Abstract: A flat textile structure has a reinforcing grid and at least one pile layer which is placed flat on at least one surface of the reinforcing grid. The flat textile structure has a weight per unit area of from 40 to 140 g/m2. The pile layer is formed predominantly of carbon fibers. The carbon fibers in the flat textile structure have a proportion of the weight per unit area of from 60 to 97%, the reinforcing grid has a proportionate weight per unit area of from 2.5 to 12.5 g/m2 and the flat textile structure is strengthened.

Abstract: Disclosed are carpet products comprising at least one substrate and at least one adhesive layer associated with the at least one substrate, the adhesive layer being formed from a latex coating composition comprising (a) a first copolymer of at least a vinyl ester of an alkanoic acid having from 1 to 13 carbon atoms and ethylene; and (b) a second copolymer of at least styrene and butadiene, wherein the first and second copolymers are colloidally dispersed in an aqueous medium comprising a surfactant. The carpet products are particularly durable exhibiting high tuft bind values.

Abstract: The present invention pertains to carpet and method of making it. In one aspect, the carpet includes (a) a primary backing which has a face and a back surface, (b) a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing, (d) an optional secondary backing adjacent to the adhesive backing, and (e) at least one homogeneously branched linear ethylene polymer. The method includes extrusion coating at least one homogeneously branched linear ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations.

Abstract: Disclosed are carpet products comprising at least one flexible substrate and at least one coating layer associated with the at least one flexible substrate. The coating layer is formed from an aqueous composition comprising: A) an emulsifier-stabilized vinyl acetate/ethylene (VAE) emulsion copolymer dispersion wherein the VAE copolymer therein comprises co-monomers which include at least vinyl acetate copolymerized with ethylene and optionally also with other additional functional and/or non-functional co-monomers; and B) at least one particulate filler material selected from particulate inorganic compounds and particulate plastic material. The vinyl acetate/ethylene copolymer in the copolymer dispersion has a particle size, dw, ranging from about 50 to about 500 nm as determined by Laser Aerosol Spectroscopy. Such carpet products maintain their integrity and appearance after multiple machine washing operations.

Abstract: The invention comprises an improved floor covering product. The floor covering product comprises a floor covering material having a face surface and a back surface. On the back surface of the floor covering material is a layer of polyurethane having a cure index of between approximately 70 and 90. A method of using the floor covering product is also disclosed.

Abstract: The invention relates to an artificial lawn, in particular for an artificial grass sports field comprising an artificial mat built up of a carrier to which artificial glass fibers are attached. The object of the invention is to provide a new type of artificial lawn, which in particular obviates the need to use an infill material, without this having an adverse effect on the playing characteristics of the sports field. According to the invention, the carrier is at least in part provided with at least one additional material component, which additional material component imposes a permanent volume increase on said part of the carrier under the influence of an external stimulus after being provided in the artificial mat.

Abstract: The present invention pertains to carpet and methods of making and recycling carpet. In one aspect, the carpet includes: a primary backing which has a face and a back surface; a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing; an adhesive composition backing; and an optional secondary backing adjacent to the adhesive backing. The method of making carpet includes extrusion coating the adhesive composition onto the back surface of a primary backing to form the adhesive composition backing. The method of recycling carpet can recover one or more polymeric carpet components.

Abstract: A method of forming a conductive adhesive includes condensation-polymerizing a carrier onto a plurality of carbon nanotubes each disposed on a substrate and having a first end and a second end spaced opposite the first end. The carrier is spaced apart from the substrate so that each of the plurality of carbon nanotubes extends continuously through the carrier such that the first end and the second end are spaced apart from the carrier. After condensation-polymerizing, the method includes removing the substrate from the plurality of carbon nanotubes without removing the carrier from the plurality of carbon nanotubes to thereby form the conductive adhesive. A conductive adhesive for removably joining a first surface and a second surface is also disclosed.

