Having Plural Distinct Components Patents (Class 429/142)
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Patent number: 12199314Abstract: An electrode assembly including a positive electrode sheet having a positive electrode active material portion that is an area on which a positive electrode active material is stacked on a positive electrode collector and a positive electrode non-coating portion, a positive electrode tab disposed on the positive electrode non-coating portion, a negative electrode sheet having a negative electrode active material portion that is an area on which a negative electrode active material is stacked on a negative electrode collector and a negative electrode non-coating portion; a negative electrode tab disposed on the negative electrode non-coating portion, and a separator insulating the positive electrode sheet and the negative electrode sheet from each other is provided. The positive electrode non-coating portion includes a first positive electrode non-coating portion and a second positive electrode non-coating portion, which are provided on two portions spaced apart from each other on the positive electrode sheet.Type: GrantFiled: July 19, 2019Date of Patent: January 14, 2025Assignee: LG ENERGY SOLUTION, LTD.Inventors: Hae Jin Lim, Min Kim, Sang Uck Kim
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Patent number: 12191460Abstract: Battery packs having jelly roll battery cells of different designs or capacities may have an imbalance in the charging and/or discharging current supplied to and provided by each jelly roll due to differences in capacity specific impedance between the battery cells of the battery pack. A C-rate (i.e., current relative to rated capacity) of a first and second battery cell connected in parallel may be balanced by altering properties of an active layer and/or a thickness of a current collector of the second battery cell to reduce an impedance of the second battery cell.Type: GrantFiled: May 13, 2022Date of Patent: January 7, 2025Assignee: Apple Inc.Inventors: Loren L. Roy, Qingzhi Guo, Premanand Ramadass, Hyungook Yoon, Jinjun Shi
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Patent number: 12160016Abstract: A secondary battery includes a negative electrode; a positive electrode including a plurality of positive electrode plates spaced apart from each other in a width direction, wherein a positive electrode plate of the plurality of positive electrode plates has a planar shape, and a channel between the plurality of positive electrode plates; an electrolyte material disposed in the channel between the plurality of positive electrode plates; a separation membrane between the negative electrode and the positive electrode; and a first metal layer disposed on a surface of the separation membrane facing the positive electrode.Type: GrantFiled: November 10, 2021Date of Patent: December 3, 2024Assignee: SAMSUNG ELECTRONICS CO., LTD.Inventors: Kyounghwan Kim, Hwiyeol Park, Joungwon Park, Jeongkuk Shon, Junhyeong Lee, Huisu Jeong
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Patent number: 11878493Abstract: A polymer bilayer includes a layer of a porous fluoropolymer directly overlying a layer of polyethylene. The polyethylene layer may be porous or dense and may include an ultra-high molecular weight polymer. The polymer bilayer may be co-integrated with structures (e.g., wearable devices) exposed to high thermal loads (>0-1000 W/m2) and provide passive cooling thereof. For instance, passive cooling of AR/VR glasses under different solar loads may be achieved by a polymer bilayer that is both highly reflective across solar heating wavelengths and highly emissive in the long-wavelength infrared. The high reflectance decreases energy absorption across the solar spectrum while the high emissivity promotes radiative heat transfer to the surroundings.Type: GrantFiled: June 17, 2022Date of Patent: January 23, 2024Assignee: Meta Platforms Technologies, LLCInventors: Arman Boromand, Sheng Ye, Andrew John Ouderkirk, Christopher Stipe
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Patent number: 11811086Abstract: An alkaline battery separator is made from a blend of polyvinyl alcohol and a cellulose derivative, and has a controlled pore size.Type: GrantFiled: September 26, 2018Date of Patent: November 7, 2023Inventor: Stéphane Derrien
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Patent number: 11804634Abstract: Battery components are generally provided. In some embodiments, the battery components can be used as pasting paper and/or capacitance layers for batteries, such as lead acid batteries. The battery components described herein may comprise a plurality of fibers. The battery component may include, in some embodiments, a plurality of fibers and, optionally, one or more additives such as conductive carbon and/or activated carbon. In certain embodiments, the plurality of fibers include relatively coarse glass fibers (e.g., having an average diameter of greater than or equal to 2 microns), relatively fine glass fibers (e.g., having an average diameter of less than 2 microns), and/or fibrillated fibers. In some instances, such fibers may be present in amounts such that the battery component has a particular surface area, mean pore size, and/or dry tensile strength.Type: GrantFiled: February 17, 2022Date of Patent: October 31, 2023Assignee: Hollingsworth & Vose CompanyInventors: John A. Wertz, Nicolas Clement, Sachin Kumar, Akshay Ashirgade
