically compatible with the core polymer. The face fibers are dyed with at least one acid dye, basic dye or disperse dye and resist ozone fading as indicated by a CIEL*a*b* total color difference from the original unexposed sample after at least 3 cycles of ozone fading that is less than one-half of the CIEL*a*b* total color difference seen for a fiber composed substantially completely of said core polyamide component that is dyed with the same dyes. The fibers may be cabled and heatset in which case even more substantial improvement in the ozone fastness is observed.

Abstract: An elongated pile sub-assembly having a support beam for attachment to a plurality of yarn bundles. Each of the yarn bundles attached to the beam have a pile end and a root end for anchoring the elongated pile sub-assembly. The root ends can also entangle its loose fibers for added anchoring support of the elongated pile sub-assembly. A guide assembly is used to form a rooted tuftstring article such as a brush or flooring article therefrom. The elongated pile sub-assembly may be used alone to make a brush or a pile or bristle surface structure such as a floor covering, a wall covering or an automotive component, or may be arranged with other elongated pile articles and attached to a backing substrate, as when used to make up a pile or bristle surface structure. A brush or pile surface structure may be fabricated from an elongated pile sub-assembly alone, or from the pile sub-assembly together with a brush body member or a backing substrate.

Abstract: Sound attenuating laminates for use within vehicles are provided that include a substrate and polyurethane attached to selected portions of the substrate. The polyurethane is non-porous and serves as a barrier to attenuate sound passing through the substrate. Additional non-porous polyurethane may be added to one or more selected portions of the polyurethane layer to enhance sound attenuation characteristics in the one or more selected portions. Sound attenuating laminates for use within vehicles are provided that include a substrate and breathable polyurethane attached to selected portions of the substrate. The polyurethane serves as an absorber of sound (e.g., sound generated within a vehicle compartment). Additional breathable polyurethane may be added to one or more selected portions of the polyurethane layer to enhance sound absorption characteristics in the one or more selected portions.

Abstract: An apparatus for hiding a door key including a door mat formed of either a plastic material or braided material such as hemp is disclosed. The door mat is rectangularly shaped with raised portions formed on the top surface. Different embodiments are shown with these raised portions forming a decorative border, an esthetically pleasing pattern or a greeting, such as “WELCOME”, as is commonly seen. A hidden compartment sized to receive a typical house key is formed in these raised portions that is accessible through a hook and loop type closure. When the hook and loop type closure is closed, the compartment and its contents remain hidden from view.

Abstract: Disclosed is a process for preparing a fibrous web. The fibrous web includes a microencapsulated material, such as a microencapsulated phase change material, adhered to the web. Preferably, the web is prepared in a melt-blowing or spun-bonding process. In the melt-blowing process, cooling water containing the microcapsules is used to cool melt blown fibers prior to collection on a collector. In the spun-bonding process, microcapsules are applied in liquid suspension or in dry form to a heated web, for instance, after the web has been calendared. The fibrous webs thus prepared have numerous uses, and are particularly suited to the manufacture of clothing.

Abstract: A stitched pile surface structure and a process and apparatus for producing and finishing the same is disclosed. The stitched pile surface structure includes a backing having a thickness T. A plurality of parallel lines of stitches extends longitudinally along the backing. Each stitch has a predetermined stitch length dimension S. A plurality of rows of pile elements (either as loop pile or cut pile) is formed from one or more pile yarn(s) having an effective predetermined yarn diameter D. The total weight of the yarn used to form the pile loop elements is G grams.

Abstract: A textile coated with a coating having an organic cationic material and a sorbant polymer. A printed image is subsequently placed on the coated textile.

Abstract: A textile coated with a coating having a multiphase fluorochemical, a cationic material, and a sorbant polymer. A printed image is subsequently placed on the coated textile.

Abstract: The present invention provides an internally-tufted laminate adapted to provide improved softness and cloth-like feel.

