Thickness Of Individual Layer Specified Patents (Class 428/926)
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Patent number: 6749951Abstract: A coated article having a high resistance to wear damage has a substrate, and a layered coating overlying the substrate. The layered coating includes a ductile metallic layer overlying and in facing contact with the substrate, and a protective layer overlying and in facing contact with the ductile metallic layer and including a mixture of a quasicrystalline metallic phase and a non-quasicrystalline ductile phase. The coated article is preferably used in applications where it is subjected to wear conditions.Type: GrantFiled: March 14, 2003Date of Patent: June 15, 2004Assignee: General Electric CompanyInventors: Ramgopal Darolia, Robert Edward Schafrik
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Patent number: 6740420Abstract: A method for improving the electrical conductivity of a substrate of metal, metal alloy or metal oxide comprising depositing a small or minor amount of metal or metals from Group VIIIA metals (Fe, Ru, Os, Co, Rh, Ir, Ni, Pd, Pt) or from Group IA metals (Cu, Ag, Au) on a substrate of metal, metal alloys and/or metal oxide from Group IVA metals (Ti, Zr, Hf), Group VA metals (V, Nb, Ta), Group VIA metals (Cr, Mo, W) and Al, Mn, Ni and Cu and then directing a high energy beam onto the substrate to cause an intermixing of the deposited material with the native oxide of the substrate metal or metal alloy. The native oxide layer is changed from electrically insulating to electrically conductive. The step of depositing can be carried out, for example, by ion beam assisted deposition, electron beam deposition, chemical vapor deposition, physical vapor deposition, plasma assisted, low pressure plasma and plasma spray deposition and the like.Type: GrantFiled: April 11, 2003Date of Patent: May 25, 2004Assignee: Wilson Greatbatch Technologies, Inc.Inventors: Barry Muffoletto, Ashish Shah, Donald H. Stephenson
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Patent number: 6737175Abstract: A method for inhibiting metal dusting corrosion of surfaces exposed to supersaturated carbon environments comprising constructing said surfaces of, or coating said surfaces with a copper based alloy. The invention is also directed to a composition resistant to metal dusting.Type: GrantFiled: December 7, 2001Date of Patent: May 18, 2004Assignee: ExxonMobil Research and Engineering CompanyInventors: Trikur Anantharaman Ramanarayanan, Changmin Chun, James Dirickson Mumford
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Patent number: 6720088Abstract: A group of alloys suitable for use in a high-temperature, oxidative environment, a protective coating system comprising a diffusion barrier that comprises an alloy selected from the group, an article comprising the diffusion barrier layer, and a method for protecting an article from a high-temperature oxidative environment comprising disposing the diffusion barrier layer onto a substrate are presented.Type: GrantFiled: February 5, 2002Date of Patent: April 13, 2004Assignee: General Electric CompanyInventors: Ji-Cheng Zhao, Melvin Robert Jackson, Richard John Grylls, Ramgopal Darolia
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Patent number: 6699579Abstract: We make particulates, especially magnetic Fe—Co alloys having high magnetic permeability, of controlled dimensions, especially those having a narrow thickness size distribution centered around a median or target thickness in the range of about 0.1-1.0 &mgr;m, using electrodeposition typically on a smooth (polished) titanium cathode. Our preferred continuous process uses a rotating drum cathode inside a fixed anode to grow flakes and to produce them automatically by inherent instability in the deposited film. The drum preferably rotates about a substantially vertical axis. The particulates shed (slough off) into the electrolyte (because of mismatch between the cathode surface and the plated metal or alloy at the molecular level) where they are separated in a magnetic separator or other suitable device. If the flakes are soft iron or iron-cobalt alloys, the drum generally is titanium or titanium alloy.Type: GrantFiled: September 28, 2001Date of Patent: March 2, 2004Assignee: The Boeing CompanyInventors: Glen L. Rasmussen, Micheal E. Dickson, Robert J. Miller, Mary J. Nelson, Jonathan C. Hughes, Diane C. Rawlings
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Patent number: 6699592Abstract: The invention provides a galvannealed steel sheet which has an oxide layer having 10 nm or larger thickness on the plateau of the coating layer flattened by temper rolling. With the use of the galvannealed steel sheet, no powdering occurs during press-forming, and stable and excellent sliding performance is attained. By selecting the area percentage of the plateau of the flattened coating layer to a range from 20 to 80%, making the coating layer single layer of &dgr;1 phase, and letting &zgr; phase exist in the &dgr;1 phase, further improved sliding performance and anti-powdering property are obtained.Type: GrantFiled: October 21, 2002Date of Patent: March 2, 2004Assignee: NKK CorporationInventors: Shoichiro Taira, Yoshiharu Sugimoto, Junichi Inagaki, Toru Imokawa, Shuji Nomura, Michitaka Sakurai, Masaaki Yamashita, Kaoru Sato, Masayasu Nagoshi, Akira Gamou, Yoichi Miyakawa, Shunsaku Node, Masahiro Iwabuchi
