Including Flow Field Means (e.g., Separator Plate, Etc.) Patents (Class 429/514)
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Patent number: 8372560Abstract: The present invention provides a separator for a fuel cell, in which a water discharge hole such as a venturi tube or a water discharge means including a metal plate for condensing water is provided on a land of the separator being in contact with a gas diffusion layer (GDL) of a fuel cell so that water generated by a reaction is easily discharged from the GDL through the water discharge means.Type: GrantFiled: February 10, 2009Date of Patent: February 12, 2013Assignee: Hyundai Motor CompanyInventors: Sun Soon Park, Seong Pil Ryu, Hee Seok Jeong, Sang Uk Kwon, Nam Woo Lee, Seo Ho Choi
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Patent number: 8372539Abstract: A substrate useful for the formation of, inter alia, a flow field plate for a proton exchange membrane fuel cell, the substrate formed of at least one resin-impregnated sheet of compressed particles of exfoliated graphite comprising two major surfaces, the substrate having an active area with flow field channels thereon, the sheet of compressed particles of exfoliated graphite having a local web thickness in at least about 50% of its active area that is no more than about 55% greater than the minimum web thickness of the active area of the substrate.Type: GrantFiled: September 26, 2007Date of Patent: February 12, 2013Assignee: GrafTech International Holdings Inc.Inventors: Daniel W. Krassowski, Thomas W. Weber, David J. Stuart, Jeffery J. Gough, Robert A. Mercuri, Jeremy H. Klug
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Patent number: 8372192Abstract: Provided is a fuel cell separator that has excellent resistance to heat and hot water and has a glass transition temperature between 140° C. and 165° C. Said fuel cell separator is formed by curing a composition containing a graphite material and a binder component resin. The binder component resin contains a cresol novolac epoxy resin having a hydrolysable chlorine content of at most 450 ppm and an epoxy equivalent weight of 192-210 g/eq, a phenol resin having a hydroxyl equivalent weight of 103-106 g/eq, and an imidazole compound having a molecular weight between 140 and 180.Type: GrantFiled: July 22, 2010Date of Patent: February 12, 2013Assignee: Nisshinbo Chemical Inc.Inventor: Fumio Tanno
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Patent number: 8372556Abstract: A fuel cell having a pair of bipolar plates is provided. Each of the bipolar plates has a nested active area and a non-nested feed area which also may serve as active area. An electrolyte membrane is disposed between a pair of electrodes and a pair of diffusion medium layers. Each of the diffusion medium layers is disposed adjacent the nested active areas and non-nested feed areas of the bipolar plates. A porous, electrically conductive spacer is disposed between one of the diffusion medium layers and one of the bipolar plates. A fuel cell stack having the fuel cell is also provided.Type: GrantFiled: February 8, 2010Date of Patent: February 12, 2013Assignee: GM Global Technology Operations LLCInventor: Steven G. Goebel
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Patent number: 8367271Abstract: A fuel cell device includes a housing containing a fuel processor that generates fuel gas and a fuel cell having electrodes forming an anode and cathode, and an ion exchange electrolyte positioned between the electrodes. The housing can be formed as first and second cylindrically configured outer shell sections that form a battery cell that is configured similar to a commercially available battery cell. A thermal-capillary pump can be operative with the electrodes and an ion exchange electrolyte, and operatively connected to the fuel processor. The electrodes are configured such that heat generated between the electrodes forces water to any cooler edges of the electrodes and is pumped by capillary action back to the fuel processor to supply water for producing hydrogen gas. The electrodes can be formed on a silicon substrate that includes a flow divider with at least one fuel gas input channel that can be controlled by a MEMS valve.Type: GrantFiled: March 31, 2009Date of Patent: February 5, 2013Assignee: STMicroelectronics, Inc.Inventor: Anthony M. Chiu
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Patent number: 8367269Abstract: A separator unit inserted into a fuel cell having an electrolyte layer interposed between a fuel electrode and an oxygen electrode is provided with a plate like separator that separates fuel gas supplied to the fuel electrode from oxidizing gas supplied to the oxygen electrode, and a mesh like collector having an opening that forms one of a passage through which the fuel gas flows and a passage through which the oxidizing gas flows. The collector is provided to at least one side of the separator base in abutment against one of the fuel electrode and the oxygen electrode. The separator base has a coolant passage formed therein, through which a coolant is allowed to flow, and an electrode abutment portion of the collector, which abuts against one of the fuel electrode and the oxygen electrode, has an aperture ratio higher than those of other portions of the collector.Type: GrantFiled: March 9, 2006Date of Patent: February 5, 2013Assignees: Kabushikikaisha Equos Research, Toyota Auto Body KabushikikaishaInventors: Noriyuki Takada, Kenji Kato, Yoshihiro Tamura, Toshihiko Nonobe
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Patent number: 8367270Abstract: A fuel cell comprising anode and cathode flow field plates having a multitude of flow channels separated by land features wherein the land features of the anode side are wider than the land features of the cathode side is disclosed. In fuel cells, the flow field plate arrangement of the present invention provides higher power (lower cost per kW), improved durability, and less stringent assembly alignment.Type: GrantFiled: August 29, 2008Date of Patent: February 5, 2013Assignee: GM Global Technology Operations LLCInventors: Steven G. Goebel, Daniel Miller, Matthew J. Beutel