Abstract: A curable sheet-like composite material comprising curable resin and at least one layer of structural fibres and comprising an outer backing layer of substantially resin-free material which is gas permeable but is substantially non-permeable with respect to the curable resin at room temperature.

Abstract: A production method according to the present invention is characterized in that the method comprises a step of obtaining a vinyl chloride resin paste sol by mixing a plasticizer and a vinyl chloride resin, a granulated material mixing step of mixing a granulated material having a grain size of 300 ?m or less obtained by granulating a discarded carpet material containing a vinyl chloride resin with the vinyl chloride resin paste sol, a filling material adding step of obtaining a backing composition by mixing an inorganic filling material with a paste sol obtained at the granulated material mixing step, and a step of integrally laminating the backing composition on a back surface of a surface skin member.

Abstract: Filamentary materials, such as yarn (18), is wound a frame (28), provided by pairs of movable filaments or wires (35, 38), about which the end of the spindle (22) rotates provides the turns (26) of the winding as the article having the winding is moved along a process path. Mechanically or hydraulically actuated pins (34) support the winding frame in a fixed position. The filaments of the frame may be provided by laterally spaced pairs (44, 46) of filaments of weldable material.

Abstract: A sensor substrate includes a base and fibrous projections on an upper surface of the base. The fibrous projections have fixed ends fixed to the upper surface of the base and free ends opposite to the fixed ends, respectively. The fibrous projections provide a fixed end-side region including the fixed ends and a free end-side region including the free ends. The total surface area at which the fibrous projections in the fixed end-side region is larger than that in the free end-side region.

Abstract: The technology being at the core of the present invention relates to the use of novel fibers in the construction of reinforced elements and methods for their manufacture. The fibers effectively upgrade the inherent properties of the elements, as specified herein.

Abstract: A process for laminating a substrate, where the process may include: disposing at least one a thermoplastic film on a porous substrate; heat softening the at least one thermoplastic film; conjoining the at least one thermoplastic film and the porous substrate to form a laminated substrate; and cooling the laminated substrate; wherein the conjoining comprises suctioning the thermoplastic film into the porous substrate. An apparatus for laminating a substrate, where the apparatus may include: a system for disposing a thermoplastic film on a tufted substrate; a heater for heat softening the thermoplastic film; and a vacuum for suctioning the thermoplastic film into the tufted substrate.

Abstract: A durable and wear resistant synthetic sports transition turf field having at least two strips with a plurality of fibrillated polypropylene strands tufted within a backing material. The strands are tufted in a wide variety of pile heights, patterns, gauges, and stitch patterns depending upon end use. The backing material consists of at least two layers of a woven material, with the bottommost one coated with a secondary coating used to contain the ends of the plurality of strands. The strips are placed onto a shock layer and coupled together using a hook and loop fastening system. The field is covered with an infill preferably consisting of resilient particles. The field is easily installed and removed and is ideal for use in indoor, multiuse sports and entertainment facilities that require a multitude of different flooring surfaces.

Abstract: The invention provides methods for producing flexible, stretchable, and/or elastic products comprised principally of material such as natural elastomers and other synthetic polymers. The method for producing stretchable products by spraying product material over a workpiece former, and method for creating perforated products by spraying product material over fibers in an upright position. The invention provides methods for making double sided fiber coating of the product and, or to at least coating the product surface on the side facing the wall without the need for removing the product from the wall.

Abstract: A composite includes a first preform and a second preform spaced from and in overlying relationship to the first preform. The second preform defines at least one first opening extending therethrough along an axis transverse to the first preform. A first surface layer is disposed adjacent to the second preform and on an opposite side of the second preform from the first preform. A polymeric composition including the reaction product of an isocyanate component and an isocyanate-reactive component is disposed between the first preform and the second preform. The polymeric composition adheres the first surface layer to the second preform through the at least one first opening. The surface layer is adhered to the second preform during molding of the composite article and in the absence of additional adhesive, thereby reducing production time and cost of the composite article.

