Abstract: Processes and plants for producing cement clinker, in which an oxygen-containing gas having a proportion of 15% by volume or less of nitrogen and a proportion of 50% by volume or more of oxygen is conveyed from a first section of the cooler directly adjoining the top of the furnace into the rotary furnace and is optionally additionally conveyed to the calciner, and where the total gas streams fed in to the combustion processes consist to an extent of more than 50% by volume (preferably more than 85% by volume) of oxygen.

Abstract: A powder discharge unit for equipping and/or upgrading a device for generatively manufacturing a three-dimensional object by a selective layer-by-layer solidification of building material in powder form includes a powder container for receiving building material in powder form and a filling chamber for filling in building material in powder form into the powder container. The powder discharge unit is configured to fluidise the building material in powder form in the powder container and the building material in powder form in the filling chamber independently of one another.

Abstract: Process for calcining mineral rock in a regenerative parallel-flow vertical shaft furnace, containing at least two shafts (1, 2) interconnected by a gas transfer channel (3), each shaft operating alternately in firing mode and in preheating mode, the firing mode comprising a combustion of fuel in the presence of air so as to obtain a firing of the rock to give calcined rock, an emission of combustion gases, and a passage of these gases from one shaft to the other by means of said channel (3), the preheating mode comprising a heat exchange between said rock and said combustion gases from said channel (3), this process additionally comprising an injection of supplementary air into said channel (3) with oxidation of unburnt products contained in the combustion gases passing through this channel.

Abstract: A vibrating calciner includes circular ring segments surrounding a vessel and clamps adjustable to apply pressure to the ring segments. A plurality of vessel dams are positioned within the vessel and spaced apart along a central longitudinal axis. The vessel is rotatably positionable about the central longitudinal axis within the circular ring segments such that inner edges of the of vessel dams may be positioned at an angle substantially equal to the dynamic angle of repose of a granular material. The vessel is held in position by the clamps which contact the ring segments. In embodiments, the vessel may be rotated to drain material through a drain tube positioned opposite the vessel dams.

Abstract: Burning and cooling carbonate rock in cocurrent regenerative lime kilns may involve alternately operating two shafts such that a first shaft operates as a burning shaft and a second shaft operates as a regenerative shaft during a first period and such that the first shaft operates as the regenerative shaft and the second shaft operates as the burning shaft during a second period. Carbonate rock introduced to upper regions of the shafts may be preheated and calcined. The carbonate rock may then be cooled in lower regions of the shafts before being discharged through discharge devices. The cooling of the carbonate rock may comprise introducing cooling air into the shafts partially through central displacement bodies in the shafts and partially through the discharge devices. Amounts of air entering through the central displacement bodies compared to the discharge devices may vary widely from the burning shaft to the regenerative shaft.

Abstract: A method for burning lumpy stock is performed in at least one shaft which comprises a preheating zone, a burning zone and a cooling zone. Coal with a swelling index >1 is supplied together with a transport medium via burner lances which have burner tips. The coal together with the transport medium emerges into the shaft, wherein the temperature of the coal in the burner lances is kept below a temperature value at which melt phases of the coal that is used are formed. Here, for the transportation of the coal, use is made of a transport medium which, in the shaft, in the region directly adjacent to the burner tip, forms an oxygen-depleted atmosphere in order to delay the ignition of the coal after it emerges from the burner lance.

Abstract: A plant for producing cement clinker from calcium carbonate-containing raw meal. A preheating stage preheats the raw meal, which preheating stage is heated by exhaust gases from a following sintering stage. A stage is provided for deacidification and sintering of the raw meal. A cooling stage for the sintered meal is of at least two-stage design and has a gas separation stage for separating exhaust gases from the deacidification and sintering stage which is routed in a first gas circuit from the cement clinker cooling gas. A gas/gas heat exchanger is arranged downstream of the preheating stage in the gas flow direction, through which heat exchanger heat from the combined exhaust gases which leave the preheating stage is transferred into a gas, extracted from the gas for cooling the cement clinker, routed in a second gas circuit, for drying the raw meal in a preceding grinding stage.

