Particular Backing Structure Or Composition Patents (Class 428/95)
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Patent number: 8808831Abstract: A sandwich-type, structural, composite component including at least one hingedly connected portion which pivots with reduced or eliminated hinge binding and a cargo management system and vehicle load floor utilizing the component are provided. Elongated first and second interior portions of the component are locally crushed by the press molding to form a living hinge having a pivot axis and an elongated depression, respectively. The component includes an elongated cut-out which extends completely through the component at the elongated depression to obtain a clearance between a first portion of the component hingedly connected to a second portion of the component by the living hinge. The living hinge and the clearance allow pivotal movement of the first portion between different use positions relative to the second portion with reduced or eliminated hinge binding during the pivotal movement about the pivot axis.Type: GrantFiled: November 30, 2012Date of Patent: August 19, 2014Assignee: Global IP Holdings, LLCInventors: Darius J. Preisler, Christopher A. Heikkila
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Patent number: 8808834Abstract: A sandwich-type, structural, composite panel having a pattern of depressions formed at a lower outer surface thereof and stiffening supports received and retained therein is provided. The panel includes a first outer layer having a first outer surface, a second outer layer having a second outer surface and a core positioned between the outer layers and having a large number of cavities. The outer layers are bonded to the core by press molding. Crushed portions of the panel having a reduced thickness form the pattern of depressions at the second outer surface of the second outer layer. The stiffening supports are bonded or joined to the second outer layer within the pattern of depressions. The stiffening supports are sized, shaped and arranged within the pattern of depressions to provide the panel with strength to resist deflection from a load at various positions and orientations at the first outer surface.Type: GrantFiled: February 8, 2013Date of Patent: August 19, 2014Assignee: Global IP Holdings, LLCInventors: Darius J. Preisler, Christopher A. Heikkila
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Patent number: 8808830Abstract: A sandwich-type, structural, composite component having a cut-out feature with a substantially hidden core, assembly utilizing same and panel for use in a vehicle load floor assembly are disclosed. The component includes a first outer layer, a second outer layer and a core positioned between the outer layers and having a large number of cavities. The outer layers are bonded to the core by press molding. An interior portion of the component enclosed by the rest of the component is locally crushed by the press molding to form at least one depression. A cut-out extends completely through the component at the interior portion of the component. Side surfaces of the at least one depression substantially hide the core at the cut-out without compromising the structural integrity of the component.Type: GrantFiled: November 30, 2012Date of Patent: August 19, 2014Assignee: Global IP Holdings, LLCInventors: Darius J. Preisler, Christopher A. Heikkila
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Patent number: 8808828Abstract: Cargo management system including a vehicle load floor to compartmentalize a cargo area into an upper compartment and a covered lower compartment is provided. The system includes a composite plastic first outer layer having a substantially planar upper support surface to support cargo in the upper compartment. A composite plastic second outer layer has at least one cavity defined by lower surfaces of the second outer layer. Each cavity has a size and shape which corresponds in size and shape to a vehicle component to restrain movement of the vehicle component and to prevent sudden transfer of vehicle component weight during vehicle acceleration and deceleration. A core including adjacent core portions has different thicknesses. At least one of the core portions has a large number of cavities and each of the core portions is positioned between and bonded to the outer layers by press molding to form corresponding panel portions.Type: GrantFiled: November 27, 2012Date of Patent: August 19, 2014Assignee: Global IP Holdings, LLCInventors: Darius J. Preisler, Christopher A. Heikkila
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Patent number: 8795807Abstract: A unitary structural assembly including a first component having a plateau-receiving aperture and a compression-molded, composite second component having a sandwich structure is provided. The second component includes a first outer layer, a second outer layer, and a core positioned between the outer layers and having a large number of cavities. The outer layers are bonded to the core by a press molding. A portion of the second component including the first layer and the core defines a raised plateau having upper and side surfaces. The plateau has a size and shape corresponding to the size and shape of the plateau-receiving aperture. A height of the plateau corresponds to the depth of the plateau-receiving aperture. The plateau is inserted into the plateau-receiving aperture so that corresponding surfaces of the plateau and the plateau-receiving aperture are in abutting engagement to unitarily connect the components and form the assembly.Type: GrantFiled: November 29, 2012Date of Patent: August 5, 2014Assignee: Global IP Holdings, LLCInventors: Darius J. Preisler, Christopher A. Heikkila
