Insulator Structure Is Only Spacer Of The Rod, Button, Strip, Or Frame Type Patents (Class 429/130)
  • Patent number: 8268473
    Abstract: A non-aqueous electrolyte secondary battery of the present invention comprises a long core member and a material mixture layer formed thereon. The electrode plate has an exposed part of the core member formed along one side which is parallel to the longitudinal direction of the core member. The material mixture layer comprises a material that can absorb and desorb lithium ions. A porous film is formed on at least a part of the exposed part of the core member adjacent to an edge face of the material mixture layer and on the material mixture layer and is parallel to the exposed portion of the core member, and the thickness of the porous film is greater at the edge face of the material mixture layer which is parallel to the exposed part of the core member and located on the side of the exposed part of the core member than at a central portion of the material mixture layer in the width direction thereof.
    Type: Grant
    Filed: July 8, 2008
    Date of Patent: September 18, 2012
    Assignee: Panasonic Corporation
    Inventors: Tsuyoshi Hatanaka, Kenichi Nishibata
  • Patent number: 8263248
    Abstract: An electrochemical device comprising alternating layers of positive and negative electrodes separated from each other by separator layers. The electrode layers extend beyond the periphery of the separator layers providing superior contact between the electrodes and battery terminals, eliminating the need for welding the electrode to the terminal. Electrical resistance within the battery is decreased and thermal conductivity of the cell is increased allowing for superior heat removal from the battery and increased efficiency. Increased internal pressure within the battery can be alleviated without damaging or removing the battery from service while keeping the contents of the battery sealed off from the atmosphere by a pressure release system. Nonoperative cells within a battery assembly can also be removed from service by shorting the nonoperative cell thus decreasing battery life.
    Type: Grant
    Filed: September 19, 2011
    Date of Patent: September 11, 2012
    Assignee: Inventek Corporation
    Inventor: Thomas D. Kaun
  • Patent number: 8263250
    Abstract: A liquid cooling manifold assembly for use in the thermal management system of a battery pack is provided. The liquid cooling manifold assembly includes a coolant channel portion through which the coolant channels run, and a dual layer thermal interface interposed between the coolant channel portion and the cells of the battery pack. The outer material layer of the dual layer thermal interface is comprised of an electrically non-conductive, high dielectric material that is preferably tear resistant, deformable and has a high tensile strength and a relatively low surface friction. The inner material layer of the dual layer thermal interface is comprised of a highly compressible material.
    Type: Grant
    Filed: January 12, 2010
    Date of Patent: September 11, 2012
    Assignee: Tesla Motors, Inc.
    Inventor: Weston Arthur Hermann
  • Publication number: 20120225342
    Abstract: A secondary battery includes at least two electrode assemblies, each electrode assembly including a first electrode plate, a separator, and a second electrode plate, a case accommodating the at least two electrode assemblies, electrode terminals electrically connected to the at least two electrode assemblies, a cap plate sealing the case and exposing the electrode terminals to the outside, and at least one insulation member between the at least two electrode assemblies, the insulation member defining a space between the at least two electrode assemblies.
    Type: Application
    Filed: January 6, 2012
    Publication date: September 6, 2012
    Inventors: Sangwon BYUN, Jeongwon OH, Sooseok CHOI, Joongheon KIM
  • Publication number: 20120208065
    Abstract: A single cell for a battery that includes a first housing part and a second housing part, which are electrically isolated from one another by an insulating housing frame. An electrochemically-active material is located in housing frame between housing parts. The first housing part and second housing part are in the form of plates. At least one of the housing parts exhibits a first edge area bent over towards the inside, and first housing part and second housing part are fixed by a form fit to one-piece housing frame.
    Type: Application
    Filed: July 3, 2010
    Publication date: August 16, 2012
    Applicant: Daimler AG
    Inventors: Dirk Schroeter, Wolfgang Warthmann, Rainer Kaufmann, Jens Meintschel, Claus-Rupert Hohenthanner, Claudia Brasse, Guenter Eichinger, Andreas Gutsch, Michael Gnann
  • Patent number: 8206844
    Abstract: A battery with improved safety that can more surely short-circuit electrodes when flattened out by the external force is provided. A center pin (30) is inserted in the center of a spirally wound electrode body formed by layering and spirally winding a cathode and an anode with a separator in between. The center pin (30) has a cut line (31) provided in the longitudinal direction and a first cutout (32) vertically crossing the cut line (31). When flattened out by the external force, a corner (33) at an intersection of the cut line (31) and the first cutout (32) is projected, and short-circuit is surely generated. Further, it is preferable that the center pin (30) has a second cutout (34) in the direction perpendicular to the cut line (31) in a position facing the cut line (31) in the circumferential direction.