Abstract: An object of the present invention is to separate CO2 gas generated in a cement-manufacturing facility in a high concentration and recover the CO2 gas. The present invention includes: feeding a cement material before calcination and a heat medium which has a particle diameter larger than that of the cement material and has been heated to the calcination temperature or higher in a medium-heating furnace (14), to a mixing calciner (12); and recovering the CO2 gas generated by the calcination of the cement material. The heat medium circulates between the medium-heating furnace and the mixing calciner. Another aspect of the present invention includes: feeding a cement material before calcination to a regenerative calciner (112) which has been heated to the calcination temperature or higher and has stored heat therein; and recovering the CO2 gas generated by the calcination of the cement material.

Abstract: The invention relates to a process and a plant for producing cement clinker, which has a furnace system and has essentially the following process steps:—raw material is preheated in a preheater by means of hot offgases from the furnace system,—dust is removed from the hot offgas downstream of the preheater in a preliminary dust removal apparatus to a residual dust concentration of max. 20 g/standard m3,—the offgas which has been subjected to preliminary dust removal is purified in a selective catalytic flue gas purification plant (selective catalytic reduction, SCR),—at least part of the offgas purified in the flue gas purification plant is conveyed in a bypass around a raw material milling plant to a cooling device and cooled there to temperatures of max. 140° C.,—before the residual dust in the offgas is precipitated in a process filter and—at least part of the residual dust precipitated in the process filter is discharged for removal of mercury.

Abstract: A method for removing sulfur containing dust particles from particulate material exiting a material preheater in which the particulate material is heated by kiln off gases may include a number of steps. Off gases from the kiln are directed through a gas conduit to the preheater to preheat particulate material traveling through the preheater in a direction countercurrent to the direction of off gas flow through the preheater. Material exiting the preheater is directed to a material bypass conduit that is separated from the gas conduit and is flow connected to a material inlet to the kiln. A stripping gas is directed through the conduit to entrain dust particles in the preheated material and to carry said dust particles away from the preheated material.

Abstract: In the method according to the invention for producing cement clinker, raw cement meal is preheated in a preheater, the preheated raw cement meal is precalcined in a calciner and the precalcined raw cement meal is burnt in a kiln, fuel and combustion air having an oxygen content of at least 75 mol % being used in the calciner, and the raw cement meal being precalcined in a fluidised bed in the calciner. The exhaust gases occurring in the kiln are delivered to the preheater, bypassing the calciner, and the exhaust gases of the calciner are delivered to a CO2 preparation device.

Abstract: In the method according to the invention for operating a cement plant, the raw meal is preheated in a preheating zone, the preheated material is precalcined in a calcining zone and the precalcined material is finally sintered in a sintering zone. The cement plant is operated in such a manner that the precalcined material which is supplied to the sintering zone has an SO3 concentration of at least 5.5% by mass and a CaSO4 proportion of at least 75%, preferably 90%, of the total salt content.

Abstract: A method for feeding lime mud into a lime kiln including a rotary kiln shell having an interior between a first end wall and a second end wall, the method including: feeding the lime mud into a flue gas flow in the interior of the rotary kiln shell or in close proximity to the shell to pretreat the lime mud; separating the pretreated lime mud from the flue gas flow; conveying the separated lime mud into the lime kiln, and calcining the separated lime mud in the lime kiln.

Abstract: Dried distiller's solubles is described. Methods for drying condensed distiller's solubles into dried distiller's solubles are presented. The methods may include introducing the condensed distiller's solubles into a drying gas stream and recovering dried distiller's solubles from the drying gas stream.

Abstract: The invention relates to a process for manufacturing cement clinker in a plant having a cyclone preheater, a precalcination reactor, a rotary furnace and a clinker cooler. In the process, the flue gases from the furnace are conducted to the precalcination reactor, or even to the cyclone preheater. According to the invention, the precalcination reactor is fed with an oxygen-rich gas, the nitrogen content of which is less than 30%, constituting the sole oxygen source for said reactor, and a portion leaving the cyclone preheater is recycled into the plant so as to obtain a suitable flux necessary for suspending matter in said preheater, while the other portion, rich in carbon dioxide, is adapted for the purpose of a treatment for limiting the amount of carbon dioxide discharged into the atmosphere, such as particularly sequestration.

