In A Porous Body Or Bed, E.g., Surface Combustion, Etc. Patents (Class 431/7)
  • Patent number: 6709264
    Abstract: A catalytic combuster having a mixing section upstream of a combustion section. The mixing section includes a multi-port injector for injecting a first reactant gas into the mixing section in a plurality of directions perpendicular the direction or flow of a second reactant gas.
    Type: Grant
    Filed: November 20, 2001
    Date of Patent: March 23, 2004
    Assignee: General Motors Corporation
    Inventors: Ingo Hermann, Axel Junge, Martin Stadie, Andre′ Mack-Gardner, Philip Klaus
  • Publication number: 20040048211
    Abstract: The present invention relates to a catalytic combustion device comprising a main combustion zone (20, 200) including at least one catalytic section (5, 103) and at least one air/fuel mixing zone (11, 117), said mixing zone comprising at least one pressurized air inlet (1, 101) and injection means (12, 105) for injecting a liquid fuel.
    Type: Application
    Filed: June 6, 2003
    Publication date: March 11, 2004
    Inventors: Gerard Martin, Tidjani Niass, Jean-Francois Le Coz, Etienne Lebas
  • Publication number: 20040033455
    Abstract: Integrated Combustion Reactors (ICRS) and methods of making ICRs are described in which combustion chambers (or channels) are in direct thermal contact to reaction chambers for an endothermic reaction. Particular reactor designs are also described. Processes of conducting reactions in integrated combustion reactors are described and results presented. Some of these processes are characterized by unexpected and superior results, and/or results that can not be achieved with any prior art devices.
    Type: Application
    Filed: August 15, 2002
    Publication date: February 19, 2004
    Inventors: Anna Lee Tonkovich, Gary Roberts, Sean P. Fitzgerald, Paul W. Neagle, Dongming Qiu, Matthew B. Schmidt, Steven T. Perry, David J. Hesse, Robert J. Luzenski, G. Bradley Chadwell, Ying Peng, James A. Mathias, Nathan P. Gano, Richard Q. Long, Wm. Allen Roger, Ravi Arora, Wayne W. Simmons, Barry L. Yang, David J. Kuhlmann, Yong Wang, Thomas D. Yuschak, Thomas Forte, John Arthur Monahan, Robert Jetter
  • Publication number: 20040029057
    Abstract: A catalytic combustor contains multiple sections for catalytically combusting an anode effluent. The anode effluent is divided into a plurality of portions with each portion routed to a different section or stage of the combustor. The proportioning of the anode effluent allows the combustor to be operated so that the flows combusted do not autoignite and various heat loads placed on the different stages of the combustor can be met. Additionally, the proportioning of the anode effluent allows the temperature within the various components of the combustor to be controlled so that a useful life of the combustor can be increased.
    Type: Application
    Filed: August 7, 2002
    Publication date: February 12, 2004
    Inventor: William H. Pettit
  • Publication number: 20040018460
    Abstract: A process atmosphere incinerator for neutralizing chemical non-innocent gaseous mixtures uses thermally induced neutralization reactions, and does not rely on the use of auxiliary components. In these reactions, chemical non-innocent gaseous mixtures are neutralized to form benign and environmentally friendly products. A plurality of flame breakers is disposed inside of the reaction chamber of the process atmosphere incinerator. The flame breakers introduce variations in gas flow paths and flame patterns, and provide surfaces of elevated temperature inside the reaction chamber. The process atmosphere incinerator is constructed in a way as to support neutralization of a wide range of amounts of non-innocent gaseous mixtures of arbitrary composition.
    Type: Application
    Filed: July 29, 2002
    Publication date: January 29, 2004
    Inventors: Michel J. Korwin, Janusz Szymborski
  • Patent number: 6679061
    Abstract: Described is a premix burner arrangement as well as a method for operating the same, comprising a pilot fuel feeding means for operating a combustion chamber of a gas turbine arrangement, a premix burner, wherein at least one fuel addition unit as well as supply air openings have been provided in such a way that gaseous and/or liquid fuel can be mixed with combustion supply air inside the premix burner and form a fuel/air mixture, which exits from the premix burner downstream in the direction towards the combustion chamber positioned after the premix burner arrangement and which can be ignited inside the combustion chamber in the form of a spatially largely stationary flame.
    Type: Grant
    Filed: November 26, 2001
    Date of Patent: January 20, 2004
    Assignee: Alstom Technology Ltd.
    Inventors: Christian Steinbach, Timothy Albert Griffin, Peter Jansohn, Thomas Ruck
  • Patent number: 6669463
    Abstract: The present invention provides a combustor for a fuel processor which integrates a burner and a catalyst. The burner is utilized to quickly heat the catalyst to a light-off temperature to prepare it for normal operation. The heated catalyst is then used to react anode exhaust with air or cathode exhaust under normal operation.