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Patent number: 11718723Abstract: A crosslinked polyolefin separator which has gels with a longer side length of 50 ?m or more in a number ranging from 0 to 3 per 1 m2 of the separator, and shows a standard deviation of absorbance ratio between the center of the separator and the side thereof ranging from 0.01 to 0.5 is provided. A method for manufacturing the crosslinked polyolefin separator is also provided. The method includes (S1) preparing a polyolefin porous membranes, and (S2) applying a coating solution containing an initiator and alkoxy group-containing vinylsilane onto at least one surface of the porous membrane. The coating solution can permeate even to the inside of exposed pores. Thus, it is possible to provide a crosslinked polyolefin separator in which silane crosslinking occurs uniformly even inside of the pores.Type: GrantFiled: July 26, 2019Date of Patent: August 8, 2023Inventors: Joo-Sung Lee, Bi-Oh Ryu, Won-Sik Bae, A-Young Lee, Heon-Sik Song
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Patent number: 11500026Abstract: The invention is directed toward a primary AA alkaline battery. The primary AA alkaline battery includes an anode; a cathode; an electrolyte; and a separator between the anode and the cathode. The anode includes an electrochemically active anode material. The cathode includes an electrochemically active cathode material. The electrolyte includes a hydroxide. The primary AA alkaline battery has an integrated in-cell ionic resistance (Ri) at 22° C. of less than about 39 m?.Type: GrantFiled: September 17, 2019Date of Patent: November 15, 2022Assignee: DURACELL U.S. OPERATIONS, INC.Inventors: Michael Pozin, Brianna Rose Derooy, Nikolai N. Issaev
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Patent number: 11502375Abstract: A nonaqueous electrolyte secondary battery includes an electrode assembly including a positive electrode, a negative electrode, and a separator and a nonaqueous electrolyte. The separator includes a porous resin sheet having at least a three-layer structure consisting of an A-layer, a B-layer, and a C-layer stacked in that order. The average thermal expansion coefficient of each of the A-layer and the C-layer at a temperature of 0° C. to 50° C. is 100 ppm/K or more less than the average thermal expansion coefficient of the B-layer at a temperature of 0° C. to 50° C.Type: GrantFiled: September 25, 2018Date of Patent: November 15, 2022Assignee: SANYO Electric Co., Ltd.Inventor: Hidekazu Tamai
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Patent number: 11283100Abstract: A battery device includes: an exterior body having two outer side walls; a battery cell group configured by stacking battery cells each having an electrode terminal; temperature control medium flow paths provided inside the outer side walls; and a holding mechanism applying a pressure on the battery cell group in a direction of pressing the battery cell group toward the outer side wall, and holding the battery cell group. The battery cell has the electrode terminal on the upper portion. The battery cell group has a convex part protruding toward the outer side wall on a lower portion. An inner surface of the outer side wall has a concave part along the length direction of the exterior body at a lower position than the temperature control medium flow path. The battery cell group is held by the holding mechanism through engagement of the convex part and the concave part.Type: GrantFiled: July 16, 2019Date of Patent: March 22, 2022Assignee: Honda Motor Co., Ltd.Inventors: Kyosuke Miyoshi, Yoshiatsu Asai
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Patent number: 11183735Abstract: A separator for a non-aqueous secondary battery, the separator including: a porous substrate; and an adhesive porous layer provided on one or both sides of the porous substrate and including a polyvinylidene fluoride-based resin, the adhesive porous layer would exhibit a ratio of an area intensity of a ?-phase-crystal-derived peak of the polyvinylidene fluoride-based resin to a sum of an area intensity of an ?-phase-crystal-derived peak of the polyvinylidene fluoride-based resin and the area intensity of the ?-phase-crystal-derived peak of the polyvinylidene fluoride-based resin of from 10% to 100% when an x-ray diffraction spectrum is obtained by performing measurement by an x-ray diffraction method.Type: GrantFiled: May 13, 2020Date of Patent: November 23, 2021Assignee: TEIJIN LIMITEDInventor: Susumu Honda
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Patent number: 11158905Abstract: Disclosed are a coating slurry for preparing a separator for an electrochemical device, comprising at least one polymer having an intrinsic viscosity ranging from 0.5 to 3.0 mL/g, at least one inorganic filler, and at least one solvent; a method for preparing the coating slurry; and a method for preparing a separator for an electrochemical device using the coating slurry; as well as a separator and an electrochemical device comprising the separator.Type: GrantFiled: May 10, 2018Date of Patent: October 26, 2021Assignee: SHANGHAI ENERGY NEW MATERIALS TECHNOLOGY CO., LTD.Inventors: Alex Cheng, Honggui Deng, Yongle Chen, Fangbo He, Hui Chen
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Patent number: 11094997Abstract: The present invention provides a nonaqueous electrolyte secondary battery having excellent battery characteristics, including a battery separator containing a polyolefin porous film; a positive electrode plate; and a negative electrode plate. The polyolefin porous film has a puncture strength of at least 26.0 gf/g/m2 and satisfies Formula (A), and the positive and negative electrode plates satisfy Formula (B). 0.00?|1?T/M|?0.54??(A) 0.00?|1?T/M|?0.50??(B) T represents a distance by which the polyolefin porous film or positive or negative electrode plate moves in a traverse direction from a starting point to a point where a critical load is obtained in a scratch test under a constant load of 0.1 N, and M represents a distance by which the porous film or positive or negative electrode plate moves in a machine direction from the starting point to the point where the critical load is obtained.Type: GrantFiled: May 25, 2018Date of Patent: August 17, 2021Assignee: SUMITOMO CHEMICAL COMPANY, LIMITEDInventor: Kosuke Kurakane