    Type: Grant
    Filed: November 1, 2005
    Date of Patent: June 26, 2012
    Assignee: Sony Corporation
    Inventors: Takeshi Meguro, Yoshihiro Dokko, Hiroyuki Suzuki, Tadashi Miebori, Shinji Hatake, Yuzuru Fukushima
  • Patent number: 8197963
    Abstract: A lithium ion secondary battery includes an electrode assembly having a first electrode plate, a second electrode plate, and a separator interposed therebetween; a case in which the electrode assembly is received; a cap plate formed with a terminal hole and an electrolyte injection hole; and a washer installed at an upper portion of the cap plate, the washer having at least one transparent part formed thereon or having a transparent part formed on an entire surface thereof.
    Type: Grant
    Filed: April 26, 2006
    Date of Patent: June 12, 2012
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Minho Song
  • Patent number: 8173291
    Abstract: A secondary battery includes an electrode assembly having a positive electrode, a negative electrode and a separator interposed between those two electrodes. The secondary battery also includes a container for receiving the electrode assembly inside thereof; a cap assembly electrically connected to the electrode assembly and fixed to the container to seal the container; collector plates electrically connected to the positive electrode and the negative electrodes, and an auxiliary collector plate disposed between at least either the positive or negative electrode and the collector plate corresponding to that electrode.
    Type: Grant
    Filed: May 18, 2005
    Date of Patent: May 8, 2012
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Hyon-Sok Kim
  • Patent number: 8137832
    Abstract: A spirally-wound non-aqueous electrolyte secondary battery including a staked electrode assembly is disclosed. The stacked electrode assembly has first and second current collectors facing region disposed at a winding start end and at a winding terminal end, respectively. A positive electrode current collector exposed portion and a negative electrode current collector exposed portion face each other through the separator in each of the first and second current collector facing regions. At least one of the positive or negative electrode current collector exposed portion has a first insulating member formed thereon in the first current collector facing region at the winding start end. At least one of the positive or negative electrode current collector exposed portion has a second insulating member formed thereon in the second current collector facing region at the winding terminal end. The second insulating member has a melting point lower than that of the first insulating member.
    Type: Grant
    Filed: May 2, 2008
    Date of Patent: March 20, 2012
    Assignee: Sony Corporation
    Inventor: Masaki Machida
  • Patent number: 8124269
    Abstract: A secondary battery for electronic appliance to be accommodated in an electronic appliance, thereby feeding an electric power to the electronic appliance, is disclosed, which includes a battery cell in which a positive electrode, a negative electrode and an electrolyte are accommodated in a pack, and a positive electrode terminal and a negative electrode terminal from the positive electrode and the negative electrode, respectively are lead out from the same side face of the pack; a metallic battery can in which one opening from which the battery cell is inserted is formed and which accommodates the battery cell therein such that one side face from which the positive electrode terminal and the negative electrode terminal are lead out is faced towards the opening side; and a lid made of a synthetic resin in which a positive electrode terminal part and a negative electrode terminal part to be connected to the electrodes of the electronic appliance upon being connected to the positive electrode terminal and the n
    Type: Grant
    Filed: June 30, 2010
    Date of Patent: February 28, 2012
    Assignee: Sony Corporation
    Inventors: Atsushi Takahashi, Toshio Takeshita, Hideki Kamiya, Yoichi Miyajima, Hiroaki Sato, Hisashi Aoki, Kinya Kuboya
  • Patent number: 8124268
    Abstract: A gasket 20; 40; 80 for use in a starved electrolyte bipolar battery comprises a structural part 27; 44; 82 in the shape of a frame having an upper surface 1 and a lower surface 2, and at least one channel 23, 24; 83, 84 to permit gas passage through the gasket. The structural part is made from a first material having hydrophobic properties. The gasket 20; 40; 80 further comprises at least a first sealing surface 30; 47; 91 arranged in a closed loop projecting from the upper surface 1, and at least a second sealing surface 30; 47; 92 arranged in a closed loop projecting from the lower surface 2. The first and the second sealing surfaces are provided on at least one sealing part 26; 41, 41; 81, are made from a second material, and the first material of the structural part 27; 44; 82 has a higher elastic modulus than an elastic modulus of the second material of the sealing parts 26; 41, 42; 81. A starved electrolyte bipolar battery and a method for manufacturing a gasket are also disclosed.
    Type: Grant
    Filed: August 9, 2007
    Date of Patent: February 28, 2012
    Assignee: Nilar International AB
    Inventors: David Hock, Lars Fredriksson, Neil H. Puester
  • Patent number: 8114536
    Abstract: Disclosed herein are a frame member including an upper frame member having one major surface to which a protection circuit module (PCM) is mounted, and a lower frame member coupled with the upper frame member, the upper and lower frame members being provided at opposite major surfaces thereof with semi-cylindrical battery receiving parts corresponding to outer surfaces of the cylindrical unit cells mounted between the upper and lower frame members, a spacer provided at opposite major surfaces of a rectangular frame with pluralities of semi-cylindrical battery receiving parts corresponding to outer surfaces of the cylindrical batteries, the battery receiving parts being partially open such that the battery receiving parts communicate with neighboring battery receiving parts on the same plane, and a battery pack including the frame member and the spacer.