    Type: Grant
    Filed: January 11, 2002
    Date of Patent: December 30, 2003
    Assignee: General Motors Corporation
    Inventors: Matthew J. Beutel, William H. Pettit, Steven G. Goebel
  • Patent number: 6669469
    Abstract: A low-cost, high-mass-productivity catalytic combustion apparatus having a construction that permits easy maintenance is realized. There is provided a catalytic combustion apparatus in which, by means of a combustion chamber having a fuel supply portion 1 and a combustion air supply portion on the upstream side thereof and a combustion gas exhaust port on the downstream side thereof and a catalytic combustion portion with an upstream surface and a downstream surface provided in the combustion chamber, the upstream surface and the downstream surface being substantially parallel to each other, a fuel-air mixture supplied to the interior of the combustion chamber is caused to react to liberate heat.
    Type: Grant
    Filed: January 13, 2003
    Date of Patent: December 30, 2003
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Motohiro Suzuki, Tatsuo Fujita, Tetsuo Terashima, Toshiaki Ando, Narito Yamaguchi, Yukio Watanabe
  • Patent number: 6663379
    Abstract: The invention relates to a catalyzer for burning at least part of a fuel/oxidant mixture flowing through the catalyzer, in particular for a burner of a power plant installation. The catalyzer comprises several catalytically active channels and several catalytically inactive channels. A longitudinal section of the catalyzer is spaced apart from an inflow side in the main flow direction. In this longitudinal section turbulators are arranged in at least several catalytically active channels. In addition or alternatively, connections that enable a flow between the channels are formed in this longitudinal section between several adjoining channels.
    Type: Grant
    Filed: April 30, 2002
    Date of Patent: December 16, 2003
    Assignee: Alstom (Switzerland) Ltd
    Inventors: Richard Carroni, Timothy Griffin, Verena Schmidt
  • Patent number: 6634780
    Abstract: An asphalt plant includes a plurality of asphalt processing components including a first set of components producing volatile emissions and a second set of components requiring process heat. A separate central burner assembly is adapted to supply heat energy in the form of heated gas to satisfy the process heat requirements of the second set of components. A first duct system is provided which includes a fan and which is adapted to capture a portion of the volatile emissions produced by the first set of components and to convey the captured emissions into the central burner assembly for mitigation. A second duct system is provided and includes a fan and is adapted to convey heated gas from the central burner assembly to the second set of components.
    Type: Grant
    Filed: August 24, 2000
    Date of Patent: October 21, 2003
    Assignee: Cedarapids Inc.
    Inventors: Martin L. Stimson, Joseph E. Musil
  • Publication number: 20030186181
    Abstract: Disclosed is a hybrid high pressure catalytic combustion burner employing catalysts and CST combustion with staged mixing systems, in which a primary combustion gas containing reacted gas of a primary gas mixture, which is formed via catalytic combustion, is subject to a secondary mixing with the primary gas mixture containing fuel and high temperature air, completing stable high temperature CST combustion at ultra lean conditions, thereby achieving high temperature combustion reducing formation of NOx.
    Type: Application
    Filed: August 1, 2002
    Publication date: October 2, 2003
    Applicant: Korea Institute Of Energy Research
    Inventors: Sung-Kyu Kang, Nam-Jo Jeong, Yong-Seok Seo, Sung-Jun Cho, In-Soo Ryou, Hyun-Dong Shin
  • Patent number: 6625988
    Abstract: A premix burner arrangement with catalytic combustion provides a fuel/air mixture to a combustion chamber of a gas turbine arrangement. The premix burner arrangement includes a premix burner, at least one fuel addition unit, and air inlet openings arranged in such a way that at least one of gaseous and liquid fuel can be mixed with combustion inlet air inside the premix burner to form a fuel/air mixture. The fuel/air mixture exits from the premix burner downstream in the direction towards a combustion chamber positioned after the premix burner arrangement and can be ignited inside the combustion chamber. A catalyzer unit is provided before the entrance of the fuel/air mixture into the combustion chamber. Part of the fuel/air mixture can be introduced into and passed through the catalyzer unit before the catalyzed part of the fuel/air mixture flows together with the remaining portion of the fuel/air mixture into the combustion chamber.
    Type: Grant
    Filed: November 26, 2001
    Date of Patent: September 30, 2003
    Assignee: Alstom (Switzerland) Ltd
    Inventors: Wolfgang Weisenstein, Timothy Albert Griffin, Peter Jansohn, Thomas Ruck
  • Publication number: 20030175633
    Abstract: A catalytic combustor includes a plurality of channels formed by corrugated and flat strips, some of the channels being coated with a catalyst and others being uncoated. In the vicinity of the inlet end of the combustor, the boundary of each coated channel has a thermal barrier, to inhibit the flow of heat from the coated channel to an adjacent uncoated channel. Also in the vicinity of the inlet end, the coated channels may include one or more additional coated members, to enhance catalytic combustion in the light-off zone. The combustor of the present invention lights off at a relatively low temperature, and quickly reaches a stabilized and controlled operating temperature.