Abstract: A light-shielding cloth that is to be bonded to a slit-form opening of a container for a photosensitive material is formed from a base fabric and a crimped pile thread incorporated into the base fabric so that the pile density is in the range from 45,000 filaments/cm2 to 85,000 filaments/cm2, a hot-melt adhesive region being provided on the reverse side of the base fabric without a filling agent being applied thereto for the purpose of preventing the hot-melt adhesive from penetrating the base fabric. A container for a photosensitive material is formed by bonding the light-shielding cloth to a slit-form opening using a 100% solids adhesive, preferably an ethylene-vinyl acetate copolymer resin based adhesive, without a treatment with a filling agent. A narrow-width light-shielding ribbon is formed by slitting the light-shielding cloth by means of an ultrasonic slitter.

Abstract: An apparatus and method are described for treating one or more yarn strands before or after the strand is dyed. The apparatus preferably includes a modified space dyeing apparatus having a dye applicator modified to be used as a treatment composition applicator for treating a yarn strand. The apparatus enables a high speed yarn dyeing and treatment method. Also described is a method and composition for treating yarn with a polyphenolic derivative composition to form a bleach-resistant yarn.

Abstract: An acid dye stain-resistant fiber-forming polyamide composition comprising a fiber-forming polyamide and a reagent, at least a portion of which associates with free acid dye sites in the polyamide, thereby disabling the acid dye sites in fibers formed from the composition from taking up acid dye stains; a masterbatch concentrate for addition to a fiber-forming polyamide to form an acid dye stain-resistant fiber-forming polyamide composition comprising a carrier compatible with the fiber-forming polyamide combined with an amount of the above reagent in excess of that desired in the acid dye stain-resistant fiber-forming polyamide; as well as fibers and articles of manufacture prepared therefrom.

Abstract: A method of vulcanizing an object formed of unvulcanized rubber, in which the unvulcanized-rubber formed object is vulcanized by pressing and heating by mold means, comprises disposing a fiber sheet member on a surface of the unvulcanized-rubber formed object and vulcanizing the unvulcanized-rubber formed object by the mold means.

Abstract: Carpet tiles having patterns and color schemes that obviate the need to orient the tiles in a particular positional or rotational relationship relative to each other. The tiles exhibit orthogonal ambiguity, meaning that they may be laid in any side-by-side orientation with respect to adjacent tiles without looking out of place to the ordinary viewer and thereby still achieving an appearance of continuity like broadloom carpet. Each tile has patterns of shapes having some straight and curved elements. At least some of the straight elements on each tile preferably parallel a tile edge. The shapes are formed from a color or combination of colors so that adjacent shapes on each tile have at least one color in common. Furthermore, each tile has at least one color in common with every other tile, so that when the tiles are laid, the colors on adjacent tiles coordinate.

Abstract: An artificial leather sheet substrate comprising: a fiber entangled nonwoven fabric composed of bundles of a polyamide-based microfine fibers comprising a polyamide or a polyamide composition having a hot toluene swelling degree of 2 to 10%, and having a fineness of 0.1 decitex or less; and an elastic polymer and a releasing agent between the bundles, the releasing agent being also added to the inside of the bundles. This leather-like sheet substrate is soft and is excellent in denseness, dyeability and color fastness. The sheet is suitable, as a suede-like artificial leather or a grain surface like artificial leather, for fields for which high quality is required, for example, for clothing. The sheet is high in denseness of surface napped fiber and is excellent in hand touch, writing effect and draping ability, especially as a suede-like artificial leather.

Abstract: A method and apparatus are disclosed for producing a surface-structured, film semi-finished product made of a thermoplastic which is applied onto a prepared surface with numerous fine cavities provided in the form of pocket borings and is correspondingly shaped. The solidified plastic material is removed from the surface as a structured film, whereby the thermoplastic material which is inserted into the cavities and removed from the same forms a pile comprised of projections and naps. The projections which form the pile are stretch by combing, brushing, using a squeegee, and/or by squeezing by shearing in order to form naps.

Abstract: A fabric laminate is provided, including first and second facing layers and a foam layer interposed between the facing layers, at least one of the first and second facing layers including a veloured nonwoven material. Blankets are also provided.

Abstract: The present invention is a polyurethane backed carpet having a backing prepared by application of an aqueous dispersion of a polyurethane or a polyurethane-forming material to the back of a carpet substrate. The present invention can eliminate the need to prepare a polyurethane backing from its monomeric components at the carpet manufacturing site. The polyurethane backed carpet of the present invention can be efficiently prepared by a continuous process.