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Patent number: 6696175Abstract: The present invention provides aluminum alloys and layers formed in aluminum alloys as well as methods for their manufacture. Aluminum alloys of the present invention are provided with at least one discrete layer of uncrystallized grains formed therein. Alloys of the present invention can be formed, for example, by a process that includes a final partial anneal that permits softening of the material to essentially an O-temper condition. Processes of the present invention recrystallized substantially the entire material by leave a discrete layer of preferably less than 50 microns of the material unrecrystallized. In preferred embodiments, the aluminum material is a core material that is clad on one or both sides and the discrete unrecrystallized layer forms at the boundary between the clad and the core.Type: GrantFiled: January 16, 2003Date of Patent: February 24, 2004Assignee: Pechiney Rolled ProductsInventors: Scott L. Palmer, Zayna Connor, H. Scott Goodrich
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Patent number: 6682828Abstract: The coating plant includes a device for running a sheet to be coated along a traveling path past a window for the evaporation or sublimation of elements A an B, sources for the evaporation or sublimation of elements A and element B placed successively in a direction parallel to the traveling path so as to emit elements A and B through the window and a screen for reducing the angle of emission from the source of element B below the limit represented by an exit edge of the window, the screen being mounted so as to move translationally perpendicular to the traveling path and to move along the traveling path between the source of element A and the source of element B so as to obtain either a —A—AB—A— or a —B—AB—B—coating.Type: GrantFiled: July 22, 2002Date of Patent: January 27, 2004Assignee: UsinorInventors: Daniel Chaleix, Patrick Choquet, Alain Lamande, Colin Scott, Christophe Olier
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Patent number: 6680125Abstract: The present invention is concerned with a coating composition for a hard coat layer of a plastic lens, which comprises (A) a hydrolyzate of a specific alkoxysilane compound, (B) fine particles of an oxide of silicon, aluminum, tin, antimony, zirconium, tungsten or titanium or composite fine particles made of oxides of any two oxides of these, (C) a polyurethane and (D) a curing agent, and the coating composition is applied onto a plastic lens surface to give a scratch-resistant plastic lens.Type: GrantFiled: December 18, 2000Date of Patent: January 20, 2004Assignee: Hoya CorporationInventor: Kunio Sasaki
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Patent number: 6673467Abstract: A metallic component exposed to high temperature steam is provided with a coating comprising a thin primer layer deposited on the surface of the metallic component and a thicker overlay layer on top of the primer layer. The primer layer consists of highly ductile, oxidation resistant material such that it remains free of any defects over a long period of exposure. The overlay layer consists of an oxidation resistant, less ductile, and low-cost material. It protects the thin primer layer from mechanical damage and chemical degradation. The primer layer protects the base material of the metallic component from oxidizing steam that may penetrate through cracks of the overlay layer. Due to suitable choice of coating materials and thicknesses of the layers the coating is low-cost.Type: GrantFiled: October 1, 2001Date of Patent: January 6, 2004Assignee: Alstom (Switzerland) LtdInventors: Richard Brendon Scarlin, Reinhard Knödler
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Patent number: 6670030Abstract: A biaxially oriented laminate polyester film for magnetic recording medium, which is a laminate film comprising a base layer (A) formed of a polyester resin and a coating layer (B) which exists on one surface of the base layer (A) and contains a binder resin, added fine particles and a surfactant, wherein the base layer (A) is a biaxially oriented film which substantially contains no fine particles added or contains 0.001 to 0.1% by weight of added fine particles having an average particle diameter of 0.005 to 0.3 &mgr;m, the coating layer (B) has a surface having a central plane roughness (SRa) of 5 nm or less, the surface of the coating layer (B) has protrusions having a major diameter of 0.05 &mgr;m or more in a density of 80,000 pieces/mm2 or less and has extra-large protrusions having a major diameter of 10 &mgr;m or more in a density of 20 pieces/cm2 or less.Type: GrantFiled: July 3, 2000Date of Patent: December 30, 2003Assignee: Teijin LimitedInventors: Toshikazu Uchida, Mitsuo Tojo, Toshifumi Osawa, Akira Kameoka, Tomokatsu Ura, Masahiko Kosuge
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Patent number: 6652991Abstract: The addition of small amounts of CeO2 and Cr to intermetallic compositions of NiAl and FeAl improves ductility, thermal stability, thermal shock resistance, and resistance to oxidation, sulphidization and carburization.Type: GrantFiled: October 9, 2002Date of Patent: November 25, 2003Assignee: The Governors of the University of AlbertaInventors: You Wang, Weixing Chen
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Patent number: 6649282Abstract: A tin-plating or aluminum-plating surface treated steel material with excellent corrosion resistance containing an intermetallic compound composed of one or more Group IIa (alkaline earth metal) elements and one or more Group IVb elements in a tin-based plating layer or aluminum-based plating layer on the surface of a steel material. For a tin-based plating layer, the long diameter of the intermetallic compound massive bodies is 1 82 m or greater and the short diameter/long diameter ratio is at least 0.4. For an aluminum-based plating layer, the long diameter of the intermetallic compound massive bodies is 10 &mgr;m or greater and the short diameter/long diameter ratio is at least 0.4.Type: GrantFiled: December 26, 2001Date of Patent: November 18, 2003Assignee: Nippon Steel CorporationInventors: Shinichi Yamaguchi, Jun Maki, Teruaki Izaki, Masao Kurosaki, Hisaaki Sato, Hidetoshi Shindo, Seiji Sugiyama