    Type: Application
    Filed: March 15, 2002
    Publication date: September 18, 2003
    Inventor: William A. Whittenberger
  • Patent number: 6612830
    Abstract: The invention is a method and apparatus for purging an oxidant or residual fuel by controlled oxidation within a closed loop system. The particular application disclosed can operate to purge oxygen from an anode loop of a fuel cell just prior to startup, and can also operate to consume the remaining hydrogen or fuel at shutdown. The method employs the addition of additional fuel to a feed stream within the anode loop to a level that will through oxidation within the apparatus deplete the desired amount of oxygen. The method also employs the addition of air into a hydrogen feed loop that through oxidation within the apparatus consumes the hydrogen. Oxidation is accomplished first by diffusion burning and then catalysis to accomplish the depletion quickly. The method and apparatus eliminates the need for a separately stored inert gas purge tank and associated systems.
    Type: Grant
    Filed: August 10, 2001
    Date of Patent: September 2, 2003
    Assignee: Precision Combustion, Inc.
    Inventors: Jonathan D. Berry, Theodore R Strickland
  • Publication number: 20030157448
    Abstract: A low-cost, high-mass-productivity catalytic combustion apparatus having a construction that permits easy maintenance is realized. There is provided a catalytic combustion apparatus in which, by means of a combustion chamber 200 having a fuel supply portion 1 and a combustion air supply portion 2 on the upstream side thereof and a combustion gas exhaust port 4 on the downstream side thereof and a catalytic combustion portion 5 with an upstream surface and a downstream surface provided in the combustion chamber 200, the upstream surface and the downstream surface being substantially parallel to each other, a fuel-air mixture supplied to the interior of the combustion chamber 200 is caused to react to liberate heat.
    Type: Application
    Filed: January 13, 2003
    Publication date: August 21, 2003
    Inventors: Motohiro Suzuki, Tatsuo Fujita, Tetsuo Terashima, Toshiaki Ando, Narito Yamaguchi, Yukio Watanabe
  • Publication number: 20030148240
    Abstract: A burner (2; 2a; 11; 25; 31; 34), comprising a burner body (12; 26; 32; 35), wherein a mixture of fuel and air can be introduced, and a burner head (14; 27; 32; 35a; 41), wherein a plurality of openings (15; 28; 40; 44) is provided, thr ough which said mixture can flow, is associated with shield means (3; 16; 29: 33; 36; 42) shielding said burner head (14; 27; 32; 35a; 41) suitable for limiting the maximum temperature that said burner head (14; 27; 32; 35a; 41) can reach during working of the burner (2; 2a; 11; 25; 31; 34).
    Type: Application
    Filed: November 13, 2002
    Publication date: August 7, 2003
    Inventors: Feliciano Lasagni, Massimo Gilioli
  • Publication number: 20030134240
    Abstract: A system and method of combusting a hydrocarbon fuel is disclosed. The system combines the accuracy and controllability of an air staging system with the ultra-low emissions achieved by catalytic combustion systems without the need for a pre-heater. The result is a system and method that is mechanically simple and offers ultra-low emissions over a wide range of power levels, fuel properties and ambient operating conditions.
    Type: Application
    Filed: January 17, 2002
    Publication date: July 17, 2003
    Applicant: Honeywell International, Inc.
    Inventor: Ian L. Critchley
  • Publication number: 20030134239
    Abstract: The present invention provides a combustor for a fuel processor which integrates a burner and a catalyst. The burner is utilized to quickly heat the catalyst to a light-off temperature to prepare it for normal operation. The heated catalyst is then used to react anode exhaust with air or cathode exhaust under normal operation.
    Type: Application
    Filed: January 11, 2002
    Publication date: July 17, 2003
    Inventors: Matthew J. Beutel, William H. Pettit, Steven G. Goebel
  • Publication number: 20030096204
    Abstract: A catalytic combuster having a mixing section upstream of a combustion section. The mixing section includes a multi-port injector for injecting a first reactant gas into the mixing section in a plurality of directions perpendicular the direction or flow of a second reactant gas.
    Type: Application
    Filed: November 20, 2001
    Publication date: May 22, 2003
    Inventors: Ingo Hermann, Axel Junge, Martin Stadie, Andre Mack-Gardner, Philip Klaus
  • Publication number: 20030054300
    Abstract: The invention disclosed herein is a method and apparatus for use therewith for creating flow passages of approximately equal cross section whereby a flow of a fluid through any passage will be approximately equal to the flow of a fluid through another passage.