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Publication number: 20140205788Abstract: The invention relates to a method for manufacturing pile carpet or pile carpet tiles, wherein a pile yarn (8) is connected via a pile thread holder (1) to at least a primary backing (7), wherein the pile thread holder (1) comprises a plurality of pile thread guide channels (2) which perforate the pile thread holder (1) through two opposite sides, wherein the pile thread holder (1) is provided between a pile thread gripping station (14) on a first perforated side (5) and a primary backing (7) on a second perforated side (6) such that the pile yarn (8) is arranged via the first perforated side (5) through a pile thread guide channel (2) to the second perforated side (6) onto, into or through the backing (7).Type: ApplicationFiled: March 8, 2012Publication date: July 24, 2014Applicant: CTTEC BVBAInventor: Geert Roelens
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Publication number: 20140199512Abstract: A weatherstripping for use with a frame having at least one channel comprises a backing and a weatherstripping material coupled to the backing. The backing has a front surface, a bottom surface opposite the front surface, a first side edge, a second side edge opposite the first side edge, a central support defining a central axis, and a plurality of alternating tabs extending from the central support to the first side edge to define notched out spaces between the alternating tabs. The second side edge defines a plane that is parallel to the central axis of the central support. The weatherstripping material, which is coupled to the backing, extends from the front surface of the backing.Type: ApplicationFiled: March 17, 2014Publication date: July 17, 2014Inventor: Steven Robert Abramson
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Publication number: 20140170368Abstract: Provided is a fibrous columnar structure aggregate including a plurality of fibrous columnar structures on a surface of a substrate, the fibrous columnar structure aggregate having an extremely high adhesion strength between the substrate and the fibrous columnar structures. A fibrous columnar structure aggregate (10) is a fibrous columnar structure aggregate including: a substrate (1); and a plurality of fibrous columnar structures (2) provided on a surface of the substrate, in which: one end (2a) of each of the plurality of fibrous columnar structures is adhered to the surface of the substrate; and an adhesion strength between the plurality of fibrous columnar structures and the surface of the substrate is 25 N/cm2 or more at 25° C.Type: ApplicationFiled: May 30, 2012Publication date: June 19, 2014Applicant: NITTO DENKO CORPORATIONInventor: Youhei Maeno
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Publication number: 20140166548Abstract: The invention relates to a textile substrate (1A), comprising a warp and a weft and containing several different disposable and/or usable materials. A first subset of the totality of all warp threads and weft threads contains one or more warp threads (K1(1), K2(1), K3(1)) and one or more weft threads (S1(1)), wherein each warp thread of the first subset and each weft thread of the first subset is made of a first of the different disposable materials. A second subset of the totality of all warp threads (K1(2), K2(2), K3(2)) and weft threads contains one or more warp threads and/or one or more weft threads, wherein each warp thread of the second subset and each weft thread of the second subset is made of a second of the different disposable materials.Type: ApplicationFiled: June 6, 2012Publication date: June 19, 2014Applicant: GESSNER AGInventor: Alfred Baumeler
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Patent number: 8728581Abstract: Disclosed is a floor covering having an embossed polyurethane foam backing layer and methods of making and using same. A bottom surface of the backing layer can be thermo-embossed with a predetermined pattern, and the bottom surface of the backing layer can define at least one fluid pathway in communication with a side edge of the floor covering. The floor covering can also have a layer of skid-resistant material connected to the bottom surface of the backing layer.Type: GrantFiled: July 19, 2010Date of Patent: May 20, 2014Assignee: Columbia Insurance CompanyInventor: Gregory D. Fowler
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Patent number: 8727417Abstract: The present invention discloses a molded laying interior material for a vehicle includes a decorative layer that faces a vehicle compartment and a buffer material layer that faces a vehicle body panel. The decorative layer has a first concavo-convex shape formed by press molding on a side of the vehicle compartment. The buffer material layer has a second concavo-convex shape formed by press molding a buffer material on a side of the vehicle body panel. The buffer material has a fiber structure in which fibers are oriented in a thickness direction in the fiber structure The decorative layer and the buffer material layer are at least laminated and integrated.Type: GrantFiled: January 12, 2011Date of Patent: May 20, 2014Assignee: Hayashi Engineering Inc.Inventors: Hiroyuki Eguchi, Toshiyuki Nakamura, Masanobu Matsuyama