Abstract: A method for manufacturing a cement clinker includes a rotary furnace, a cyclone preheater receiving the fumes from said rotary furnace, an air blowing clinker cooler, and at least one heat exchanger, referred to as a first heat exchanger. The raw materials are preheated and decarbonated in said cyclone preheater. The clinker is cooled in said clinker cooler. A first portion of the hot air generated by said clinker cooler, or so-called secondary air, is directed to the rotary furnace to be used as combustion air. A second portion of the hot air generated, or so-called tertiary air, is directed and carried separately from the first portion to a place in the facility where fuel is burned. A third portion of hot air generated in said clinker cooler, or so-called excess air, is carried into at least said first heat exchanger for the purpose of recovering power to produce electricity.

Abstract: In a method for the preheating of cement raw meal for the production of cement-clinker, in which the cement raw meal is conveyed towards the feed side of a cement clinker kiln (1) in at least one heat exchanger-line in counter flow to hot gases, the hot gases are drawn off via at least a first heat exchanger (2) connected with the feed end of the cement clinker kiln (1) and via heat exchanger-lines (3,4) following this first heat exchanger (2) and being parallel to each other. The device for carrying out said method is characterized in that heat exchanger-lines (3,4) arranged in parallel to each other are connected to at least a first heat exchanger (2) joined to the feed end of the cement clinker kiln.

Abstract: A conveyor for moving hot material at temperatures on this order of 1000° F. or higher along a conveyor trough receiving the material has one or more coolant liquid flow vessels extending over but spaced from the outer surface of a trough inner wall to indirectly cause cooling of the inner wall. A heat transfer path is established between a separate coolant flow vessel and the hot trough defined by a packed together mass of heat conductive beads interposed to controllably transfer heat into the coolant liquid flowing through the flow vessel to prevent boiling of the coolant while allowing heat to be transferred from the through into the coolant in the separate flow vessel. The arrangement of a mass of heat conductive beads is also used to provide a non rigid mechanical support of fluid carrying tubing, the support having a predetermined thermal conductivity.

Abstract: Described is a method as well as an apparatus for incineration of combustible waste during the manufacture of cement clinker by which method the waste is introduced via a waste inlet (11) and supported on a supporting surface (21) incorporated in a separate compartment (9), where the waste being actively transported, while simultaneously subjected to incineration, through the compartment to its outlet (23), where the hot exhaust gases produced in connection with the incineration of the waste being vented to the preheater system for heating the cement raw meal, and where the slag generated during the waste incineration process being extracted from the compartment (9). The method and the apparatus are peculiar in that exhaust gases containing NOx are introduced to the compartment (9).

Abstract: A fluidized bed gasification furnace has a fluidized bed formed and a freeboard section F above a bed material so as to produce a produced gas by a reaction of raw material with a gasifying agent and take out the produced gas through the freeboard section. Upon shutdown of the furnace, inert gas is fed from below to the furnace for purging of gas in the fluidized bed with inert gas while steam is supplied to a freeboard section above the fluidized bed to purge a gas in the freeboard section with steam.

Abstract: An apparatus for the treatment of a component using a fluidised bed of powder fluidised by a gas flow has a treatment chamber for receiving at least a treatment part of the component and for containing the fluidised bed. A fluidising gas inlet provides fluidising gas to the treatment chamber and a fluidising gas outlet removes used fluidising gas from the treatment chamber. A powder screen is located between the treatment chamber and the fluidising gas outlet, the powder screen operable substantially to prevent loss of powder from the fluidising bed entrained in the fluidising gas removed from the treatment chamber. The treatment chamber can be small and moveable, and then applied to a part of a component to be treated. Heating of the fluidised bed may be provided by heating of the fluidising gas in a fluidising gas reservoir remote from the treatment chamber.

Abstract: A component is treated in a fluidised bed by insertion of only a treatment part of the component into the treatment chamber of a fluidised bed apparatus. The non-treatment part of the component is located substantially outside the treatment chamber and out of contact with the fluidised bed. The boundary between the treatment part and the non-treatment part of the component is defined by a boundary containment surface at a fixed location with respect to the component. The boundary containment surface may be a seal which seals between the component to be treated and an aperture in a side wall of the treatment chamber.

Abstract: One exemplary embodiment may include a product including a first brake rotor cheek having a first body and at least a first outer surface. A first hardened region may extend from the first outer surface towards the center of the body. In one embodiment, the first hardened region may include a nitro-carburized ferrous metal.