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Patent number: 10985353Abstract: The present invention pertains to a secondary battery comprising at least one separator, said separator comprising at least one fluorinated polymer [polymer (F)], said polymer (F) comprising recurring units derived from vinylidene fluoride (VDF), hexafluoropropylene (HFP) and at least one (meth)acrylic monomer (MA) having formula (I) here below, wherein: —R1, R2 and R3, equal to or different from each other, are independently selected from a hydrogen atom and a C1-C3 hydrocarbon group, and —ROH is a C1-C5 hydrocarbon moiety comprising at least one hydroxyl group.Type: GrantFiled: June 15, 2012Date of Patent: April 20, 2021Assignee: SOLVAY SPECIALTY POLYMERS ITALY S.P.A.Inventors: Julio A. Abusleme, Regis Faig, Riccardo Pieri
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Patent number: 10978691Abstract: According to one embodiment, there is provided an electrode group including an electrically insulating layer, a first electrode, and a second electrode. The second electrode is stacked in a first direction on the first electrode with the electrically insulating layer interposed therebetween. The first electrode includes plural first end portions in one or more second directions among directions orthogonal to the first direction. The plural first end portions are disposed at different positions in at least one of the second directions.Type: GrantFiled: March 7, 2018Date of Patent: April 13, 2021Assignee: KABUSHIKI KAISHA TOSHIBAInventors: Takashi Kishi, Kazuomi Yoshima, Tomoko Sugizaki, Yasuhiro Harada, Norio Takami
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Patent number: 10826131Abstract: The embodiments of present application provides an electrode assembly and a battery comprising a first current collector including a first end portion, a first bending segment, a first starting segment therebetween; a second current collector including a second end portion, a second bending segment, a second starting segment therebetween; the first and second bending segments are regions where the first and second current collectors are bent for the first time respectively, and a first and second electrode tabs are respectively arranged on the first and second starting segments, a distance between the first electrode tab and the first end portion is smaller than a distance between the first electrode tab and the first bending segment, a distance between the second electrode tab and the second end portion is greater than a distance between the second electrode tab and the second bending segment.Type: GrantFiled: October 12, 2018Date of Patent: November 3, 2020Assignee: Ningde Amperex Technology LimitedInventors: Baozhang Li, Weimin Jiao, Zhiwen Xiao, Junhui Hou
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Patent number: 10790491Abstract: A membrane is a microporous sheet made of a blend of a first ultra high molecular weight polyolefin and a second ultra high molecular weight polyolefin. Each polyolefin has a molecular weight, both of those molecular weights are greater than 1 million, and one molecular weight is greater than the other. Additionally, the intrinsic viscosity (IV) of the membrane may be greater than or equal to 6.3.Type: GrantFiled: October 23, 2015Date of Patent: September 29, 2020Assignee: Celgard, LLCInventors: Donald K. Simmons, Joseph G. Yaritz
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Patent number: 10770706Abstract: A binder for an electricity storage device comprising a copolymer having an ethylenic unsaturated monomer having a polyalkyleneglycol group (P) as a monomer unit, wherein the average number of repeating units (n) of polyalkyleneglycol groups of the ethylenic unsaturated monomer having a polyalkyleneglycol group (P) is 3 or greater.Type: GrantFiled: November 8, 2016Date of Patent: September 8, 2020Assignee: ASAHI KASEI KABUSHIKI KAISHAInventors: Masatoshi Ikemi, Hiroshi Miyazawa
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Patent number: 10748713Abstract: Provided is a separator for an electrochemical device, the separator having excellent denseness, resistance, and wettability by electrolytic solutions. A separator for an electrochemical device, the separator being interposed between a pair of electrodes and being capable of holding an electrolytic solution containing an electrolyte, wherein the separator for an electrochemical device comprises solvent-spun regenerated cellulose fibers in which the core portion has an average fiber diameter of 1-11 ?m, the separator having a thickness of from 5 to 100 ?m, a density of from 0.25 to 0.9 g/cm3, and a curvature rate of from 1.5 to 15.Type: GrantFiled: September 27, 2016Date of Patent: August 18, 2020Assignee: NIPPON KODOSHI CORPORATIONInventors: Takumi Ichimura, Norihiro Wada, Gaku Matsuoka, Atsushi Igawa
