Abstract: Disclosed herein is a cathode active material including a lithium transition metal oxide based on at least one transition metal selected from a group consisting of Ni, Mn and Co. The lithium transition metal oxide contains fluorine, and most of the fluorine is present on a surface of the lithium transition metal oxide, and at least one metal selected from a group consisting of Mg, Ti, Zr, Al and Fe as well as sulfur (S) are further contained in the lithium transition metal oxide.

Abstract: The invention relates to Chevrel-phase materials and methods of preparing these materials utilizing a precursor approach. The Chevrel-phase materials are useful in assembling electrodes, e.g., cathodes, for use in electrochemical cells, such as rechargeable batteries. The Chevrel-phase materials have a general formula of Mo6Z8 and the precursors have a general formula of MxMo6Z8. The cathode containing the Chevrel-phase material in accordance with the invention can be combined with a magnesium-containing anode and an electrolyte.

Abstract: An additive for producing positive active compositions for lead accumulators based on finely divided 4-basic lead sulphate having an average particle size of less than about 3 ?m and also finely divided silica, where the additive additionally contains red lead (2PbO.PbO2), is described. The finely divided silica prevents, in particular, agglomeration of the particles of the 4-basic lead sulphate, while the red lead leads to an optimized distribution of all constituents of the additive in the battery paste. The use of red lead also gives a cost advantage. Despite the replacement of part of the 4-basic lead sulphate by red lead, the properties achieved in the later use in battery operation are no worse. Thus, the batteries display, for example, improved charging behavior and a higher high-current discharging stability.

Abstract: A microporous lead-containing solid material is produced, which can serve as a carrier for desired materials into a reaction for various desired purposes. For example, if the microporous solid is impregnated with borax it tends to inhibit the growth of unduly large crystals of tetrabasic lead, which is useful in producing batteries having improved functional qualities.

Abstract: A cathode active material has: a lithium composite oxide which contains the highest proportion of nickel among constituent metal elements except lithium; and a phosphorus compound which is contained near the surface of the lithium composite oxide, and a cathode including the cathode active material.

Abstract: A lead acid storage battery composed of plates, the lead acid storage battery being obtained by packing an active material into a grid plate provided with a frame section having a quadrangular profile shape, and lateral grid strands and longitudinal grid strands that form a grid inside the frame section.

Abstract: A secondary battery includes: a fiber negative electrode having a surface on which a negative electrode active material coating is formed, the coating containing a compound of AaMbXcZd; a fiber positive electrode including a positive electrode active material coating containing nickel hydroxide; an aqueous electrolyte solution; and a separator. The negative electrode coating has an uncoated surface. A is selected from the group consisting of Li, Na, K, Rb, Cs, Be, Mg, Ca, Sr, and Ba; M is selected from the group consisting of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Nb, Mo, Ru, Pd, Ag, Ta, W, Pr, Sm, Eu, and Pb; X is selected from the group consisting of B, Al, Si, P, S, Ga, and Ge; Z is selected from the group consisting of O, S, N, F, Cl, Br, and I; and 0?a?6, 1?b?5, 0?c?4, 0<d?12, and 0?a/b?4.

Abstract: A zinc-alkaline battery includes a negative electrode, a positive electrode, a separator, and an electrolyte. The negative electrode contains a zinc alloy powder including 20 to 50 wt % of a micropowder with a particle size of 75 ?m or less. In a constant resistance discharge, a time period for the negative electrode potential to rise is shorter than a time period for the positive electrode potential to fall.

Abstract: A lead-acid battery includes a negative electrode plate containing carbon black, fibrous carbon and graphite in a negative active material thereof. The average primary particle size of the carbon black is 10 nm or more and 120 nm or less, and the content thereof is 0.05% by mass or more and 2.2% by mass or less based on the mass of negative active material. The average length of the fibrous carbon is 1 ?m or more, and the content thereof is 0.02% by mass or more and 1.2% by mass or less based on the mass of negative active material. The average particle size of the graphite is 20 ?m or more, and the content thereof is 0.02% by mass or more and 2.0% by mass or less based on the mass of negative active material.