Abstract: A roller hearth calcining furnace that uses a movable fluid bed that is transported through plural heating modules, each heating module independently heated using an indirect heating system. The indirect heating system includes an oxidizer, an all-ceramic, indirect, air-to-air heat exchanger, and one or more metal heat exchangers. The oxidizer can be fired with oil, coal, natural gas or other means, is impervious to attack from dirty fuels, and produces clean hot air for productive use. The movable fluid bed includes a permeable silicon carbide ceramic plate that resides within, and is supported by, a sagger or tray. The sagger is transported on rollers through the plural heating modules, and thus different temperature zones within a furnace as required by the temperature profile of the material being calcined.

Abstract: A method of operating a mineral processing kiln includes introducing a quantity of a selective non-catalytic reduction (SNCR) reducing agent into the kiln. The SNCR reducing agent may be a solid, liquid, or a gas. A mineral processing kiln modified for the implementation of SNCR is also disclosed.

Abstract: In a method for utilizing alternative fuels in the production of clinker or cement the alternative fuels are employed in reactors (4) for the preheating and/or precalcining of raw meal in a combustion device (17) separate from the burners (12) of the respective reactor (4) and are at least partially burnt whereupon an, if necessary, complete combustion is carried out inside the reactors (4) with the combustion oxygen fed to the burner (12) of the reactor (4) in excess of stoichiometry. The device for utilizing alternative fuels in the production of clinker or cement having a clinker kiln (1) and a reactor (4) with burners (12) for preheating and calcining of raw meal and having at least one duct (18) for combustion air or -oxygen respectively is characterized in that a separate combustion device (17) having a conveyor for alternative fuels such as, for instance, a pusher or a screw conveyor (16) is provided and opens inside the respective reactor (4).

Abstract: Provided is a rotary kiln having a cylindrical shell having an inner cylindrical surface and a longitudinal axis and a kiln lining disposed on the inner cylindrical surface of the shell.

Abstract: An apparatus is disclosed for drying grain in a storage bin as well as the method of drying the grain. The apparatus includes an air blower positioned outwardly of the storage bin which has an air inlet end and an air discharge end. The air discharge end of the air blower is in communication with the interior of the storage bin. A heat exchanger is positioned in a spaced relationship with respect to the air blower and has an air passageway with an inlet end and an outlet end. The outlet end of the heat exchanger is spaced from the inlet end of the air blower. An infrared heater is spaced from the inlet end of the heat exchanger so that infrared rays from the infrared heater will be directed into the air passageway of the heat exchanger so that the heat exchanger will heat the air being drawn through the heat exchanger by the air blower with the air blower sucking heated air from the air passageway and blowing the same into the storage bin to dry the grain therein.

Abstract: A method is described for reducing NOx emissions and improving energy efficiency during mineral processing in a rotary kiln. The method comprises injection of air with high velocity/high kinetic energy into the kiln to reduce or eliminate stratification of kiln gases. The method can be applied to mix gases in a rotary kiln vessel or in a preheater/precalciner vessel.

Abstract: Method and device for removing volatile organic components (VOC) from waste gases of a cement clinker kiln installation. Cooled waste gases are subjected to post-combustion carried out to an extent ensuring a concentration reduction of the VOC below admissible values. Post-combustion is carried out for production of vapor, dimensioned for a gas volume to be post-combusted, ensuring that a partial quantity of the waste gas corresponding to the gas volume allows for the reduction of emitted VOC per unit time in the waste gas below admissible concentration values by rarefaction. The partial quantity of the waste gas is simultaneously dimensioned for production of an amount of vapor sufficient for economical operation of a steam turbine. The device includes a branch line connected to a waste gas line between a pre-calciner and a waste gas suction fan, and a combustion chamber and a turbine connected to the branch line.

Abstract: The apparatus for the continuous catalytic removal of binder from metallic and/or ceramic shaped bodies produced by powder injection molding, which comprises a binder removal furnace through which the shaped bodies pass in a transport direction and are brought to a suitable process temperature, a feed facility for introduction of a process gas which is required for binder removal and comprises a reactant, at least one facility for the introduction of a protective gas into a reaction space of the binder removal furnace and a flare to burn the gaseous reaction products obtained in binder removal, wherein one or more devices which lead to a flow of the process gas directed transversely to the transport direction in the apparatus are present.