    Type: Grant
    Filed: December 27, 2006
    Date of Patent: February 14, 2012
    Assignee: LG Chem, Ltd.
    Inventors: Dongha Kang, SungGeun Yoon, Jaesik Chung
  • Patent number: 8114537
    Abstract: Disclosed herein are a frame member including an upper frame member having one major surface to which a protection circuit module (PCM) is mounted, and a lower frame member coupled with the upper frame member, the upper and lower frame members being provided at opposite major surfaces thereof with semi-cylindrical battery receiving parts corresponding to outer surfaces of the cylindrical unit cells mounted between the upper and lower frame members, a spacer provided at opposite major surfaces of a rectangular frame with pluralities of semi-cylindrical battery receiving parts corresponding to outer surfaces of the cylindrical batteries, the battery receiving parts being partially open such that the battery receiving parts communicate with neighboring battery receiving parts on the same plane, and a battery pack including the frame member and the spacer.
    Type: Grant
    Filed: April 12, 2011
    Date of Patent: February 14, 2012
    Assignee: LG Chem, Ltd.
    Inventors: Dongha Kang, SungGeun Yoon, Jaesik Chung
  • Patent number: 8110301
    Abstract: An article is provided. The article may include an electrochemical cell. The cell may include a molten electrolyte, and at least one molten electrode. The cell may include a structure for separating an anode from a cathode, while enabling ionic communication between the anode and cathode. An energy storage device comprising the article is also provided. Methods related to the article and the energy storage device may be provided.
    Type: Grant
    Filed: June 14, 2007
    Date of Patent: February 7, 2012
    Assignee: General Electric Company
    Inventors: Charles Dominic Iacovangelo, David Charles Bogdan, Jr., Richard Louis Hart, Andrew Philip Shapiro, Steven Alfred Tysoe, Michael Alan Vallance, Guillermo Daniel Zappi
  • Patent number: 8097358
    Abstract: A cylindrical rechargeable battery having an insulating gasket prevents an internal short circuit between a cylindrical can and a cap assembly generated by external factors. The cylindrical rechargeable battery includes an electrode assembly; a cylindrical can which has one open side and receives the electrode assembly through the open side, and is electrically connected to the received electrode assembly; and an insulating gasket which is connected to the inner surface of the open side of the cylindrical can and includes a bent cover part; and a cap assembly which seals the open side of the cylindrical can and is electrically insulated from the cylindrical can by the insulating gasket, and is electrically connected to the electrode assembly. The cover part covers an outer surface of the open side of the cylindrical can.
    Type: Grant
    Filed: November 30, 2007
    Date of Patent: January 17, 2012
    Assignee: Samsung SDI Co,., Ltd.
    Inventor: Jangho Lee
  • Patent number: 8097355
    Abstract: Embodiments of battery holders with dual-contact assemblies are disclosed. One embodiment comprises a battery holder with a substrate and a spring dual-contact assembly, wherein the spring dual-contact assembly comprises a positive contact configured to contact a positive terminal of a battery positioned in the battery holder with the positive terminal oriented toward the spring dual-contact assembly and a negative contact configured to contact a negative terminal of a battery positioned in the battery holder with the negative terminal oriented toward the spring dual-contact assembly. The positive and negative contacts are coupled to an insulator configured to hold the positive contact and negative contact in a fixed relation to one another. Further, one or more cantilever wire springs hold the negative contact, positive contact and insulator in a resiliently displaceable relationship to the substrate.
    Type: Grant
    Filed: November 16, 2007
    Date of Patent: January 17, 2012
    Assignee: Microsoft Corporation
    Inventor: Glen C Larsen
  • Patent number: 8080329
    Abstract: Disclosed is an electric storage battery and method of making it, comprising a jellyroll electrode assembly in which electrodes are wound around a pin, and having one or more spacers at or near the inner ends of the electrodes to aid in winding the jellyroll. Also disclosed is an electric storage battery, and method of making it, comprising a jellyroll electrode assembly in which electrodes are wound around a pin, and having a plastic slotted tube closely fitted around the pin and covering the junction of the pin to an electrode substrate or interface material coupled to the electrode substrate. The spacers and plastic slotted tube may be used separately or together.
    Type: Grant
    Filed: March 25, 2004
    Date of Patent: December 20, 2011
    Assignee: Quallion LLC
    Inventors: David M. Skinlo, Baljit S. Nat, Hiroyuki Yumoto
  • Patent number: 8021775
    Abstract: An electrochemical device comprising alternating layers of positive and negative electrodes separated from each other by separator layers. The electrode layers extend beyond the periphery of the separator layers providing superior contact between the electrodes and battery terminals, eliminating the need for welding the electrode to the terminal. Electrical resistance within the battery is decreased and thermal conductivity of the cell is increased allowing for superior heat removal from the battery and increased efficiency. Increased internal pressure within the battery can be alleviated without damaging or removing the battery from service while keeping the contents of the battery sealed off from the atmosphere by a pressure release system. Nonoperative cells within a battery assembly can also be removed from service by shorting the nonoperative cell thus decreasing battery life.