Abstract: A reference electrode having a casing with an inner cavity successively filled with a paste constituting an active material and a porous material impregnated with an electrolyte solution. The projecting end of a silver wire is embedded in the paste at the bottom of the inner cavity. The paste is constituted of a powder of a silver compound and of the alkaline electrolyte solution. The silver compound is any insoluble silver salt or oxide containing the negative ion of the electrolyte solution. The impregnated porous material is preferably constituted by a plurality of mat separator pieces mechanically and compressed by a closing plug, closing the inner cavity and forming a porous liquid junction.

Abstract: An Advanced Graphite, with a lower degree of ordered carbon domains and a surface area greater than ten times that of typical battery grade graphites, is used in negative active material (NAM) of valve-regulated lead-acid (VRLA) type Spiral wound 6V/25 Ah lead-acid batteries. A significant and unexpected cycle life was achieved for the Advanced Graphite mix where the battery was able to cycle beyond 145,000 cycles above the failure voltage of 9V in a non-stop, power-assist cycle-life test. Batteries with Advanced Graphite also showed increased charge acceptance power and discharge power compared to control groups.

Abstract: A method for producing, maturing and drying negative and positive plates for lead accumulators during which, in a pasting step, the plates are manufactured by introducing lead paste serving as an active material into an electrode support. The plates are directly placed one atop the other in stacks; the plates are matured at temperatures higher than 70° C.

Abstract: A battery paste composition incorporates and promotes the formation of tetra basic lead sulfate using a micronized TTBLS additive, and eliminates free lead using a special oxide, during paste mixing and drying. Battery plates utilizing the disclosed battery paste composition are produced without the need for curing, and instead can be used in the battery immediately following plate drying.

Abstract: A microporous lead-containing solid material is produced, which can serve as a carrier for desired materials into a reaction for various desired purposes. For example, if the microporous solid is impregnated with borax it tends to inhibit the growth of unduly large crystals of tetrabasic lead, which is useful in producing batteries having improved functional qualities.

Abstract: The invention relates to a metal-containing, hydrogen-storing material which contains a catalyst for the purpose of hydration or dehydration, said catalyst being a metal carbonate. The method for producing such a metal-containing, hydrogen-storing material is characterized by subjecting the metal-containing material and/or the catalyst in the form of a metal carbonate to a mechanical milling process.

Abstract: Described is a composite lithium compound having a mixed crystalline structure. Such compound was formed by heating a lithium compound and a metal compound together. The resulting mixed metal crystal exhibits superior electrical property and is a better cathode material for lithium secondary batteries.

Abstract: A solid state reaction method for the production of tetrabasic lead sulfate includes the steps of mixing a stoichiometric mixture of 5PbO and (NH4)2SO4 and heating the stoichiometric mixture of 5PbO and (NH4)2SO4 at a temperature between 500 and 700° C. for 3 to 8 hours. The method also includes the steps of deagglomerating and sieving resulting tetrabasic lead sulfate.

Abstract: A solid state reaction method for the production of tetrabasic lead sulfate includes the steps of mixing a stoichiometric mixture of 5PbO and H2SO4 and heating the stoichiometric mixture of 5PbO and H2SO4 at a temperature between 500 and 700° C. for 3 to 8 hours. The method also includes the steps of deagglomerating and sieving resulting tetrabasic lead sulfate.

Abstract: A solid state reaction method for the production of tetrabasic lead sulfate includes the steps of mixing a stoichiometric mixture of 4PbO and PbCO3 and H2SO4 and heating the stoichiometric mixture of 4PbO and PbCO3 and H2SO4 at a temperature between 500 and 700° C. for 3 to 8 hours. The method also includes the steps of deagglomerating and sieving resulting tetrabasic lead sulfate.

Abstract: A solid state reaction method for the production of tetrabasic lead sulfate includes the steps of mixing a stoichiometric mixture of 3PbO.PbSO4.H2O and PbO and heating the stoichiometric mixture of 3PbO.PbSO4.H2O and PbO at a temperature between 500 and 700° C. for 3 to 8 hours. The method also includes the steps of deagglomerating and sieving resulting tetrabasic lead sulfate.

