Including Flow Field Means (e.g., Separator Plate, Etc.) Patents (Class 429/514)
  • Patent number: 8372560
    Abstract: The present invention provides a separator for a fuel cell, in which a water discharge hole such as a venturi tube or a water discharge means including a metal plate for condensing water is provided on a land of the separator being in contact with a gas diffusion layer (GDL) of a fuel cell so that water generated by a reaction is easily discharged from the GDL through the water discharge means.
    Type: Grant
    Filed: February 10, 2009
    Date of Patent: February 12, 2013
    Assignee: Hyundai Motor Company
    Inventors: Sun Soon Park, Seong Pil Ryu, Hee Seok Jeong, Sang Uk Kwon, Nam Woo Lee, Seo Ho Choi
  • Patent number: 8372539
    Abstract: A substrate useful for the formation of, inter alia, a flow field plate for a proton exchange membrane fuel cell, the substrate formed of at least one resin-impregnated sheet of compressed particles of exfoliated graphite comprising two major surfaces, the substrate having an active area with flow field channels thereon, the sheet of compressed particles of exfoliated graphite having a local web thickness in at least about 50% of its active area that is no more than about 55% greater than the minimum web thickness of the active area of the substrate.
    Type: Grant
    Filed: September 26, 2007
    Date of Patent: February 12, 2013
    Assignee: GrafTech International Holdings Inc.
    Inventors: Daniel W. Krassowski, Thomas W. Weber, David J. Stuart, Jeffery J. Gough, Robert A. Mercuri, Jeremy H. Klug
  • Patent number: 8372192
    Abstract: Provided is a fuel cell separator that has excellent resistance to heat and hot water and has a glass transition temperature between 140° C. and 165° C. Said fuel cell separator is formed by curing a composition containing a graphite material and a binder component resin. The binder component resin contains a cresol novolac epoxy resin having a hydrolysable chlorine content of at most 450 ppm and an epoxy equivalent weight of 192-210 g/eq, a phenol resin having a hydroxyl equivalent weight of 103-106 g/eq, and an imidazole compound having a molecular weight between 140 and 180.
    Type: Grant
    Filed: July 22, 2010
    Date of Patent: February 12, 2013
    Assignee: Nisshinbo Chemical Inc.
    Inventor: Fumio Tanno
  • Patent number: 8372556
    Abstract: A fuel cell having a pair of bipolar plates is provided. Each of the bipolar plates has a nested active area and a non-nested feed area which also may serve as active area. An electrolyte membrane is disposed between a pair of electrodes and a pair of diffusion medium layers. Each of the diffusion medium layers is disposed adjacent the nested active areas and non-nested feed areas of the bipolar plates. A porous, electrically conductive spacer is disposed between one of the diffusion medium layers and one of the bipolar plates. A fuel cell stack having the fuel cell is also provided.
    Type: Grant
    Filed: February 8, 2010
    Date of Patent: February 12, 2013
    Assignee: GM Global Technology Operations LLC
    Inventor: Steven G. Goebel
  • Patent number: 8367271
    Abstract: A fuel cell device includes a housing containing a fuel processor that generates fuel gas and a fuel cell having electrodes forming an anode and cathode, and an ion exchange electrolyte positioned between the electrodes. The housing can be formed as first and second cylindrically configured outer shell sections that form a battery cell that is configured similar to a commercially available battery cell. A thermal-capillary pump can be operative with the electrodes and an ion exchange electrolyte, and operatively connected to the fuel processor. The electrodes are configured such that heat generated between the electrodes forces water to any cooler edges of the electrodes and is pumped by capillary action back to the fuel processor to supply water for producing hydrogen gas. The electrodes can be formed on a silicon substrate that includes a flow divider with at least one fuel gas input channel that can be controlled by a MEMS valve.
    Type: Grant
    Filed: March 31, 2009
    Date of Patent: February 5, 2013
    Assignee: STMicroelectronics, Inc.
    Inventor: Anthony M. Chiu
  • Patent number: 8367269
    Abstract: A separator unit inserted into a fuel cell having an electrolyte layer interposed between a fuel electrode and an oxygen electrode is provided with a plate like separator that separates fuel gas supplied to the fuel electrode from oxidizing gas supplied to the oxygen electrode, and a mesh like collector having an opening that forms one of a passage through which the fuel gas flows and a passage through which the oxidizing gas flows. The collector is provided to at least one side of the separator base in abutment against one of the fuel electrode and the oxygen electrode. The separator base has a coolant passage formed therein, through which a coolant is allowed to flow, and an electrode abutment portion of the collector, which abuts against one of the fuel electrode and the oxygen electrode, has an aperture ratio higher than those of other portions of the collector.
    Type: Grant
    Filed: March 9, 2006
    Date of Patent: February 5, 2013
    Assignees: Kabushikikaisha Equos Research, Toyota Auto Body Kabushikikaisha
    Inventors: Noriyuki Takada, Kenji Kato, Yoshihiro Tamura, Toshihiko Nonobe
  • Patent number: 8367270
    Abstract: A fuel cell comprising anode and cathode flow field plates having a multitude of flow channels separated by land features wherein the land features of the anode side are wider than the land features of the cathode side is disclosed. In fuel cells, the flow field plate arrangement of the present invention provides higher power (lower cost per kW), improved durability, and less stringent assembly alignment.