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Publication number: 20140134385Abstract: A low-temperature thermoplastic plate with velvet layer comprises a low-temperature thermoplastic plate and a velvet layer, wherein the low-temperature thermoplastic plate has meshes, and wherein the velvet layer is fixed to the regions which are on the top of the low-temperature thermoplastic plate and outside the meshes. The low-temperature thermoplastic plate with velvet layer of the present invention with velvet layers attached to the top and bottom thereof has rational and compact structure. Thereby, the low-temperature thermoplastic plate with velvet layer of the present invention has high gas permeability, high sweat absorbance and high extensibility and is comfortable for users and easy to work. Besides, the low-temperature thermoplastic plate with velvet layer of the present invention can be mass-produced in high efficiency.Type: ApplicationFiled: May 22, 2013Publication date: May 15, 2014Applicant: China Xinjiang Ke Lan Shuang Yi Medical Technology Stock Co., Ltd.Inventors: Jun YI, Xin Jun HEI
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Publication number: 20140134386Abstract: The present invention pertains to carpet and method of making it. In one aspect, the carpet includes (a) a primary backing which has a face and a back surface, (b) a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing, (d) an optional secondary backing adjacent to the adhesive backing, and (e) at least one homogeneously branched linear ethylene polymer. The method includes extrusion coating at least one homogeneously branched linear ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations.Type: ApplicationFiled: July 29, 2013Publication date: May 15, 2014Inventors: Julie Brumbelow, Von Moody, James D. Goins, Lichih R. Peng, David C. Kelley, Robert R. Turley, Wesley W. Mullinax, John O. Bieser
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Publication number: 20140134387Abstract: Provided is a mat which is capable of significantly contributing to sound and healthy life environment, and particularly capable of effectively reducing energy of electromagnetic waves, vibrations, sounds, impacts, radiations and so on and which has excellent antibacterial properties, antiviral properties, anti-allergen properties and deoderization properties. The mat (11) is a mat with a backing layer (13) formed on the back surface side of a fiber surface layer (12), wherein at least one of the fiber surface layer (12) and the backing layer (13) contains an organic attenuating filler (marked as ?), a radiation reduction filler (marked as ?), an iodine-based compound (marked as ?) and an allergen reduction filler (marked as ?).Type: ApplicationFiled: January 17, 2014Publication date: May 15, 2014Applicants: DAIWA CO., LTD., SHOUEI CO., LTD., YACHIYO CO., LTD.Inventors: Kohei Yamada, Mitsuo Hori
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Patent number: 8709574Abstract: A carpet backing composition that includes a frothable aqueous composition and a froth aid. The frothable aqueous composition includes a polymeric binder, and the froth aid includes a polypropylene glycol, a polypropylene glycol ether, or a combination thereof. The froth aid has a weight average molecular weight of 130 to 2000. The carpet backing composition can be used to prepare a carpet product.Type: GrantFiled: May 5, 2009Date of Patent: April 29, 2014Assignee: Dow Global Technologies, LLCInventor: Roger W. Bergman
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Patent number: 8709573Abstract: A latex glove article with a fibrous coating bonded to the skin-contacting surface. Long length soft moisture absorbing fibers are attached to latex layer of a glove with a thin layer of polymeric latex adhesive forming a fibrous lining. The long length fibers extend or project from the polymeric latex adhesive coating. The fibers penetrate the polymeric latex adhesive layer at one end or both end of the fiber to a depth of about 60% to about 100% of the adhesive thickness, leaving a substantial portion of the fiber available for soft contact with skin and sweat absorption. Due to the substantial thickness of the fibrous lining, which is between about 4 and about 100 times the thickness of the thin layer of polymeric latex adhesive, an air gap is created between skin and the impervious latex layer establishing continual evaporation of absorbed sweat and evaporative cooling.Type: GrantFiled: March 20, 2009Date of Patent: April 29, 2014Assignee: Ansell Healthcare Products LLCInventors: Noorman Bin Abu Hassan, David M. Lucas, Nuzaimah Binti Mustafa
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Publication number: 20140109509Abstract: The present invention relates to a new type of floating carpet for covering any size surface, including entire rooms, by interlocking carpet covered bases on which resides a layer of carpet where each portion of the multiple tiles forming the carpet is a flat plastic base with side interlocking mechanisms made of male and mating female connectors to allow for the rapid design and installation of a modular layer of carpeting over existing surfaces, and more specifically multiple rectangular tiles each with a polymeric base on which is attached a piece of carpet for quick interlocking of side locking mechanisms on the polymeric base to secure adjacent carpet tiles into a carpet over a surface.Type: ApplicationFiled: October 17, 2013Publication date: April 24, 2014Inventors: Frank Tortorella, Robert J. Sandlin, Roxanne M. Charnock