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Patent number: 10727527Abstract: An electrode assembly includes: a plurality of first electrodes, each including a first electrode portion having a first active material layer thereon and a first uncoated region electrically connected to the first electrode portion; a separation membrane including a plurality of receiving portions arranged at intervals and respectively accommodating the first electrode portions, the separation membrane being folded so that surfaces of adjacent ones of the receiving portions face each other; and a plurality of second electrodes respectively positioned between adjacent ones of the receiving portions that face each other to overlap a corresponding one of the first electrode portions. The plurality of second electrodes each include a second electrode portion having a second active material layer thereon and a second uncoated region electrically connected to the second electrode portion.Type: GrantFiled: April 21, 2017Date of Patent: July 28, 2020Assignee: Samsung SDI Co., Ltd.Inventor: Gi-Bong Cho
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Patent number: 10529972Abstract: A separator for a rechargeable lithium battery includes a substrate; an organic layer on at least one side of the substrate and including an organic material; and an inorganic layer on at least one side of the substrate and including an inorganic material, where the organic material includes two or more organic particles having respective melting points that are different from each other. A rechargeable lithium battery includes the separator.Type: GrantFiled: September 15, 2015Date of Patent: January 7, 2020Assignee: Samsung SDI Co., Ltd.Inventors: Hoon Seok, Jong-Hwan Park, Jung-Hyun Nam, Eon-Mi Lee, Yeon-Joo Choi, Ae-Hui Goh
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Patent number: 10483535Abstract: A method for manufacturing a plurality of nanowires, the method including: providing a carrier comprising an exposed surface of a material to be processed and applying a plasma treatment on the exposed surface of the material to be processed to thereby form a plurality of nanowires from the material to be processed during the plasma treatment.Type: GrantFiled: December 22, 2015Date of Patent: November 19, 2019Assignee: Infineon Technologies AGInventors: Marko Lemke, Stefan Tegen, Uwe Rudolph
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Patent number: 10461314Abstract: According to an embodiment, a nonaqueous electrolyte battery including an electrode group and a nonaqueous electrolyte is provided. The electrode group is formed by winding a positive electrode, a negative electrode, and a separator arranged between the positive electrode and the negative electrode. The tension modulus of the separator in the winding direction is within a range of 200 (N/mm2) to 2,000 (N/mm2).Type: GrantFiled: December 20, 2017Date of Patent: October 29, 2019Assignees: KABUSHIKI KAISHA TOSHIBA, Toshiba Infrastructure Systems & Solutions CorporationInventors: Masataka Shikota, Hidesato Saruwatari, Dai Yamamoto, Genki Yamagishi, Hiroshi Watanabe
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Patent number: 10256449Abstract: A porous membrane separator for a secondary battery, comprising a separator substrate, a porous membrane formed on at least one surface of the separator substrate, and an adhesive layer formed on the porous membrane, wherein: the porous membrane contains non-conductive particles and a water-soluble maleimide-maleic acid copolymer including a specific structural unit (a) a structural unit (b); and the adhesive layer contains a particulate polymer having a glass transition temperature of 10° C. or higher and 110° C. or lower.Type: GrantFiled: September 19, 2013Date of Patent: April 9, 2019Assignee: ZEON CORPORATIONInventors: Yujiro Toyoda, Takuya Kaneda
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Patent number: 10230085Abstract: A method is provided for producing a laminated porous film including: a porous base material layer containing polyolefin as a main component; a filler layer containing inorganic particles as a main component; and a resin layer containing resin particles as a main component, the filler layer and resin layer being provided on opposite surfaces of the porous base material layer. The method includes steps of: applying, on one surface of the porous base material layer, a coating solution containing more than 50 wt % of inorganic particles, and drying the coating solution to form a filler layer, and thereafter applying, on the other surface of the porous base material layer, a coating solution containing more than 50 wt % of resin particles, and drying the coating solution to form a resin layer, the weight percentages (wt %) being based on total weight of components other than the medium of each coating solution.Type: GrantFiled: April 3, 2015Date of Patent: March 12, 2019Assignee: SUMITOMO CHEMICAL COMPANY, LIMITEDInventor: Junji Suzuki
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Patent number: 10199623Abstract: A separator for a nonaqueous secondary battery, including a porous substrate and an adhesive porous layer that is formed on at least one side of the porous substrate and contains a carbon material and a polyvinylidene fluoride resin. The separator has an initial static voltage of 0 V as measured in accordance with JIS L1094.Type: GrantFiled: January 29, 2015Date of Patent: February 5, 2019Assignee: TEIJIN LIMITEDInventors: Rika Kuratani, Satoshi Nishikawa
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Patent number: 10181593Abstract: Problem to be Solved An object of the present invention is to provide a secondary battery that is able to inhibit the growth of a dendrite that can generate from an electrode comprising alkali metal and a separator used therein. Solution A secondary battery, comprising: a positive electrode; a negative electrode comprising alkali metal; a separator comprising a layer of tetrafluoroethylene (TFE) polymer or copolymer that reacts with a dendrite of the alkali metal, the separator being hydrophilized at a rate of not less than 10% and not more than 80%; and a layer that does not react with a dendrite of the alkali metal located between the separator and the negative electrode, wherein the standard deviation of opening areas of pores on the negative electrode side surface of the layer that does not react with a dendrite of the alkali metal is 0.1 ?m2 or less, and a separator used therein.Type: GrantFiled: May 26, 2015Date of Patent: January 15, 2019Assignee: W. L. Gore & Associates, Co., Ltd.Inventor: Kotaro Kobayashi