    Type: Grant
    Filed: August 29, 2008
    Date of Patent: February 5, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Steven G. Goebel, Daniel Miller, Matthew J. Beutel
  • Patent number: 8361676
    Abstract: The present invention provides a method of production of a separator for a solid polymer type fuel cell characterized by shaping a substrate comprised of stainless steel, titanium, or a titanium alloy and then spraying the substrate surface with superhard core particles comprised of conductive compound particles of an average particle size of 0.01 to 20 ?m mixed with a coating material and coated on their surfaces under conditions of a spray pressure of 0.4 MPa or less and a spray amount per cm2 of the substrate of 10 to 100 g in blast treatment. The ratio of the conductive compound to the mass of the core particles is 0.5 to 15 mass %.
    Type: Grant
    Filed: September 7, 2011
    Date of Patent: January 29, 2013
    Assignee: Nippon Steel Corporation
    Inventors: Koki Tanaka, Youichi Ikematsu, Hiroshi Kihira, Michio Kaneko, Wataru Hisada, Tamotsu Itoh
  • Patent number: 8361670
    Abstract: The invention relates to a fuel cell, having a first electrode, a second electrode, and a membrane element, in which the membrane element is disposed between the first electrode and the second electrode. At least one of the electrodes has a flow field plate and at least one flow conduit, through which a reactant can be conducted, extends in at least one outer surface of the flow field plate. According to the invention, it is provided that the flow field plate has at least one microreaction chamber, and the microreaction chamber is disposed in the outer surface and on the flow conduit. A catalyst is disposed on at least a part of the microreaction chamber in such a way that the catalyst has contact simultaneously with the membrane element and the inflowing reactant.
    Type: Grant
    Filed: December 18, 2008
    Date of Patent: January 29, 2013
    Assignee: Robert Bosch GmbH
    Inventors: Norman Krings, Juergen Hackenberg, Alexander Reitzle
  • Patent number: 8354199
    Abstract: A multi-layer diffusion medium substrate having improved mechanical properties is disclosed. The diffusion medium substrate includes at least one stiff layer and at least one compressible layer. The at least one stiff layer has a greater stiffness in the x-y direction as compared to the at least one compressible layer. The at least one compressible layer has a greater compressibility in the z direction. A method of fabricating a multi-layer diffusion medium substrate is also disclosed.
    Type: Grant
    Filed: July 13, 2005
    Date of Patent: January 15, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Chunxin Ji, Mark Mathias, Jeanette E. O'Hara, Yeh-Hung Lai
  • Publication number: 20130011770
    Abstract: A fuel cell (10) device includes a plurality of channels (32, 34) that have at least one unrestricted inlet (33), a conduit for directing a flow having a distribution pattern (84) to the unrestricted inlet (33) and an opening (40) between the conduit (50) and the opening (40) for receiving the flow distribution pattern (84), the opening having such dimension (L, W) in which the distribution pattern tends to normalize within the opening so that flow to each of the unrestricted inlet (33) tends to normalize across said opening.
    Type: Application
    Filed: May 11, 2010
    Publication date: January 10, 2013
    Inventors: Arun Pandy, Louis Chiappetta, JR., Robert Mason Darling, Mallika Gummalla
  • Publication number: 20130011763
    Abstract: A separator plate for a fuel cell is provided, including a substrate having a radiation-cured first flow field layer disposed thereon. A method for fabricating the separator plate is also provided. The method includes the steps of providing a substrate; applying a first radiation-sensitive material to the substrate; placing a first mask between a first radiation source and the first radiation-sensitive material, the first mask having a plurality of substantially radiation-transparent apertures; and exposing the first radiation-sensitive material to a plurality of first radiation beams to form a radiation-cured first flow field layer adjacent the substrate. A fuel cell having the separator plate is also provided.
    Type: Application
    Filed: September 12, 2012
    Publication date: January 10, 2013
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: Jeffrey A. Rock, Yeh-Hung Lai, Keith E. Newman, Gerald W. Fly, Alan J. Jacobsen, Peter D. Brewer, William B. Carter
  • Patent number: 8349512
    Abstract: Disclosed is a multi-MEA test station capable of simultaneously testing and activating a plurality of MEAs and a multi-MEA test method using the same. The multi-MEA test station includes a chamber capable of receiving a plurality of MEAs; a first multi cell body including a first channel for supplying an oxidant to a cathode electrode of the MEA, and a second multi cell body including a second channel for supplying fuel to an anode electrode of the MEA; a pressing means closely adhering the first multi cell body, the second multi cell body and the MEA positioned therebetween by applying force in a direction that the first multi cell body and the second multi cell body are opposed to each other; a reactant supply means for supplying the oxidant to the first channel and supplying the fuel to the second channel; and a multi-loader controlling the environment of a test and activation on the plurality of MEAs and performing the test and the activation.