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Publication number: 20140087119Abstract: Method for manufacturing an aerogel-containing composite, said method comprising the steps of: providing fibres, at least some of which are first fibres, such as mineral fibres, polymer fibres, cellulose fibres, or other types of fibres, in an amount of from 3 to 80 wt % of the total weight of starting materials, providing an aerogel particulate material in an amount of from 10 to 75 wt % of the total weight of starting materials, providing a binder in an amount of from 1 to 30 wt % of the total weight of starting materials, suspending the fibres in a primary air flow and suspending the aerogel particulate material in the primary air flow, thereby mixing the suspended aerogel particulate material with the suspended fibres, mixing the binder with the fibres and/or aerogel particulate material before, during or after mixing of the fibres with the aerogel particulate material, collecting the mixture of fibres, aerogel particulate material and binder and pressing and curing the mixture to provide a consolidated cType: ApplicationFiled: July 29, 2011Publication date: March 27, 2014Applicant: Rockwool International A/SInventors: Kenn Christensen, Gorm Rosenberg, Ulrich Bauer, Dhaval Doshi, Elmar Pothmann
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Patent number: 8673424Abstract: A snap in weatherstripping where the backing has a plurality of alternating notched out spaces along each side to facilitate ease of insertion into a channel without the need to slide the weatherstripping longitudinally into the channel. The snap in weatherstripping can be pushed into the channel with a gentle side to side or rolling motion, thus eliminating the difficulties associated with longitudinally sliding a weatherstripping into a channel. The snap in arrangement of the weatherstripping eases replacement, and also accommodates variations in tolerance between the weatherstripping and the channel, making it desirable for replacement of existing degraded weatherstripping.Type: GrantFiled: July 8, 2010Date of Patent: March 18, 2014Assignee: Greenstar Technologies, LLC.Inventors: Steven Robert Abramson, James Allan Micket
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Patent number: 8669297Abstract: Backings for carpet and carpet tiles are formed from various post-consumer and/or post-industrial polymeric waste materials, for example, post-consumer textile waste material (e.g., carpet and carpet tiles), post-industrial textile waste material (e.g., carpet and/or carpet tiles), and/or other post-consumer and/or post-industrial polymeric materials.Type: GrantFiled: May 23, 2011Date of Patent: March 11, 2014Assignee: Tandus Flooring, Inc.Inventors: Paul D. Evans, Jr., Gabe Moore
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Patent number: 8658269Abstract: A floor mat includes a perforated carpet and a thermoplastic rubber base. The base is formed around the perimeter of the carpet and through the carpet's perforations so that it integrates with the carpet and forms ribs and bosses adjacent the perforations, while leaving portions of the carpet exposed. The portions are left exposed by pinch-off ribbing within in the mold for forming the mat, which isolates the portions from the base.Type: GrantFiled: January 29, 2013Date of Patent: February 25, 2014Inventors: Timothy H. Parkes, Willard K. Rice, III, Erik E. Anderson
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Publication number: 20140041285Abstract: An open mesh insect control material is described which includes an insect contact surface, an internal surface, apertures communicating both surfaces and a plurality of filamentous projections protruding from the insect contact surface the projections at least partly occlude the apertures. The structure is suitable for use in pest control especially as a mosquito net.Type: ApplicationFiled: January 13, 2012Publication date: February 13, 2014Applicant: INSECTSHIELD LIMITEDInventors: Stephen John Russell, John Bruce Alexander
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Patent number: 8647452Abstract: An artificial athletic turf includes a backing having a top face and a bottom face, yarn tufted through the backing such that cut pile extends from the top face and backloops of yarn are closely adjacent the bottom face and a discontinuous coat is disposed over the backloops and bottom face in order to bind the yarn to the backing. The coating material is sprayed onto the bottom face of the tufted backing at an inclination angle of less than 45 degrees to the plane of the backing and under conditions which cause sprayed material to bind the backloops to the backing, but not deposit along narrow areas of the backing between rows of backloops, thus, allowing the turf to remain porous in spots.Type: GrantFiled: November 6, 2009Date of Patent: February 11, 2014Inventors: John H. Bearden, Randal A. Enterkin