Abstract: A treatment chamber for thermal processing of an areal substrate including a transport arrangement for conveying and supporting the substrate during the thermal processing and a gas-guiding arrangement for convective heating or cooling of the substrate, where the gas-guiding arrangement has outlet openings, by means of which the temperature-controlled gas is guided onto the substrate, and where a removal arrangement is provided, by means of which the gases introduced into the treatment chamber via the gas-guiding arrangement can be removed in a targeted fashion, such that the treatment chamber can be embodied as a heat-treatment chamber or as a cooling chamber.

Abstract: A preheating apparatus for particulate material using hot kiln gases to preheat the particular material. The apparatus has a means to cool the hot kiln gases prior to the gases being exhausted from the preheating apparatus.

Abstract: Manufacturing methods and plants for carrying out methods of manufacturing cement clinker including diverting gases from a separation cyclone for a calcined cement material. The diverted gases are cooled to a temperature of 850° C. or less by introducing raw cement materials into the diverted gas stream.

Abstract: A cement clinker production line with a calcining stage connected upstream of the rotary tubular kiln including an integrated calcining combustion chamber, with a CO-containing reduction zone whose size and reduction potential can be adapted to different NOx contents contained in the kiln exhaust gas and/or different types of secondary fuels used in the combustion chamber. The combustion chamber has an upper, raw-meal-free reducing zone with a feed for secondary fuels, and first tertiary partial airstream with sub-stoichiometric fuel combustion for gasifying the secondary fuels. The combustion chamber has a lower zone. The inflow for at least one raw meal partial stream and one second tertiary partial airstream are arranged in the junction region of the upper zone and the lower zone. The height (H) of the upper zone in relation to the height (h) of the lower zone has a ratio of approximately 5:1 to approximately 1:1.

Abstract: The invention relates to a method for calcination of a material in which said material is heated by contact with a heat source essentially generated by means of a flame produced with at least one flow of fuel and primary air and a flow of secondary air, the flame comprising a first combustion zone with a temperature below 1500° C. and a second combustion zone with a temperature above 1500° C., where at least one flow of at least one inert gas is injected into the flame at the beginning of the second combustion zone and/or at least one flow of oxygen or a gas enriched in oxygen is injected into the second combustion zone.

Abstract: Disclosed herein is a method of controlling a gas valve of a dryer which controls the amount of gas supplied into a gas combustor. The method includes detecting the temperature of hot air supplied into a drum, detecting the temperature of the hot air discharged outside the drum, and controlling a gas valve of a gas combustor according to the temperature of the hot air supplied into the drum and the temperature of the hot air discharged outside the drum.

Abstract: Method for conditioning of cellular materials, in particular organic materials, wherein the conditioned material is exposed to the thermodynamic medium. Further into the stream of the thermodynamic medium flowing in the channel (1, 6, 8, 9, 10), using the adjustable diaphragms (4, 5, 7) there are introduced turbulences increasing relative speed between conditioned material and thermodynamic medium. Invention further relates to the apparatus for conditioning of cellular materials, in particular organic materials, comprising inlet gate and supplying channel, conditioning channel and outlet, supplied from the source of the thermodynamic medium. Further the conditioning channel (6, 8, 9) has a spiral shape.

Abstract: A cement product is disclosed. The cement product includes clinker defined by a feedstock material and a ladle metallurgical facility slag material derived from a ladle metallurgical facility steel production system. A system and method for manufacturing clinker is also disclosed.

Abstract: The invention relates to a device and method for preparing liquid from solid materials such as medicinal materials. It includes liquid and materials for preparing the liquid at the beginning and the end of the process. The device uses a steam generator, an intermediate switch valve and a material chamber, which are connected sequentially with pipes, and further includes an outlet pipe, which is at the bottom of the material chamber. The method involves the steps of: distillation and absorption; immersion; and repetition. The device and method for preparing liquid alternates the distillation and immersion steps, which reduces harmful substance in the prepared liquid that would otherwise occur by conventional methods. The method not only extracts soluble effective matter, but also reduces loss of volatile effective matter. Ultimately, the method makes the steps for preparing liquid simple and clear, and it can prepare liquid quantitatively, effectively and without pasty and shrinkable characteristics.

