Abstract: A method is described for reducing NOx emissions and improving energy efficiency during mineral processing in a rotary kiln. The method comprises injection of air with high velocity/high kinetic energy into the kiln to reduce or eliminate stratification of kiln gases. The method can be applied to mix gases in a rotary kiln vessel or in a preheater/precalciner vessel.

Abstract: Apparatus and method for the production of cement clinker, wherein raw meal is preheated in a heat exchanger and is burnt in a kiln to form cement clinker and the exhaust gases from the kiln flow in succession through the heat exchanger and a catalytic converter, wherein the exhaust gases are analysed before and/or after the catalytic converter arid the preheated raw meal is precalcined in a calciner. Moreover, for the subsequent catalytic exhaust gas purification the provision of a calciner has the advantage that higher exhaust gas temperatures are produced so that a throughput is produced. As a result the required volume of the catalytic converter is reduced and the investment costs are lowered.

Abstract: According to the invention, there is a method for the controlled generation of heat, which is characterized in that charcoal is kept in a glowing state in an essentially closed-off glow chamber which has at least one fine-mesh screen-like wall for radiating the heat, and there is also a heat source with a charcoal bowl, in particular for carrying out the method, which is characterized by an essentially topside cover with a fine-mesh screen and by at least one ventilation orifice, into which issues in a lower region of the charcoal bowl an air supply line to which an air stream generator, in particular a blower, can be connected.

Abstract: A heating system includes a furnace configured to receive a product to be thermally treated within the furnace, where the furnace includes at least one burner to generate combustion gases from a source of oxygen and a carbon-based fuel source provided to the burner, and the combustion gases provide heat to the product disposed within the furnace. A gas pipeline delivers a heated inert gas into the furnace at a location proximate the product so as to at least partially surround and protect a surface of the product and minimize or prevent the product from chemically reacting with other gases within the furnace.

Abstract: Manufacturing methods and plants for carrying out methods of manufacturing cement clinker including diverting gases from a separation cyclone for a calcined cement material. The diverted gases are cooled to a temperature of 850° C. or less by introducing raw cement materials into the diverted gas stream.

Abstract: In a method for the preheating of cement raw meal for the production of cement-clinker, in which the cement raw meal is conveyed towards the feed side of a cement clinker kiln (1) in at least one heat exchanger-line in counter flow to hot gases, the hot gases are drawn off via at least a first heat exchanger (2) connected with the feed end of the cement clinker kiln (1) and via heat exchanger-lines (3,4) following this first heat exchanger (2) and being parallel to each other. The device for carrying out said method is characterized in that heat exchanger-lines (3,4) arranged in parallel to each other are connected to at least a first heat exchanger (2) joined to the feed end of the cement clinker kiln.

Abstract: The method for reducing organic chlorine compounds in cement production facility is a method by which a quantity of organic chlorine compounds contained in powder is reduced in the cement production facility, and the method is provided with a heating step for heating the powder to separate the organic chlorine compounds from the powder or decompose the organic chlorine compounds and a gas thermal decomposing step for supplying heat-treated gas containing the organic chlorine compounds generated by heating the powder to a high temperature part of the cement production facility, thereby thermally decomposing the organic chlorine compounds contained in the heat-treated gas.

Abstract: A reheat furnace system and heating process is provided. A hydrocarbon fuel and steam mix is supplied to a chemical recuperator that uses heat from the waste gas of the reheat furnace to produce preheated reformed fuel to the burners of the reheat furnace. The steam may be supplied from a waste heat boiler.

Abstract: The apparatus and methods disclosed herein relate to the production of dried co-products from stillage produced by an ethanol production facility.

Abstract: Apparatus and methods that minimize surface defect development in silicon wafers during thermal processing at relatively high temperatures at which silicon wafers are annealed and at less extreme temperature, or for other purposes. The apparatus and methods have utility to horizontally-disposed furnaces for silicon wafers and to vertically-oriented furnaces in which larger wafers can be thermally processed. A selectively-sealable process tube encloses silicon wafers during heating of the silicon wafers to a predetermined temperature, and a heating atmosphere supply system induces through the process tube a positive flow of a process gas, such as hydrogen or argon, that is non-reactive with solid silicon at the predetermined temperature. A process tube outlet vents gas from the process tube, and an impurity sensor in the process tube outlet detects oxygen and moisture in the vented gas to verify the purity of the atmosphere surrounding the wafers during thermal processing.

Abstract: A method of fabricating silicon parts are provided herein. The method includes growing a silicon sample, machining the sample to form a part, and annealing the part by exposing the part sequentially to one or more gases. Process conditions during silicon growth and post-machining anneal are designed to provide silicon parts that are particularly suited for use in corrosive environments.