    Type: Grant
    Filed: March 6, 2007
    Date of Patent: September 20, 2011
    Assignee: Inventek Corporation
    Inventor: Thomas D. Kaun
  • Patent number: 7985499
    Abstract: A battery including an electrode assembly including first and second electrodes, a lead element electrically connected to the first electrode, and an external terminal electrically connected to the lead element, wherein the lead element includes a fixing member configured to hold the lead element against the first electrode.
    Type: Grant
    Filed: July 5, 2006
    Date of Patent: July 26, 2011
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Sang-Eun Cheon, Hye-Won Yoon, Jae-Kyung Kim, Seok-Yoon Yoo
  • Publication number: 20110159344
    Abstract: According to the invention, there can be provided a non-aqueous electrolyte secondary cell whose capacity is hardly decreased even stored at high temperatures in a charged state. The non-aqueous electrolyte secondary cell uses an insulation adhesive tape composed of a base material and a glue material. And in an absorbance spectra of the glue material measured using an infrared spectrophotometer so that the maximum peak intensity is 5 to 20% in transmittance, when peak intensities for C—H stretching vibration of 3040 to 2835 cm?1 and C?O stretching vibration of 1870 to 1560 cm?1 are respectively defined as I(C—H) and I(C?O), a peak intensity ratio represented by I(C?O)/I(C—H) is 0.01 or less.
    Type: Application
    Filed: December 23, 2010
    Publication date: June 30, 2011
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Kazuma Kobayashi, Yohei Hirota, Yuki Morikawa, Yoshio Kato, Yasuyuki Kusumoto, Shigeki Matsuta
  • Patent number: 7968224
    Abstract: An electrochemical cell sub-assembly and a method for manufacturing same. The electrochemical cell sub-assembly includes a current collector sheet having a pair of opposite surfaces and a pair of opposite edges, each surface being coated with a respective layer of electrode material. A layer of polymer electrolyte envelopes both layers of electrode material and one of the pair of edges of the current collector sheet, thereby encapsulating the one edge of the current collector sheet while leaving exposed the other edge of the current collector sheet.
    Type: Grant
    Filed: April 17, 2009
    Date of Patent: June 28, 2011
    Assignee: Bathium Canada Inc.
    Inventors: Anthony Sudano, Tadeusz Borys
  • Patent number: 7955730
    Abstract: Disclosed is a cylindrical lithium secondary battery capable of improving the stability thereof against the external pressure, The cylindrical lithium secondary battery includes an electrode assembly and a core. The electrode assembly includes a first electrode sheet, a second electrode sheet and a separator interposed between the first and second electrode sheets, which are rolled together about an axis. The electrode assembly defines a space. The core has a tubular shape provided with a gap. The core includes at least one reinforcing structure extending in a direction extending along the axis. The core is inserted into the space of the electrode assembly. A housing receives the electrode assembly and core.
    Type: Grant
    Filed: May 18, 2006
    Date of Patent: June 7, 2011
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Jong Ku Kim, Soon Ki Woo, Jin Wook Kim, Young Taek Kim, Youn Han Chang, Sang Bong Nam
  • Patent number: 7951479
    Abstract: The present subject matter includes an apparatus, having: an anode having an elongate ribbon shape; a cathode having an elongate ribbon shape, the cathode disposed adjacent to and in alignment with the anode; a separator disposed between the anode and the cathode; and a first porous edge film disposed between a first edge of the cathode and the anode, with the one or more surfaces of the first porous edge film facing the cathode and defining a first cathode interface of the first porous edge film; wherein an first adhesive interconnects the first porous edge film to the cathode, the first adhesive covering less than the entire cathode interface, and the anode and cathode are disposed in a case with an electrolyte.
    Type: Grant
    Filed: May 11, 2005
    Date of Patent: May 31, 2011
    Assignee: Cardiac Pacemakers, Inc.
    Inventors: Shawn Kelley, Tom E. Notebaart
  • Patent number: 7951480
    Abstract: An electrode system includes one or more separator materials formed into a bag having at least two seams. The seams are positioned so as to define the perimeter of a pocket configured to receive an electrode within the bag. At least one gap is formed between seams adjacent to one another along the perimeter of the pocket. Additionally, at least one of the seams includes a spacer positioned between portions of the one or more separator materials joined by the at least one seam.
    Type: Grant
    Filed: October 29, 2003
    Date of Patent: May 31, 2011
    Assignee: Quallion LLC
    Inventors: David M. Skinlo, Hiroyuki Yumoto, David L. DeMuth
  • Patent number: 7931980
    Abstract: An electrode assembly is adapted to prevent the separator from contracting due to heat that is generated near the electrode tab during overcharging, over-discharging, or in the case of an internal short circuit. The electrode assembly also prevents an additional short circuit between the electrode plates. A rechargeable battery that comprises the electrode assembly is also provided. The present invention prevents the electrode tab from being short-circuited due to increased heat generation during overcharging or in the case of a short circuit, thus improving the safety of the rechargeable battery.