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Patent number: 10141555Abstract: Provided is a multi-layered porous film which includes a functional layer having a controlled thickness in a length-wise direction thereof and which is suitable as a separator for batteries. The multi-layered porous film includes a base film, and a functional layer containing both an inorganic filler and a binder resin, the functional layer being formed on the base film, wherein a difference between a maximum basis weight and a minimum basis weight of the multi-layered porous film in a length-wise direction thereof is equal to or smaller than 2 grams/m2, the basis weight being measured every 100 meters interval. The separator fabricated by cutting a film roll comprised of a multi-layered porous film into pieces each having a given length has small lot-based fluctuation in quality, and makes it possible to fabricate a battery having a small fluctuation in quality.Type: GrantFiled: October 13, 2015Date of Patent: November 27, 2018Assignee: Sumitomo Chemical Company, LimitedInventors: Koichiro Watanabe, Jian Wang, Yasutoshi Minemoto, Shinya Kimura
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Patent number: 10135051Abstract: Battery components are generally provided. In some embodiments, the battery components can be used as pasting paper and/or capacitance layers for batteries, such as lead acid batteries. The battery components described herein may comprise a plurality of fibers. The battery component may include, in some embodiments, a plurality of fibers and, optionally, one or more additives such as conductive carbon and/or activated carbon. In certain embodiments, the plurality of fibers include relatively coarse glass fibers (e.g., having an average diameter of greater than or equal to 2 microns), relatively fine glass fibers (e.g., having an average diameter of less than 2 microns), and/or fibrillated fibers. In some instances, such fibers may be present in amounts such that the battery component has a particular surface area, mean pore size, and/or dry tensile strength.Type: GrantFiled: December 15, 2016Date of Patent: November 20, 2018Assignee: Hollingsworth & Vose CompanyInventors: John A. Wertz, Nicolas Clement, Sachin Kumar, Akshay Ashirgade
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Patent number: 10115960Abstract: The present invention relates to a battery technology, and more particularly, to a current collector that may be widely used in secondary batteries and an electrode employing the same. The current collector includes a conductive fiber layer including a plurality of conductive fibers. Each of the conductive fibers includes a conductive core consisting of a plurality of metal filaments; and a conductive binder matrix surrounding the outer circumferential surfaces of the conductive core.Type: GrantFiled: October 30, 2014Date of Patent: October 30, 2018Assignees: Jenax Inc., Hanbat National University Industry-Academic Cooperation FoundationInventors: Yong Min Lee, Myung-Hyun Ryou, Seonghyun Song, Jaecheol Choi, Chang Hyeon Kim
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Patent number: 10103373Abstract: Diaphragm paper, and a preparation method and an application thereof. The diaphragm paper comprises a first layer, a second layer, and a third layer, wherein the second layer is located between the first layer and the third layer; the first layer and the third layer are loose layers, of which the average aperture is larger than 10 ?m and the basis weight is 5 to 30 g/m2; and the second layer is a compact layer, of which the average aperture is smaller than 5 ?m and the basis weight is 2 to 15 g/m2. The compact layer has small aperture and good insulating performance, and is capable of effectively insulating a positive electrode and a negative electrode. The loose layers have good liquid permeability and electrolyte absorptivity, and can guarantee the discharge performance of a battery. The material is further advantageous in having good dimensional stability and being thin, so that a battery can achieve high capacity.Type: GrantFiled: January 23, 2013Date of Patent: October 16, 2018Assignee: South China University of TechnologyInventors: Jian Hu, Jin Long, Xiwen Wang
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Patent number: 10008721Abstract: The present invention relates to an electrode material of formula LiMnxCo1-xBO3, where 0<×<1, and to a method of preparing the same comprising independently preparing a manganese borate and a cobalt borate and then simultaneously thermally treating them under an inert atmosphere, in the presence of a precursor of lithium and of boric acid.Type: GrantFiled: August 24, 2015Date of Patent: June 26, 2018Assignee: COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVESInventors: Barbara Le Roux, Carole Bourbon, Valérie Pralong, Jean-François Colin