    Type: Application
    Filed: September 15, 2001
    Publication date: March 20, 2003
    Inventors: Marco J. Castaldi, Lance L. Smith, William C. Pfefferle
  • Publication number: 20030039932
    Abstract: A synthetic ember comprising refractory ceramic wool coated with about 0.10 wt. % to about 5.0 wt. % of an oxidation catalyst of Pt, Pd, Rh, Co, Mn and mixtures thereof for use in small pieces as embers in a gas-fired log set or fireplace. The refractory ceramic wool preferably has a surface area of from 20 to 200 square meters per gram and a density of 0.01 to 0.05 grams per cubic centimeter and the catalytic embers are less than one inch square. The synthetic embers increase heat recoverable at a given BTU from a flame, with reduced nitrogen oxides, hydrocarbons and CO emissions and improved aesthetics.
    Type: Application
    Filed: August 7, 2002
    Publication date: February 27, 2003
    Applicant: ADVANCED CATALYST SYSTEMS, LLC
    Inventors: Larry E. Campbell, Tracy D. Staller, Douglas Campbell
  • Publication number: 20030031966
    Abstract: The invention is a method and apparatus for purging an oxidant or residual fuel by controlled oxidation within a closed loop system. The particular application disclosed can operate to purge oxygen from an anode loop of a fuel cell just prior to startup, and can also operate to consume the remaining hydrogen or fuel at shutdown. The method employs the addition of additional fuel to a feed stream within the anode loop to a level that will through oxidation within the apparatus deplete the desired amount of oxygen. The method also employs the addition of air into a hydrogen feed loop that through oxidation within the apparatus consumes the hydrogen. Oxidation is accomplished first by diffusion burning and then catalysis to accomplish the depletion quickly. The method and apparatus eliminates the need for a separately stored inert gas purge tank and associated systems.
    Type: Application
    Filed: August 10, 2001
    Publication date: February 13, 2003
    Inventors: Jonathan D. Berry, Theodore R. Strickland
  • Patent number: 6517805
    Abstract: An apparatus for producing hydrogen from hydrocarbons or alcohol, particularly methanol, by feeding a reaction mixture comprising a hydrocarbon or alcohol and water onto a catalyst. The catalyst is formed by compressing at least one catalyst powder into a compressed layer to form a shaped body. The reaction mixture flows under pressure through the catalyst layer while the pressure drops. Furthermore, the apparatus is suitable for a use in a hydrogen shift phases for reducing carbon monoxide, in carbon monoxide oxidizers and catalytic burners. A process for producing the catalyst is also disclosed.
    Type: Grant
    Filed: October 2, 1998
    Date of Patent: February 11, 2003
    Assignee: Ballard Power Systems AG
    Inventors: Martin Schuessler, Tomas Stefanovski, Detlef zur Megede
  • Patent number: 6508056
    Abstract: A recuperated microturbine system including a low temperature duct burner in the exhaust gas which accommodates significant variations in the exhaust gas flow from the recuperator, which burns the added hydrocarbon fuel, for example natural gas, reasonably efficiently, without generating a significant amount of additional NOx. A wire mesh burner is used to burn the added fuel in part of the exhaust gas from the recuperator. The duct burner is operated either in a more or less radiant combustion mode, or in a blue flame mode. The remainder of the recuperator exhaust gas, which bypasses the afterburner, is heated mainly by radiant heat transfer from the wire mesh burner. The use of the wire mesh burner minimises additional NOx formation. In the duct burner the dynamic pressure of the exhaust gas is used to overcome the inherent static pressure loss of the wire mesh burner.
    Type: Grant
    Filed: July 16, 2001
    Date of Patent: January 21, 2003
    Assignee: Her Majesty the Queen in right of Canada, as represented by the Minister of Natural Resources
    Inventor: Robert Brandon
  • Patent number: 6497571
    Abstract: There is provided a flameless catalytic burner system employing a catalytic bed assembly (20) for catalyzing the oxidation of a fuel stream. The catalytic bed assembly (20) includes first and second retaining members (122, 124) which define a compartment therebetween. The catalytic bed assembly (120) also includes a plurality of catalytic members (126) disposed within the compartment. The first retaining member (122) is formed with an upstream face portion (1220) transversely extending relative to the fuel stream to describe a convex peripheral contour about at least a portion of the compartment. The second retaining member (124) is formed with a downstream face portion (1240) transversely extending relative to the fuel stream to describe a concave peripheral contour about at least a portion of the compartment. The upstream face portion (1220) is greater in surface area than the downstream face portion (1240).
    Type: Grant
    Filed: April 20, 2001
    Date of Patent: December 24, 2002
    Assignee: Teledyne Energy Systems, a division of Teledyne
    Inventors: Malachy McAlonan, Russell N. Bennett
  • Publication number: 20020182551
    Abstract: The invention relates to a catalyzer for burning at least part of a fuel/oxidant mixture flowing through the catalyzer, in particular for a burner of a power plant installation. The catalyzer comprises several catalytically active channels and several catalytically inactive channels. A longitudinal section of the catalyzer is spaced apart from an inflow side in the main flow direction. In this longitudinal section turbulators are arranged in at least several catalytically active channels. In addition or alternatively, connections that enable a flow between the channels are formed in this longitudinal section between several adjoining channels.