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Material treatment for reduced cutting energy and improved temperature capability of honeycomb seals
Patent number: 6610416Abstract: The present invention provides for a method to reduce the strength of the honeycomb of a jet turbine stator, increasing its machinability, with a resultant reduction in measured peak tooth temperature, while maintaining or even improving its high temperature capability, so as not to limit its operating environment. The air seal functionality is unaffected, and even improved in some instances. The machinability of the honeycomb is increased by using a light element diffused into the honeycomb ribbon to produce the effect of reducing its strength and ductility while maintaining the environmental resistance needed. The present invention also includes the stator honeycomb produced by the foregoing method.Type: GrantFiled: April 26, 2001Date of Patent: August 26, 2003Assignee: General Electric CompanyInventors: Thomas Tracy Wallace, Brent Ross Tholke -
Patent number: 6602615Abstract: Disclosed is a composite sliding material having a steel plate and a sintered copper alloy layer which is bonded to the steel plate. The copper alloy contains, 1.5 to 15 mass % Sn, 1.5 to 15 mass % Bi, 1.5 to 20 volume % of a solid lubricant, and balance of Cu and incidental impurities. The volume ratio of Bi to the solid lubricant is in a range of 0.5 to 2.0. Bi and the solid lubricant improves the copper alloy in sintering property, since Bi melts when sintering because of a low melting point resulting in improved sintering property, and the solid lubricant ensures good anti-seizure property, and deterioration of mechanical strength is prevented by virtue of a phenomenon that the solid lubricant is entrained in Bi.Type: GrantFiled: March 25, 2002Date of Patent: August 5, 2003Assignee: Daido Metal Company Ltd.Inventors: Kenji Sakai, Eisaku Inoue, Satoru Kurimoto, Koichi Yamamoto, Takayuki Shibayama
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Patent number: 6599645Abstract: The invention relates to a rigid composite metal panel comprising at least two metal parallel plates and/or sheets secured to the peaks and troughs of a corrugated aluminium stiffener sheet arranged between the parallel plates and/or sheets, wherein the corrugated aluminium stiffener sheet is an aluminium brazing sheet product made from an aluminium brazing sheet product including a core sheet (1) made of an aluminium alloy having on at least one surface of the core sheet clad, and preferably on both sides, an aluminium clad layer (2), the aluminium clad layer being made of an aluminium alloy comprising silicon in an amount in the range of 2 to 18% by weight, preferably 5 to 14%, and a layer (3) comprising nickel on the outer surface of the aluminium clad layer. The invention further relates to a method of manufacturing thereof.Type: GrantFiled: December 20, 2002Date of Patent: July 29, 2003Assignee: Corus Aluminium Walzprodukte GmbHInventor: Adrianus Jacobus Wittebrood
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Patent number: 6596413Abstract: Disclosed is an aluminium brazing product, such as a brazing sheet product, having a substrate (1) of an aluminium alloy comprising silicon in an amount in the of 2 to 18% by weight, and on at least one outer surface a layer (2) comprising nickel, wherein a separately deposited layer (3) is applied on one side of the layer (2) comprising nickel and the layer (3) comprising a metal such that taken together the aluminium base substrate (1) and all layers exterior thereto form a metal filler having a liquidus temperature in the range of 490 to 570° C., and preferably in the range of 510 to 550° C. The invention also relates to a method of manufacturing such a brazing product and to a brazed assembly comprising at least one component made of the brazing sheet product.Type: GrantFiled: October 31, 2001Date of Patent: July 22, 2003Assignee: Corus Aluminium Walzprodukte GmbHInventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg
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Patent number: 6589670Abstract: Metal foils are soldered using a soldering material. The metal foils are disposed in layers and/or are wound in layers to form a honeycomb body. An aluminum content of the foils amounts to at least 6 wt. %. The material is based upon nickel and contains 17 to 23 wt. % chromium, 5 to 10 wt. % silicon, 18 to 20 wt. % iron, and less than 0.5 wt. % boron.Type: GrantFiled: September 9, 2002Date of Patent: July 8, 2003Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventor: Andree Bergmann
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Patent number: 6579615Abstract: This invention provides a plated steel wire with high corrosion resistance and excellent workability, wherein the average composition of the plating alloy in the plated steel wire comprises, in terms of weight percentage, Al: 4-20%, Mg: 0.8-5%, and if necessary one or more from among Si: ≦2%, Na: 0.001-0.1% and Ti: 0.01-0.1%, with the remainder Zn, and an Fe—Zn alloy layer of no greater than 20 &mgr;m thickness is present at the plating-base metal interface; it is produced by coating a steel wire with a molten zinc plating composed mainly of zinc as the first stage and then.coating it with a molten zinc alloy plating with the aforementioned average composition as the second stage. The maximum plating bath immersion time is 20 seconds, and the part of the plated steel wire drawn out from the plating bath is purged with nitrogen gas.Type: GrantFiled: July 24, 2001Date of Patent: June 17, 2003Assignee: Nippon Steel CorporationInventors: Satoshi Sugimaru, Satoru Tanaka, Seiki Nishida, Akira Takahashi, Atsuhiko Yoshie, Kazumi Nishimura