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Patent number: 8361676Abstract: The present invention provides a method of production of a separator for a solid polymer type fuel cell characterized by shaping a substrate comprised of stainless steel, titanium, or a titanium alloy and then spraying the substrate surface with superhard core particles comprised of conductive compound particles of an average particle size of 0.01 to 20 ?m mixed with a coating material and coated on their surfaces under conditions of a spray pressure of 0.4 MPa or less and a spray amount per cm2 of the substrate of 10 to 100 g in blast treatment. The ratio of the conductive compound to the mass of the core particles is 0.5 to 15 mass %.Type: GrantFiled: September 7, 2011Date of Patent: January 29, 2013Assignee: Nippon Steel CorporationInventors: Koki Tanaka, Youichi Ikematsu, Hiroshi Kihira, Michio Kaneko, Wataru Hisada, Tamotsu Itoh
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Patent number: 8361670Abstract: The invention relates to a fuel cell, having a first electrode, a second electrode, and a membrane element, in which the membrane element is disposed between the first electrode and the second electrode. At least one of the electrodes has a flow field plate and at least one flow conduit, through which a reactant can be conducted, extends in at least one outer surface of the flow field plate. According to the invention, it is provided that the flow field plate has at least one microreaction chamber, and the microreaction chamber is disposed in the outer surface and on the flow conduit. A catalyst is disposed on at least a part of the microreaction chamber in such a way that the catalyst has contact simultaneously with the membrane element and the inflowing reactant.Type: GrantFiled: December 18, 2008Date of Patent: January 29, 2013Assignee: Robert Bosch GmbHInventors: Norman Krings, Juergen Hackenberg, Alexander Reitzle
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Patent number: 8354199Abstract: A multi-layer diffusion medium substrate having improved mechanical properties is disclosed. The diffusion medium substrate includes at least one stiff layer and at least one compressible layer. The at least one stiff layer has a greater stiffness in the x-y direction as compared to the at least one compressible layer. The at least one compressible layer has a greater compressibility in the z direction. A method of fabricating a multi-layer diffusion medium substrate is also disclosed.Type: GrantFiled: July 13, 2005Date of Patent: January 15, 2013Assignee: GM Global Technology Operations LLCInventors: Chunxin Ji, Mark Mathias, Jeanette E. O'Hara, Yeh-Hung Lai
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Publication number: 20130011770Abstract: A fuel cell (10) device includes a plurality of channels (32, 34) that have at least one unrestricted inlet (33), a conduit for directing a flow having a distribution pattern (84) to the unrestricted inlet (33) and an opening (40) between the conduit (50) and the opening (40) for receiving the flow distribution pattern (84), the opening having such dimension (L, W) in which the distribution pattern tends to normalize within the opening so that flow to each of the unrestricted inlet (33) tends to normalize across said opening.Type: ApplicationFiled: May 11, 2010Publication date: January 10, 2013Inventors: Arun Pandy, Louis Chiappetta, JR., Robert Mason Darling, Mallika Gummalla
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Publication number: 20130011763Abstract: A separator plate for a fuel cell is provided, including a substrate having a radiation-cured first flow field layer disposed thereon. A method for fabricating the separator plate is also provided. The method includes the steps of providing a substrate; applying a first radiation-sensitive material to the substrate; placing a first mask between a first radiation source and the first radiation-sensitive material, the first mask having a plurality of substantially radiation-transparent apertures; and exposing the first radiation-sensitive material to a plurality of first radiation beams to form a radiation-cured first flow field layer adjacent the substrate. A fuel cell having the separator plate is also provided.Type: ApplicationFiled: September 12, 2012Publication date: January 10, 2013Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventors: Jeffrey A. Rock, Yeh-Hung Lai, Keith E. Newman, Gerald W. Fly, Alan J. Jacobsen, Peter D. Brewer, William B. Carter
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Patent number: 8349512Abstract: Disclosed is a multi-MEA test station capable of simultaneously testing and activating a plurality of MEAs and a multi-MEA test method using the same. The multi-MEA test station includes a chamber capable of receiving a plurality of MEAs; a first multi cell body including a first channel for supplying an oxidant to a cathode electrode of the MEA, and a second multi cell body including a second channel for supplying fuel to an anode electrode of the MEA; a pressing means closely adhering the first multi cell body, the second multi cell body and the MEA positioned therebetween by applying force in a direction that the first multi cell body and the second multi cell body are opposed to each other; a reactant supply means for supplying the oxidant to the first channel and supplying the fuel to the second channel; and a multi-loader controlling the environment of a test and activation on the plurality of MEAs and performing the test and the activation.Type: GrantFiled: January 15, 2008Date of Patent: January 8, 2013Assignee: Samsung SDI Co., Ltd.Inventor: Chan Gyun Shin