    Type: Grant
    Filed: January 15, 2008
    Date of Patent: January 8, 2013
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Chan Gyun Shin
  • Patent number: 8338058
    Abstract: There is provided a separator for a fuel cell having a very good anticorrosiveness and electrical conductivity. A separator for a fuel cell according to the present invention includes: a base 1 formed of a steel which contains 10.5 mass % or more of Cr; a metal film 3 formed on the surface of the base 1; and an intermediate layer 2 formed between the base 1 and the metal film 3, the intermediate layer 2 containing oxygen. The metal film 3 is composed of at least one metallic element selected from the group consisting of Ta, Nb, and Ti, and the intermediate layer 2 contains Fe and Cr which are contained in the steel and at least one metallic element selected from the group consisting of Ta, Nb, and Ti composing the metal film 3.
    Type: Grant
    Filed: January 24, 2006
    Date of Patent: December 25, 2012
    Assignee: Neomax Materials Co., Ltd.
    Inventor: Fumiaki Kikui
  • Patent number: 8338048
    Abstract: A fuel cell with a gas chamber, arranged between two plate elements, is provided. One of the plate elements includes bosses for supporting the plate element on the other plate element in a regular grid structure. Between the bosses runs a network of gas channels passing through the gas chamber, the bosses being at most three times longer than wide. The bosses form between themselves first gas channels in a first region of the gas chamber and larger-volume second gas channels in a second region of the gas chamber.
    Type: Grant
    Filed: March 4, 2008
    Date of Patent: December 25, 2012
    Assignee: Siemens Aktiengesellschaft
    Inventors: Arno Mattejat, Igor Mehltretter
  • Patent number: 8329358
    Abstract: A bipolar plate includes a plurality of flow channels for fuel flow, wherein the flow channels are divided into a plurality of sections along a direction of the fuel flow. The total cross-sectional area of the flow channels across the sections becomes smaller from a fuel inlet toward a fuel outlet. A plurality of protrusions are formed between the sections, and the protrusions mix a fuel that passes through the flow channels. A fuel cell includes membrane electrode assemblies interposed between a plurality of the bipolar plates.
    Type: Grant
    Filed: August 31, 2006
    Date of Patent: December 11, 2012
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Jie Peng, Seung-jae Lee, Tae-won Song, Jae-young Shin
  • Patent number: 8329355
    Abstract: In a fuel cell, an elastic body provides first protrusion T10 that encompasses the perimeter of the passage hole at plate member 40 and the leading edge of which spans the entire region and tightly adheres to plate member 40, provides second protrusion S20 that is disposed within the placement region of reaction membrane 10 so as to encompass the perimeter of the gas diffusion layer, and provides third protrusion S30 that is disposed to encompass the region at which first protrusion T10 is disposed and the region at which second protrusion S20 is disposed, and is disposed outside the placement region for the reaction membrane, and the leading edge of which spans the entire region and tightly adheres to a separator 30.
    Type: Grant
    Filed: May 19, 2010
    Date of Patent: December 11, 2012
    Assignee: NOK Corporation
    Inventors: Shigeru Watanabe, Kenichi Oba
  • Publication number: 20120308911
    Abstract: A bipolar plate and regenerative fuel cell stacks including the bipolar plates and membrane electrode assemblies (MEAs) alternately stacked. The bipolar plate comprises a plate main body formed of an electrically conductive material. The plate main body has a first surface and a second surface opposite the first surface. Each surface has reaction flow channels through which fluids pass. The reaction flow channels on the first surface have a plurality of ribs therebetween forming an interdigitate flow field pattern. The reaction flow channels on the second surface have a plurality of ribs therebetween forming an interdigitate flow field pattern or a flow field pattern different from an interdigitate flow field pattern, e.g., a serpentine flow field pattern.
    Type: Application
    Filed: January 24, 2011
    Publication date: December 6, 2012
    Applicant: RAMOT AT TEL-AVIV UNIVERSITY LTD
    Inventors: Emanuel Peled, Arnon Blum, Adi Aharon, Yaron Konra, Vladimir Zel, Kobby Saadi
  • Publication number: 20120308910
    Abstract: A bipolar separator assembly for use with a fuel cell comprising: a plate member having opposing first and second surfaces compatible with fuel gas and oxidant gas, respectively, the plate member having first and second opposing end segments and third and fourth opposing end segments which are transverse to the first and second opposing end segments; first and second pocket members situated adjacent the first and second end segments and extending outward of the first surface, the first and second pocket members being adapted to enclose opposing ends of an anode current collector, and third and fourth pocket members situated adjacent the third and fourth end segments and extending outward of the second surface, the third and fourth pocket members being adapted to enclose opposing ends of a cathode current collector, wherein at least a portion of each of the first, second, third and fourth pocket members is formed separately from the plate member and is releasably positioned relative to the plate member.
    Type: Application
    Filed: June 1, 2011
    Publication date: December 6, 2012
    Applicant: FuelCell Energy, Inc.
    Inventors: WILLIAM MORRIS, MICHAEL PRIMERANO, LAWRENCE J. NOVACCO
  • Patent number: 8323843
    Abstract: A fuel cell assembly having a terminal plate that is isolated from fluid flows passing to the fuel cell stack through manifolds is provided. A corrosion resistant member is positioned between the fuel cell stack and the terminal plate and sealingly engages with the manifold. The sealing engagement between the manifold and the corrosion resistant member prevents fluid flowing through the manifold to the fuel cell stack from contacting the terminal plate. Thus, a fuel cell assembly according to the present invention can be operated while preventing a fluid flow through the manifold from contacting the terminal plate.