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Publication number: 20140030472Abstract: There is disclosed herein a floor covering comprising a primary backing having a fibrous face and an underside; optionally a cured precoat layer on the underside of the primary backing; and a microwave cured thermoplastic backing layer fixed to the primary backing. There is also provided a method of making a floor covering comprising tufting or implanting a fibrous material or yarn into a primary backing; optionally precoating the underside of the primary backing layer by applying a precoating composition followed by curing the precoating; applying a thermoplastic backing layer to the optionally precoated primary backing layer; and microwave curing the thermoplastic backing layer. An apparatus for curing a thermoplastic backing layer of a carpet is also described.Type: ApplicationFiled: April 5, 2012Publication date: January 30, 2014Applicant: INTERFACE AUST PTY LIMITEDInventors: Michael Lindsay Boyd, William Lyall Davidson
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Publication number: 20140017439Abstract: Provided are carpets comprising at least one propylene-based elastomer. The presence of the propylene-based elastomer provides the carpet with improved properties, including good tuft bind strength and tuft lock strength, and reliable construction.Type: ApplicationFiled: July 2, 2013Publication date: January 16, 2014Inventors: Charles P. Siskovich, Ernest R. Anderson, Bruce R. Lundmark, Felix M. Zacarias, Willam G. Steve
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Patent number: 8617686Abstract: A carpet includes (a) a primary backing which has a face and a back surface, (b) a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing, (d) an optional secondary backing adjacent to the adhesive backing, and (e) at least one olefin block copolymer, especially ethylene based block copolymers An olefin block copolymer is extrusion coated onto the back surface of a primary backing to provide an adhesive backing Additional steps and procedures can include washing or scouring the primary backing and fibers prior to the extrusion step, and utilizing implosion agents The preferred olefin block copolymer is an ethylene based block interpolymers The constructions and methods are suited for making tufted, broad-loom carpet having improved abrasion resistance.Type: GrantFiled: December 19, 2008Date of Patent: December 31, 2013Assignee: Dow Global Technologies LLCInventors: Randy E. Pepper, David J. Magley, Ronald Wevers, Harold C. Fowler, Selim Yalvac, Colin Lipishan, Ronald J. Weeks, Yi Jin
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Patent number: 8618190Abstract: A latex marking ink suitable for marking rubber articles has been developed. The ink comprises vulcanizable rubber latex, pigment, vulcanizing agent, and non-ionic stabilizer dispersed in water. Shear stability is dramatically and unexpectedly increased by the presence of the non-ionic stabilizer even though viscosity also increases.Type: GrantFiled: February 3, 2011Date of Patent: December 31, 2013Assignee: PolyOne CorporationInventors: Heather E. Burik, Steve White
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Publication number: 20130344281Abstract: The present invention pertains to carpet and methods of making and recycling carpet. In one aspect, the carpet includes: a primary backing which has a face and a back surface; a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing; an adhesive composition backing; and an optional secondary backing adjacent to the adhesive backing. The method of making carpet includes extrusion coating the adhesive composition onto the back surface of a primary backing to form the adhesive composition backing. The method of recycling carpet can recover one or more polymeric carpet components.Type: ApplicationFiled: May 8, 2013Publication date: December 26, 2013Inventor: Shaw Industries Group, Inc.
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Patent number: 8613406Abstract: Low weight and non-square carpet tile suitable for use in mass transit vehicles, particularly passenger aircraft. The carpet tile preferably weighs less than about 82 ounces per square yard. The carpet tile of this invention may have a carpet pile and at least one backing layer. The backing layer may use a low weight filler material. The carpet tiles satisfy transportation industry standards for flame, smoke and toxicity. Tiles may be sized during manufacture and installed in configurations that minimize the number of tile sizes needed and minimize the need for cutting tiles during installation. The patterns used for such tiles may be orthogonally ambiguous or otherwise suitable for “random” installation. In other embodiments, a passenger aircraft cabin includes a floor having rectangular carpet tiles installed thereon, and the carpeting can be installed in the aircraft without removing seats from the aircraft.Type: GrantFiled: September 2, 2009Date of Patent: December 24, 2013Assignee: Interface, Inc.Inventors: Stuart Jones, James Hobbs, Joel Sheppard, William Jones
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Publication number: 20130303981Abstract: Devices including a flexible substrate and a grafted polymer brush coating on at least one surface of the flexible substrate and methods for making and using such devices are provided herein. The grafted polymer brush included on the devices allow for controlled bending of the device during use.Type: ApplicationFiled: February 3, 2012Publication date: November 14, 2013Applicant: UNIVERSITY OF BRITISH COLUMBIAInventors: Jayachandran N. Kizhakkedathu, Yuquan Zou, A. Srikantha Phani, Donald E. Brooks