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Patent number: 8338058Abstract: There is provided a separator for a fuel cell having a very good anticorrosiveness and electrical conductivity. A separator for a fuel cell according to the present invention includes: a base 1 formed of a steel which contains 10.5 mass % or more of Cr; a metal film 3 formed on the surface of the base 1; and an intermediate layer 2 formed between the base 1 and the metal film 3, the intermediate layer 2 containing oxygen. The metal film 3 is composed of at least one metallic element selected from the group consisting of Ta, Nb, and Ti, and the intermediate layer 2 contains Fe and Cr which are contained in the steel and at least one metallic element selected from the group consisting of Ta, Nb, and Ti composing the metal film 3.Type: GrantFiled: January 24, 2006Date of Patent: December 25, 2012Assignee: Neomax Materials Co., Ltd.Inventor: Fumiaki Kikui
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Patent number: 8338048Abstract: A fuel cell with a gas chamber, arranged between two plate elements, is provided. One of the plate elements includes bosses for supporting the plate element on the other plate element in a regular grid structure. Between the bosses runs a network of gas channels passing through the gas chamber, the bosses being at most three times longer than wide. The bosses form between themselves first gas channels in a first region of the gas chamber and larger-volume second gas channels in a second region of the gas chamber.Type: GrantFiled: March 4, 2008Date of Patent: December 25, 2012Assignee: Siemens AktiengesellschaftInventors: Arno Mattejat, Igor Mehltretter
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Patent number: 8329358Abstract: A bipolar plate includes a plurality of flow channels for fuel flow, wherein the flow channels are divided into a plurality of sections along a direction of the fuel flow. The total cross-sectional area of the flow channels across the sections becomes smaller from a fuel inlet toward a fuel outlet. A plurality of protrusions are formed between the sections, and the protrusions mix a fuel that passes through the flow channels. A fuel cell includes membrane electrode assemblies interposed between a plurality of the bipolar plates.Type: GrantFiled: August 31, 2006Date of Patent: December 11, 2012Assignee: Samsung SDI Co., Ltd.Inventors: Jie Peng, Seung-jae Lee, Tae-won Song, Jae-young Shin
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Patent number: 8329355Abstract: In a fuel cell, an elastic body provides first protrusion T10 that encompasses the perimeter of the passage hole at plate member 40 and the leading edge of which spans the entire region and tightly adheres to plate member 40, provides second protrusion S20 that is disposed within the placement region of reaction membrane 10 so as to encompass the perimeter of the gas diffusion layer, and provides third protrusion S30 that is disposed to encompass the region at which first protrusion T10 is disposed and the region at which second protrusion S20 is disposed, and is disposed outside the placement region for the reaction membrane, and the leading edge of which spans the entire region and tightly adheres to a separator 30.Type: GrantFiled: May 19, 2010Date of Patent: December 11, 2012Assignee: NOK CorporationInventors: Shigeru Watanabe, Kenichi Oba
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Publication number: 20120308911Abstract: A bipolar plate and regenerative fuel cell stacks including the bipolar plates and membrane electrode assemblies (MEAs) alternately stacked. The bipolar plate comprises a plate main body formed of an electrically conductive material. The plate main body has a first surface and a second surface opposite the first surface. Each surface has reaction flow channels through which fluids pass. The reaction flow channels on the first surface have a plurality of ribs therebetween forming an interdigitate flow field pattern. The reaction flow channels on the second surface have a plurality of ribs therebetween forming an interdigitate flow field pattern or a flow field pattern different from an interdigitate flow field pattern, e.g., a serpentine flow field pattern.Type: ApplicationFiled: January 24, 2011Publication date: December 6, 2012Applicant: RAMOT AT TEL-AVIV UNIVERSITY LTDInventors: Emanuel Peled, Arnon Blum, Adi Aharon, Yaron Konra, Vladimir Zel, Kobby Saadi
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Publication number: 20120308910Abstract: A bipolar separator assembly for use with a fuel cell comprising: a plate member having opposing first and second surfaces compatible with fuel gas and oxidant gas, respectively, the plate member having first and second opposing end segments and third and fourth opposing end segments which are transverse to the first and second opposing end segments; first and second pocket members situated adjacent the first and second end segments and extending outward of the first surface, the first and second pocket members being adapted to enclose opposing ends of an anode current collector, and third and fourth pocket members situated adjacent the third and fourth end segments and extending outward of the second surface, the third and fourth pocket members being adapted to enclose opposing ends of a cathode current collector, wherein at least a portion of each of the first, second, third and fourth pocket members is formed separately from the plate member and is releasably positioned relative to the plate member.Type: ApplicationFiled: June 1, 2011Publication date: December 6, 2012Applicant: FuelCell Energy, Inc.Inventors: WILLIAM MORRIS, MICHAEL PRIMERANO, LAWRENCE J. NOVACCO