Abstract: A diffuser (24) for an annealing furnace has a plurality of radially extending generally and vertically oriented vanes (40) for radially directing furnace gases. The vanes have top edges (42) defining a generally planar support and the top edges of the vanes have a notch (38) therein for receiving a conduit (34) preferably ring shaped that extend substantially around a center portion of the diffuser plate. The conduit (34) is connected to an inlet (32) for receiving enriching gases and exit ports (50) circumferentially space about said conduit (34) passing the enriching gases into the diffuser (24) to be mixed with ambient furnace gases.

Abstract: Disclosed is a process for reducing metallic oxide or sulfide materials in a rotary kiln and a rotary kiln for reducing such materials. The materials are heated in a reducing atmosphere as they travel along the axial length of the rotary kiln. The materials are discharged from the kiln at a discharge point in the kiln away from its lower material outlet end, wherein the temperature within the kiln at said discharge point is greater than the temperature at the lower material outlet end.

Abstract: Described is a method for manufacturing cement clinker by which method cement raw meal is preheated and burned in a plant comprising a cyclone preheater (1) and a kiln (5). The method is peculiar in that that at least a portion of the raw meal is extracted from the cyclone preheater (1), that this raw meal is introduced into a separate unit (21) in which it is given a retention time under oxidating conditions provided by means of a gas stream for forming SO2 and for expelling organic carbon, that the formed SO2 and the expelled organic carbon are subsequently discharged from the separate unit (21) entrained in the gas stream for further treatment in a subsequent process stage, and that the raw meal is reintroduced into the cyclone preheater (1). Hereby is obtained an effective reduction of the VOC, CO as well as the SO2 emission without necessitating utilization of additional energy for heating.

Abstract: Described is a method as well as a plant for preheating particulate or pulverulent material such as cement raw meal or similar material in a cyclone preheater (1), comprising at least two cyclone stages, each comprising a riser duct (2a, 2b, 2c, 2d) and a cyclone (1a, 1b, 1c, 1d). The method is peculiar in that a portion of the material which is fed to at least one cyclone stage is introduced to the first part of the riser duct, viewed in the direction of travel of the exhaust gases, and is heated from a temperature of maximum 450° C. to a temperature of at least 550° C., and in that the remaining material which is fed to the same cyclone stage is introduced into the last part of the said riser duct. As a result, there will be a reduction in the amount of SO2 which is discharged from the cement plant preheater as emission, without a simultaneous increase in energy consumption.

Abstract: This invention relates to a method to further enhance NOx reduction in rotary preheater mineral kilns by coupling the temperature control and gas composition uniformity afforded by the high temperature mixing with the use of chemical reducing agents. The chemical reducing agent or agents, generally chosen from ammonia or ammonia precursors, are introduced at a specific point in the rotary preheater kiln which has as an optimal temperature window to achieve the greatest reduction of NOx emissions.

Abstract: The invention relates to a process and an apparatus for calcining solids or sludges in a multiple-deck furnace having a firing region, which has at least one upper heated hearth and at least one lower heated hearth, and having a cooling region, which is provided with one or more unheated hearths, material to be calcined passing first into the firing region and then into the cooling region. A portion of the material to be calcined is delivered to the at least one lower heated hearth and/or to the cooling region, bypassing the at least one upper heated hearth of the firing region.

Abstract: A substantially dried XF•nH2O2 product is produced by method(s) wherein a feed solution comprised of (i) a XF composition wherein X is K, Na+ or NH4+ and n is an integer from 1 to 3, (ii) hydrogen peroxide (H2O2), (iii) a fluid carrier component and (iv) a potassium bifluoride (KHF2) catalyst, is atomized as it enters a desiccation/evaporation chamber. The atomized feed solution coats fluidized particles passing through the desiccation/evaporation chamber. The coated fluidized particles are dried by a pre-heated gas stream and thereby creating fluid-bed particles that are coated with a layer of the XF•nH2O2 compound. The resulting XF•nH2O2 coated fluid-bed particles are then subjected to disintegration forces that serve to break substantial portions of the layer of dried XF•nH2O2 material from the outer surfaces of he individual fluid-bed particles. These dried XF•nH2O2 are then recovered as the product of these production methods.

Abstract: This invention relates to a method to further enhance NOx reduction in rotary preheater mineral kilns by coupling the temperature control and gas composition uniformity afforded by the high temperature mixing with the use of chemical reducing agents. The chemical reducing agent or agents, generally chosen from ammonia or ammonia precursors, are introduced at a specific point in the rotary preheater kiln which has as an optimal temperature window to achieve the greatest reduction of NOx emissions.

Abstract: Particulate material to be calcined is conditioned and then introduced into a stream of flue gases which transport the material along a sloping drying duct while drying the material. The dried material is then introduced into the same stream of flue gases upstream of the drying duct, and the flue gases transport the dried material along a sloping preheating duct while preheating the material. The preheated material is fed tangentially into the lower end of a vertical calcine reactor and calcined product is withdrawn tangentially from the upper end of the reactor. The flue gases used for drying and preheating are produced in the calcine reactor and are cooled during the drying and preheating.