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Publication number: 20030092957Abstract: The present invention is directed to a brachytherapy device comprising a substrate comprising at least one radioactive coating layer formed thereon. The radioactive coating layer has a total radioactivity that varies in at least one dimension of the device. Methods of making radioactive coatings, such as electrochemical deposition, electroless deposition and sol-gel are also disclosed. Suitable substrates include medical devices, such as catheters, stents, brachytherapy devices and guidewires, or components thereof. The disclosed methods produce medical devices capable of generating asymmetric, or targeted, radiation fields that correspond to the morphology of a tumor. Methods of using these devices to treat cancer of the breast, brain, prostate, uterine, head and neck are also disclosed.Type: ApplicationFiled: April 2, 2002Publication date: May 15, 2003Inventors: Neal A. Scott, Janet M. Hampikian
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Patent number: 6562471Abstract: The metal alloy based on aluminium and titanium includes an aluminium content between 80 and 90 atomic percent and a titanium content between 10 and 20 atomic percent. The alloy is microcrystalline and outside thermodynamic equilibrium, the alloy is thereby resistant to oxidation and corrosion and has at the same time remarkable adhesion to polymer materials. The metal alloy can be in the form of a reflecting coating of a thickness ranging between 0.01 and 3 &mgr;m, covered with a protective film of a polymer material. A mirror having specular reflectivity not less than about 65%, good resistance to corrosion and oxidation includes a substrate of a polymer material supporting the reflecting coating.Type: GrantFiled: May 10, 2001Date of Patent: May 13, 2003Assignee: Centre Stephanois de Recherches Mecaniques Hydromecanique et FrottementInventors: Michel Martin, Frédéric Faverjon, Janick Moreau, Jean-Marc Poirson, Jean-Paul Terrat
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Publication number: 20030087118Abstract: A multilayered material 10 having a first material 12 with a first surface 14 and an opposing second surface 16, and a first material thickness 18 between the first surface 14 and the second surface 16, and a second material 24 plated and diffusion bonded onto at least one surface of the first material 12, where the first material 12 with the diffusion bonded second material 24 is cold rolled to a lesser total thickness.Type: ApplicationFiled: May 6, 2002Publication date: May 8, 2003Inventors: William R. Kingston, Ronaldo A. Storf
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Patent number: 6555247Abstract: An aluminum alloy plate for a planographic printing plate capable of being provided with a satisfactory roughed surface by electrolytic etching. The aluminum alloy plate contains 0.1 to 0.6% of Fe, 0.01 to 0.2% of Si, 5 to 150 ppm of Cu, and balance of Al and unavoidable impurities and has a surface layer portion formed of a metastable phase dispersion layer in which metastable phase AlFe-based intermetallic compound particles are dispersed. The metastable intermetallic compound particles each act as a starting point for pits. The alloy plate is formed with a roughed surface which is reduced in unetching and uniformly formed with pits, by electrolytic etching.Type: GrantFiled: July 9, 2001Date of Patent: April 29, 2003Assignee: Mitsubishi Aluminum Kabushiki KaishaInventor: Keitarou Yamaguchi
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Patent number: 6555251Abstract: A four layer composite including a first interliner positioned between a 4xxx series braze clad and a core alloy and a second interliner positioned on the opposite side of the core alloy from the first interliner. At least one of the first and second interliners has higher amounts of Si than that of the core alloy adjacent thereto. The higher Si content interliner preferably contains about 0.02-1.1 wt. % Si.Type: GrantFiled: December 19, 2001Date of Patent: April 29, 2003Assignee: Alcoa Inc.Inventor: Raymond J. Kilmer
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Patent number: 6541124Abstract: A drill resistant plate, which presents a rough surface of hardened particles to drilling attack, and which tends to snap or destroy drill bits before they can began drilling. The plate is made by brazing hard particles into a matrix of brazing material attached to a steel plate. Nickel-Silver brazing material is used to form the matrix on the steel plate, and tungsten carbide particles of 8-10 mesh are secured within the matrix, with the hard particles of tungsten carbide partially exposed, presenting a roughened surface with angular pieces of tungsten carbide to the drilling attack.Type: GrantFiled: November 13, 2001Date of Patent: April 1, 2003Assignee: Rhino Metals, Inc.Inventor: Donald K. Suggs
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Patent number: 6534195Abstract: Sn—Zn alloy is plated on at least one of a first metallic member and a second metallic member, Sn—Ag alloy is used as a solder, the first metallic member and the second metallic member are connected by the solder, and a connection structure of metallic members is therefore produced. Heat degradation of plating and the contact corrosion between solder and plating can thereby be prevented, solderability can be improved, and qualities such as corrosion resistance and connecting strength at the connection structure can be improved.Type: GrantFiled: June 11, 2001Date of Patent: March 18, 2003Assignees: Honda Giken Kogyo Kabushiki Kaisha, Yachiyo Kogyo Kabushiki KaishaInventors: Kazunori Takikawa, Masayuki Narita