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Patent number: 8323843Abstract: A fuel cell assembly having a terminal plate that is isolated from fluid flows passing to the fuel cell stack through manifolds is provided. A corrosion resistant member is positioned between the fuel cell stack and the terminal plate and sealingly engages with the manifold. The sealing engagement between the manifold and the corrosion resistant member prevents fluid flowing through the manifold to the fuel cell stack from contacting the terminal plate. Thus, a fuel cell assembly according to the present invention can be operated while preventing a fluid flow through the manifold from contacting the terminal plate.Type: GrantFiled: August 21, 2009Date of Patent: December 4, 2012Assignee: GM Global Technology Operations LLCInventors: Stephen Raiser, Ralf Lerch
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Patent number: 8323853Abstract: A separator includes a first fuel gas supply unit, a second fuel gas supply unit, first sandwiching sections, second sandwiching sections, a first case unit and a second case unit. The first and second sandwiching sections are connected to the first fuel gas supply unit and the second fuel gas supply unit, respectively, through first bridges. The first case unit and the second case unit are connected to the first sandwiching sections and the second sandwiching sections through second bridges. A first surface pressure F1 generated near a fuel gas supply passage, a second surface pressure F2 generated near an oxygen-containing gas supply passage, and a third surface pressure F3 generated near electrolyte electrode assemblies have different values.Type: GrantFiled: October 4, 2007Date of Patent: December 4, 2012Assignee: Honda Motor Co., Ltd.Inventors: Tetsuya Ogawa, Koji Dan
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Patent number: 8318371Abstract: A fuel cell separator capable of improving stack performance by reducing the deviation in cell performance and diminishing dead space, and a fuel cell stack using the same are disclosed. The fuel cell separator may include a base member, a first channel group disposed on a surface of the base member and a second channel group disposed on the surface of the base member. The first channel group may include at least one channel and the second channel group may include at least one channel. The first channel group and the second channel group may extend parallel to each other in a first region of the surface and independent from each other in a second region of the surface.Type: GrantFiled: May 14, 2009Date of Patent: November 27, 2012Assignee: Samsung SDI Co., Ltd.Inventors: Young-Seung Na, Jun-Ho Sauk
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Publication number: 20120295178Abstract: The pressure drop associated with the coolant flow in the coolant transition regions of a typical high power density, solid polymer electrolyte fuel cell stack can be significant. This pressure drop can be reduced by enlarging the height of the coolant ducts in this region of the associated flow field plate so that the ducts extend beyond the plane of the plate. The height change can be accommodated by offsetting the ducts in adjacent cells in the stack and by employing non planar MEAs in this region. By reducing the pressure drop, improved coolant flow sharing is obtained.Type: ApplicationFiled: May 16, 2011Publication date: November 22, 2012Applicants: FORD MOTOR COMPANY, DAIMLER AGInventors: Simon Farrington, Richard Fellows
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Patent number: 8309273Abstract: A polymer electrolyte fuel cell includes: a membrane-electrode assembly (10) having a polymer electrolyte membrane (1) and a pair of electrodes (4, 8) sandwiching a portion of the polymer electrolyte membrane (1) which portion is located inwardly of a peripheral portion of the polymer electrolyte membrane (1); an electrically-conductive first separator (30) disposed to contact the membrane-electrode assembly (10) and formed such that a groove-like first reactant gas channel (37) is formed on one main surface thereof so as to bend; and an electrically-conductive second separator (20) disposed to contact the membrane-electrode assembly (10) and formed such that a groove-like second reactant gas channel (27) is formed on one main surface thereof so as to bend, wherein the first reactant gas channel (27) is formed such that a width of a portion of the first reactant gas channel (27) which portion is formed at least a portion (hereinafter referred to as an uppermost stream portion 8C of the first separator 30) locType: GrantFiled: March 17, 2008Date of Patent: November 13, 2012Assignee: Panasonic CorporationInventors: Miho Gemba, Yoichiro Tsuji, Shinsuke Takeguchi
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Publication number: 20120282542Abstract: An anode assembly for a fuel cell, the anode assembly having an anode catalyst component, said anode catalyst component comprising both a noble metal catalyst and a photo-catalyst, and said photo-catalyst being provided for enhancing contaminant carbon monoxide oxidation upon irradiation by incident radiation; the anode assembly further comprising a current collecting means electrically coupled to the anode catalyst component and being porous to said incident radiation and fuel for the fuel cell; and a flow plate incorporating a light source for providing incident radiation.Type: ApplicationFiled: October 22, 2010Publication date: November 8, 2012Inventors: Angela Kruth, Malcolm John Todd, Donal Elliot Macphee, Richard Peter Kerwin Wells
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Patent number: 8304140Abstract: A fuel cell is formed by stacking first cell units and second cell units alternately. An inlet buffer and an outlet buffer are formed on a surface of a first metal separator of the first cell unit. Bosses are provided in the inlet buffer and the outlet buffer of the first metal separator. An inlet buffer and an outlet buffer are formed on a surface of the second metal separator of the first cell unit. Continuous guide ridges are formed in the inlet buffer and the outlet buffer of the second metal separator. The bosses and the continuous guide ridges are provided at positions overlapped with each other in the stacking direction.Type: GrantFiled: June 11, 2010Date of Patent: November 6, 2012Assignee: Honda Motor Co., Ltd.Inventors: Seiji Sugiura, Yasuhiro Watanabe, Shuji Sato, Takahiro Takai, Masaaki Sakano