    Type: Grant
    Filed: June 24, 2005
    Date of Patent: April 26, 2011
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Yoon Tai Kwak, Eui Sun Hong, Soo Yeon Maeng, Hoon Yim
  • Patent number: 7906233
    Abstract: A type of lithium ion secondary battery is disclosed; therein, the positive electrode 1 is formed by smearing an active material on the surface of an aluminum foil body, where said active material is compound oxide(s) comprising transition metals and lithium capable of absorbing and releasing lithium ions; the negative electrode 2 is formed by smearing an active material on the surface of a copper foil body, where said active material includes carbon material capable of absorbing and releasing lithium ions. Both the positive and negative electrodes have conducting strips acting as current conductors 6, 7. The positive and negative electrodes 1, 2 are in plate form and are alternately stacked on both sides of the belt-shaped separator 3 to form the electrode core 4. The separator 3 wraps around said electrode plates and separates the positive and negative electrodes 1, 2.
    Type: Grant
    Filed: October 27, 2004
    Date of Patent: March 15, 2011
    Assignee: BYD Company Limited
    Inventors: Chuanfu Wang, Xi Shen
  • Patent number: 7862925
    Abstract: A secondary battery having an increased winding area of the electrode assembly due to an absent positive electrode terminal. An electrode plate of the electrode assembly is directly welded to the can for electrical connection and to prevent the electrode assembly from floating inside the can. The secondary battery includes a hexahedronal can having an opening formed on a side and an electrode assembly contained in the can. The electrode assembly has a first electrode plate, a separator, and a second electrode plate laminated and wound together. The first electrode plate is connected to the inner surface of the can and the second electrode plate is connected to an electrode tab extending a predetermined distance to the exterior. A cap assembly has a cap plate coupled to the opening of the can to which the electrode is welded and an electrode terminal is coupled to the electrode terminal.
    Type: Grant
    Filed: September 23, 2005
    Date of Patent: January 4, 2011
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Kwang Chun Kim
  • Patent number: 7829216
    Abstract: The present invention is a secondary battery, which is formed in the shape of a plate and has an electrode assembly mounted in a battery case made of a laminated sheet including a metal layer and a resin layer, wherein the secondary battery is constructed in a structure in which independent coupling type frame members are mounted to the outside part of a sheathing member serving as the battery case, and a medium- or large-sized battery module including the same as a unit cell.
    Type: Grant
    Filed: September 1, 2006
    Date of Patent: November 9, 2010
    Assignee: LG Chem, Ltd.
    Inventors: Ji Hoon Han, Junill Yoon, Hyosang Woo
  • Patent number: 7803479
    Abstract: The provided is a prismatic lithium ion battery including an electrode assembly having a wound structure of a stack of a positive electrode, a separator, and a negative electrode. The stack has a first side edge and a second side edge, and the wound structure of the stack is formed by winding the stack around the first side edge. The wound structure of the stack has a side surface that is substantially parallel to the first side edge, and a top surface and a bottom surface, each of which is substantially perpendicular to the first side edge. A first tape is coupled to the second side edge portion of the stack of the electrode assembly, and a second tape covers a part of the bottom surface and a part of the side surface of the wound structure of the stack in a manner that the second tape does not overlap the first tape.
    Type: Grant
    Filed: October 29, 2007
    Date of Patent: September 28, 2010
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Jangho Lee
  • Patent number: 7803480
    Abstract: The provided is a prismatic lithium ion battery including an electrode assembly having a wound structure of a stack of a positive electrode, a separator, and a negative electrode. The stack has a first side edge and a second side edge, and the wound structure of the stack is formed by winding the stack around the first side edge. The wound structure of the stack has a side surface that is substantially parallel to the first side edge, and a top surface and a bottom surface, each of which is substantially perpendicular to the first side edge. A first tape is coupled to the second side edge portion of the stack of the electrode assembly, and a second tape covers the bottom surface and part of the side surface of the wound structure of the stack in a manner that the second tape does not overlap the first tape.