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Patent number: 6534196Abstract: The present invention relates to articles, having an extended useful life, which are used in contact with high temperature molten aluminum or molten zinc baths. One aspect of the invention encompasses articles, such as bearings, bushings, couplings or rollers, used in contact with molten aluminum or molten zinc which is coated with a high density coating consisting of a metal selected from Groups Vb, VIb, or VIIb metals (preferably molybdenum or tungsten), in pure or alloyed form. These coatings generally have a thickness of from about 0.06 to about 0.30 inch. Another aspect of the present invention encompasses a roll for guiding steel strip through a high temperature aluminizing bath, which utilizes a multi-layer structure, the first primer layer being a Group Vb, VIb or VIIb metal, preferably tungsten or molybdenum (in pure or alloyed form), the second layer comprising MCrAlY in which M is either nickel or cobalt, and the third layer comprising a refractory metal oxide of Al, Zr, Si or Cr.Type: GrantFiled: February 26, 2001Date of Patent: March 18, 2003Assignee: Cincinnati Thermal SprayInventor: Robert K. Betts
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Patent number: 6524725Abstract: Enameled steel and process for enameling a zinc or zinc-alloy precoated steel surface includes providing steel having a surface to be precoated and enameled; applying a zinc or zinc-alloy coating having a thickness ranging from 1 to 30 &mgr;m to the surface of the steel to provide the zinc or zinc-alloy precoated steel surface; subjecting the zinc or zinc-alloy precoated steel surface to a heat pretreatment at a temperature of at least 500° C.; and enameling the zinc or zinc-alloy precoated steel surface with a vitreous enamel composition which has a content of adherence-providing oxides selected from the group consisting of Co, Ni, Cu, Sb and Mn of less than 0.1% by weight for a white enamel layer and less than 2.5% by weight for a colored enamel layer by firing the vitreous enamel composition to provide a vitreous enamel layer thereon.Type: GrantFiled: February 23, 2001Date of Patent: February 25, 2003Assignee: Enamels and Ceramic Coatings International C.V.Inventors: Koen Lips, Christian Schlegel
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Patent number: 6517953Abstract: Often, metal matrix composites (MMC's) lack adequate machinability and possess excessive abrasiveness because hard ceramic materials, such as silicon carbide, are used as the reinforcement phase. To make a metal matrix composite body having a more machinable and less abrasive surface, an MMC comprising an aluminum nitride reinforcement is formed on the surface of the body. In one embodiment, a layer is provided to a permeable mass or preform at the surface at issue, the layer featuring at least a reduced loading of ceramic filler material, and sometimes no ceramic material at all. The reduced loading is achieved by incorporating a fugitive material into the coating layer. Molten matrix metal is caused to infiltrate the permeable mass or preform and the coating layer to produce a macrocomposite body comprising a metal matrix composite coating and substrate.Type: GrantFiled: February 26, 2001Date of Patent: February 11, 2003Assignee: Lanxide Technology Company, LPInventors: Brian E. Schultz, Michael K. Aghajanian
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Patent number: 6506488Abstract: Described are articles having an aminoplast resin photochromic coating prepared from an aminoplast resin, components(s) having hydroxyl functional groups and photochromic substances. The coatings exhibit a Fischer microhardness of from 45 to 180 Newtons per mm2 and desirable photochromic properties, i.e., the formation of darker activated colors and faster rates of photochromic activation and fade when irradiated with ultraviolet light. Also described are photochromic aminoplast resin articles.Type: GrantFiled: November 24, 1999Date of Patent: January 14, 2003Assignee: PPG Industries Ohio, Inc.Inventors: Kevin J. Stewart, Jeanine A. Conklin, Cletus N. Welch, James B. O'Dwyer, Shanti Swarup
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Patent number: 6503640Abstract: Disclosed is a method of manufacturing an assembly of components joined by brazing, comprising the steps of: (i) forming the components of which at least one is made from a multi-layered brazing sheet product, the multi-layered brazing sheet product comprising a core sheet (a) having on at least one surface of the core sheet an aluminium clad layer (b), the aluminium clad layer being made of an aluminium alloy comprising silicon in an amount in the range of 2 to 18% by weight, a layer (c) comprising nickel on the outer surface of the aluminium clad layer, and a layer (d) comprising zinc or tin as a bonding layer between the outer surface of the aluminium clad layer and the layer comprising nickel; (ii) forming at least one other component of a metal dissimilar to the core sheet of the multi-layered brazing sheet product and selected from the group consisting of titanium, plated titanium, coated titanium, bronze, brass, stainless steel, plated stainless steel, coated stainless steel, low-carbon steel, platedType: GrantFiled: November 6, 2001Date of Patent: January 7, 2003Assignee: Corus Aluminium Walzeprodukte GmbHInventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg
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Patent number: 6503642Abstract: In an electrodeposited hard-chromium coat, particularly for a piston ring, which is substantially formed of an electrolyte containing hexavalent chromium, wherein there are cracks in the coat and diamond particles are embedded in these cracks, the diamond particles have a size ranging from 0.25 to 0.5 &mgr;m.Type: GrantFiled: March 7, 2001Date of Patent: January 7, 2003Assignee: Federal Mogul Burscheid GmbHInventor: Rudolf Linde