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Patent number: 8304139Abstract: A bipolar fluid flow flied plate for a fuel cell delivers fuel to a porous anode electrode and oxidant to an adjacent porous cathode electrode. The flow field plate comprises an electrically conductive, non-porous sheet into which fluid flow conduits are formed. A first fluid flow channel is patterned into a first face of the sheet and a second fluid flow channel patterned into the opposite face of the sheet. The pattern of the first channel comprises an interdigitated comb that co-operates with a pattern of the second channel comprising a continous serpentine path, so that no portion of the first channel directly overlies the pattern of the second channel over a substantial active area of the sheet. This allows the channels to be formed with combined depths that exceed the total plate thickness, thereby increasing fluid flow volumes.Type: GrantFiled: October 3, 2002Date of Patent: November 6, 2012Assignee: Intelligent Energy LimitedInventors: Peter D. Hood, Philip J. Mitchell, Paul L. Adcock, Simon E. Foster
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Patent number: 8298723Abstract: A metal separator 1 for a fuel cell according to the invention is a metal separator for a fuel cell manufactured by using a metal substrate 2 with a flat surface, or with concave gas flow paths formed on at least a part of the surface. The metal separator 1 includes an acid-resistant metal film 3 formed over the surface of the metal substrate 2, and containing one or more kinds of non-noble metals selected from the group comprised of Zr, Nb, and Ta, and a conductive alloy film 4 formed over the acid-resistant metal film 3, and containing one or more kinds of noble metals selected from the group comprised of Au and Pt, and one or more kinds of non-noble metals selected from the group comprised of Zr, Nb, and Ta. A method for manufacturing the metal separator for a fuel cell according to the invention includes a step S1 of depositing an acid-resistant metal film, and a step S2 of depositing a conductive alloy film.Type: GrantFiled: March 5, 2008Date of Patent: October 30, 2012Assignee: Kobe Steel, Ltd.Inventors: Shinichi Tanifuji, Hirotaka Ito, Toshiki Sato, Jun Suzuki, Yoshinori Ito, Jun Hisamoto
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Patent number: 8298722Abstract: A fuel cell includes a substrate layer, a first electrode, a second electrode, a first chamber layer and a second chamber layer, and all of which are integrally formed by co-firing. The substrate layer includes a first surface and a second surface opposite to the second surface, and the first electrode, the second electrode are formed on the first and second surfaces, respectively. The first chamber layer, disposed on the first electrode, includes a first flow passage and a first fuel chamber connected thereto, and a first gas passes the first flow passage, enters the first fuel chamber and contacts the first electrode. The second chamber, disposed on the second electrode, includes a second flow passage and a second fuel chamber connected thereto, and a second gas passes the second flow passage, enters the second fuel chamber and contacts the second electrode.Type: GrantFiled: January 7, 2009Date of Patent: October 30, 2012Assignee: National Taiwan University of Science and TechnologyInventors: Chen-Chia Chou, Tsung-Her Yeh
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Patent number: 8293424Abstract: The invention relates to a repeating unit for a fuel cell stack comprising a membrane electrode assembly and a flow field designed to supply an active surface of the membrane electrode assembly with gas and comprising at least a gas passage orifice. According to the invention it is contemplated that a gas-tight gas flow barrier is disposed between the active surface and the gas passage orifice so that gas passing through the first gas passage orifice flows around the gas flow barrier, wherein the projection of the gas flow barrier towards the periphery of the active surface is at least half as long as the projection of the gas passage orifice towards the periphery of the active surface.Type: GrantFiled: May 13, 2008Date of Patent: October 23, 2012Assignee: STAXERA GmbHInventor: Andreas Reinert
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Patent number: 8293427Abstract: A separator unit is inserted between adjacent stacked fuel cells, in each of which an electrolyte layer is sandwiched between a fuel electrode and an oxygen electrode. The separator unit includes a sheet-shaped gas barrier member, which blocks a gas, and a collector, which is inserted between the gas barrier member and the fuel electrode or the oxygen electrode and which is provided with a plurality of openings that diffuse the gas. The collector is provided with an electrode contact portion, which is made up of a flat, porous panel that is in contact with the fuel electrode or the oxygen electrode and collects power, and a gas barrier member contact portion, which is made up of a linear piece that forms a gas flow route by being in contact with the gas barrier member and supports the electrode contact portion. A height dimension of the gas barrier member contact portion is smaller than an equivalent diameter of an opening in the electrode contact portion.Type: GrantFiled: March 28, 2007Date of Patent: October 23, 2012Assignee: Kabushiki Kaisha Equos ResearchInventors: Noriyuki Takada, Toshihiko Nonobe