    Type: Grant
    Filed: August 1, 2008
    Date of Patent: September 28, 2010
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Jangho Lee
  • Patent number: 7771869
    Abstract: A secondary battery for electronic appliance to be accommodated in an electronic appliance, thereby feeding an electric power to the electronic appliance, is disclosed, which includes a battery cell in which a positive electrode, a negative electrode and an electrolyte are accommodated in a pack, and a positive electrode terminal and a negative electrode terminal from the positive electrode and the negative electrode, respectively are lead out from the same side face of the pack; a metallic battery can in which one opening from which the battery cell is inserted is formed and which accommodates the battery cell therein such that one side face from which the positive electrode terminal and the negative electrode terminal are lead out is faced towards the opening side; and a lid made of a synthetic resin in which a positive electrode terminal part and a negative electrode terminal part to be connected to the electrodes of the electronic appliance upon being connected to the positive electrode terminal and the n
    Type: Grant
    Filed: August 7, 2006
    Date of Patent: August 10, 2010
    Assignee: Sony Corporation
    Inventors: Atsushi Takahashi, Toshio Takeshita, Hideki Kamiya, Yoichi Miyajima, Hiroaki Sato, Hisashi Aoki, Kinya Kuboya
  • Patent number: 7754376
    Abstract: A cylindrical lithium secondary battery including a winding-type electrode assembly having a first electrode plate to which a first electrode tap is attached, a second electrode plate to which a second electrode tap is attached, and a separator interposed between the first electrode plate and the second electrode plate. A space is formed through a central longitudinal axis of the electrode assembly. The battery includes a cylindrical case adapted to receive and house the electrode assembly, the cylindrical case having a bottom surface. A first insulation plate insulating the electrode assembly from the cylindrical case is located adjacent the bottom surface and includes a recess adapted to accommodate the first electrode tap, the first electrode tap being coupled to the bottom surface The battery also includes a cap assembly located at an opposite end of the cylindrical case from the bottom surface, the cap assembly being coupled to the second electrode tap and sealing the case.
    Type: Grant
    Filed: June 28, 2006
    Date of Patent: July 13, 2010
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Kwansic Chun
  • Patent number: 7722983
    Abstract: Electrode assemblies easily impregnated with an electrolyte are provided. A sealing tape attached to the outer circumference of the electrode assembly comprises a material having an affinity for the electrolyte. Alternatively, the entire sealing tape or a portion of the tape is coated with the material. In another alternative, the surface of the sealing tape is rough, thereby improving wetting of the tape by the electrolyte and diffusion of the electrolyte into the tape. In another embodiment, first and second insulating plates comprise a material having an affinity for the electrolyte. In another alternative, the insulating plates comprise a mixture of a material having an affinity for the electrolyte and polypropylene or polyethylene. Alternatively, the surfaces of the insulating plates are coated with the material or with a surfactant that reduces the surface tension of the electrolyte.
    Type: Grant
    Filed: January 5, 2009
    Date of Patent: May 25, 2010
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Yongtae Kim, Seok-Gyun Chang, Yooeup Hyung, Kyonghwan Song, Jungseog Kim, Sangbong Nam
  • Patent number: 7704635
    Abstract: An electrochemical device comprises a laminate including a first electrode layer, a separator layer, and a second electrode layer laminated in sequence; an electrolytic solution infiltrating the laminate; and a resin part covering an outer periphery of the laminate. The second electrode layer has an area smaller than the area of the separator layer and the area of the first electrode layer. The surface of the separator layer opposing the second electrode layer is provided with a noncontact part kept away from the second electrode layer. The noncontact part is formed like a ring along the outer periphery of the separator layer. The resin part further covers the noncontact part of the separator layer.
    Type: Grant
    Filed: February 25, 2005
    Date of Patent: April 27, 2010
    Assignee: TDK Corporation
    Inventors: Atsuko Kosuda, Keita Kobayashi, Satoshi Maruyama
  • Patent number: 7695857
    Abstract: A lithium ion secondary battery and a jelly-roll type electrode assembly in a lithium ion secondary battery including a can and a cap assembly together with the electrode assembly. The electrode assembly is made up of two electrodes; a ceramic separator coating on at least one surface among the four surfaces of the two electrode plates and located between the two opposing electrodes; and porous polymer resin separation films placed between the electrode plates at certain locations where the plates are bent to relatively small radii of curvature and outward from an innermost portion of a core, and/or at terminal ends of the electrode plates, respectively.
    Type: Grant
    Filed: March 21, 2006
    Date of Patent: April 13, 2010
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Jae Yun Min, Won Chull Han, Jin Hee Kim
  • Patent number: 7687194
    Abstract: A battery unit with improved safety measures, a lithium polymer battery using the battery unit, and a method for manufacturing the lithium polymer battery are provided.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: March 30, 2010
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Chang-Il Gu
  • Patent number: 7687195
    Abstract: The present invention provides for a nonaqueous electrolyte secondary battery and a producing method therefor, in which a grooved portion provided in an upper portion of the outer casing of the nonaqueous electrolyte secondary battery protrudes toward the inner portion of the outer casing, a group of electrodes being housed in the outer casing, a positive electrode and a negative electrode being wound in a spiral manner while facing each other through a separator in the group of electrodes, and a sealing member is placed on the upper portion of the grooved portion through insulated packing to seal the opening of the outer casing in an airtight manner, and whereby a circular insulating plate 10 provided with an arced opening 12 and cut portions 13 and 14 is arranged between the upper portion of the group of electrodes and the lower surface of the grooved portion, the cut portions 13 and 14 extending from end portions 12a and 12b of the opening 12, and the inner peripheral side of the cut portions 13 and 14 of
    Type: Grant
    Filed: January 10, 2006
    Date of Patent: March 30, 2010
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Takeshi Abe, Syuichi Yamashita, Hiroyuki Suzuki
  • Patent number: 7666547
    Abstract: A lid 3 that closes the upper surface of the opening of a closed-bottom prismatic tubular battery can 1, an electrode body 2 accommodated in the battery can 1, a negative terminal 12 penetratively fastened to the lid 3, an insulating plate 11 placed on the lower surface side of the lid 3, a lead plate 17 placed on the lower surface side of the insulating plate 11, and a negative electrode current collector lead 7 led upwardly of the electrode body 2 are included. The upper end portion of the current collector lead 7 is welded to the lower surface of the lead plate 17 and bent in a position located rather closer to the front wall of the battery can 1. The insulating plate 11 has a lid side insulating portion 22 held between the lid 3 and the lead plate 17 and a front sidewall 25 that extends downwardly from the front end side of the lid side insulating portion 22.