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Patent number: 6500558Abstract: The present invention relates to an aluminum material to which a surface treatment is performed, and has as its objective the provision of a surface-treated aluminum material that has excellent adhesive properties with organic resin film. The present invention further aims to provide a method for producing the aforementioned. In the present invention's surface-treated aluminum material, a non-porous anodic oxide film is formed to the surface of the aluminum or aluminum alloy. This non-porous anodic oxide film has a thickness in the range of 5˜800 nm, a porosity of 20% or less, and contains in an amount of 50 ppm or more at least one of silicon, phosphorous, boron or carbon as a component. As a result of this structure, the adhesive properties between organic resin film and non-porous anodic oxide film can be increased.Type: GrantFiled: May 31, 2001Date of Patent: December 31, 2002Assignee: Mitsubishi Aluminum Co. Ltd.Inventor: Keitarou Yamaguchi
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Patent number: 6495272Abstract: A method of producing high quality optical surfaces is disclosed. The invention allows for the production of optical surfaces with complex geometry while retaining the high quality of the optical surface. A top layer is provided on a substrate. In order to adhere the top layer to the substrate, an adhesion layer is applied first. In the preferred embodiment, the substrate is an aluminum substrate, the adhesion layer includes a layer of zinc and a layer of nickel and the top layer is gold. The substrate is generally stress free in order to provide a flat surface with no undulations. This allows a relatively thin layer of gold to be applied which then can be diamond turned in order to achieve a reflective layer.Type: GrantFiled: October 10, 2000Date of Patent: December 17, 2002Assignee: B-Con Engineering Inc.Inventors: Brian W. Creber, Kirk Guttin
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Patent number: 6492040Abstract: To make stress corrosion cracking caused by precipitation of a &bgr; layer (Mg2Al3) in a welding part (5) or in the periphery of the welding part (5) hard to occur. An apparatus body (1) and a header (3) formed of an aluminum alloy with precipitation of magnesium suppressed by standardized heat treatment are assembled and welded, and natural gas containing mercury is subjected to heat exchanging. There are provided with backing metal (4) disposed on the back of the inner wall surface of one header (3) prior to standardized heat treatment and placed in contact with the other apparatus body (1) at the time of assembling and welding, a welding part (5) formed by being assembled and welded using first welding metal containing magnesium at percent content not less than 2.Type: GrantFiled: June 27, 2001Date of Patent: December 10, 2002Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Koji Noishiki, Kenichirou Mitsuhashi, Shuhei Natani, Masahiro Gotou
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Porous electrode wire for use in electrical discharge machining and method of manufacturing the same
Patent number: 6492036Abstract: The present invention relates to a porous electrode wire for use in electrical discharge machining and the method of manufacturing the same. The wire improves the machining speed at least 15% compared with a conventional zinc coated wire, which results from an increased cooling ability of the wire with a cooling liquid because of the increase in the surface area of the wire having porous surface morphology. Since the surface of the porous wire presents uniform profile of outer periphery rather than surface protrusions, it does not affect machining accuracy. Further, the porous nature of the wire is expected to improve flushability during the electrical discharge machining, providing spaces to eliminate particles of the machining. Therefore, in accordance with the method of the present invention, a zinc coated wire having improved performance of machining speed and flushability compared with a conventional coated wire can be provided without additional processes.Type: GrantFiled: April 20, 2001Date of Patent: December 10, 2002Inventor: Ki Chul Seong -
Porous electrode wire for use in electrical discharge machining and method of manufacturing the same
Patent number: 6482535Abstract: The present invention relates to a porous electrode wire for use in electrical discharge machining device and the method of manufacturing the same. The wire improves the machining speed at least 15% compared with a conventional zinc coated wire, which results from an increased ability to cool the wire with a cooling liquid, because of the increase in the surface area of the wire due to its having porous surface morphology. Since the surface of the porous wire presents uniform profile of outer periphery rather than surface protrusions, it does not affect machining accuracy. Further, the porous nature of the wire is expected to improve flushability during electrical discharge machining, providing spaces to eliminate particles resulting from the machining. Therefore, in accordance with the method of the present invention, a zinc coated wire having improved performance of machining speed and flushability compared with a conventional coated wire can be provided without additional processes.Type: GrantFiled: January 3, 2002Date of Patent: November 19, 2002Inventor: Ki Chul Seong -