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Patent number: 8278008Abstract: A fuel cell separator and a fuel cell are provided that can improve uniformity in reaction gas flow rate and can prevent flooding due to excessive condensed water in passage grooves appropriately. A reaction gas passage region (101) of a separator (2) has a flow splitting region (21) having a passage groove group where the reaction gas is split, and one or more flow merge regions (22) having a recessed portion in which the reaction gas is mixed and connecting a plurality of flow splitting regions so that the passage groove group of the adjacent flow splitting regions (21) are connected to the recessed portion, and protrusions (27) vertically extend from a bottom face of the recessed portion and arranged in an island form. A pair of passage groove groups connected to the recessed portion of the flow merge region (22) is formed so as to have a greater number of grooves in the upstream passage groove group than the number of grooves of grooves in the downstream passage groove group.Type: GrantFiled: August 4, 2006Date of Patent: October 2, 2012Assignee: Panasonic CorporationInventors: Hiroki Kusakabe, Toshihiro Matsumoto, Norihiko Kawabata, Yoshiki Nagao, Shinsuke Takeguchi, Yasuo Takebe, Masaki Nobuoka
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Patent number: 8278009Abstract: A metallic material for a conductive member has good corrosion resistance and low contact resistance. The metallic material has 0.3 ?m or less of mean spacing of local peaks of the surface roughness profile. A proton-exchange membrane fuel cell includes a proton-exchange membrane, an electrode, a gas diffusing layer, and a separator using the metallic material for a conductive member, where the metallic material for a conductive member includes a stainless steel and includes 0.03% or less C, 0.03% or less N, 16 to 45% Cr, 0.1 to 5.0% Mo, 0.03% or less (C+N), by mass, and balance of Fe and inevitable impurities, and where the metallic material for a conductive member has 0.3 ?m or less of mean spacing of local peaks of the surface roughness profile.Type: GrantFiled: March 17, 2005Date of Patent: October 2, 2012Assignee: JFE Steel CorporationInventors: Shin Ishikawa, Yasushi Kato, Osamu Furukimi
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Patent number: 8278007Abstract: Even when a reaction gas flows into a gap formed between a gasket and a membrane electrode assembly, the flowing of the reaction gas to the outside without flowing through an electrode is prevented and thus a decrease in power generation efficiency is prevented. In order to allow the water vapor contained in the reaction gas that flows into an anode-side gap 10a formed between an anode-side gasket 9a and a membrane electrode assembly 5 to condense in at least a part of the gap 10a, and to allow the condensed water to fill the gap 10a, the upstream portion of a cooling fluid channel 8a of an anode-side separator 6a is formed such that it includes a region corresponding to the gap 10a, and the upstream portion is formed such that it includes a region corresponding to a middle stream portion and subsequent portion of a fuel gas channel 7a.Type: GrantFiled: December 28, 2005Date of Patent: October 2, 2012Assignee: Panasonic CorporationInventors: Miho Gemba, Yasuo Takebe, Yoichiro Tsuji, Yoshihiro Hori, Yasuhiro Seki
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Patent number: 8278000Abstract: A fuel cell includes a membrane electrode assembly (MEA), at least one separator plate disposed on a first side of the MEA, and at least one separator plate disposed on a second side of the MEA. The separator plate on the first side of the MEA may form a first group of channels for conducting a first reactant. The separator plate disposed on the second side of the MEA may form a second group of channels for conducting a second reactant. The first group of channels include a first set and a second set of channels alternatively positioned. Each of the first set of channels is positioned adjacent to a channel of the second set. Each of the two sets of channels includes an input controlled by an input valve and an output controlled by an output valve.Type: GrantFiled: September 25, 2008Date of Patent: October 2, 2012Assignee: Toyota Jidosha Kabushiki KaishaInventor: Kazuki Amemiya
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Publication number: 20120244451Abstract: A fuel cell component includes a first fluid distribution layer, a second fluid distribution layer, a cap layer, a third fluid distribution layer, and a pair of fluid diffusion medium layers. The individual layers are polymeric, mechanically integrated, and formed from a radiation-sensitive material. The first fluid distribution layer, the second fluid distribution layer, the cap layer, the third fluid distribution layer, and the pair of fluid diffusion medium layers are coated with an electrically conductive material. A pair of the fuel cell components may be arranged in a stack with a membrane electrode assembly therebetween to form a fuel cell.Type: ApplicationFiled: March 22, 2011Publication date: September 27, 2012Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Jeffrey A. Rock, Steven G. Goebel, Gerald W. Fly, Alan J. Jacobsen, Joanna A. Kolodziejska, Hung D. Nguyen
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Patent number: 8268507Abstract: Flow guides forming an inlet channel are formed on a surface of a metal separator of a fuel cell. The flow guides overlap a section of an outer seal provided on the other surface of the metal separator. When a load is applied to the flow guides and the overlapping section in a stacking direction of the fuel cell, the flow guides and the overlapping section are deformed substantially equally in the stacking direction to the same extent. The line pressure of the flow guides and the line pressure of the overlapping section are substantially the same. The seal length L1 of the flow guides and the seal length L2 of the overlapping section are substantially the same.Type: GrantFiled: May 20, 2011Date of Patent: September 18, 2012Assignee: Honda Motor Co., Ltd.Inventors: Hiroyuki Tanaka, Narutoshi Sugita, Tadashi Nishiyama, Takaki Nakagawa