    Type: Grant
    Filed: August 21, 2009
    Date of Patent: December 4, 2012
    Assignee: GM Global Technology Operations LLC
    Inventors: Stephen Raiser, Ralf Lerch
  • Patent number: 8323853
    Abstract: A separator includes a first fuel gas supply unit, a second fuel gas supply unit, first sandwiching sections, second sandwiching sections, a first case unit and a second case unit. The first and second sandwiching sections are connected to the first fuel gas supply unit and the second fuel gas supply unit, respectively, through first bridges. The first case unit and the second case unit are connected to the first sandwiching sections and the second sandwiching sections through second bridges. A first surface pressure F1 generated near a fuel gas supply passage, a second surface pressure F2 generated near an oxygen-containing gas supply passage, and a third surface pressure F3 generated near electrolyte electrode assemblies have different values.
    Type: Grant
    Filed: October 4, 2007
    Date of Patent: December 4, 2012
    Assignee: Honda Motor Co., Ltd.
    Inventors: Tetsuya Ogawa, Koji Dan
  • Patent number: 8318371
    Abstract: A fuel cell separator capable of improving stack performance by reducing the deviation in cell performance and diminishing dead space, and a fuel cell stack using the same are disclosed. The fuel cell separator may include a base member, a first channel group disposed on a surface of the base member and a second channel group disposed on the surface of the base member. The first channel group may include at least one channel and the second channel group may include at least one channel. The first channel group and the second channel group may extend parallel to each other in a first region of the surface and independent from each other in a second region of the surface.
    Type: Grant
    Filed: May 14, 2009
    Date of Patent: November 27, 2012
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Young-Seung Na, Jun-Ho Sauk
  • Publication number: 20120295178
    Abstract: The pressure drop associated with the coolant flow in the coolant transition regions of a typical high power density, solid polymer electrolyte fuel cell stack can be significant. This pressure drop can be reduced by enlarging the height of the coolant ducts in this region of the associated flow field plate so that the ducts extend beyond the plane of the plate. The height change can be accommodated by offsetting the ducts in adjacent cells in the stack and by employing non planar MEAs in this region. By reducing the pressure drop, improved coolant flow sharing is obtained.
    Type: Application
    Filed: May 16, 2011
    Publication date: November 22, 2012
    Applicants: FORD MOTOR COMPANY, DAIMLER AG
    Inventors: Simon Farrington, Richard Fellows
  • Patent number: 8309273
    Abstract: A polymer electrolyte fuel cell includes: a membrane-electrode assembly (10) having a polymer electrolyte membrane (1) and a pair of electrodes (4, 8) sandwiching a portion of the polymer electrolyte membrane (1) which portion is located inwardly of a peripheral portion of the polymer electrolyte membrane (1); an electrically-conductive first separator (30) disposed to contact the membrane-electrode assembly (10) and formed such that a groove-like first reactant gas channel (37) is formed on one main surface thereof so as to bend; and an electrically-conductive second separator (20) disposed to contact the membrane-electrode assembly (10) and formed such that a groove-like second reactant gas channel (27) is formed on one main surface thereof so as to bend, wherein the first reactant gas channel (27) is formed such that a width of a portion of the first reactant gas channel (27) which portion is formed at least a portion (hereinafter referred to as an uppermost stream portion 8C of the first separator 30) loc
    Type: Grant
    Filed: March 17, 2008
    Date of Patent: November 13, 2012
    Assignee: Panasonic Corporation
    Inventors: Miho Gemba, Yoichiro Tsuji, Shinsuke Takeguchi
  • Publication number: 20120282542
    Abstract: An anode assembly for a fuel cell, the anode assembly having an anode catalyst component, said anode catalyst component comprising both a noble metal catalyst and a photo-catalyst, and said photo-catalyst being provided for enhancing contaminant carbon monoxide oxidation upon irradiation by incident radiation; the anode assembly further comprising a current collecting means electrically coupled to the anode catalyst component and being porous to said incident radiation and fuel for the fuel cell; and a flow plate incorporating a light source for providing incident radiation.
    Type: Application
    Filed: October 22, 2010
    Publication date: November 8, 2012
    Inventors: Angela Kruth, Malcolm John Todd, Donal Elliot Macphee, Richard Peter Kerwin Wells
  • Patent number: 8304140
    Abstract: A fuel cell is formed by stacking first cell units and second cell units alternately. An inlet buffer and an outlet buffer are formed on a surface of a first metal separator of the first cell unit. Bosses are provided in the inlet buffer and the outlet buffer of the first metal separator. An inlet buffer and an outlet buffer are formed on a surface of the second metal separator of the first cell unit. Continuous guide ridges are formed in the inlet buffer and the outlet buffer of the second metal separator. The bosses and the continuous guide ridges are provided at positions overlapped with each other in the stacking direction.