Patent number: 6479168Abstract: A method is disclosed for laser lap welding a pair of metal members together. At least one of the pair of metals having a protective metal layer. Each of the metal members having a melt temperature greater than the melt temperature of the protective metal layer. The method includes placing one end of the pair of metal members in an overlapping relation to an other end of the pair of metal members to form an overlapping section. The method also includes inserting a metal alloying agent between the pair of metal members of the overlapping section to form a gap therebetween. A laser welder is used to join the pair of metal members and the alloy agent together so that the protective metal layer and the alloying agent are melted to form an alloy layer between the pair of metal members.Type: GrantFiled: April 3, 2001Date of Patent: November 12, 2002Assignee: The Regents of The University of MichiganInventors: Jyoti Mazumder, Ashish Dasgupta, Michael Bembenek
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Patent number: 6475644Abstract: Radioactive coating solutions and sol-gels, and corresponding methods for making a substrate radioactive by the application of the radioactive coating solutions and sol-gels thereto. The radioactive coating solution comprises at least one carrier metal and a radioisotope, which may be soluble or insoluble, and may further comprise a reducing agent. The radioactive sol-gel comprises at least one metal alkoxide and a radioisotope, which may be soluble or insoluble. Methods of making a substrate radioactive by coating with radioactive coating solutions or sol-gels are also disclosed, including electrodeposition, electroless deposition, spin coating and dip coating. In a particular embodiment, the radioactive coating formed by the method is a composite coating. Radioactive substrates are also disclosed, comprising a substrate and one or more radioactive coatings, which coatings may be the same or different.Type: GrantFiled: August 31, 1999Date of Patent: November 5, 2002Assignee: Radiovascular Systems, L.L.C.Inventors: Janet M. Hampikian, Neal A. Scott
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Patent number: 6465114Abstract: A coated steel material excellent in corrosion resistance and a method of producing the same, wherein a coated steel material has on the surface of the steel sheet a Zn-alloy coating layer containing 1-10 wt % of Mg, 2-19 wt % of Al and 0.01-2 wt % of Si, where Mg and Al satisfy Mg (%)+Al (%)≦20%, the balance being Zn and unavoidable impurities, and has a coating layer structure of a Mg intermetallic compound or the like. As a base metal treatment, it is preferably provided with a Ni coating layer. The coated Zn-alloy coated steel sheet may have provided on the coating layer, as an intermediate layer, a chromate film layer, and, as an upper layer, an organic coating layer. The Zn-alloy coating layer may further contain one or more of 0.01-1 wt % of In, 0.01-1 wt % of Bi and 1-10 wt % of Sn. The coated steel material may be painted.Type: GrantFiled: December 22, 1999Date of Patent: October 15, 2002Assignee: Nippon Steel CorporationInventors: Kazuhiko Honda, Kazumi Nishimura, Yasuhide Morimoto, Satoru Tanaka, Yoshihiro Suemune, Jun Maki, Hidetoshi Shindo, Masaaki Sugiyama, Hiroyasu Furukawa, Masao Kurosaki, Hiromasa Nomura, Hiroshi Kanai, Kohei Ueda
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Patent number: 6440546Abstract: The flexible, weatherable decorative sheet material provided by the present invention comprises a thermoformable decorative paint film having an inner surface and a weatherable, low gloss outer surface suitable for forming an exterior finish for a part, such as an automobile body part. The sheet material further includes an extensible mask layer releasably adhered to the outer surface of the paint film to form a protective film overlying the paint film. The mask layer comprises a film-forming polymer component and a particulate filler, such as silica, dispersed in the polymer component. A method of constructing the decorative sheet material, a method of controlling the gloss appearance of a paint film, and a composite shaped part including the decorative sheet material are also provided.Type: GrantFiled: October 13, 1999Date of Patent: August 27, 2002Assignee: Ream Industries Corp.Inventors: Thomas Randall Fields, Scott William Huffer
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Patent number: 6436556Abstract: The invention relates to a method and a device for the production of a strip-like metallic composite material by the high-temperature dip coating of a metallic carrier strip, consisting of a metallurgic vessel for receiving the liquid depositing material, through which the carrier strip is capable of being led in a preferably vertical run-through direction by means of pairs of rollers arranged on the entry and the exit side, and of a preheating device for the carrier strip, said preheating device being located upstream of the metallurgic vessel. At the same time, the preheating device (41) is arranged in a housing (61) which is arranged in the entry region upstream of the metallurgic vessel (11) and surrounds the carrier strip (21) and into which the medium coming from a media supply (52) is capable of being introduced via at least one feed (51) led into the housing.Type: GrantFiled: August 11, 2000Date of Patent: August 20, 2002Assignees: SMS Demag AG, Thyssen Krupp Stahl AGInventors: Wolfgang Bleck, Rolf Bünten, Frank Friedel, Oliver Picht, Wolfgang Reichelt, Wilhelm Schmitz, Dieter Senk, Paul Splinter, Ulrich Urlau
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Patent number: 6428909Abstract: To provide an aluminum alloy member having a high machinability while keeping a sufficient mechanical strength and a sufficient wear resistance, and a method of producing the aluminum alloy member. In an aluminum alloy member formed from an aluminum-silicon alloy by casting, eutectic silicon grains are exposed from at least part of an exposed plane of the aluminum alloy member. A coating layer having a thickness nearly equal to or thinner than a diameter of each of the eutectic silicon grains is formed on the exposed plane from which the eutectic silicon grains are exposed.Type: GrantFiled: February 9, 2001Date of Patent: August 6, 2002Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Hiroyuki Oketani, Hiroyuki Uchida, Shigeyuki Hara, Yuji Marui