    Type: Grant
    Filed: September 29, 2005
    Date of Patent: February 23, 2010
    Assignee: Hitachi Maxell, Ltd.
    Inventors: Kazuaki Urano, Osamu Watanabe, Yoshiki Somatomo
  • Patent number: 7666543
    Abstract: A battery including unit-cell layers stacked on one another. Each of the unit-cell layers comprises: an array of unit cells; and a frame member which holds the array of unit cells therein. At least one of the frame members is formed to have an inlet for introducing a coolant into the inside of the battery and an outlet for discharging the coolant which has flown through the inside of the battery.
    Type: Grant
    Filed: March 18, 2005
    Date of Patent: February 23, 2010
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Tatsuya Higashino
  • Publication number: 20100003589
    Abstract: An insulative battery holding frame for holding a battery cell includes a fixing portion for fixing the frame to a base member, and an electrical connection preventing portion for preventing any electrical connection between the base member and the fixing portion, the connection being caused by flow of a fluid. The electrical connection preventing portion can include an entrance preventing portion for preventing the fluid having electrical conductivity from entering into the fixing portion, and a guiding portion for guiding the fluid into an insulation region arranged in a lower side portion of the secondary battery cell.
    Type: Application
    Filed: July 6, 2009
    Publication date: January 7, 2010
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, KOJIMA PRESS INDUSTRY CO., LTD.
    Inventors: Takehito YODA, Kazuya MATSUSHITA
  • Patent number: 7618742
    Abstract: An electrochemical battery cell with an electrical lead for electrical contact between one of the cell's electrodes and the side of the cell container. A portion of the lead, disposed between the electrode assembly and the side wall of the container, includes an initially non-planar shape that is in a partially deformed, compressed configuration within the cell to bias the lead against the internal surface of the side wall of the container, thereby applying sufficient force to provide good electrical contact between the electrode and the container. The initially non-planar shape can include one or more V-shaped or arc-shaped grooves, and the grooves can be disposed parallel to a longitudinal axis of the electrode assembly. Also disclosed is a process for making such a cell.
    Type: Grant
    Filed: January 28, 2005
    Date of Patent: November 17, 2009
    Assignee: Eveready Battery Co., Inc.
    Inventors: David A. Kaplin, James X. Wu
  • Patent number: 7618737
    Abstract: Lithium secondary batteries having deformation prevention straps for preventing the electrode assemblies of the lithium secondary batteries from deforming and methods for manufacturing the same are disclosed. A lithium secondary battery comprises an electrode assembly comprising a first electrode plate having a first electrode tab attached thereto, a second electrode plate having a second electrode tab attached thereto, and a separator between the first and second electrode plates. The electrode assembly is formed by winding the first and second electrode plates and the separator. A deformation prevention strap is attached to at least a portion of the electrode assembly and is wound in a direction substantially perpendicular to the direction in which the electrode assembly is wound. The electrode assembly, including the deformation prevention strap, is enclosed within a battery case. A cap assembly seals the case and comprises an electrode terminal electrically connected to the electrode assembly.
    Type: Grant
    Filed: September 23, 2005
    Date of Patent: November 17, 2009
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Jin Uk Lee
  • Patent number: 7611799
    Abstract: A frame device for supporting objects such as batteries during seismic stress, comprising a pair of end frame members mounted in upstanding spaced apart relation by a plurality of vertically spaced elongated channel support members secured at opposite terminal ends to the vertical columns of the end frame members, shelves for supporting batteries spanning the channel support members and defining a plurality of compartments for the batteries, each end frame member being formed of a single sheet material shaped to define vertical columns and a web extending between the end columns, a pair of anchors, means for securing the end frames to the anchors, and means defining a plurality of openings in the web of each end frame generally aligned with the compartments formed by the shelves to provide horizontal ventilation of batteries mounted in the compartments.
    Type: Grant
    Filed: March 16, 2005
    Date of Patent: November 3, 2009
    Assignee: Kim Manufacturing Co.