Abstract: A battery paste additive, and process for making the same comprising micronized seed crystals of tetra basic lead sulfate, is added to battery paste and results in accelerated curing time and other improvements in battery performance. The battery paste additive may be used to produce positive or negative battery plates and may be use with conventional mixing, pasting and curing processes and equipment.

Abstract: A battery, a battery electrode structure, and methods to make the same. The product and method comprise applying a layer of lead-tin containing alloy to substrates for anodes or cathodes for lead-acid batteries, in which the substrates are porous or reticulated.

Abstract: The production of tetrabasic lead sulfate by means of solid state reactions at high temperatures allow the formation of powders having a particle size of less than 10 ?m. In the methods the chemical reaction that takes place between lead oxide and different sulfated compounds occurs in a single high temperature treatment. The sulfated compounds used in the present invention to produce the tetrabasic lead sulfate are: PbSO4, 3PbO.PbSO4.H2O, H2SO4 and (NH4)2SO4. There are lead-acid battery pastes produced using the tetrabasic lead sulfate made, the lead-acid battery plates made with the pastes, and the lead-acid batteries subsequently made with the plates.

Abstract: A method of manufacturing a sulfated paste for use in a lead acid battery cell comprises introducing sulfuric acid to an oxide of lead and subsequently introducing a tin-containing material.

Abstract: Described is an additive for producing the positive active material for lead-acid storage batteries on the basis of finely divided tetrabasic lead sulfate. The additive contains a tetrabasic lead sulfate of an average particle size smaller than about 3 &mgr;m as well as finely divided silicic acid for preventing an agglomeration of the particles of the tetrabasic lead sulfate. During maturation, this additive ensures the formation of the structure of a tetrabasic lead sulfate crystal with a very narrow bandwidth of crystal sizes and a very homogeneous distribution. In a subsequent electrochemical formation to lead oxide, this leads to particularly efficient lead-acid storage batteries. Furthermore, the invention relates to a method of making the additive according to the invention as well as its advantageous use in the positive material for the maturation and drying of singled and not singled plates in the production of lead-acid storage batteries.

Abstract: The present invention is an additive for producing a positive active material for lead-acid storage batteries on the basis of finely divided tetrabasic lead sulfate. The additive contains a tetrabasic lead sulfate of an average particle size less than about 3 &mgr;m as well as finely divided hydrophobic silicic acid for preventing agglomeration of the particles of the tetrabasic lead sulfate. During maturation, this additive ensures the formation of the structure of a tetrabasic lead sulfate crystal with a very narrow bandwidth of crystal sizes and a very homogeneous distribution. In the subsequent electrochemical formation to lead oxide, this leads to particularly efficient lead-acid storage batteries. Furthermore, the invention relates to a method of making the additive according to the invention as well as its advantageous use in the positive material for the maturation and drying of plates in the production of lead-acid storage batteries.

Abstract: The present invention provides a lead-acid storage battery characterized by excellent properties of high percentage charge performande and chargeability subsequent to a long-term disuse by improving the characteristics of lead sulfate and solubility from lead sulfate to lead and ensuring smooth charging reaction of anode activator.

Abstract: An active paste for an lead-acid electrochemical cell which in a preferred embodiment includes tin; a method of manufacturing the same; and an electrochemical cell utilizing the same. The tin may be a tin sulfate, tin oxide, or metallic tin. The active paste sandwiches a primarily lead film which may, but need not, also include tin, to form a positive electrode. One or more positive electrodes are interleafed with a number of negative electrodes, separated by a separator material. The assembly is placed in a container and electrolyte is introduced. In alternate embodiments, the paste may include some combination of antimony, arsenic, germanium, indium, selenium, gallium, tellurium or other semiconductor materials with or without tin compounds.

Abstract: A grid plate for high power lead acid battery having a plate (14) covered with a conductive polymeric matrix (10) of preferably polyaniline and its derivatives, which is then coated with nanoscale particles of active material (14) such as lead sulfate and basic lead sulfate complexes.