    Type: Grant
    Filed: June 11, 2010
    Date of Patent: November 6, 2012
    Assignee: Honda Motor Co., Ltd.
    Inventors: Seiji Sugiura, Yasuhiro Watanabe, Shuji Sato, Takahiro Takai, Masaaki Sakano
  • Patent number: 8304139
    Abstract: A bipolar fluid flow flied plate for a fuel cell delivers fuel to a porous anode electrode and oxidant to an adjacent porous cathode electrode. The flow field plate comprises an electrically conductive, non-porous sheet into which fluid flow conduits are formed. A first fluid flow channel is patterned into a first face of the sheet and a second fluid flow channel patterned into the opposite face of the sheet. The pattern of the first channel comprises an interdigitated comb that co-operates with a pattern of the second channel comprising a continous serpentine path, so that no portion of the first channel directly overlies the pattern of the second channel over a substantial active area of the sheet. This allows the channels to be formed with combined depths that exceed the total plate thickness, thereby increasing fluid flow volumes.
    Type: Grant
    Filed: October 3, 2002
    Date of Patent: November 6, 2012
    Assignee: Intelligent Energy Limited
    Inventors: Peter D. Hood, Philip J. Mitchell, Paul L. Adcock, Simon E. Foster
  • Patent number: 8298723
    Abstract: A metal separator 1 for a fuel cell according to the invention is a metal separator for a fuel cell manufactured by using a metal substrate 2 with a flat surface, or with concave gas flow paths formed on at least a part of the surface. The metal separator 1 includes an acid-resistant metal film 3 formed over the surface of the metal substrate 2, and containing one or more kinds of non-noble metals selected from the group comprised of Zr, Nb, and Ta, and a conductive alloy film 4 formed over the acid-resistant metal film 3, and containing one or more kinds of noble metals selected from the group comprised of Au and Pt, and one or more kinds of non-noble metals selected from the group comprised of Zr, Nb, and Ta. A method for manufacturing the metal separator for a fuel cell according to the invention includes a step S1 of depositing an acid-resistant metal film, and a step S2 of depositing a conductive alloy film.
    Type: Grant
    Filed: March 5, 2008
    Date of Patent: October 30, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Shinichi Tanifuji, Hirotaka Ito, Toshiki Sato, Jun Suzuki, Yoshinori Ito, Jun Hisamoto
  • Patent number: 8298722
    Abstract: A fuel cell includes a substrate layer, a first electrode, a second electrode, a first chamber layer and a second chamber layer, and all of which are integrally formed by co-firing. The substrate layer includes a first surface and a second surface opposite to the second surface, and the first electrode, the second electrode are formed on the first and second surfaces, respectively. The first chamber layer, disposed on the first electrode, includes a first flow passage and a first fuel chamber connected thereto, and a first gas passes the first flow passage, enters the first fuel chamber and contacts the first electrode. The second chamber, disposed on the second electrode, includes a second flow passage and a second fuel chamber connected thereto, and a second gas passes the second flow passage, enters the second fuel chamber and contacts the second electrode.
    Type: Grant
    Filed: January 7, 2009
    Date of Patent: October 30, 2012
    Assignee: National Taiwan University of Science and Technology
    Inventors: Chen-Chia Chou, Tsung-Her Yeh
  • Patent number: 8293424
    Abstract: The invention relates to a repeating unit for a fuel cell stack comprising a membrane electrode assembly and a flow field designed to supply an active surface of the membrane electrode assembly with gas and comprising at least a gas passage orifice. According to the invention it is contemplated that a gas-tight gas flow barrier is disposed between the active surface and the gas passage orifice so that gas passing through the first gas passage orifice flows around the gas flow barrier, wherein the projection of the gas flow barrier towards the periphery of the active surface is at least half as long as the projection of the gas passage orifice towards the periphery of the active surface.
    Type: Grant
    Filed: May 13, 2008
    Date of Patent: October 23, 2012
    Assignee: STAXERA GmbH
    Inventor: Andreas Reinert
  • Patent number: 8293427
    Abstract: A separator unit is inserted between adjacent stacked fuel cells, in each of which an electrolyte layer is sandwiched between a fuel electrode and an oxygen electrode. The separator unit includes a sheet-shaped gas barrier member, which blocks a gas, and a collector, which is inserted between the gas barrier member and the fuel electrode or the oxygen electrode and which is provided with a plurality of openings that diffuse the gas. The collector is provided with an electrode contact portion, which is made up of a flat, porous panel that is in contact with the fuel electrode or the oxygen electrode and collects power, and a gas barrier member contact portion, which is made up of a linear piece that forms a gas flow route by being in contact with the gas barrier member and supports the electrode contact portion. A height dimension of the gas barrier member contact portion is smaller than an equivalent diameter of an opening in the electrode contact portion.