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Patent number: 8268504Abstract: A planar fuel cell stack is provided. The planar fuel cell stack comprises an anode interconnect structure comprising a corrugated first internal manifold connected to a first anode flowfield; a cathode interconnect structure comprising a corrugated second internal manifold connected to a first cathode flowfield; and a thermally active, surface insulated metallic seal disposed between the corrugated parts of the anode and cathode interconnects, such that the thermally active metallic seal responds upon the application of heat to provide sealing between the anode interconnect structure and the cathode interconnect structure.Type: GrantFiled: December 22, 2008Date of Patent: September 18, 2012Assignee: General Electric CompanyInventors: Shu Ching Quek, Andrew Philip Shapiro, Chandra Sekher Yerramalli, Michael Cheadle
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Patent number: 8268503Abstract: In a fuel cell module, a first membrane electrode assembly is sandwiched between a first metal separator and a second metal separator, and a second membrane electrode assembly is sandwiched between the second metal separator and the third metal separator. An oxygen-containing gas distribution section connected to a first oxygen-containing gas flow field is formed between the first metal separator and the second metal separator. The second metal separator has holes connecting the oxygen-containing gas distribution section to a second oxygen-containing gas flow field.Type: GrantFiled: April 26, 2007Date of Patent: September 18, 2012Assignee: Honda Motor Co., Ltd.Inventors: Kentaro Ishida, Seiji Sugiura
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Patent number: 8268502Abstract: An interconnect for a fuel cell stack includes a first set of gas flow channels in a first portion of the interconnect, and a second set of gas flow channels in second portion of the interconnect. The channels of the first set have a larger cross sectional area than the channels of the second set.Type: GrantFiled: December 29, 2011Date of Patent: September 18, 2012Assignee: Bloom Energy CorporationInventors: Dien Nguyen, Ian Russell, Matthias Gottmann, Deepak Bose, Darren Hickey, Stephen Couse
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Patent number: 8268506Abstract: The present invention concerns a separator plate for use in a fuel cell stack with a substantially circular or oval main surface wherein a fluid flow path is defined by a plurality of channels extending substantially in parallel to each other and leading a fluid from a fluid supply port to a fluid discharge port. Adjacent channels merge such as to decrease the number of parallel channels from the supply port to the discharge port, thereby decreasing a cross sectional area of the flow path.Type: GrantFiled: February 12, 2010Date of Patent: September 18, 2012Assignee: Belenos Clean Power Holding AGInventors: Philipp Dietrich, Marcel Hofer, Felix Buechi
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Patent number: 8268500Abstract: In a fuel cell stack, gas channels and heat medium channels are disposed on one surface and the other surface of one plate, respectively. Gas channels are disposed on the other plate such that they face the gas channels in the one plate. A gas inlet header is disposed at the upper part of the gas channel in the plate and a heat medium inlet header is disposed at the upper part of the heat medium channels such that they face the gas inlet header on the other side. Cooling water as a heat medium is supplied from a heat medium supply manifold hole to a heat medium inlet header. Water vapor in the reaction gas (wet fuel gas) is prevented from being condensed in the inlet area of the gas channels by heating the gas inlet header by heat conduction.Type: GrantFiled: September 30, 2011Date of Patent: September 18, 2012Assignee: Sanyo Electric Co., Ltd.Inventors: Takaaki Matsubayashi, Mitsuo Karakane, Yasunori Yoshimoto, Akira Hamada
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Publication number: 20120231373Abstract: A fuel cell separator of the present invention is provided with a reactant gas flow region (8) including a plurality of straight portions (11) and one or more turn portions (12). At least one of one or more turn portions (12) includes a gas mixing portion (12b), a gas meeting portion (12a), and a gas separating portion (12c). Second rib portions (14) are formed in the gas meeting portion (12a) and the gas separating portion (12c). The second rib portions (14) are formed such that the length of an inner second rib portion (14) is shorter than the length of an outer second rib portion (14) in a direction in which the second rib portions (14) extend. An outermost second rib portion (141) located farthest from a center rib portion (13A) is formed so as to be bent inward toward the center line (131).Type: ApplicationFiled: November 15, 2010Publication date: September 13, 2012Inventors: Hiroki Kusakabe, Norihiko Kawabata, Takahiro Umeda, Naotsugu Koashi
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Publication number: 20120231372Abstract: A metallic bipolar plate for a fuel cell, in which a carbon coating layer containing fluorine is formed on the surface of a stainless steel base material, thus having excellent electrical conductivity and corrosion resistance and further excellent water draining performance and heat radiating performance. In the metallic bipolar plate for a fuel cell of the present invention, the internal residual stress in the surface coating layer is significantly reduced due to the addition of fluorine, and thereby it is possible to improve the adhesive strength between the stainless steel and the surface coating layer.Type: ApplicationFiled: May 22, 2012Publication date: September 13, 2012Applicant: HYUNDAI MOTOR COMPANYInventors: In Woong Lyo, Jeong Uk An, Sung Moon Choi, Seung Gyun Ahn, Young Min Nam, Yoo Chang Yang