Abstract: The invention relates to a device and a method for producing clinker from raw cement material. The raw cement material is preheated in a preheater, is precalcined in a calcining apparatus, is completely burned in a sintering furnace, and is finally cooled in a cooler. Tertiary air of the cooler is fed to the calcining apparatus while eliminated dust is thermally treated in a dust burning reactor with the aid of combustion air and fuel. At least some of the tertiary air is fed to the dust burning reactor as combustion air while the dust that is to be treated and the combustion air penetrate the dust burning reactor in the same direction of flow.

Abstract: A method of cooling a substance heat treated in a material processing plant in which the substance is cooled in a cooling apparatus to a temperature that is about 25% to about 55% of the temperature at which the partially cooled substance was when it entered the cooling apparatus. Heated gas is recycled from the cooling apparatus to at least one other process within the plant and the partially cooled substance is delivered from the cooler to a cogeneration system in which the substance is further cooled and the heat removed from the substance is used to generate power.

Abstract: A method of operating a mineral processing kiln includes introducing a quantity of a selective non-catalytic reduction (SNCR) reducing agent into the kiln. The SNCR reducing agent may be a solid, liquid, or a gas. A mineral processing kiln modified for the implementation of SNCR is also disclosed.

Abstract: A cement kiln chlorine/sulfur bypass system wherein the equipment cost is suppressed and the sulfur included in a combustion gas bled from a cement kiln is separated and effectively utilized. The cement kiln chlorine/sulfur bypass system comprises an air bleed means for bleeding a kiln exhaust gas passage, which runs from the end of the cement kiln to a bottom cyclone, of a part of the combustion gas, a separating means for separating dust in the gas bled by the air bleed means into coarse particles and fine particles, and a wet dust collector for collecting dust from the gas containing the fine particles separated by the separating means. The separating means is preferably a classifier in which the cut size is changeable. The wet dust collector is preferably a mixing scrubber.

Abstract: Dried distiller's solubles is described. Methods for drying condensed distiller's solubles into dried distiller's solubles are presented. The methods may include introducing the condensed distiller's solubles into a drying gas stream and recovering dried distiller's solubles from the drying gas stream.

Abstract: A fluidized bed apparatus for batch-by-batch or continuous process control is provided that allows the processes in the fluidization region to be influenced as desired, especially in terms of material movement and dwell time. The fluidized bed apparatus is formed from at least two processing regions and the processing regions are connected to each other by overflow channels. The first processing region is provided with a solids inlet and the last processing region is provided with a solids outlet. For influencing the dwell time, the material to be treated is supplied to at least two processing regions one after the other and flows through these regions, wherein the material transport direction is a cross flow relative to the flow of the fluidization means.

Abstract: The present disclosure relates to methods of making shaped bodies comprising providing a substantially uniform temperature and gas flow throughout the shaped body as a function of reaction time. The disclosure further relates to methods of making shaped bodies substantially uniformly oxidized. The methods comprise setting at least one shaped body and performing at least one firing of the at least one shaped body. The present disclosure further relates to shaped bodies made according to the methods disclosed.

Abstract: A method for treating lime mud, in which method the lime mud is conveyed to a lime kiln, where fuel gas is used as fuel, which fuel gas is formed by a circulating fluidized bed gasifier. A calcium compound is used as bed material in the gasifier. In addition, the invention relates to the use of a calcium compound in a lime mud treatment plant, as well as to a lime mud treatment plant.

Abstract: A method is described for reducing NOx emissions and improving energy efficiency during mineral processing in a rotary kiln. The method comprises injection of air with high velocity/high kinetic energy into the kiln to reduce or eliminate stratification of kiln gases. The method can be applied to mix gases in a rotary kiln vessel or in a preheater/precalciner vessel.

Abstract: A method is described for reducing NOx emissions and improving energy efficiency during mineral processing in a rotary kiln. The method comprises injection of air with high velocity/high kinetic energy into the kiln to reduce or eliminate stratification of kiln gases. The method can be applied to mix gases in a rotary kiln vessel or in a preheater/precalciner vessel.