    Type: Grant
    Filed: March 28, 2007
    Date of Patent: October 23, 2012
    Assignee: Kabushiki Kaisha Equos Research
    Inventors: Noriyuki Takada, Toshihiko Nonobe
  • Patent number: 8278008
    Abstract: A fuel cell separator and a fuel cell are provided that can improve uniformity in reaction gas flow rate and can prevent flooding due to excessive condensed water in passage grooves appropriately. A reaction gas passage region (101) of a separator (2) has a flow splitting region (21) having a passage groove group where the reaction gas is split, and one or more flow merge regions (22) having a recessed portion in which the reaction gas is mixed and connecting a plurality of flow splitting regions so that the passage groove group of the adjacent flow splitting regions (21) are connected to the recessed portion, and protrusions (27) vertically extend from a bottom face of the recessed portion and arranged in an island form. A pair of passage groove groups connected to the recessed portion of the flow merge region (22) is formed so as to have a greater number of grooves in the upstream passage groove group than the number of grooves of grooves in the downstream passage groove group.
    Type: Grant
    Filed: August 4, 2006
    Date of Patent: October 2, 2012
    Assignee: Panasonic Corporation
    Inventors: Hiroki Kusakabe, Toshihiro Matsumoto, Norihiko Kawabata, Yoshiki Nagao, Shinsuke Takeguchi, Yasuo Takebe, Masaki Nobuoka
  • Patent number: 8278009
    Abstract: A metallic material for a conductive member has good corrosion resistance and low contact resistance. The metallic material has 0.3 ?m or less of mean spacing of local peaks of the surface roughness profile. A proton-exchange membrane fuel cell includes a proton-exchange membrane, an electrode, a gas diffusing layer, and a separator using the metallic material for a conductive member, where the metallic material for a conductive member includes a stainless steel and includes 0.03% or less C, 0.03% or less N, 16 to 45% Cr, 0.1 to 5.0% Mo, 0.03% or less (C+N), by mass, and balance of Fe and inevitable impurities, and where the metallic material for a conductive member has 0.3 ?m or less of mean spacing of local peaks of the surface roughness profile.
    Type: Grant
    Filed: March 17, 2005
    Date of Patent: October 2, 2012
    Assignee: JFE Steel Corporation
    Inventors: Shin Ishikawa, Yasushi Kato, Osamu Furukimi
  • Patent number: 8278007
    Abstract: Even when a reaction gas flows into a gap formed between a gasket and a membrane electrode assembly, the flowing of the reaction gas to the outside without flowing through an electrode is prevented and thus a decrease in power generation efficiency is prevented. In order to allow the water vapor contained in the reaction gas that flows into an anode-side gap 10a formed between an anode-side gasket 9a and a membrane electrode assembly 5 to condense in at least a part of the gap 10a, and to allow the condensed water to fill the gap 10a, the upstream portion of a cooling fluid channel 8a of an anode-side separator 6a is formed such that it includes a region corresponding to the gap 10a, and the upstream portion is formed such that it includes a region corresponding to a middle stream portion and subsequent portion of a fuel gas channel 7a.
    Type: Grant
    Filed: December 28, 2005
    Date of Patent: October 2, 2012
    Assignee: Panasonic Corporation
    Inventors: Miho Gemba, Yasuo Takebe, Yoichiro Tsuji, Yoshihiro Hori, Yasuhiro Seki
  • Patent number: 8278000
    Abstract: A fuel cell includes a membrane electrode assembly (MEA), at least one separator plate disposed on a first side of the MEA, and at least one separator plate disposed on a second side of the MEA. The separator plate on the first side of the MEA may form a first group of channels for conducting a first reactant. The separator plate disposed on the second side of the MEA may form a second group of channels for conducting a second reactant. The first group of channels include a first set and a second set of channels alternatively positioned. Each of the first set of channels is positioned adjacent to a channel of the second set. Each of the two sets of channels includes an input controlled by an input valve and an output controlled by an output valve.
    Type: Grant
    Filed: September 25, 2008
    Date of Patent: October 2, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Kazuki Amemiya
  • Publication number: 20120244451
    Abstract: A fuel cell component includes a first fluid distribution layer, a second fluid distribution layer, a cap layer, a third fluid distribution layer, and a pair of fluid diffusion medium layers. The individual layers are polymeric, mechanically integrated, and formed from a radiation-sensitive material. The first fluid distribution layer, the second fluid distribution layer, the cap layer, the third fluid distribution layer, and the pair of fluid diffusion medium layers are coated with an electrically conductive material. A pair of the fuel cell components may be arranged in a stack with a membrane electrode assembly therebetween to form a fuel cell.
    Type: Application
    Filed: March 22, 2011
    Publication date: September 27, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Jeffrey A. Rock, Steven G. Goebel, Gerald W. Fly, Alan J. Jacobsen, Joanna A. Kolodziejska, Hung D. Nguyen
  • Patent number: 8268507
    Abstract: Flow guides forming an inlet channel are formed on a surface of a metal separator of a fuel cell. The flow guides overlap a section of an outer seal provided on the other surface of the metal separator. When a load is applied to the flow guides and the overlapping section in a stacking direction of the fuel cell, the flow guides and the overlapping section are deformed substantially equally in the stacking direction to the same extent. The line pressure of the flow guides and the line pressure of the overlapping section are substantially the same. The seal length L1 of the flow guides and the seal length L2 of the overlapping section are substantially the same.
    Type: Grant
    Filed: May 20, 2011
    Date of Patent: September 18, 2012
    Assignee: Honda Motor Co., Ltd.