    Type: Application
    Filed: April 30, 2002
    Publication date: December 5, 2002
    Inventors: Richard Carroni, Timothy Griffin, Verena Schmidt
  • Patent number: 6488838
    Abstract: The present invention is a chemical reactor and method for catalytic chemical reactions having gas phase reactants. The chemical reactor has reactor microchannels for flow of at least one reactant and at least one product, and a catalyst material wherein the at least one reactant contacts the catalyst material and reacts to form the at least one product. The improvement, according to the present invention is: the catalyst material is on a porous material having a porosity that resists bulk flow therethrough and permits molecular diffusion therein. The porous material further has a length, a width and a thickness, the porous material defining at least a portion of one wall of a bulk flow path through which the at least one reactant passes.
    Type: Grant
    Filed: August 17, 1999
    Date of Patent: December 3, 2002
    Assignee: Battelle Memorial Institute
    Inventors: Anna Lee Y. Tonkovich, Yong Wang, Sean P. Fitzgerald, Jennifer L. Marco, Gary L. Roberts, David P. Vanderwiel, Robert S. Wegeng
  • Publication number: 20020160330
    Abstract: The invention relates to a catalytic burner (1) of a combuster (2), in particular of a power station installation, comprising
    Type: Application
    Filed: April 26, 2002
    Publication date: October 31, 2002
    Inventors: Adnan Eroglu, Timothy Griffin, Jaan Hellat
  • Patent number: 6470687
    Abstract: A segmented radiant gas burner features wide modulation of thermal output simply by the independent control of fuel gas flow to each burner segment. The burner also features a porous fiber burner face, preferably having dual porosities, and a metal liner positioned to provide a compact combustion zone adjacent the burner face. The segmented radiant burner is ideally suited for use with gas turbines not only because of its compactness and broad thermal modulation but also because only the flow of fuel gas to each burner segment requires control while the flow of compressed air into all segments of the burner remains unchanged.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: October 29, 2002
    Assignee: Alzeta Corporation
    Inventors: Robert M. Kendall, Scott H. Smith
  • Publication number: 20020155403
    Abstract: A catalytically operating burner with a catalyzer structure (4), useful in particular for a gas turbine system, has a heat-resistant carrier material (10) that forms the walls of several adjoining channels (13). The channels (13) pervade the catalyzer structure (4) in longitudinal direction and permit that a gaseous reaction mixture flows through the catalyzer structure (4). The walls are coated at least in part with a catalyst. In order to improve the catalytic conversion within the catalyzer structure (4), communicating openings (14) are constructed in the walls between an inlet end and an outlet end of the catalyzer structure (4). Adjoining channels (13) are able to communicate with each other through the communicating openings (14).
    Type: Application
    Filed: April 30, 2001
    Publication date: October 24, 2002
    Inventors: Timothy Griffin, Peter Jansohn, Verena Schmidt, Dieter Winkler
  • Patent number: 6458328
    Abstract: A more efficient combustion or oxidation device for the formation of nitrogen, phosphorus and/or sulfur oxides from a sample containing these elemental constituents is disclosed. The device uses multi-staged addition of an oxidizing agent to enhance oxidation and liberation of nitrogen, phosphorus and/or sulfur oxides for subsequent detection. The oxidation devices of the present invention allow for the injection of larger samples or, the introduction of a greater amount of sample per unit of time which results in a larger amount of analyte being delivered to the detector per unit of time, thereby improving detection limits and detection efficiency.
    Type: Grant
    Filed: March 5, 1999
    Date of Patent: October 1, 2002
    Assignee: Antek Instruments, L.P.
    Inventor: Randy L. Wreyford
  • Patent number: 6446426
    Abstract: A miniature heat source capable of being used in a hand-held device for delivering a metered pulse of fuel to a combustion chamber where it is converted into a pulsed amount of heat. For example, the heat source apparatus can be used in a hand-held cigarette smoking system or within a portable device wherein a microturbine generates electricity, as well as any type of environment where a high energy pulse of heat is desired. The heat source includes a valve such as a sliding, rotatable or timed valve which delivers a metered volume of fuel to the combustion chamber. The valve can deliver the fuel, in an expanded gaseous form, to a venturi conduit which increases the velocity of the gas flow, and delivers the fuel to a combustion chamber where the gas is mixed with air. The combustible mixture is then combusted within the combustion chamber by ignition and/or by catalyzed oxidation.
    Type: Grant
    Filed: May 3, 2000
    Date of Patent: September 10, 2002
    Assignee: Philip Morris Incorporated
    Inventors: William R. Sweeney, A. Clifton Lilly, Jr.
  • Patent number: 6447285
    Abstract: A process for a catalytic chemical reaction includes depositing a solid catalyst on a refractory catalytic support. A catalyst includes an active metal phase and a refractory catalytic support of mainly silicon nitride in &agr;-form.