Abstract: A battery paste is disclosed. One such paste consists essentially of at least one lead oxide (i.e., an uncalcined oxide of lead) and at least one lead oxide sulfate, sufficient water to moisten the paste, and from 0.02 percent to 15 percent based on the weight of the lead oxide plus the weight of the lead oxide sulfate, calculated as the lead oxide, of glass fibers having an average diameter not greater than 15 micron. Another paste consists essentially of at least one lead oxide and at least one lead oxide sulfate, sufficient water to moisten the paste, and from 1 percent to 15 percent based on the weight of the lead oxide plus the weight of the lead oxide sulfate, calculated as the lead oxide, of glass fibers of a specific composition that enables specific beneficial ions to diffuse into the paste during the life of the battery.

Abstract: A grid plate for high power lead acid battery having a plate (14) covered with a conductive polymeric matrix (10) of preferably polyaniline and its derivatives, which is then coated with nanoscale particles of active material (14) such as lead sulfate and basic lead sulfate complexes.

Abstract: An active paste for an lead-acid electrochemical cell which in a preferred embodiment includes tin; a method of manufacturing the same; and an electrochemical cell utilizing the same. The tin may be a tin sulfate, tin oxide, or metallic tin. The active paste sandwiches a primarily lead film which may, but need not, also include tin, to form a positive electrode. One or more positive electrodes are interleafed with a number of negative electrodes, separated by a separator material. The assembly is placed in a container and electrolyte is introduced. In alternate embodiments, the paste may include some combination of antimony, arsenic, germanium, indium, selenium, gallium, tellurium or other semiconductor materials with or without tin compounds.

Abstract: This invention concerns a method of increasing the available amount of acid at PAM and NAM in lead battery electrodes and still retain a short distance between the electrode surfaces. With mechanical support of PAM (for example in tubular batteries) in spite of low PAM densities it is possible to almost completely prevent the formation of mud. Spaces for acid should therefore be mechanically strong and supporting in order to retain unchanged PAM volume. In order to prevent that the porous bodies are filled with lead powder, lead sulphate or other components during manufacture, they may be impregnated with a filler material such as for example plastic or wax which is removed after forming the electrodes or after any other suitable process. The filler material may also be an inorganic salt which dissolves only at filling with acid leaving a desired porosity.

Abstract: The present invention provides a current collector for a battery which comprises a lead or lead alloy substrate and a thin cladding of tin, batteries utilizing such a current collector and methods for manufacturing such batteries. Preferably the tin cladding is composed of substantially pure tin and the concentration of the tin cladding relative to the weight of the current collector (i.e., the combined weight of the substrate and cladding) is less than 4% by weight. The tin cladding forms a noncontinuous layer over the outer surface of the substrate such that there are interspersed regions of lead and tin at the current collector surface. Batteries utilizing such current collectors exhibit marked improvement in performance compared to similar cells composed of tin alloys. In particular, batteries using current collectors of the present design offer superior cycle life and shelf life performance.

Abstract: Disclosed is a positive electrode that has a low equivalent weight and high cell voltage and consequently a high specific energy, and a high discharge rate pulse capability. Also disclosed are methods for fabricating active-sulfur-based composite electrodes, and battery cells incorporating such electrodes. The batteries of this invention are preferably rechargeable and operate at high sulfur utilization over many cycles. Positive electrodes according to the present invention are composed of at least two electrochemically active materials: an “active-sulfur” material, and a second electrochemically active material having a higher discharge rate than the active-sulfur component. The active-sulfur component is also oxidizing with respect to the higher discharge rate material. In operation, the active-sulfur component of the positive electrode discharges to satisfy power demands below its maximum discharge rate.

Abstract: A battery element of a lead acid battery including a negative plate, a positive plate and a separator having a metal inhibiting additive that reduces the detrimental effects of at least one impurity on the negative plate.