    Inventors: Hiroyuki Tanaka, Narutoshi Sugita, Tadashi Nishiyama, Takaki Nakagawa
  • Patent number: 8268504
    Abstract: A planar fuel cell stack is provided. The planar fuel cell stack comprises an anode interconnect structure comprising a corrugated first internal manifold connected to a first anode flowfield; a cathode interconnect structure comprising a corrugated second internal manifold connected to a first cathode flowfield; and a thermally active, surface insulated metallic seal disposed between the corrugated parts of the anode and cathode interconnects, such that the thermally active metallic seal responds upon the application of heat to provide sealing between the anode interconnect structure and the cathode interconnect structure.
    Type: Grant
    Filed: December 22, 2008
    Date of Patent: September 18, 2012
    Assignee: General Electric Company
    Inventors: Shu Ching Quek, Andrew Philip Shapiro, Chandra Sekher Yerramalli, Michael Cheadle
  • Patent number: 8268503
    Abstract: In a fuel cell module, a first membrane electrode assembly is sandwiched between a first metal separator and a second metal separator, and a second membrane electrode assembly is sandwiched between the second metal separator and the third metal separator. An oxygen-containing gas distribution section connected to a first oxygen-containing gas flow field is formed between the first metal separator and the second metal separator. The second metal separator has holes connecting the oxygen-containing gas distribution section to a second oxygen-containing gas flow field.
    Type: Grant
    Filed: April 26, 2007
    Date of Patent: September 18, 2012
    Assignee: Honda Motor Co., Ltd.
    Inventors: Kentaro Ishida, Seiji Sugiura
  • Patent number: 8268502
    Abstract: An interconnect for a fuel cell stack includes a first set of gas flow channels in a first portion of the interconnect, and a second set of gas flow channels in second portion of the interconnect. The channels of the first set have a larger cross sectional area than the channels of the second set.
    Type: Grant
    Filed: December 29, 2011
    Date of Patent: September 18, 2012
    Assignee: Bloom Energy Corporation
    Inventors: Dien Nguyen, Ian Russell, Matthias Gottmann, Deepak Bose, Darren Hickey, Stephen Couse
  • Patent number: 8268506
    Abstract: The present invention concerns a separator plate for use in a fuel cell stack with a substantially circular or oval main surface wherein a fluid flow path is defined by a plurality of channels extending substantially in parallel to each other and leading a fluid from a fluid supply port to a fluid discharge port. Adjacent channels merge such as to decrease the number of parallel channels from the supply port to the discharge port, thereby decreasing a cross sectional area of the flow path.
    Type: Grant
    Filed: February 12, 2010
    Date of Patent: September 18, 2012
    Assignee: Belenos Clean Power Holding AG
    Inventors: Philipp Dietrich, Marcel Hofer, Felix Buechi
  • Patent number: 8268500
    Abstract: In a fuel cell stack, gas channels and heat medium channels are disposed on one surface and the other surface of one plate, respectively. Gas channels are disposed on the other plate such that they face the gas channels in the one plate. A gas inlet header is disposed at the upper part of the gas channel in the plate and a heat medium inlet header is disposed at the upper part of the heat medium channels such that they face the gas inlet header on the other side. Cooling water as a heat medium is supplied from a heat medium supply manifold hole to a heat medium inlet header. Water vapor in the reaction gas (wet fuel gas) is prevented from being condensed in the inlet area of the gas channels by heating the gas inlet header by heat conduction.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: September 18, 2012
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Takaaki Matsubayashi, Mitsuo Karakane, Yasunori Yoshimoto, Akira Hamada
  • Publication number: 20120231373
    Abstract: A fuel cell separator of the present invention is provided with a reactant gas flow region (8) including a plurality of straight portions (11) and one or more turn portions (12). At least one of one or more turn portions (12) includes a gas mixing portion (12b), a gas meeting portion (12a), and a gas separating portion (12c). Second rib portions (14) are formed in the gas meeting portion (12a) and the gas separating portion (12c). The second rib portions (14) are formed such that the length of an inner second rib portion (14) is shorter than the length of an outer second rib portion (14) in a direction in which the second rib portions (14) extend. An outermost second rib portion (141) located farthest from a center rib portion (13A) is formed so as to be bent inward toward the center line (131).
    Type: Application
    Filed: November 15, 2010
    Publication date: September 13, 2012
    Inventors: Hiroki Kusakabe, Norihiko Kawabata, Takahiro Umeda, Naotsugu Koashi
  • Publication number: 20120231372
    Abstract: A metallic bipolar plate for a fuel cell, in which a carbon coating layer containing fluorine is formed on the surface of a stainless steel base material, thus having excellent electrical conductivity and corrosion resistance and further excellent water draining performance and heat radiating performance. In the metallic bipolar plate for a fuel cell of the present invention, the internal residual stress in the surface coating layer is significantly reduced due to the addition of fluorine, and thereby it is possible to improve the adhesive strength between the stainless steel and the surface coating layer.