    Type: Grant
    Filed: April 18, 2000
    Date of Patent: September 10, 2002
    Assignee: Centre National de la Recherche Scientifique
    Inventors: Jean-Claude Bertolini, Jean Massardier, Christophe Methivier, Estelle Chaize
  • Patent number: 6443725
    Abstract: An energy generating apparatus using the cyclic combustion of Brown gas is disclosed. The apparatus comprises a heat generating unit, an outer wall, a Brown gas generator, an open-shut valve and a burner. The heat generating unit is positioned on a base. The outer wall surrounds the heat generating unit so as to define a combustion chamber, is provided with a discharge hole at its upper portion, and radiates infrared rays. The Brown gas generator is used to generate Brown gas. The open-shut valve is positioned between supply pipes so as to block the Brown gas discharged from the Brown gas generator. The burner is used to heat the heat generating unit by burning Brown gas supplied through the open-shut valve and the supply pipes.
    Type: Grant
    Filed: March 22, 2000
    Date of Patent: September 3, 2002
    Inventor: Sang Nam Kim
  • Patent number: 6431856
    Abstract: In order to realize a catalytic combustion apparatus capable of effectively utilizing radiation from a surface of a catalytic element, providing a higher efficiency of heat exchange, and characterized in superior characteristics of an exhaust gas, a catalytic combustion apparatus according to the invention comprises a catalytic element 7 in the shape of a plate consisting of multiple through-holes for combusting a mixed gas of a fuel gas and air and a combustion chamber 6 accommodating the catalytic element 7, and incorporating a radiated heat receiving plate 11 that is positioned in opposition to either one of two surfaces of the catalytic element 7 as a part of its side walls.
    Type: Grant
    Filed: August 14, 1997
    Date of Patent: August 13, 2002
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Akira Maenishi, Masato Hosaka, Tatsuo Fujita, Yoshitaka Kawasaki, Jiro Suzuki, Motohiro Suzuki
  • Patent number: 6431857
    Abstract: Device (1) for the surface emission of infrared radiation, comprising a combustion chamber (2) having a wall (3) made of refractory material, permeable through its thickness, suitable for the passage of a mixture (4) to be burnt (combustible gas (30) plus oxidizer gas (31), for example air) from its upstream face (3a) to its downstream face (3b), and the internal developed surface of which is coated with a catalytic combustion material, and an upstream chamber (5) supplied on one side with the mixture to be burnt and closed on the other side by the catalytic combustion wall. The combustion chamber (2) includes at least one heat exchange wall (6), placed upstream of and facing the catalytic wall (3), in order to receive via its downstream face (6b) at least most of the heat radiated by the upstream face (3a) of said catalytic combustion wall, said heat exchange wall made of refractory material also being permeable through its thickness and suitable for passage of the mixture (4) to be burnt.
    Type: Grant
    Filed: February 22, 2000
    Date of Patent: August 13, 2002
    Assignee: Sunkiss
    Inventors: Michel Charmes, Eric Rogemond
  • Patent number: 6428758
    Abstract: A reformation reactor, especially suitable for the reformation of methanol, includes a reaction zone in which a reformation catalyst is located and to which a gas mixture to be reformed can be supplied. The reactor includes an evaporator body that adjoins the reaction zone in a flush manner. The evaporator body has a porous, heat-conducting structure for providing the gas mixture to be reformed by mixing and evaporating the gas mixture components supplied to it and for two-dimensionally distributed supply of the gas mixture thus prepared and into the reaction zone. A starting phase can be provided for the operation of the reactor, in which the evaporator body is wetted by a fuel liquid film and, following the addition of oxygen, a flammable mixture results in the reaction zone that is catalytically oxidized. The evaporator body can be heated to operating temperature by the resultant combustion heat, after which a switch can be made to continuous operation of the reformation reactor.
    Type: Grant
    Filed: May 15, 1998
    Date of Patent: August 6, 2002
    Assignee: Xcellsis GmbH
    Inventors: Martin Schuessler, Detlef Zur Megede
  • Patent number: 6428312
    Abstract: A burner apparatus includes a foraminous burner surface having a multitude of openings through which flames can extend. The burner surface is irregularly shaped so that flames extending from the openings are directed in an irregular pattern whereby eddy currents are generated and effectively disrupt oscillation of the flames to result in reduced noise generation from flame oscillation.
    Type: Grant
    Filed: May 10, 2000
    Date of Patent: August 6, 2002
    Assignee: Lochinvar Corporation
    Inventors: Jimmy C. Smelcer, Timothy J. Bodnar
  • Patent number: 6429020
    Abstract: A sensor for detecting the flame occurring during a flashback condition in the fuel nozzle of a lean premix combustion system is presented. The sensor comprises an electrically isolated flashback detection electrode and a guard electrode, both of which generate electrical fields extending to the walls of the combustion chamber and to the walls of the fuel nozzle. The sensor is positioned on the fuel nozzle center body at a location proximate the entrance to the combustion chamber of the gas turbine combustion system. The sensor provides 360° detection of a flashback inside the fuel nozzle, by detecting the current conducted by the flame within a time frame that will prevent damage to the gas turbine combustion system caused by the flashback condition.