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Publication number: 20130295313Abstract: A floor covering includes a wear layer having an uppermost surface and a lowermost surface, a fiber layer comprising a plurality of fibers, and a backing. The plurality of fibers have a first portion integrally joined to the lowermost surface of the wear layer, and a second portion projecting upwardly from the backing, such that the fiber layer extends between the wear layer and the backing.Type: ApplicationFiled: March 15, 2013Publication date: November 7, 2013Applicant: Tandus Flooring, Inc.Inventors: Paul D. Evans, JR., Terrell Bradley Marler
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Patent number: 8574700Abstract: A carpet according to the present invention includes: a first air-impermeable layer (surface layer), a sound absorbent layer provided on a reverse side of the first air-impermeable layer, and a second air-impermeable layer (backing material layer) provided on a reverse side of the sound absorbent layer. In the carpet, a pile yarn is implanted through the first air-impermeable layer and the sound absorbent layer.Type: GrantFiled: March 20, 2009Date of Patent: November 5, 2013Assignee: Toyota Boshoku Kabushiki KaishaInventor: Atsuhiro Hattori
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Patent number: 8568840Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises a core with a top side and a bottom side. The top side has a plurality of spaced apart, upwardly oriented projections that define channels suitable for water flow along the top side of the core when the underlayment layer is positioned beneath an overlying artificial turf assembly.Type: GrantFiled: August 7, 2012Date of Patent: October 29, 2013Assignee: Brock USA, LLCInventors: Steven Lee Sawyer, Daniel C Sawyer, Richard R Runkles
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Publication number: 20130278003Abstract: A sandwich-type, structural, composite component including at least one hingedly connected portion which pivots with reduced or eliminated hinge binding and a cargo management system and vehicle load floor utilizing the component are provided. Elongated first and second interior portions of the component are locally crushed by the press molding to form a living hinge having a pivot axis and an elongated depression, respectively. The component includes an elongated cut-out which extends completely through the component at the elongated depression to obtain a clearance between a first portion of the component hingedly connected to a second portion of the component by the living hinge. The living hinge and the clearance allow pivotal movement of the first portion between different use positions relative to the second portion with reduced or eliminated hinge binding during the pivotal movement about the pivot axis.Type: ApplicationFiled: November 30, 2012Publication date: October 24, 2013Applicant: GLOBAL IP HOLDINGS, LLCInventors: Darius J. Preisler, Christopher A. Heikkila
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Publication number: 20130280473Abstract: A sandwich-type, structural, composite component having a cut-out feature with a substantially hidden core, assembly utilizing same and panel for use in a vehicle load floor assembly are disclosed. The component includes a first outer layer, a second outer layer and a core positioned between the outer layers and having a large number of cavities. The outer layers are bonded to the core by press molding. An interior portion of the component enclosed by the rest of the component is locally crushed by the press molding to form at least one depression. A cut-out extends completely through the component at the interior portion of the component. Side surfaces of the at least one depression substantially hide the core at the cut-out without compromising the structural integrity of the component.Type: ApplicationFiled: November 30, 2012Publication date: October 24, 2013Applicant: GLOBAL IP HOLDINGS, LLCInventors: Darius J. Preisler, Christopher A. Heikkila
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Publication number: 20130280472Abstract: A method of making a sandwich-type composite panel having a living hinge from a stack of material is provided. The stack includes first and second reinforced thermoplastic skins heated to a softening temperature and a thermoplastic cellular core disposed between the skins. The first skin is stretchable when heated to the softening temperature. A pressure is applied to the stack after the step of heating to form the composite panel. A portion of the composite panel is crushed at a predetermined location simultaneously with the step of applying to locally compact and separate the cellular core at the predetermined location to form two side portions of the panel and a crushed portion of the panel between the two side portions. The first skin stretches during the step of crushing while remaining intact between the two side portions. The skins bond together at the predetermined location to form the living hinge.Type: ApplicationFiled: April 23, 2012Publication date: October 24, 2013Applicant: GLOBAL IP HOLDINGS, LLCInventors: Darius J. Preisler, Christopher A. Heikkila