    Type: Application
    Filed: May 22, 2012
    Publication date: September 13, 2012
    Applicant: HYUNDAI MOTOR COMPANY
    Inventors: In Woong Lyo, Jeong Uk An, Sung Moon Choi, Seung Gyun Ahn, Young Min Nam, Yoo Chang Yang
  • Patent number: 8263207
    Abstract: A gas diffusion layer, a manufacturing apparatus and a manufacturing method thereof are provided. The gas diffusion layer having different hydrophilic/hydrophobic structure and channel therein can be manufactured quickly and easily by using a coating mask. The gas diffusion layer is used in various fuel cells to enhance the ability of water management and to solve the problem of flooding at the cathode, the problem of water deficit at the anode, and the problem of gas transfer. The gas diffusion layer includes a gas diffusion medium having a first property and a micro porous layer having a second property. The micro porous layer is formed on one surface of the gas diffusion medium. The micro porous layer has a plurality of channel layers penetrating the gas diffusion medium. One of the first property and the second property is hydrophilic, and the other is hydrophobic.
    Type: Grant
    Filed: December 12, 2007
    Date of Patent: September 11, 2012
    Assignee: Industrial Technology Research Institute
    Inventors: Lung-Yu Sung, Kan-Lin Hsueh, Yi-Yie Yan, Shu-Mei He, Shi-Chern Yen
  • Patent number: 8263289
    Abstract: A cell of a fuel cell includes a membrane electrode assembly, and metal first and second separators which sandwich the membrane electrode assembly to form gas flow paths disposed on each side of the membrane electrode assembly. A back surface of the first separator and a back surface of the second separator, the first separator and the second separator being included in adjacent cells, are in contact with each other, thereby forming a temperature-control medium flow path between the first separator and the second separator. In the first separator and the second separator, corrosion-resistant coating layers are provided only on reaction-side surfaces of the first separator and the second separator, the reaction-side surfaces facing the membrane electrode assembly, and portions where the back surface of the first separator is in contact with the back surface of the second separator are joined by welded portions.
    Type: Grant
    Filed: May 15, 2007
    Date of Patent: September 11, 2012
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Atsushi Miyazawa, Motoki Yaginuma, Motoharu Obika, Koshi Takata, Nobuo Kino, Yosuke Fukuyama
  • Patent number: 8263284
    Abstract: A fluid cell fluid flow plate comprises: a fluid flow plate, having one face being a fluid flow face for receiving a reactive fluid and the other face being a non-active surface, provided with a first manifold, a second manifold, and a flow channel disposed on the fluid flow face; and a shell passageway piece, configured with parallel-disposed first face and second face that are connected to each other through a connecting face with at least one through hole provided thereon; wherein the flow channel being respectively connected to the first manifold through a first opening and to the second manifold through a second opening; and when the shell passageway piece and the fluid flow plate are combined, the first face contacts the fluid flow face, the second face contacts the non-active surface, and the first manifold communicates with the first opening by the through hole.
    Type: Grant
    Filed: April 30, 2009
    Date of Patent: September 11, 2012
    Assignee: Industrial Technology Research Institute
    Inventors: Chi-Chang Chen, Huan-Ruei Shiu, Shiqah-Ping Jung, Fanghei Tsau, Wen-Chen Chang
  • Patent number: 8257881
    Abstract: A fuel cell plate assembly is disclosed that comprises a first plate having a plurality of protuberances formed in a bottom of flow channels formed thereon, wherein the protuberances abut a bottom of flow channels formed on a second plate when the first plate and the second plate are disposed adjacent one another.
    Type: Grant
    Filed: July 18, 2008
    Date of Patent: September 4, 2012
    Assignee: GM Global Technology Operations LLC
    Inventors: Daniel P Miller, Jeffrey A. Rock, William H. Pettit
  • Patent number: 8257880
    Abstract: In at least one of flow distribution areas 35 provided on a separator 15, plurality of first projections 46 formed in a region corresponding to a first section (parted regions 32a and 32c) of a center area (including parted regions 32a through 32c) having a relatively high flow rate of a first fluid (refrigerant) are designed to have a larger diameter of a cross section than plurality of first projections 46 formed in a region corresponding to a second section (parted region 32b) of the center area having a relatively low flow rate of the first fluid. This arrangement effectively attains a substantially uniform flow rate distribution of a fluid in a fluid flow path formed on a separator, which is configured to have concavo-convex structures formed in a mutually reversed relation on two opposed sides thereof.
    Type: Grant
    Filed: January 20, 2012
    Date of Patent: September 4, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshinori Yamamoto, Toshiyuki Suzuki, Haruyuki Aono, Junichi Shirahama
  • Patent number: 8252475
    Abstract: Moreover, as a case of not using the press work, in a separator of a polymer electrolyte fuel cell described in a Japanese Unexamined Patent Publication JP-A 2001-76748, a gas channel is formed by printing an electrically conductive material onto an electrically conductive base material. To be specific, as the electrically conductive base material is used a molded plate formed of carbon powder and a thermosetting resin as main components, and as the electrically conductive material is used carbon paste containing carbon powder as a main component.
    Type: Grant
    Filed: December 6, 2004
    Date of Patent: August 28, 2012
    Assignee: Nitta Corporation
    Inventors: Yasushi Kobuchi, Ikuzo Usami