Abstract: Disclosed herein are carpets and carpet tiles comprising a primary backing material having a face and a back side; a plurality of fibers attached to the primary backing material and extending from the face of the primary backing material and exposed at the back side of the primary backing material; and an adhesive composition. The adhesive composition generally comprises at least one homogenously branched ethylene polymer. Also disclosed are methods for manufacturing the disclosed carpets and carpet tiles.

Abstract: A new orthopedic prayer mat proposed, whereas the new orthopedic prayer mat has a multiple layered structure. The top layer is made from microfiber which is antimicrobial, anti-molding, water-resistant, anti-dust and heat-resistant. The bottom layer is an anti-slip layer to prevent the user from physical injury in any situation while using the mat, and a soft polyurethane layer and an anti-fatigue layer or a hard polyurethane layer are arranged between the top microfiber layer and the bottom anti-slip layer in order to absorb pressure and provide support. The combination of these inner-layers adhered with an angle is used to adjust the ratio of weight absorption and bearing. The anti-fatigue layer or the hard polyurethane layer provides the support with a buffer, so the combination of the soft and anti-fatigue layer or the hard polyurethane layer can be arranged between the microfiber layer and the anti-slip layer to form the orthopedic prayer mat.

Abstract: Devices, systems and methods for fabricating improved ceramic composite turbine shrouds with abradable seals are disclosed. A high temperature seal with an abradable coating is provided. The seal comprises a three-dimensional, high-density woven composite base structure recessed below the abradable coating, with loops incorporated in and protruding from the base structure. The abradable coating is integrally attached to the base structure via the loops. Additionally, a graded density seal is provided with a three-dimensional, low-density woven composite structure. The low-density structure is abradable. A three-dimensional, high-density woven composite base structure is recessed below the low-density structure, with the low-density structure integrally attached to the base structure via weaving.

Abstract: This invention relates to flame retardant compositions which have utility for coating substrates. In particular, this invention relates to flame-retardant plastisol compositions based on polyvinylchloride (PVC), plasticizer and zeolites that are useful as coatings, backings and adhesives for flexible substrates such as woven and non-woven fabrics, carpets and the like.

Abstract: A process for recovering waste latex material from a manufacturing plant, treating the recovered waste latex material, and subsequently utilizing the recovered and treated waste latex material in a manufacturing plant. Waste latex material is recovered and treated to provide a fine, sand-like material that is suitable for reintroduction into a latex adhesive manufacturing process.

Abstract: A method for the production of a laminate material for hook and loop closures, particularly for diaper closures, comprises laminating a textile material onto a carrier film having a surface structure that is suitable for forming a connection with the hooks of a hook and loop closure. The textile material is not connected with the carrier film over its entire area, and the textile material forming the cover layer of the laminate material is brushed after lamination.

Abstract: A mat assembly configured for use with a vehicle includes a mat holder and a mat insert. The mat insert is permeable to contaminants and is made of a spacer fabric which may be a 3D knit fabric. The mat holder is configured to entrap contaminants permeating the mat insert. The mat insert and mat holder are configured such that the mat insert can be detached from and reattached to the mat holder for cleaning. The mat insert has at least one appearance layer which may be a carpet-like material. The mat holder may include a panel, which may be hingedly attached to or detachable from the mat holder, through which entrapped contaminants may be removed. The mat holder may be integral to the vehicle, e.g., an aperture in the floor covering, a liner or an insert, or a cavity in the floor, trunk or cargo area of the vehicle.

Abstract: A method for producing back-foamed air-permeable textile products, whereas, instead of providing a film or the like to prevent the penetration of reaction products or foam to the visible face, the pressure created during the reaction is intentionally decreased so that none of the reaction products nor the foam created by the reaction of the reaction products is able to penetrate the textile product. With a product manufactured in this way, the climatic comfort is improved and a better acoustic effect can be achieved. The disclosure also relates to a device which is suitable for carrying out the method and to a corresponding back-foamed air-permeable textile product.