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Patent number: 9991491Abstract: The present disclosure relates to an invention directed to controlling a viscosity of a slurry used to manufacture an electrochemical device, by adjusting a particle diameter of an inorganic matter that is an ingredient of the slurry, so that a sinking rate of the inorganic particles may remarkably slow down and dispersibility may be dramatically improved, and as a result, the content of the inorganic particles may relatively increase and the inorganic particles may be uniformly distributed in a coating layer on a substrate, thereby preventing a reduction in battery performance.Type: GrantFiled: April 22, 2014Date of Patent: June 5, 2018Assignees: LG Chem, Ltd., TORAY INDUSTRIES, INC.Inventors: Joo-Sung Lee, Su-Jin Yoon, Da-Kyung Han, Bo-Kyung Ryu, Jong-Hun Kim
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Patent number: 9908317Abstract: A microporous battery separator is provided having a first co-extruded multilayered portion and a second co-extruded multilayered portion. The two portions are bonded together. In a preferred embodiment, the battery separator has two substantially identical multilayered portions bonded together face-to-face. Each of the two multilayered portions has at least one strength layer and at least one shutdown layer. Methods for making the battery separators are also provided. Preferably, a tubular multilayered film is extruded, and collapsed onto itself to form a multilayered battery separator precursor. The precursor is then bonded and annealed before it is stretched to form a microporous multilayer battery separator.Type: GrantFiled: May 7, 2007Date of Patent: March 6, 2018Assignee: Celgard, LLCInventors: Ronald W. Call, Donald K. Simmons, Ta-Hua Yu
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Patent number: 9893397Abstract: The present invention provides a metal-air cell that allows pieces of an electrode active material that have fallen off to contribute to a discharge reaction and thus has high power generation efficiency. The metal-air cell according to the present invention includes an electrolyte cell containing an electrolyte, a metal electrode disposed in the electrolyte cell and serving as an anode, and an air electrode serving as a cathode. The metal electrode includes a current collector and an electrode active material part disposed on the current collector and made of an electrode active material. The current collector includes a supporting part supporting the electrode active material part and a receiving part disposed between a bottom of the electrolyte cell and the electrode active material part. The receiving part includes a projection projecting in the electrolyte cell beyond a side surface of the electrode active material part toward a sidewall of the electrolyte cell.Type: GrantFiled: July 11, 2013Date of Patent: February 13, 2018Assignee: Sharp Kabushiki KaishaInventors: Akihito Yoshida, Masaki Kaga, Tomoharu Arai, Hirotaka Mizuhata
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Patent number: 9865897Abstract: An electrochemical cell assembly (500) includes a first cell and a second cell. The first cell can include a first anode (503) and a first cathode (504), wound in a first jellyroll assembly (501) with a first jellyroll assembly exterior defined by the first cathode. The second cell can include a second anode (512) and a second cathode (513), wound in a second jellyroll assembly (502) with a second jellyroll assembly exterior defined by the second anode. The first cell and the second cell can be arranged in a housing with the first jellyroll assembly exterior adjacent to the second jellyroll assembly exterior to improve energy density. The first cell assembly and the second cell assembly can have different widths to create differently shaped cell assemblies.Type: GrantFiled: June 2, 2014Date of Patent: January 9, 2018Assignee: Google LLCInventors: Hossein Maleki, Jerald Hallmark, Jason Howard
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Patent number: 9774066Abstract: A battery and an associated method are provided for generating power using an air cathode battery with a slurry anode. The method provides a battery with an air cathode separated from an anode current collector by an electrically insulating separator and an extrusion gap. The anode current collector extruder has a first plate with a plurality of slurry outlet perforations, and a sleeve having a first partition immediately adjacent to the extruder first plate, with a plurality of slurry inlet perforations. Active slurry is provided under pressure to an extruder inlet, and the extruder first plate slurry outlet perforations are selectively aligned with sleeve first partition slurry inlet perforations. Active slurry deposits are formed in the extrusion gap to mechanically charge the battery. In the discharge position, the sleeve moves so that the perforations no longer align, and slurry in the extruder is isolated from slurry in the extrusion gap.Type: GrantFiled: March 30, 2015Date of Patent: September 26, 2017Assignee: Sharp Laboratories of America, Inc.Inventors: Hidayat Kisdarjono, Yuhao Lu, David Evans, Jong-Jan Lee
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Patent number: 9722284Abstract: A nonaqueous secondary battery includes an ion supply unit which supplies ions identical to ions in an electrolyte into the electrolyte at a reaction potential higher than the uncharged potential of a positive electrode. The ion supply unit includes an ion supply source which elutes the ions into the electrolyte by being in contact with the electrolyte in a state of being electrically connected to the positive electrode, and a first covering portion which covers at least a part of the ion supply source. Then, the first covering portion maintains the ion supply source and the positive electrode in an electrically disconnected state by being interposed between the ion supply source and the positive electrode, and is dissolved or disappears at the reaction potential.Type: GrantFiled: September 12, 2012Date of Patent: August 1, 2017Assignee: HITACHI, LTD.Inventors: Hirofumi Takahashi, Kan Kitagawa