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Patent number: 8551596Abstract: A self-sticking fabric structure includes loop-like fabric structure, which is fabricated by the yarns of the conjugate fiber and split thereafter to recover smaller fibers, substantially all of the fibers forming loop-like fastening elements between the intersection of interlacing or interlooping, and a hook fabric structure, which is fabricated by the yarns of staple fibers for enabling the ends of the staple fibers to protrude over the surface of the fabric and to form a layer of fiber flock type hook-like fastening elements. The fabrication of the self-sticking fabric does not require any further brushing or pile-raising processing process, saving the manufacturing cost, reducing the fabric thickness, and widening the application of the fabric.Type: GrantFiled: June 3, 2010Date of Patent: October 8, 2013Inventor: Chao-Mu Chou
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Publication number: 20130260083Abstract: An injection molded carpet mat includes a flexible base having an upper surface defining a carpet recess, and an opposite lower surface. A carpet sheet is secured in the carpet recess by being integrally formed with the base, and having a napped top surface, a bottom surface and a peripheral edge. The lower base surface having a plurality of spaced ribs supporting the carpet bottom surface adjacent the peripheral edge and defining a track on the lower base surface corresponding to the peripheral edge of the carpet sheet.Type: ApplicationFiled: May 30, 2013Publication date: October 3, 2013Inventors: Robert A. Price, Michael J. Milella, JR., David A. Reband, Karl J. Mazur, Robert M. Miller
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Patent number: 8535776Abstract: A flexible, breathable, stretchable fabric laminate is formed from two knit pile fabrics, one having exposed hook-engageable fiber loops and the other providing a skin contact surface. The grounds of both knits include elastomeric yarns, and the fabrics are bonded together at their technical faces, with adhesive in contact with both pile yarns and elastomeric ground yarns of each knit fabric but covering only portions of the laminate to leave other portions air-permeable.Type: GrantFiled: November 14, 2011Date of Patent: September 17, 2013Assignee: Velcro Industries B.V.Inventor: Paul R. Erickson
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Publication number: 20130236684Abstract: Pile articles (20,22), especially pile weatherstripping, and a method and apparatus (10) for making such articles where the backing (24) and the pile (26) are of unlike material, especially nylon yarn for the pile (26) and polypropylene containing material for the backing (24), wherein prior to the welding of the pile (26) to the backing (24) the pile is first pre-heated using ultrasonic energy to melt the pile in a region (65) thereof where the pile is ultrasonically welded to the backing and before the weld is made. The ultrasonic melting occurs upstream of the location where the pile (26) is welded to the backing (24) so that the ultrasonically pre-heated melted region (65) of the pile (26) can cool and become at least partially solidified. Then pile (26) at the pre-heated melted region (65) is welded to the backing (24) and causes a reactive or chemical weld to occur, thereby attaching the pile (26) to the backing (24).Type: ApplicationFiled: November 3, 2011Publication date: September 12, 2013Inventors: David M. Loughney, John F. Scherlein, Akira Chanthabandith
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Publication number: 20130236683Abstract: There is disclosed herein various floor coverings and methods for making the same. In one embodiment, there is disclosed a floor covering including a primary backing layer having a fibrous face and an underside, wherein the fibrous face is formed from a bulked continuous filament yam comprising a plurality of continuous filaments formed from a biobased polyhexamethylene sebacamide polymer or a blend of a biobased polyhexamethylene sebacamide polymer together with up to 80 wt % of at least one other polymer compatible with the biobased polyhexamethylene sebacamide polymer.Type: ApplicationFiled: December 17, 2012Publication date: September 12, 2013Applicant: INTERFACE AUST PTY. LTD.Inventors: Zulfiqar A. Khan, Michael L. Boyd
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Patent number: 8524789Abstract: A process for recovering waste latex material from a manufacturing plant, treating the recovered waste latex material, and subsequently utilizing the recovered and treated waste latex material in a manufacturing plant. Waste latex material is recovered and treated to provide a fine, sand-like material that is suitable for reintroduction into a latex adhesive manufacturing process.Type: GrantFiled: July 9, 2012Date of Patent: September 3, 2013Assignee: C & H Services Of North Georgia, LLCInventor: James Craig Hankins
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Patent number: 8512844Abstract: A tufted nonwoven with improved stitch holding, a bonded nonwoven and methods for their manufacture are described.Type: GrantFiled: July 10, 2007Date of Patent: August 20, 2013Assignee: Bonar B.V.Inventors: Jan Dijkema, Edze Jan Visscher
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Publication number: 20130209725Abstract: A flat textile structure has a reinforcing grid and at least one pile layer which is placed flat on at least one surface of the reinforcing grid. The flat textile structure has a weight per unit area of from 40 to 140 g/m2. The pile layer is formed predominantly of carbon fibers. The carbon fibers in the flat textile structure have a proportion of the weight per unit area of from 60 to 97%, the reinforcing grid has a proportionate weight per unit area of from 2.5 to 12.5 g/m2 and the flat textile structure is strengthened.Type: ApplicationFiled: November 3, 2011Publication date: August 15, 2013Applicant: SGL CARBON SEInventor: Martin Danzer