Abstract: A foam core cleaning element of stitch-bonded construction having a multi-surface operative cleaning face. The cleaning element includes at least one fluid absorbing layer of absorptive polymeric foam. At least a first plurality of yarns extends in discontinuous patterned stitched relation through discrete selected zones of the fluid absorbing layer such that the first plurality of yarns forms a patterned array of first surface loop zones projecting outwardly away from a first side of the fluid absorbing layer in a defined patterned arrangement across the operative cleaning face of the cleaning element. A plurality of stitch-free zones of the polymeric foam define outwardly projecting convex curved surfaces at positions adjacent to the first surface loop zones across the operative cleaning face of the cleaning element.

Abstract: The invention describes a velour needle-punched nonwoven material, which is produced by placing an optionally pre-strengthened nonwoven material on a brush-like stitch base and needling of the nonwoven on this stitch base. The velour needle-punched nonwoven material according to the invention is characterized in that the nonwoven material comprises a spun-bound nonwoven with filaments, wherein the filaments comprise multicomponent filaments with at least one component with a high melting point and at least one thermally activatable component with a low melting point. The velour needle-punched nonwoven material according to the invention not only has excellent mechanical properties, it is also particularly compatible with the environment and health and therefore suited for applications as a textile lining not only in the private field, but particularly in the public domain.

Abstract: Provided is a carbon nanotube composite structural body including, on a base material, a plurality of carbon nanotube columnar structural bodies, the carbon nanotube composite structural body having an extremely high adhesion strength between the base material and the carbon nanotube columnar structural bodies. Also provided is a pressure-sensitive adhesive member including such carbon nanotube composite structural body. The carbon nanotube composite structural body of the present invention is a carbon nanotube composite structural body, including, on a base material, a plurality of carbon nanotube columnar structural bodies, in which: the carbon nanotube composite structural body further includes an intermediate layer between the base material and the carbon nanotube columnar structural bodies; the intermediate layer has a thickness of 1.

Abstract: Artificial turf has a base layer, a multiplicity of blades fixed in and projecting upward from the base layer, and a mass of damping material on the base layer and through which the blades project. Each of the blades is at least partially formed of a polyester of terephthalic acid made from waste. The polyester is polyethylene terephthalate (PET) or polybutylene terephthalate (PBT), both from waste. The base layer is a flat primary layer, preferably a textile and preferably consists of plastic, a polyolefin and/or a polyester of terephthalic acid, preferably a polyester of terephthalic acid from waste.

Abstract: The present invention pertains to carpet and method of making it. In one aspect, the carpet includes (a) a primary backing which has a face and a back surface, (b) a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing, (d) an optional secondary backing adjacent to the adhesive backing, and (e) at least one homogeneously branched linear ethylene polymer. The method includes extrusion coating at least one homogeneously branched linear ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations.

Abstract: A load bearing panel member having a first portion, a second portion, and an appearance surface portion is formed by injection molding such that the first portion includes a plurality of rib members forming a grid pattern on the first portion and another plurality of rib members extending toward the periphery of the first portion which may be non-orthogonal to each other and to the rib members forming the grid pattern. A tubular cavity may be formed within each of the non-orthogonal rib members by injecting a gas into the rib member during the molding process forming the panel. An appearance surface portion attached to the first portion and second portion of the panel member forms an integral hinge between the first and second portions of the panel member. The panel member may be configured as a floor panel of a vehicle.

Abstract: A primary carpet backing including at least a first and a second layer of fibers, characterized in that both the first and the second layer of fibers is a nonwoven layer of randomly laid fibers, that both the first layer of fibers and the second layer of fibers has a uniform composition throughout the layer, wherein the linear density of the fibers is in the range of 1 to 25 dtex, wherein both the first layer of fibers and second layer includes at least two different polymers and wherein at least one polymer included in the first layer is different from the polymers included in the second layer.