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Patent number: 9722275Abstract: The present invention provides a battery cell, comprising: (a) an anode comprising an active metal or a metal ion storage material (e.g., an intercalation compound that accommodates lithium ion); (b) a cathode structure; and (c) an ionically conductive protective layer on a surface of the anode and interposed between the anode and the cathode structure. This protective layer comprises a porous membrane having pores therein and a soft matter phase disposed in at least one of the pores, wherein the soft matter phase comprises oxide particles dispersed in a non-aqueous alkali, alkaline, or transition metal salt solution. Most preferably, this battery cell is a lithium metal secondary cell that is essentially free from dendrite and exhibits a safer and more stable cycling behavior. Such a high-capacity rechargeable battery is particularly useful for powering portable electronic devices and electric vehicles.Type: GrantFiled: December 14, 2007Date of Patent: August 1, 2017Assignee: Nanotek Instruments, Inc.Inventors: Aruna Zhamu, Bor Z. Jang
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Patent number: 9666864Abstract: An electrode morphology and architecture for energy storage applications that increases the rate of charge/discharge, battery life, and decreases cost. The morphology and architecture directed towards a method and apparatus incorporating a graphene supported anode including a substrate, a vertically oriented graphene support arrangement coated with silicon or the like, in an electrolyte.Type: GrantFiled: June 8, 2015Date of Patent: May 30, 2017Assignee: The United States of America as represented by the Secretary of the NavyInventors: Ronald A. Quinlan, Ronald A. Outlaw, Azzam N. Mansour
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Patent number: 9666848Abstract: The present invention relates to a microporous polymeric battery separator comprised of a single layer of enmeshed microfibers and nanofibers. Such a separator accords the ability to attune the porosity and pore size to any desired level through a single nonwoven fabric. As a result, the inventive separator permits a high strength material with low porosity and low pore size to levels unattained. The combination of polymeric nanofibers within a polymeric microfiber matrix and/or onto such a substrate through high shear processing provides such benefits, as well. The separator, a battery including such a separator, the method of manufacturing such a separator, and the method of utilizing such a separator within a battery device, are all encompassed within this invention.Type: GrantFiled: May 20, 2011Date of Patent: May 30, 2017Assignee: Dreamweaver International, Inc.Inventors: Brian G. Morin, James L. Schaeffer
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Patent number: 9660240Abstract: Provided is a very safe secondary battery that can prevent the occurrence of battery abnormalities even when the internal battery temperature increases due to, for example, overcharging. A separator 70 in this secondary battery has a laminated structure that is provided with at least two porous layers 76A, 72, 76B, wherein one of these layers forms a porous electroconductive layer 72 in which an electroconductive material 74 is dispersed in the porous layer.Type: GrantFiled: July 7, 2011Date of Patent: May 23, 2017Assignee: Toyota Jidosha Kabushiki KaishaInventors: Tomoyoshi Ueki, Harunari Shimamura, Yusuke Fukumoto
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Patent number: 9653717Abstract: A separator for electrochemical element, comprising a porous sheet that contains as a main fiber, a fibrillated solvent spun cellulose fiber with an average fiber length of 0.40 to 1.10 mm, has an average internal bond strength of 60 mJ or more in a thickness direction, and has a lowest internal bond strength of 30 mJ or more in the thickness direction, a process for producing the separator, and an electrochemical element using the separator. The separator for electrochemical element has strong mechanical strength and excellent processability.Type: GrantFiled: August 26, 2014Date of Patent: May 16, 2017Assignee: MITSUBISHI PAPER MILLS LIMITEDInventors: Hiroo Kaji, Toshihiro Shigematsu
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Patent number: 9647255Abstract: Provides are a porous separator that prevents a short-circuit between two electrodes by using a porous nanofiber web where nanofibers have a core-shell structure, to thereby promote safety and thinning simultaneously. The porous separator includes: a porous nonwoven fabric playing a support role and having micropores; and a porous nanofiber web that is laminated on one side of the porous nonwoven fabric, and plays a role of an adhesive layer and an ion-containing layer when the porous nanofiber web is in close contact with an opposed electrode, wherein a portion of the porous nanofiber web is incorporated in a surface layer of the porous nonwoven fabric, to thus partially block pores of the porous nonwoven fabric and to thereby lower porosity of the porous nonwoven fabric. The porous nanofiber web has nanofibers obtained by spinning a mixture of a swellable polymer and a non-swellable polymer to have a core-shell structure.Type: GrantFiled: June 18, 2015Date of Patent: May 9, 2017Assignee: AMOGREENTECH CO., LTD.Inventors: Won Gil Choi, Ju Hee Jang, Seung Yun Rho, In Yong Seo