Abstract: An apparatus and method are described for treating one or more yarn strands before or after the strand is dyed. The apparatus preferably includes a modified space dyeing apparatus having a dye applicator modified to be used as a treatment composition applicator for treating a yarn strand. The apparatus enables a high speed yarn dyeing and treatment method. Also described is a method and composition for treating yarn with a polyphenolic derivative composition to form a bleach-resistant yarn.

Abstract: An artificial turf that includes a first face yarn, a second face yarn, and a stitch-in yarn. The second face yarn is textured in some embodiments, for at least the reason of creating a zone such as a textured zone. A knot is formed by knitting the first face yarn, the second face yarn, and the stitch-in yarn together. A row of knots is also formed in this manner. A backing is formed when a lay-in yarn is extended between at least two rows of the knots and knitted to hold the at least two rows of knots together. A coating is coupled to the backing to prevent, among other things, detachment of the yarns after extended use of the artificial turf. An underlayment is positioned beneath the backing such that a stable base is provided for the artificial turf.

Abstract: A concentrate of binder at the tufts produces a lighter and more flexible carpet, which allows for direct attachment of hook-and-loop means on the carpet backing. Thermoplastic binder yarns are pinned by the pile yarns against the primary backing. Subsequent application of heat melts the binder yarns and fuses the tufts and primary backing together. An alternate embodiment uses highly shrinkable binder sheet placed over the backing before tufting, instead of the binder yarns.

Abstract: A wiping cloth having a fabric with free end pile on opposing surfaces of the fabric, and a hydrophilic treating.

Abstract: Tuftable primary backings comprise a closed-weave, woven tape fabric to which is affixed a coherent web layer comprising staple fibers with fibers oriented in at least two directions and a plurality of the fibers being fused. The web layer is affixed to the fabric by penetration of fibers from the web into the fabric. The backings have substantial weftline straightness and stability against deformations in the machine, cross and off-axis directions. Improved tufted goods and methods for making the composites and tufted goods are also provided.

Abstract: A multi-patterned rug display sample embodying at least two different geometric designs and/or coloration schemes across a common surface for simultaneous comparative evaluation by a potential purchaser. The rug display sample may be patterned to include two or more geometric or solid patterns corresponding to patterns available on floor covering products independent of the display sample.

Abstract: Weatherstripping is provided having a backing which a composite portion is either integral with or adhered to for reducing stretch and shrinkage in the weatherstripping. The composite portion is composed of strand portion, preferably a plurality of strands, embedded in a matrix. The strand portion may be fibreglass and the matrix may be polypropylene. The composite portion is bonded to or integral with the weatherstripping backing along its length such that the strand portion is oriented linearly in the same direction as the backing. The strand portion has a higher tensile modulus than the backing and thus provides resistance to stretching induced by pull forces during installation. The strand portion also tends to resist shrinkage in the backing.

Abstract: A method of laying floor or like surfaces with desired material, wherein the floors or like surfaces are supported by or comprised of rigid units in the form of boards (2) or like elements. The boards are provided with tongues and grooves on respective edges thereof to enable boards to be joined to mutually adjacent boards. The method is mainly characterized by using boards (2) that have been provided with a friction layer (6) on their undersides. A corresponding friction layer (7) is placed on the underlying sub-floor (1). The boards may be laid loosely on the friction layer of the sub-floor and mutually joined to adjacent boards solely by coaction between the tongues and grooves of respective boards in the absence of any binder.

Abstract: Cushion backed carpet tiles and carpet tile installations which can be installed without adhesives are described. The carpet tiles are manufactured according to rigid specifications in order that no corner of any of the individual tiles is {fraction (1/16)}″ or greater off the floor due to curl, and no corner on the tile has cup of greater than {fraction (3/16)}″. In this way, a substantially to entirely adhesive-free carpet tile installation can be achieved, with the installation being capable of withstanding the rigors of a variety of typical types of wear, such as rolling traffic, etc., without shifting or snowplowing over adjacent tiles.

