Abstract: A separator contains thermoplastic synthetic fiber, and acid-resisting oxidation-resisting inorganic filler, wherein the cumulative volume of pores having a pore size not smaller than 1 .mu.m is not larger than 20% of the cumulative volume of all pores, and the maximum pore size is not larger than 10 .mu.m.

Abstract: Separators for use in accumulators are provided with integral longitudinal and transverse ribs. The separators have an increased transverse and longitudinal rigidity thus permitting a clear reduction in the sheet thickness. They are preferably provided in the form of rolls with the rib structure preventing a permanent distortion of the separators.

Abstract: A bipolar separator which is formed from a plate having opposing first and second surfaces which are compatible with fuel gas and an oxidant gas, respectively. The plate is formed with a central area, first and second opposing troughs extending from first and second opposing sides of the central area, and third and fourth opposing troughs extending from third and fourth opposing sides of the central area. In the regions of its third and fourth sides, the central area is bent over and around so that the third and fourth troughs face and are adjacent to the central area. The first surface of the separator defines the extent of a first surface of the central area and the extents of the inner surfaces of the troughs of the separator. Similarly, the second surface of the separator defines the extents of a second opposing surface of central area and the extents of the outer surfaces of the troughs.

Abstract: A method of making a battery separator useful in flooded cell type lead acid batteries comprising providing a sheet of microporous polyolefin material having two planar surfaces, forming at least one hollow rib extending from one of the planar surfaces, and wholly or partially filling the hollow rib with a rib core material. The forming of the hollow rib and the filling of the hollow rib with rib core material may be effected in separate steps or simultaneously. Where the formation and filling of the hollow rib take place simultaneously, the process involves applying at least one bead of a rib core material to one planar surface of the sheet of microporous polyolefin material, pressing the bead of rib core material into said microporous polyolefin sheet to thereby displace the microporous polyolefin material located thereunder outwardly from the other planar surface to thereby form a rib member projecting from said other planar surface.

Abstract: The cathode of the water-activated battery is a chloride member with a silver coating on its surface or it is a silver-chloride cathode. The anode is a magnesium plate. The anode and cathode are spaced apart with a rigid spacer member. A battery casing encloses the electrodes. A conductive liquid such as saltwater enters the housing through entry and exit ports formed therein and the water then surrounds the electrodes. Lead wires, e.g. a wire bundle, project through the casing wall and they connect to a light or a similar load. The battery is operated by immersing the housing into the conductive liquid, removing the entry port plug from the entry port to permit the conductive liquid to enter the casing through the entry port, and removing the exit port plug from the exit port to permit the conductive liquid to exit the casing through the exit port.

Abstract: A metal-air battery assembly having plurality of free standing metal-air cells forming a cell group within a battery case assembly. Each free standing cell has flexible, compressible walls capable of containing electrolyte, the walls comprising air cathodes including cathode current distributors. Each cell has a split anode assembly and current. The anode assembly has one or more reactive anode fuel plates and an anode current collector. Each of the cells is free standing and easily replaced. The battery case assembly has a mechanism for compressing the cells when the lid is closed and releasing the cell group for servicing when the lid is open.

Abstract: A device for a battery with a spacer preventing direct physical contact between first and second batteries arranged in physical series. A resilient conductor providing an electroconductive contact between a center electrode of the first battery and a terminal electrode of the second battery is held by the spacer.

Abstract: A flexible spacer for positioning a cell element in a cell compartment of a container of a storage battery includes a sheet member folded over on itself to a U-shaped configuration with the space between opposing surfaces of the sheet member defining a compartment for receiving the cell element, enabling the cell element and the spacer to be inserted as a unit into the cell compartment, the opposing surfaces of the sheet member each including a ribbed section that flexes upon insertion of the spacer and element into the cell, automatically adjusting for differences in cell element thickness.

Abstract: An electrical energy storage device (10). An electrode (12) consisting of a thin film of metal or metal oxide is deposited on a substrate (24), preferably by sputtering. Spherical plastic spacers (16) are uniformly dispersed on the electrode at a maximum density of about 1000 spacers per square millimeter of the electrode area. A second substrate also has an electrode (14) formed of a thin film of metal or metal oxide deposited on it, similar to the first substrate. The first and second substrates are arranged so that the electrodes face each other and are separated by the spherical plastic spacers to form a gap (18) of about 20 microns between the electrodes. An electrolyte (20) is filled in the gap, and the edges of the gap are optionally sealed (22) to form the electrical energy storage device. The device may also be formed by using metal foils, and eliminating one or more of the substrates. In both cases, the use of an electrolyte is optional.

Abstract: A sheet product useful as a battery separator in the form of a microporous base sheet having spaced T-shaped (cross-sectional) ribs extending from one surface of the base sheet.

Abstract: An electrolyte-immobilizing mat for a mat-immobilized-electrolyte battery comprising a plurality of randomly oriented resilient fibers resistant to and wettable by sulfuric acid electrolyte, wherein the mat is held in a stressed, precompressed state by a resin which is substantially insoluble in sulfuric acid but is sufficiently degradable therein under battery formation conditions to free the mat from its stressed state during formation and allow it to swell within battery cell element. Thermosetting resins and particularly melamine-formaldehyde are preferred. The invention is particularly useful with mats made from glass fibers.

Abstract: An electrolyte-immobilizing mat for a mat-immobilized-electrolyte battery comprising a plurality of randomly oriented resilient fibers resistant to and wettable by sulfuric acid electrolyte, wherein the mat is held in a stressed, precompressed state by a resin which is substantially insoluble in sulfuric acid but is sufficiently degradable therein under battery formation conditions to free the mat from its stressed state during formation and allow it to swell within battery cell element. Thermosetting resins and particularly melamine-formaldehyde are preferred. The invention is particularly useful with mats made from glass fibers.