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Patent number: 9564624Abstract: Disclosed is a microporous composite film having a coating layer formed on at least one surface of a microporous polyolefin film, wherein the coating layer simultaneously includes a high thermostable polymer resin and inorganic particles. More specifically, the present invention relates to a microporous composite film in which an area shrinkage at 170° C. for 1 hr is 10% or less; a tensile modulus in each of a machine direction and a transverse direction at 130° C. is 0.5 MPa to 7.0 MPa; a ratio between permeability of a microporous composite film (CCSp) and permeability of a microporous polyolefin film (Sp) is 1.1?CCSp/Sp?3.5; and a permeability of the microporous composite film is 450 sec or less.Type: GrantFiled: June 10, 2011Date of Patent: February 7, 2017Assignee: SK Innovation Co., Ltd.Inventors: Yong Kyoung Kim, Jang Weon Rhee, Dong Jin Joo, Je An Lee, Jung Moon Sung
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Patent number: 9508974Abstract: A PET nonwoven fabric for a separator for a secondary battery includes first fibers composed of PET having a melting temperature of 240° C. or more and second fibers composed of PET having a melting temperature of 180˜220° C., respective fibers having two types of fibers having different diameters, and has a fine pore size and uniform pore distribution and exhibits superior surface properties, low surface defects, high mechanical strength and excellent mass production. Even when the temperature of a battery is increased to 200° C. or more, the PET nonwoven fabric has heat resistance which prevents thermal runaway and does not generate melting and shrinking.Type: GrantFiled: November 9, 2012Date of Patent: November 29, 2016Assignee: TOPTEC HNS CO., LTD.Inventors: Hyang Doo Lee, Suk Hwa You, Chun Gi Kang, Seung Yong Jee, Do Hyeuk Hwang, Chang Gyu Ahn, Byoung Min Kwon, Hyun Sook Kim
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Patent number: 9478784Abstract: A nonaqueous electrolyte secondary battery includes an electrode body, a non-aqueous electrolyte and a porous heat resistance layer. The electrode body is provided with a positive electrode and a negative electrode that face each other through a separator. The porous heat resistance layer is disposed at least in one of a space between the positive electrode and the separator and a space between the negative electrode and the separator and contains an inorganic filler. A porosity of the separator is not less than 70% by volume and not more than 80% by volume. A ratio of a porosity of the porous heat resistance layer with respect to the porosity of the separator is not less than 0.3 and not more than 0.6.Type: GrantFiled: December 4, 2013Date of Patent: October 25, 2016Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Kosuke Iwase
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Patent number: 9455433Abstract: The present disclosure provides an electrode assembly comprising a plurality of unit cells, each unit cell having a full-cell or a bi-cell structure comprising a cathode, an anode, and a first separator interposed between the cathode and the anode, and the plurality of unit cells being stacked by surrounding each unit cell with a second separator, wherein the second separator has an average pore diameter (d2) larger than the average pore diameter (d1) of the first separator in the unit cells.Type: GrantFiled: October 31, 2014Date of Patent: September 27, 2016Assignee: LG Chem, Ltd.Inventors: Ji-Hye Park, Song-Taek Oh, Su-Rim Lee, Jung-Seok Choi, Hyeok-Moo Lee
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Patent number: 9318768Abstract: An upper rotating body is rotatably attached to a lower traveling body. An electricity storage module is mounted on the upper rotating body. The electricity storage module includes a plurality of electricity storage cells each having at least a pair of electrodes led out from the edges of a plate-like portion. The electricity storage cells are stacked in the thickness direction of the plate-like portions, and are connected in series by bringing the electrodes of the electricity storage cells adjacent to each other in the stack direction into contact with each other. At least some of the electrode pairs, each of which is comprised of a pair of electrodes in contact with each other, each have a bridge structure having the electrodes bent in a direction in which the electrodes approach each other and also having the outer surface of one electrode and the inner surface of the other electrode in contact with each other.Type: GrantFiled: May 26, 2011Date of Patent: April 19, 2016Assignee: SUMITOMO HEAVY INDUSTRIES, LTD.Inventor: Masanori Yumura
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Patent number: 9293752Abstract: The present invention provides a multilayer porous membrane having both high safety and practicality, especially as a separator for a non-aqueous electrolyte battery and comprising a porous layer containing an inorganic filler and a resin binder on at least one surface of a polyolefin resin porous membrane, wherein the porous layer simultaneously satisfies the following (A) to (C): (A) the inorganic filler has an average particle diameter of 0.1 ?m or more and 3.0 ?m or less, (B) a ratio of an amount of the resin binder to a total amount of the inorganic filler and the resin binder is 1% or more and 8% or less in terms of volume fraction, and (C) a ratio of a layer thickness of the porous layer to a total layer thickness is 15% or more and 50% or less.Type: GrantFiled: January 23, 2008Date of Patent: March 22, 2016Assignee: ASAHI KASEI E-MATERIALS CORPORATIONInventors: Hiroshi Murata, Hirosuke Naruto