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Publication number: 20130209726Abstract: Disclosed are carpet products comprising at least one substrate and at least one adhesive layer associated with the at least one substrate, the adhesive layer being formed from a latex coating composition comprising (a) a first copolymer of at least a vinyl ester of an alkanoic acid having from 1 to 13 carbon atoms and ethylene; and (b) a second copolymer of at least styrene and butadiene, wherein the first and second copolymers are colloidally dispersed in an aqueous medium comprising a surfactant. The carpet products are particularly durable exhibiting high tuft bind values.Type: ApplicationFiled: February 14, 2013Publication date: August 15, 2013Applicant: CELANESE INTERNATIONAL CORPORATIONInventor: CELANESE INTERNATIONAL CORPORATION
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Patent number: 8496769Abstract: The present invention pertains to carpet and method of making it. In one aspect, the carpet includes (a) a primary backing which has a face and a back surface, (b) a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing, (d) an optional secondary backing adjacent to the adhesive backing, and (e) at least one homogeneously branched linear ethylene polymer. The method includes extrusion coating at least one homogeneously branched linear ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations.Type: GrantFiled: November 7, 2006Date of Patent: July 30, 2013Assignee: Columbia Insurance CompanyInventors: Julie Brumbelow, Von Moody, Wesley W. Mullinax, John O. Bieser, James D. Goins, David C. Kelley, Lichih R. Peng, Robert R. Turley
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Publication number: 20130177733Abstract: Disclosed are carpet products comprising at least one flexible substrate and at least one coating layer associated with the at least one flexible substrate. The coating layer is formed from an aqueous composition comprising: A) an emulsifier-stabilized vinyl acetate/ethylene (VAE) emulsion copolymer dispersion wherein the VAE copolymer therein comprises co-monomers which include at least vinyl acetate copolymerized with ethylene and optionally also with other additional functional and/or non-functional co-monomers; and B) at least one particulate filler material selected from particulate inorganic compounds and particulate plastic material. The vinyl acetate/ethylene copolymer in the copolymer dispersion has a particle size, dw, ranging from about 50 to about 500 nm as determined by Laser Aerosol Spectroscopy. Such carpet products maintain their integrity and appearance after multiple machine washing operations.Type: ApplicationFiled: August 12, 2011Publication date: July 11, 2013Applicant: CELANESE EMULSIONS GMBHInventors: Harmin Müller, Paul Wormald, Paolo Bavaj
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Patent number: 8468770Abstract: The invention comprises an improved floor covering product. The floor covering product comprises a floor covering material having a face surface and a back surface. On the back surface of the floor covering material is a layer of polyurethane having a cure index of between approximately 70 and 90. A method of using the floor covering product is also disclosed.Type: GrantFiled: September 23, 2009Date of Patent: June 25, 2013Assignee: Textile Rubber & Chemical Company, Inc.Inventors: Raiford McDonald, Byoung-In Cho
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Patent number: 8466205Abstract: The present invention pertains to carpet and methods of making and recycling carpet. In one aspect, the carpet includes: a primary backing which has a face and a back surface; a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing; an adhesive composition backing; and an optional secondary backing adjacent to the adhesive backing. The method of making carpet includes extrusion coating the adhesive composition onto the back surface of a primary backing to form the adhesive composition backing. The method of recycling carpet can recover one or more polymeric carpet components.Type: GrantFiled: October 4, 2010Date of Patent: June 18, 2013Assignee: Columbia Insurance CompanyInventors: Jeffrey Wright, Kellie Ballew
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Patent number: RE44842Abstract: A loop material for a hook and loop type fastener is a composite nonwoven. The composite nonwoven consists of a loop layer, a backing layer, and a plurality of bond regions. The loop layer may be a carded nonwoven of thermoplastic crimped staple fiber. The staple fiber may be between 1.5 to 6.0 dTEX. The loop layer may have a basis weight of between 10 and 35 g/m2. The backing layer may be a spunbond or spunmelt nonwoven having a basis weight of 5 to 30 g/m2. The loop layer may be superimposed face-to-face with the backing layer. The plurality of bond regions joins the loop layer to the backing layer and rendering said bond regions substantially air impermeable. The bond regions comprise between 35 to 55% of a surface area of the loop material.Type: GrantFiled: July 2, 2012Date of Patent: April 15, 2014Assignees: Aplix, Inc., Dounor SASInventors: Donald H. Lester, Jr., Stephanie Hoyas