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Patent number: 8263207Abstract: A gas diffusion layer, a manufacturing apparatus and a manufacturing method thereof are provided. The gas diffusion layer having different hydrophilic/hydrophobic structure and channel therein can be manufactured quickly and easily by using a coating mask. The gas diffusion layer is used in various fuel cells to enhance the ability of water management and to solve the problem of flooding at the cathode, the problem of water deficit at the anode, and the problem of gas transfer. The gas diffusion layer includes a gas diffusion medium having a first property and a micro porous layer having a second property. The micro porous layer is formed on one surface of the gas diffusion medium. The micro porous layer has a plurality of channel layers penetrating the gas diffusion medium. One of the first property and the second property is hydrophilic, and the other is hydrophobic.Type: GrantFiled: December 12, 2007Date of Patent: September 11, 2012Assignee: Industrial Technology Research InstituteInventors: Lung-Yu Sung, Kan-Lin Hsueh, Yi-Yie Yan, Shu-Mei He, Shi-Chern Yen
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Patent number: 8263289Abstract: A cell of a fuel cell includes a membrane electrode assembly, and metal first and second separators which sandwich the membrane electrode assembly to form gas flow paths disposed on each side of the membrane electrode assembly. A back surface of the first separator and a back surface of the second separator, the first separator and the second separator being included in adjacent cells, are in contact with each other, thereby forming a temperature-control medium flow path between the first separator and the second separator. In the first separator and the second separator, corrosion-resistant coating layers are provided only on reaction-side surfaces of the first separator and the second separator, the reaction-side surfaces facing the membrane electrode assembly, and portions where the back surface of the first separator is in contact with the back surface of the second separator are joined by welded portions.Type: GrantFiled: May 15, 2007Date of Patent: September 11, 2012Assignee: Nissan Motor Co., Ltd.Inventors: Atsushi Miyazawa, Motoki Yaginuma, Motoharu Obika, Koshi Takata, Nobuo Kino, Yosuke Fukuyama
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Patent number: 8263284Abstract: A fluid cell fluid flow plate comprises: a fluid flow plate, having one face being a fluid flow face for receiving a reactive fluid and the other face being a non-active surface, provided with a first manifold, a second manifold, and a flow channel disposed on the fluid flow face; and a shell passageway piece, configured with parallel-disposed first face and second face that are connected to each other through a connecting face with at least one through hole provided thereon; wherein the flow channel being respectively connected to the first manifold through a first opening and to the second manifold through a second opening; and when the shell passageway piece and the fluid flow plate are combined, the first face contacts the fluid flow face, the second face contacts the non-active surface, and the first manifold communicates with the first opening by the through hole.Type: GrantFiled: April 30, 2009Date of Patent: September 11, 2012Assignee: Industrial Technology Research InstituteInventors: Chi-Chang Chen, Huan-Ruei Shiu, Shiqah-Ping Jung, Fanghei Tsau, Wen-Chen Chang
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Patent number: 8257881Abstract: A fuel cell plate assembly is disclosed that comprises a first plate having a plurality of protuberances formed in a bottom of flow channels formed thereon, wherein the protuberances abut a bottom of flow channels formed on a second plate when the first plate and the second plate are disposed adjacent one another.Type: GrantFiled: July 18, 2008Date of Patent: September 4, 2012Assignee: GM Global Technology Operations LLCInventors: Daniel P Miller, Jeffrey A. Rock, William H. Pettit
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Patent number: 8257880Abstract: In at least one of flow distribution areas 35 provided on a separator 15, plurality of first projections 46 formed in a region corresponding to a first section (parted regions 32a and 32c) of a center area (including parted regions 32a through 32c) having a relatively high flow rate of a first fluid (refrigerant) are designed to have a larger diameter of a cross section than plurality of first projections 46 formed in a region corresponding to a second section (parted region 32b) of the center area having a relatively low flow rate of the first fluid. This arrangement effectively attains a substantially uniform flow rate distribution of a fluid in a fluid flow path formed on a separator, which is configured to have concavo-convex structures formed in a mutually reversed relation on two opposed sides thereof.Type: GrantFiled: January 20, 2012Date of Patent: September 4, 2012Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yoshinori Yamamoto, Toshiyuki Suzuki, Haruyuki Aono, Junichi Shirahama
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Patent number: 8252475Abstract: Moreover, as a case of not using the press work, in a separator of a polymer electrolyte fuel cell described in a Japanese Unexamined Patent Publication JP-A 2001-76748, a gas channel is formed by printing an electrically conductive material onto an electrically conductive base material. To be specific, as the electrically conductive base material is used a molded plate formed of carbon powder and a thermosetting resin as main components, and as the electrically conductive material is used carbon paste containing carbon powder as a main component.Type: GrantFiled: December 6, 2004Date of Patent: August 28, 2012Assignee: Nitta CorporationInventors: Yasushi Kobuchi, Ikuzo Usami