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Patent number: 6406800Abstract: A bent pipe for use in piping arrangement for transporting materials conaining solids, the bent pipe being prepared by subjecting to high-frequency bending work a straight blank pipe prepared by centrifugal casting and having a plurality of layers. The straight blank pipe comprises an outer layer made of a steel having high weldability, and an inner layer made of a high Cr cast iron containing at least Cr in an amount of 10 to 35 wt. % and having high wear resistance, the outer layer and the inner layer being metallurgically joined. Preferably, a barrier layer is provided between the outer layer and the inner layer for preventing an alloy component in each of the layers from diffusing into the other layer. The barrier layer is preferably about 10 to about 100 &mgr;m in thickness.Type: GrantFiled: March 8, 2000Date of Patent: June 18, 2002Assignee: Kubota CorporationInventors: Makoto Ozaki, Daisuke Minohara
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Patent number: 6398420Abstract: The material of inner ring, outer ring and rolling element is formed by a steel material having a chromium (Cr) content of 5% by weight or more. The material is then subjected to cutting. Thereafter, the material thus cut is subjected to heat treatment so that the surface hardness HRC of the worked material is 58 or more. Subsequently, the worked material is subjected to grinding. A working denatured layer present on the surface of the worked material is then removed. Subsequently, an oxide film comprising chromium atom and iron atom at a ratio (Cr/Fe) of 0.5 or more is formed on the surface of the worked material. Accordingly, it is possible to provide a rolling bearing excellent in corrosion resistance and fretting resistance.Type: GrantFiled: May 31, 2001Date of Patent: June 4, 2002Assignee: NSK, Ltd.Inventors: Susumu Tanaka, Hiroyuki Ito
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Patent number: 6395407Abstract: A metallic sheet with an aluminum coating, the coating having an internal layer of iron/aluminum/silicon alloys, and an external layer, thicker, of an aluminum-based phase and secondarily of phases in the form of needles or elongated lamellae. The projection of the length of all needles or lamellae in a direction perpendicular to the plane of the external layer is less than the thickness of this layer. This structure, which is obtained by a thermal treatment of the external layer at a temperature of 570-660° C., notably for less than 15 sec, considerably decreases the risks of cracking.Type: GrantFiled: September 4, 2001Date of Patent: May 28, 2002Assignee: SollacInventors: Didier Mareuse, Thérèse Six, Pierre Jean Krauth
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Patent number: 6391181Abstract: An article includes a colored electroplated metallic coating comprising both nickel and zinc, on an underplate of copper, brass, bright nickel or matt nickel, supported on a metallic or plastic substrate, various colors in the electroplated coating being exemplified. The electrolyte contains Ni2+, Zn2+, (NH4)+ and thiocyanate ions in specified concentrations, but no oxidative ion, color variation of the coating being achieved exclusively by variation of current density, time of the electroplating step and current quantity, provided that the current density at the cathode underplate is within the range of 0.01 to 0.5 A/dm2.Type: GrantFiled: August 31, 1999Date of Patent: May 21, 2002Assignee: Nickel Rainbow LimitedInventors: Larisa Gorodetski, Leonid Levinson
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Patent number: 6391479Abstract: A coated metal component made of an alloy containing an intentional addition of nitrogen, comprising an oxidation-resistant coating layer and an intermediate layer disposed between the oxidation-resistant coating layer and the component. The intermediate layer is substantially devoid of nitrogen which if present would form a nitride with the oxidation-resistant layer.Type: GrantFiled: December 21, 2000Date of Patent: May 21, 2002Assignee: General Electric CompanyInventor: John Herbert Wood
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Patent number: 6391474Abstract: The invention relates to a cylinder liner made from a hypereutectic aluminum/silicon alloy which is surrounded by a surround casting material, which is characterized in that the minimum ratio of the wall thickness of the surround casting material of the cylinder liner is 1.4.Type: GrantFiled: September 29, 2000Date of Patent: May 21, 2002Assignee: DaimlerChrysler AGInventors: Franz Rückert, Peter Stocker
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Patent number: 6387522Abstract: The present invention provides a grain-oriented electrical steel sheet, for a low noise transformer, capable of reducing higher harmonics which are highly audible and lowering noise effectively, and relates to a grain-oriented electrical steel sheet for a low noise transformer, characterized by imposing a film tension of 0.5 to 6.0 MPa on the surface by coating or a method corresponding thereto, without forming a glass film on the grain-oriented electrical steel sheet or, if a glass film is formed, after removing the glass film by an arbitrary method.Type: GrantFiled: May 30, 2001Date of Patent: May 14, 2002Assignee: Nippon Steel CorporationInventors: Hisashi Mogi, Akira Sakaida, Masahiro Fujikura, Masato Mizokami