Abstract: The present invention provides a non-aqueous electrolyte secondary battery having an anode active material with a high capacity and excellent cycle characteristics. The active material comprises a salt of a metal or a semi-metal and a compound selected from the group consisting of oxo-acids, thiocyanic acid, cyanogen, and cyanic acid, wherein each said oxo-acid comprises an element selected from the group consisting of nitrogen, sulfur, carbon, boron, phosphorus, selenium, tellurium, tungsten, molybdenum, titanium, chromium, zirconium, niobium, tantalum, manganese, and vanadium, salts of said oxo-acids of phosphorus and boron being restricted to hydrogenphosphates and hydrogenborates.

Abstract: A lead storage battery comprising a positive electrode 11 and a negative electrode 12. The negative electrode 12 contains a negative electrode active substance to which a negative electrode additive is added. The negative electrode additive is a phenol.multidot.aminobenzene sulfonic acid.multidot.formaldehyde condensate. The above-structured lead storage battery provides a prolonged cycle life and excellent charging performance.

Abstract: A battery paste for a lead oxide battery plate comprising lead oxide, sulfuric acid and a naphthalene sulfonic acid formaldehyde condensate, the condensate being water soluble and having a molecular weight of about 9,000 to 15,000; methods for preparing the battery paste are also disclosed.

Abstract: A method for manufacturing a hardened lead storage battery electrode wherein fine, particulate solids, that are insoluble in lead, are incorporated into a lead matrix. The method includes the steps of incorporating solids, dissolved or suspended in an electrolyte, into a lead matrix such that shaping simultaneously occurs during the deposition of lead due to a suitable fashioning of a plurality of electrically conductive surface regions; vigorously agitating the electrolyte by introducing air through an apertured plate in the bottom of an electrolyte vessel providing an electro-chemical cell including a cathode and a Cu/Ta/Pt anode and an electrolyte solution including HBF.sub.4 and an electrolyte selected from PbO, Pb(OH).sub.2 and PbCO.sub.3 or including a graphite anode and an electrolyte solution of Fe(BF.sub.4).sub.2 and Fe(BF.sub.4).sub.3. The electrolyte is prepared from a raw material selected from lead, waste material containing lead and desulfured lead storage battery electrolyte paste.

Abstract: The invention provides an electrode for a lead-acid battery, formed in an essentially continuous process without the need for curing under controlled temperature and humidity conditions. This is accomplished by using a relatively high metallic lead content precursor powder intermingled with a leady-oxide powder. Another aspect of the invention is the use of relatively high surface area leady-oxide powder which contributes to performance. Another important aspect of the invention is that the active material paste is prepared without the use of an acid in a water based process which provides a simpler pasting chemistry. The process eliminates the complex basic lead sulfate reactions found in present methods.

Abstract: The present invention provides improved processes for forming anti-corrosion layers, particularly barium metaplumbate, on lead, lead alloy-, and lead oxide-containing substrates. The processes of the invention are used to form corrosion-resistant current collectors which are assembled into lead-acid batteries. The inventive methods used to form barium metaplumbate employ a salt solution which includes a barium compound and a solvent salt. In a first embodiment, a substrate material having at least a surface comprising elemental lead reacts with a salt solution to form barium metaplumbate. The salt solution includes a barium compound and an oxidizing agent. The solvent salt or barium compound may themselves be oxidizing agents, or an additional oxidant may be added to the solution. The molten salt solution is applied to the substrate in any known manner such as dipping, spraying, and brushing.

Abstract: The invention is related to hermetically sealed dry accumulators having significantly larger power output per units of mass in a proportionately smaller volume. The accumulator includes one electrode comprising copper, cadmium, zinc, nickel, or iron, and another electrode of lead dioxide. An immobilized electrolyte containing a silica gel and sulfuric acid is in contact with the electrodes. A method for producing a novel silica gel which is especially suited for use in the immobilized electrolyte is also described.

Abstract: Lithium based electrical cells having a new anode electrode construction are described. The cells have a sandwich construction of lithium sheet, conductive foil and lithium sheet, wherein the anode tab is welded directly onto the conductive foil not onto the lithium. Alternatively, the tab is connected onto the lithium in an area where the lithium does not dissolve during discharge, so that the tab will not become disconnected from the anode sheet.