Abstract: An electrochemical device comprises a plurality of cells, each cell including a laminate cell membrane, made up of a separator/electrolyte means interposed between alternating positive and negative electrodes, each type of electrode being respectively in common contact to a single current collector.

Abstract: A sealed lead-acid battery which includes a container accommodating an assembled element. The assembled element has at least one electrochemically formed positive plate having a grid of an antimony-free alloy, wherein the plate is made of porous active material. The assembled element also includes at least one electrochemically formed negative plate having a grid of an antimony-free lead alloy, wherein the plate is made of a porous active material. A separator, having a plurality of projections on one or both side thereof, is inserted between the positive and negative plates. A layer of powder is placed between the positive and negative plates and around the assembled element. The powder is composed of a closely packed powder, which is acid-resistant and hydrophilic, and has gas channels within its interior. The powder is immobilized with an acid-resistant porous layer placed above the powder, wherein the porous layer is permeable to gases and liquids, and impervious to particles of the powder.

Abstract: An electrode and separator composite composed of an electrode strip, such as a lithium strip, having a microporous separator secured to its surface in which the separator comprises a layer of insulating microspheres, such as glass microspheres measuring from 5 microns to 0.05 inch in diameter, partially embedded in the surface of the electrode strip.

Abstract: The invention concerns a storage battery that is protected against the discharge of acid, with fleece separators which completely fill the space between the electrode plates. It is proposed that spacers be built into the fleece separators during a preliminary production step of the separator material. These spacers have support surfaces which are situated at least on one side of the separator material below the surface of said separator material and which preferably extend approximately parallel to the surface of the separator material. The spacers can be fixed in position by a preferably very thin and wide-meshed screen that has been worked into the separator material.

Abstract: A secondary battery prevents a localized formation of dendritic metal zinc during a charging and increases a current efficiency as far as possible. The secondary battery includes a negatively active material of a metallic ion, a positive electrode, a negative electrode and a separator having an metallic-ion-permeable sheet, a plurality of projections formed with a nonsymmetrical shape on opposite sides of the sheet and a diffusing means for diffusing a flow of zinc ion current flowing around the projection, and the diffusing means is provided in a vicinity of a connecting portion of the sheet and the projection.

Abstract: Novel, improved battery separators carrying a plurality of polymeric ribs on at least one separator surface. The battery separators are produced by extruding a plurality of ribs in the form of molten polymeric rib providing material onto the surface of a battery separator to bond the material to the separator surface and cooling the extruded rib material to a solidified state. The molten polymeric rib providing material of this invention includes a mixture or blend of polypropylenes and an ethylene propylene diene terpolymer.

Abstract: The coating of the microporous separators of lead storage batteries with a highly porous glass wool mat on the side facing the negative electrode plates promotes the electrolyte exchange at these plates and also counteracts the tendency toward crumbling and toward the formation of spongy lead (mossing). The glass wool mat may be applied in the form of a plate or a slab to conventionally made separators or it may take the form of a pocket into which the negative electrode plate is inserted.

Abstract: A battery separator having a planar back web and a plurality of ribs on at least one face with the ribs being sinusoidal like in configuration.

Abstract: This relates to reactive metal cells wherein there is a cathode and a consumable anode. It is necessary to separate the cathode from the anode so that an electrolyte may constantly flow over the face of the anode opposing the cathode. It has been found that this separator may also beneficially function as a current collector. The combined current collector and separator includes a peripheral supporting frame of which a portion may function as a bus-bar. A plurality of bars or ribs extend in parallel relation across the opening defined by the supporting frame and are electrically connected to the bus-bar portion. It is preferred that each bar or rib have a pointed or line edge which will engage and slightly bite into the associated anode to maintain the bar or rib in electrical contact with the anode. This abstract forms no part of the specification of this application and is not to be construed as limiting the claims of the application.

Abstract: An electrochemical cell construction features a novel co-extruded plastic electrode in an interleaved construction with a novel integral separator-spacer. Also featured is a leak and impact resistant construction for preventing the spill of corrosive materials in the event of rupture.

Abstract: Lead accumulator which comprises a plurality of elements each consisting of a negative plate, a positive plate and separating means intercalated between these plates, the said separating means comprising a first and a second microporous separator, between which spacers define channels, characterized in that the thickness of the channels (11) is between 0.5 mm and 2 mm and in that the width of the channels (11) is between 2 mm and 10 mm.Particularly valuable application in traction batteries.

Abstract: A multi-cell battery is disclosed which comprises a stacked arrangement of frames having a number of side-by-side active paste support areas which form plates. Electrolyte-porous separator members are provided between adjacent plates in adjoining frames. The separator members are spaced from the positive active material by spacer elements which are connected to the frames and extend partly over and project from the faces of the separator members. The spacer elements are preferably inclined upwardly from their points of connection to the frames to define particle-trapping pockets.

Abstract: A battery separator having ribs on at least one side thereof and formed of a sintered resin, the rib tops having a coating thereon consisting of a low-density polyethylene wax.

Abstract: This invention generally relates to a lead-acid storage battery comprising positive plates having the characteristic of both paste type and clad type plates and pasted negative plates which are alternately arranged and separators each disposed between the adjacent positive and negative plates. The positive plates each comprise a grid or substrate having spaced longitudinal members of electrically conducting material and spaced latitudinal members formed integrally with the longitudinal members, the latitudinal members having the thickness smaller than that of the longitudinal members. The latitudinal members may be omitted if the substrate can be filled with active material without any latitudinal members. Each of the positive plates comprises pasted active material filled in the grid; and active material holder composed of porous insulating sheets mounted on active material.