    Type: Grant
    Filed: June 2, 2000
    Date of Patent: August 6, 2002
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: Jimmy Dean Thornton, George Alan Richards, Douglas L. Straub, Eric Arnold Liese, John Lee Trader, Jr., George Edward Fasching
  • Patent number: 6425754
    Abstract: A method of cleansing nitrogen oxide (NOx), hydrocarbon (HC) and carbon monoxide (CO) from waste gases, such as the waste gases or exhaust gases originating from burners and internal combustion engines. The waste gases, or exhaust gases, are passed through a catalyst for catalytic cleansing of the gases. The air-fuel ratio, or the lambda value (L), is reduced to a level below L=1. The gases are passed through a first catalyst and then through a second catalyst, to bring the CO-content of the gas in the first catalyst to a sufficiently high level and to reduce NOx to N2 to an extent such as to bring the NOx content down to a predetermined level. Sufficient oxygen (O2) is delivered to the gases at a point between the first and second catalysts to oxidize both CO and HC to CO2 and H2O to such an extent as to reduce the CO-content of the gas to a predetermined level. A gas burner to carry out the method is also disclosed.
    Type: Grant
    Filed: April 19, 2000
    Date of Patent: July 30, 2002
    Assignee: Kanthal AB
    Inventor: Nils Lindskog
  • Patent number: 6409500
    Abstract: A process and product for producing an attractive soot-free fire from a specially formed gas pipe embedded in a bed of broken, specially-formulated, tempered glass pieces is provided. The broken glass pieces are preferably formed from a specifically-formulated, tempered glass which, after formation, is broken and then sifted and washed so as to remove any slivers or debris. The gas pipe is preferably formed with two rows of equally spaced openings offset with respect to each other and spaced approximately 90° apart to burn gas in a cleaner and hotter manner. A number of gas pipes may be used and formed in any desired configuration to add to the attractiveness of the soot-free fire produced thereby.
    Type: Grant
    Filed: April 23, 2001
    Date of Patent: June 25, 2002
    Inventor: Mark T. Georgantas
  • Patent number: 6397766
    Abstract: There are provided an evaporative/regenerative incineration system for organic waste water for incinerating organic waste water and volatile organic compounds completely at low expenses and a method therefor. Waste gas is generated by evaporating waste water including organic compounds in an evaporator and the generated waste gas is mixed with air in a regenerative thermal oxidizer (RTO) in flow communication with the evaporator for oxidation. The heat energy generated from the oxidation is collected and supplied to the evaporator.
    Type: Grant
    Filed: February 21, 2001
    Date of Patent: June 4, 2002
    Assignee: Key Engineering Co., Ltd.
    Inventor: Suk-in Oh
  • Publication number: 20020064739
    Abstract: A method serves the purpose of introducing fuel and/or thermal energy into a gas stream flowing to a catalytic reactor. The gas stream flows in part through an exterior chamber and in part through an interior chamber, which is at least partially open in the flow direction and to which fuel is supplied. The partial streams are re-united after flowing through the two chambers and are fed to the catalytic reactor. In a starting phase of the still cold catalytic reactor, the fuel is burned in the interior chamber. During conventional normal operating modes of the warm catalytic reactor, the fuel is vaporized in the interior chamber. In a suitable device, the exterior chamber and the interior chamber are designed as two tube elements that are inserted into one another.
    Type: Application
    Filed: November 9, 2001
    Publication date: May 30, 2002
    Inventors: Stefan Boneberg, Thomas Hoeger, Michael Schonert
  • Patent number: 6394791
    Abstract: The present invention is a method, and an apparatus for practicing the method, that creates a product stream and a heat of reaction from a fuel-rich fuel/air mixture and then contacts the product stream with a sufficient quantity of additional air to completely combust all of the fuel, to which air a portion of the heat of reaction has been transferred.
    Type: Grant
    Filed: July 20, 2001
    Date of Patent: May 28, 2002
    Assignee: Precision Combustion, Inc.
    Inventors: Lance L. Smith, Shahrokh Etemad, Marco J. Castaldi, Hasan Ul Karim, William C. Pféfferle
  • Patent number: 6394789
    Abstract: A catalytic combustion apparatus comprises a combustor 11, a fuel tank 12, a valve 13, and an ignition device 14. The combustor 11 further comprises a gas nozzle 16, an air intake/ejector 17, a mixing chamber 18, a firing chamber 19, an ignition plug 20, a combustion chamber 21, a catalyst for combustion 22 housed inside the combustion chamber 21, and an exhaust port 23. The mixing chamber 18 is made into a straight cylindrical passage, a cylindrical firing chamber 19 is provided in parallel to the mixing chamber 18 so that an opening 24 on the side of the firing chamber 19 communicates with the combustion chamber 21, a burner port 25 is disposed on the boundary between the mixing chamber 18 and the firing chamber 19, and the burner 25 is configured with a catalytic net 25a.