Abstract: The battery system and process of the present invention enables the increase of the specific energy of the lead-acid battery by using new starting pastes which will allow significantly higher utilization efficiencies of the positive and negative pastes. The invention enables the increased utilization efficiency of both electrodes, to thereby increase the specific energy of the battery. Two paste combinations have been found to be advantageous. First, a battery has at its positive terminal, a lead sulfate (PbSO.sub.4) paste and at its negative terminal, a tribasic lead sulfate (3PbO'PbSO.sub.4 'H.sub.2 O). In a second combination, a paste of lead sulfate (PbSO.sub.4) is used at the positive electrode and while a monobasic lead sulfate (PbO.PbSO.sub.4), is applied to the negative electrodes.

Abstract: Positive plates are prepared by forming partially oxidized tetrabasic lead sulfate (4 PbO.sub.n . PbSO.sub.4) having at least a part of the oxide (PbO.sub.n) portion in the form of alpha lead dioxide (.varies. - PbO.sub.n), and forming beta lead dioxide (B-PbO.sub.2). Next the oxidized tetrabasic lead sulfate (OXYTTB) and the beta lead dioxide are intermingled in a wet mixture. The wet mixture is applied to the oxidized surface of a lead support substrate. Then, it is heated and pressed for a time and at a temperature and compressive load sufficient to form an adhered or retained coating of active material on the substrate. The OXYTTB is formed by reaction of tetrabasic lead sulfate with magnesium hydroxide and sodium persulfate. Preferably, beta lead dioxide is formed by reacting red lead oxide (Pb.sub.3 O.sub.4) with nitric acid to provide an oxidation product, at least a major portion of which is beta PbO.sub.2, and which has a surface area of at least 10 m.sup.2 /gram.

Abstract: An electrode suitable for use as a lead-acid battery plate is formed of a paste composition which enhances the performance of the plate. The paste composition includes a basic lead sulfate, a persulfate and water. The paste may also include lead oxide and fibers. An electrode according to the invention is characterized by good strength in combination with high power density, porosity and surface area.

Abstract: In a preferred method, an electrode for a lead-acid battery is prepared in a new continuous process without the conventional curing step. The general procedure for preparing electrodes includes preparing a mixture (paste) comprising an active material precursor and an inhibitor. The active material precursor includes lead oxides having at least 10% by weight lead oxide in the form of Pb.sub.3 O.sub.4 (red lead), and a BET surface area of at least about 0.8 m.sup.2 /gram; desirably about 1.00 to 1.50 m.sup.2 /gram and preferably about 1.0 to 1.25 m.sup.2 /gram. The inhibitor prevents formation of tribasic lead sulfate and tetrabasic lead sulfate from the precursor material, except at elevated temperature. The paste is applied to electrode grids and reacted at elevated temperatures for between about 5 and about 30 minutes, to form the active material of the electrode for both positive and negative electrodes. Plates are then assembled into batteries and charged.

Abstract: An electrode suitable for use as a lead-acid battery plate contains an inorganic metal oxide additive which enhances the formation of the plate. The additive is electrically conductive, stable in aqueous solutions of sulfuric acid, but does not participate in the electrode reaction. Suitable metal oxides include barium metaplumbate and other ceramic perovskite materials having similar properties. The conductive ceramic may also be used in electrodes for bipolar lead-acid batteries and in an electrode, particularly an anode (positive electrode), used in electrolytic processes.

Abstract: A porous substrate of a fuel cell electrode assembly is formed by producing a fibrous carbon precursor web by means of a conventional wet paper-making process. The precursor web is then dried and saturated with a wet resinous binder which will carbonize when heated. Substantially the entirety of all of the carbon fibers in the web are thus coated with the binder, and substantially all of the inter-fiber junctures in the web will also be coated with the binder. The saturated web is then dried, and heat treated to convert the binder to a glassy carbon which exhibits superior resistance to corrosion.