    Inventor: Andew Marraffa
  • Patent number: 7604900
    Abstract: A cylindrical alkaline storage battery suitable for increasing capacity thereof and arranged to prevent a short circuit between positive and negative electrodes. The battery has an electrically-conductive cylindrical outer can that accommodates therein an electrode group and an alkaline electrolyte. The electrode group is formed by rolling up a positive electrode, a negative electrode, and a separator. The positive electrode includes a main part and a terminal end part integrally formed to extend from one end of the main part and smaller in thickness than the main part. The terminal end part has an inner face thereof flush with an inner face of the main part. Between the positive electrode and the separator disposed on the outer face side of the positive electrode, an insulating protective piece is disposed at the boundary between the main part and terminal end part of the positive electrode.
    Type: Grant
    Filed: August 3, 2004
    Date of Patent: October 20, 2009
    Assignee: Sanyo Electric Co., Ltd.
    Inventor: Taishi Maeda
  • Patent number: 7597995
    Abstract: According to an embodiment of the invention, a prismatic battery includes an electrode group 10 contained in a prismatic metal outer can. The electrode group 10 has a positive electrode substrate exposed part 11 at one end and a negative electrode substrate exposed part 12 at the other end. The positive and negative electrode substrate exposed parts 11 and 12 are bundled and welded to positive and negative electrode current collectors 13 and 14, respectively. The positive electrode substrate exposed part 11 and positive electrode current collector 13 and the negative electrode substrate exposed part 12 and negative electrode current collector 14 are covered with an insulating frame 16 having an angled U-shaped cross section and an angled U-shaped outline.
    Type: Grant
    Filed: February 12, 2007
    Date of Patent: October 6, 2009
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Yasuhiro Yamauchi, Naoya Nakanishi, Toshiyuki Nohma
  • Patent number: 7542266
    Abstract: A cylindrical battery including a wound electrode assembly and a center pin disposed in a center space of the electrode assembly, the center pin having a gap along its length, the gap defined by opposing edges of the center pin, wherein at least one of the opposing edges is sloped.
    Type: Grant
    Filed: April 25, 2006
    Date of Patent: June 2, 2009
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Kwang Su Kim
  • Patent number: 7482094
    Abstract: The separator subassembly includes a spacer layer formed from a film of microporous, non-conductive material joined to a separator by a heating process, wherein the separator is formed from an elongated piece of microporous, non-conductive film. When an anode subassembly is enveloped within the separator subassembly, the spacer aligns with a surface-mounted anode current collector of the alkali metal anode. The spacer serves as an additional protective layer between the cathode material and the anode current collector as the anode depletes.
    Type: Grant
    Filed: September 12, 2003
    Date of Patent: January 27, 2009
    Assignee: Medtronic, Inc.
    Inventor: Paul B. Aamodt
  • Patent number: 7435507
    Abstract: A lithium ion secondary battery has an electrode group including: a winding core; and a positive electrode and a negative electrode that are wound around the winding core. This electrode group does not have an independent separator between the positive and negative electrodes. A porous film is integrally formed on both sides of at least one of the positive electrode and the negative electrode. The negative electrode and the positive electrode are connected to the winding core by a negative electrode resin film and a positive electrode resin film, respectively. The use of such resin films makes it possible to reduce the breakage of the porous films and prevent a short-circuit between the positive and negative electrodes.
    Type: Grant
    Filed: October 27, 2004
    Date of Patent: October 14, 2008
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Tsumoru Ohata, Shigeo Ikuta, Akiko Fujino, Tetsuya Hayashi, Kohei Suzuki
  • Patent number: 7425386
    Abstract: An electrode group for a battery including a positive electrode and a negative electrode wound into a spiral with a separator interposed therebetween, wherein the positive electrode includes a positive electrode current collector and positive electrode material mixture layers formed on both sides of the positive electrode current collector, the negative electrode includes a negative electrode current collector and negative electrode material mixture layers formed on both sides of the negative electrode current collector, a lead is connected to at least one of the positive electrode current collector and the negative electrode current collector, and at least one of step portions having difference in level formed in the electrode group by lengthwise ends of the positive electrode, the negative electrode and the separator and the periphery of the lead, respectively, is covered with an insulating member arranged on an inner circumference side or an outer circumference side of a turn of the electrode group.
    Type: Grant
    Filed: September 22, 2003
    Date of Patent: September 16, 2008
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hideharu Takezawa, Shuji Tsutsumi, Mikinari Shimada
  • Patent number: 7419743
    Abstract: A cylindrical lithium secondary battery that is resistant to breakage of the porous heat-resistant layer and therefore excellent in both safety and battery characteristics. The cylindrical lithium secondary battery includes: a battery can having a bottom, a side wall, and an open top; an electrode assembly; a non-aqueous electrolyte; and a sealing plate covering the open top of the battery can that accommodates the electrode assembly and the electrolyte. The electrode assembly includes a strip-like positive electrode and a strip-like negative electrode that are wound together with a porous heat-resistant layer and a separator interposed between the positive and negative electrodes. The thickness A of the porous heat-resistant layer and the thickness B of the side wall of the battery can satisfy the relation: 0.005?A/B?0.1.
    Type: Grant
    Filed: April 4, 2006
    Date of Patent: September 2, 2008
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Masato Fujikawa, Kohei Suzuki, Kaoru Inoue, Mikinari Shimada