Abstract: A composite structure mainly composed of hydratable fine fibers in the form of microfibril and a water swellable solid body, the fine fibers being obtained from cellulose or a derivative thereof, and at least part of the surface of the solid body is covered with the fine fibers. The absorbent composite can be formed in various form of, for example, particle, pellet, sheet and the like, especially of a sheet type with a supporting sheet of a non-woven fabric. The present invention further provides a method of making the composite structure.

Abstract: Artificial turf for use with an artificial turf system, which may also include a base layer and a support layer. The artificial turf comprising a backing supporting pile tufts of between ¼? to 4? in length, in position on its upper surface. The backing may comprise a porous synthetic foam or backing sheet. A filler of particles shaped to have no sharp edges and of substantially equal size are interspersed over the backing and about the tufts up to at least half thick length. The artificial turf substantially retains its resiliency, porosity and equal density throughout.

Abstract: A composite, felt-based material includes a felt layer, a second material layer, and an adhesive layer which adheres the second material layer to the felt layer.

Abstract: A cushioned, absorbent article such as a mat including a layer of absorbent, quick-drying woven textile material, a layer of viscoelastic polyurethane foam material having an open cell structure, the layer of foam material being glued and sewed to the layer of woven textile material to form a textile and foam assembly and typcially a rubberized base material, glued to a foam material side of the textile and foam assembly.

Abstract: The present invention discloses a novel process and composition for latex-coated rugs. The novel latex composition coating contains a mixture of natural latex, synthetic latex, accelerator, gel and filler having anti-oxidant property.

Abstract: An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises a core with a top side and a bottom side. The top side has a plurality of spaced apart, upwardly oriented projections that define channels suitable for water flow along the top side of the core when the underlayment layer is positioned beneath an overlying artificial turf assembly.

Abstract: A carpet cushion has attached thereto or thereon a layer of polymer composition comprising, consisting essentially of, consisting of, or produced from a fatty acid-modified ionomer and optionally blended or coextruded with an ethylene-containing polymer wherein the ionomer comprises, consists essentially of, consists of, or is produced from an ethylene copolymer and a fatty acid.

Abstract: Conventional decorative web materials used to sheathe vehicle interior surfaces are difficult to secure in place economically and are often not available in sufficient width to avoid unsightly seams. An improved composite sheathing material structure features a decorative first layer (1), a second layer (5) of foam or other resilient backing, and at least one textile band (3) adhered or welded to a backside of the decorative first layer (1), along at least one longitudinal side edge (2) thereof, and extending sidewise outward beyond the side edge (2) a few millimeters to a few centimeters, to provide a free edge region (4) to use for securing purposes. This conserves the amount of decorative material which must be used, and facilitates the connection of two webs to cover a wide surface, such as a passenger compartment ceiling, without leaving a visible seam.

Abstract: A substrate for floorings, such as synthetic grass turf includes: a pad made of a first heat-meltable material, a stabilizing mesh made of a second heat-meltable material, and a connection layer set between said pad and the mesh. The connection layer includes a third heat-meltable material with a melting point lower than the melting point of the first and of the second heat-meltable materials. The connection layer is a discontinuous layer with a granular structure, so that the substrate is permeable to liquids in order to enable, for example, draining-off of rainwater.

Abstract: A lightweight carpet product includes a greige carpet having a primary backing and tufted fibers, a secondary backing including a nonwoven textile of synthetic fibers, and a thermoplastic adhesive composition adhered to the greige carpet and the secondary backing. The thermoplastic adhesive composition includes a modified polyethylene terephthalate (PET) having a crystallinity less than unmodified PET and a melting point from about 90° C. to about 150° C., and a particulate filler. Methods of manufacture include using a thermoplastic adhesive composition to adhere a greige carpet to a secondary backing to form a lightweight carpet product.