Abstract: A fur material (1) includes an elastic net (2) and a fur strip (3) provided with real or artificial hair (3a). The net (2), made up of warps (4) and wefts (5), is stretchable in one or more directions. The fur strip (3) is wound around one of the wefts (5) that is reinforced by an auxiliary string (6). The net (2) is provided with an attachment area (2a) to be brought into engagement with buttons on clothes.

Abstract: A carpet tile having a generally planar body where the body has a traffic surface and a mounting surface. A portion of the mounting surface is formed from a resin modified bitumen matrix. The matrix is effective in substantially preventing adherence of bitumen to tile forming tools, the contamination of such tools by the bitumen, or both. The matrix comprises bitumen, a predetermined amount of resin, and a predetermined amount of filler. Also provided is a method for preparing resin modified bitumen for a mounting surface of a carpet tile. The method comprises heating bitumen to a temperature between about 120° C. and about 180° C., adding a predetermined amount of resin and filler to the bitumen to form a matrix wherein the resin and filler is added in amount effective to substantially prevent adherence of bitumen to tile forming tools, and applying the matrix to the mounting surface.

Abstract: Replacement of an existing permanent type commercial carpet installation is facilitated by applying a first pressure sensitive adhesive (preferably containing about 2-10% (by weight) shredded fiberglass) to an existing floor surface, e.g. using a napped roller, and applying a layer of creped kraft base paper with reinforcing yarns substantially directly to the first adhesive. The creped kraft paper layer provides a macroscopically smooth surface substantially impervious to moisture. A conventional, e.g. wet laid, carpet installation adhesive is applied in any conventional manner to the layer, and commercial carpeting is applied substantially directly to the wet laid adhesive.

Abstract: Carpet tiles having patterns and color schemes that obviate the need to orient the tiles relative to each other. The tiles exhibit orthogonal ambiguity, meaning that they may be laid in any side-by-side orientation with respect to adjacent tiles without looking out of place to the ordinary viewer and thereby still achieving an appearance of continuity like broadloom carpet. Each tile has patterns of shapes having some straight sides and that appear to be randomly positioned but oriented with some straight sides parallel to carpet tile sides. The shapes are formed from a color or combination of colors so that adjacent shapes on each tile have at least one color in common. Furthermore, each tile has at least one color in common with every other tile, so that when the tiles are laid, the colors on adjacent tiles coordinate. All of the colors have similar intensities so that no one color will significantly stand out from the other colors.

Abstract: A method for producing an extruded sheet material wherein a polymeric material is formed into a sheet and a variety of materials are incorporated into the extruded material prior to hardening. The sheet materials produced incorporate, either sheet, filament or particulate matter onto either side of the finished product, allowing for great variability in the finished product.

Abstract: The disclosure relates to a carpet product, a process for manufacturing carpet, and an apparatus used in a carpet manufacturing process. The carpet product is made from tufted polymer filament yarn wherein the individual yarn filaments of the yarn back loops are integrally fused so that the carpet resists fuzzing. The primary backing preferably is modified polypropylene in the fill direction. Further, the primary backing may be coated with a polymer before tufting to adhere or integrally fuse the inside of the fiber tuft to the primary backing. An optional secondary backing is preferably made of tape yarn in both directions. The process includes providing a carpet base having a primary backing penetrated by yarn, applying heat to the underside of the primary backing, extruding a heated sheet of polymer and continuously contacting the heated extruded sheet of polymer with the base.

Abstract: A sweat-absorbing and non-slip pad is disclosed. The present invention includes a surface cloth and an underlying non-slip material. A non-slip paste forming said non-slip material is coated on the bottom surface of the cloth using spraying or spreading until an appropriate thickness is provided, and then pressed to shape and from the non-slip material on the bottom surface of the cloth. Among these, the non-slip paste is formed by mixing and melting an adhesive binder and PVC material. The adhesive binder including plastic powder, plasticizer, stabilizer and foaming agent, thereby providing stickiness and fine protrusions for enhancing non-slip ability. Additionally, the cloth includes a surface woolenette layer and having an underlying base. The permeated portion in the base caused by the non-slip material never oozes form the base so as to not affect the woolenette layer.