    Type: Grant
    Filed: September 25, 2000
    Date of Patent: May 28, 2002
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hidetaka Yabuuchi, Toshinari Matsumoto, Shinichi Nakajima, Tomoaki Kitano
  • Patent number: 6358040
    Abstract: The present invention is a method, and an apparatus for practicing the method, that creates a product stream and a heat of reaction from a fuel-rich fuel/air mixture and then contacts the product stream with a sufficient quantity of additional air to completely combust all of the fuel, to which air a portion of the heat of reaction has been transferred.
    Type: Grant
    Filed: March 17, 2000
    Date of Patent: March 19, 2002
    Assignee: Precision Combustion, Inc.
    Inventors: William C. Pfefferle, Lance L Smith, Manco J. Castaldi
  • Publication number: 20020022204
    Abstract: The present invention provides a small-sized and lightweight catalytic combustor which can operate stably against variations of members to be heated. The catalytic combustor includes a heat-conductive separator for defining a combustion chamber and conducting heat to a member to be heated, the separator has projections and depressions in at least one part of a surface facing the combustion chamber, and an oxidation catalyst is supported on at least one part of the projections and depressions of the heat-conductive separator. By providing the projections and depressions in the surface of the heat-conductive separator, which faces the combustion chamber, a flow of a mixture of combustible materials and combustion-assisting materials can partly stay around the projections and depressions to enable a stable combustion thereof even at various flow rates.
    Type: Application
    Filed: August 10, 2001
    Publication date: February 21, 2002
    Applicant: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO
    Inventors: Susumu Nagano, Katsuyuki Ohsawa
  • Patent number: 6339925
    Abstract: A hybrid combustor, for providing stable high and low levels of operation while minimizing emissions of NOx, CO, and UHCs, includes a casing having a chamber, a catalytic combustor disposed in the chamber, and a non-premixed combustor disposed in the chamber. The hybrid combustor may comprise a fuel nozzle comprising a casing having a chamber, and a body supportable in the chamber to define a passageway between the body and the casing. The passageway has an inlet for receiving a stream of air and an outlet for discharging a stream of fuel and air, and the body includes a tapering downstream portion. Desirably, flow separation of the fuel and air mixture from the body (i.e., recirculation of the fuel and air mixture in the passageway and/or chamber) is inhibited whereby a generally uniform fuel and air mixture is provided.
    Type: Grant
    Filed: November 2, 1998
    Date of Patent: January 22, 2002
    Assignee: General Electric Company
    Inventors: Stephen Lan-Sun Hung, Jeffery Alan Lovett, Kenneth Winston Beebe, Martin Bernard Cutrone, Sanjay Marc Correa
  • Patent number: 6334769
    Abstract: A catalytic combustor burns a fuel-air mixture which is not preheated. The combustor includes a strip or strips of metal which define a plurality of alternating wide and narrow channels. The channels contain corrugated strips which maintain the spacing of the channels. A catalyst coating is deposited only in the wider channels, the narrower channels remaining un-catalyzed. The strip or strips can be heated resistively to start the combustion. Once the combustion is started, the electric current is stopped, and the combustion continues. The combustor is useful in a home heating appliance such as a gas furnace. In another embodiment, in which the combustor is used in a high-temperature environment such as in a gas turbine, the catalyst can be deposited in the small channels only, so as to limit the amount of catalytic combustion.
    Type: Grant
    Filed: July 27, 1999
    Date of Patent: January 1, 2002
    Assignee: United Technologies Corporation
    Inventors: William B. Retallick, Brian A. Knight, Joseph J. Sangiovanni, Robert J. Hall
  • Patent number: 6302683
    Abstract: Methods for operating catalytic combustion chambers including first and second catalytic reactors disposed in series with an intermediate chamber therebetween are disclosed, the method including heating the first catalytic reactor to a temperature at least equal to the ignition temperature of the first catalytic reactor, introducing air and fuel mixture to the first catalytic reactor whereby catalytic combustion is initiated in the first catalytic reactor, and increasing the mass flow through the first catalytic reactor whereby combustion of the air and fuel mixture takes place in the gas phase in the intermediate chamber and the end surface of the second catalytic reactor is heated to a temperature at least equal to the ignition temperature of the second catalytic reactor and ignition takes place in the second catalytic reactor.
    Type: Grant
    Filed: December 18, 1998
    Date of Patent: October 16, 2001
    Assignee: AB Volvo
    Inventors: Anders Vestin, Staffan Lundgren, Edward Jobson