Abstract: A fluid absorption mat for use in a medical environment, the fluid absorption mat being a substantially planar mat having at least one fluid absorption layer. At least two absorption portions, presenting substantially juxtaposed projections on a principle plane of the mat, and present different absorption capacities are provided. Furthermore, use of the fluid absorption mat in a medical environment is provided.

Abstract: A composite panel having bonded nonwoven and biodegradable resinous-fiber layers and method of construction thereof is provided. The panel includes a nonwoven mat including cardboard and heat bondable textile fibers thermally bonded together to a desired thickness. The panel further includes a biodegradable polymeric composition comprising a protein and a first strengthening agent bonded to the mat.

Abstract: A pile stripping comprising pile extending from a backing is described whereby the pile is made from pile yarns and the backing is bonded to the pile. A synthetic fiber is interlaced with the pile yarns, and the backing traps at least a part of the synthetic fiber in the backing. The stripping can further comprise a fin, whereby the fin can be located within the pile or alongside the pile. The backing and the fin may be constructed so that the backing is inserted in the fin.

Abstract: Embodiments of the present invention relate to a tufted carpet. The carpet may include a pile layer having a bulked continuous filament (BCF) yarn. The BCF yarn may include a polypropylene (PP) yarn with a tenacity between about 2.6 cN/dtex and about 3.2 cN/dtex at an elongation of about 50% to about 70%. Alternatively, the BCF yarn may include a polyethylene terephthalate (PET) with a tenacity between about 2.6 cN/dtex to about 3.4 cN/dtex at an elongation of about 20% to about 40%.

Abstract: A system for covering (i.e., closing) various types of sites where waste is deposited comprises a composite of one or more geotextiles that are tufted with synthetic yarns and an impermeable geomembrane, which is comprised of a polymeric material. The cover can include wind-resistant textured synthetic blade-like elements, such as vertical filaments, secured over a low-permeable polymer liner backing. Advantageously, the system does not rely on piled-on weight to resist wind forces and the cover can be deployed over a large area with little or no ballasting or anchoring. Optionally, the cover includes vertical filaments attached to the liner to break the wind aero-dynamics on the exposed cover.

Abstract: Processes for growing carbon nanotubes on metal substrates are described herein. The processes include depositing a catalyst precursor on a metal substrate, optionally depositing a non-catalytic material on the metal substrate, and after depositing the catalyst precursor and the optional non-catalytic material, exposing the metal substrate to carbon nanotube growth conditions so as to grow carbon nanotubes thereon. The carbon nanotube growth conditions convert the catalyst precursor into a catalyst that is operable for growing carbon nanotubes. The metal substrate can remain stationary or be transported while the carbon nanotubes are being grown. Metal substrates having carbon nanotubes grown thereon are also described.

Abstract: A velour fabric article consists of a fabric body having a technical face formed by a filament stitch yarn and a technical back formed by a filament loop yarn. The filament stitch yarn includes a heat sensitive material, e.g. a hot melt material or a heat shrinkable material, and/or an elastomeric material, such as spandex. The fabric body has a velour surface formed at at least the technical back. The fabric body has permeability of about 80 ft3/ft2/min, or less, under a pressure difference of ½ inch of water across the fabric body.

Abstract: Methods for fastening nanoscale structures within an anchoring structure to form a nanostructure composite and nanostructure composites formed therefrom. A primary fluid layer is formed on an anchoring substrate. Nanostructures are provided on an initial substrate, the nanostructures having a defined height and orientation with respect to the initial substrate. The nanostructures are introduced to a desired depth in the primary fluid layer, such that the orientation of the nanostructures relative to the growth substrate is substantially maintained. The primary fluid layer comprises one or more fluid layers. Ones of multiple fluid layers are selected such that when altered to form an anchoring structure, a portion of the anchoring structure can be removed, permitting exposure of at least a portion of the nanostructures from the anchoring structure in which they are affixed. The growth substrate is removed. Ends or other parts of nanostructures may be exposed from the anchoring structure.