Abstract: The co-combustion process may comprise the following unit operations: routing of hot gas (10) generated in the clinker cooling process to a rotary kiln (1); use of part of the rotary kiln exhaust gas to dry solid wastes in rotary dryers; leading the gases from both the dryer and the combustion kiln to the secondary combustion chamber (2); use of additional fuel to boost up the secondary combustion chamber reaction temperature to as high as 1200° C.; primary dry gas scrubbing in a precalciner or precalciners (3, 3a); heat recovery (4) and power generation; secondary gas scrubbing (5) in a semi-dry scrubber; bag filtering after activated carbon injection and returning of all the collected ash and used carbon into the waste kiln and/or a cement kiln. Detrimental materials for cement processing generated by waste combustion can be by-passed to a scrubbing system and a cement kiln. Residue slag from waste kilns can be treated and reused.

Abstract: A method and plant for manufacturing cement clinker are disclosed, in which cement raw meal is calcined in a calciner. The calciner comprises an upper zone and a lower zone, where fuel, combustion gas and raw meal are introduced into the upper zone of the calciner and directed downward through the calciner. The combustion gas and raw meal are introduced tangentially into the calciner and subject to rotation follow a spiral-shaped flow path, and, under the action of gravity, the raw meal is primarily directed down along the wall of the calciner. The rotation of the combustion gas in at least the lower zone of the calciner is subjected to braking and approximately simultaneously or subsequently at least some of the combustion gas and at least some of the raw meal in the lower zone of the calciner is directed in the direction towards the center-line of the calciner.

Abstract: An apparatus and process for preparing activated carbon from a wood or wood residue feedstock using fluidized bed technology. The fluidized bed apparatus has a number of wood residue inlets that allow differing residence times in the fluidized bed apparatus appropriate for the wood or wood residue feedstock to be carbonized. The carbonized material may then be activated to form activated carbon.

Abstract: An apparatus for subjecting a rare earth alloy block to a hydrogenation process includes a casing, gas inlet and outlet ports, a member arranged to produce a gaseous flow, and a windbreak plate. The casing defines an inner space for receiving a container. The container includes an upper opening and stores the rare earth alloy block therein. A hydrogen gas and an inert gas are introduced into the inner space through the gas inlet port, and are exhausted from the inner space through the gas outlet port. The gaseous flow is produced by a fan, for example, in the inner space. The windbreak plate is disposed upstream with respect to the gaseous flow that has been produced inside the inner space. Also, the windbreak plate reduces a flow rate of the gaseous flow that has been produced near the upper opening of the container.

Abstract: A process is disclosed for producing cement clinker, comprising the steps of: a) providing a mixture of ground calcareous materials and ground argillaceous materials; b) heating the mixture of step a) to a temperature sufficient to calcine and fuse the ground materials to form the cement clinker, and thereby producing an exhaust gas containing CO2; c) catalysing the hydration of at least a portion of the CO2 contained in the exhaust gas and producing a solution containing bicarbonate ions and hydrogen ions; and d) adding to the solution obtained in step c) metal ions, and adjusting the pH of the solution to precipitate a carbonate or said metal. Preferably, the metal ions are Ca++ obtained from the dissolution of a material selected from the group consisting of CaCl2, cement kiln dust and sea salts and the carbonate is CaCO3 which is advantageously recycled into the process by adding the CaCO3 to the mixture of step a). A cement plant for performing this process is also disclosed.

Abstract: Provided is a method and plant for reducing SO2 emissions in which a catalyst for catalyzing the formation of cement clinker is extracted from kiln exhaust gas and recycled.

Abstract: The invention is directed to an apparatus and method for reducing particulates in a semiconductor processing chamber. The apparatus comprises a shield for lining at portion of the interior of a vacuum processing chamber. The interior of the shield defines a shield passage. A heater element is disposed within the shield passage. A gas inlet is used for providing gases to the interior of the shield passage. The range of temperatures which may be used is wide and generally fitted to the process. For example, the invention may be used to provide a rapid cooldown or bakeout. Once the temperature is chosen, isothermal conditions can be maintained so as to minimize the thermal cycle stress, reducing cracking, peeling, etc.

Abstract: The aim of the invention is to provide a dosing device for improved measuring accuracy during the continuous gravimetric dosing of bulk material, in particular combustibles in pulverulent form. To achieve this, two dosing rotors (3, 33) are arranged on the same axis, one above the other, with intermediate or discharge openings (7, 37) being arranged in an offset manner.

Abstract: An apparatus and process for preparing activated carbon from a wood or wood residue feedstock using fluidized bed technology. The fluidized bed apparatus has a number of wood residue inlets that allow differing residence times in the fluidized bed apparatus appropriate for the wood or wood residue feedstock to be carbonized. The carbonized material may then be activated to form activated carbon.

Abstract: A controller for a kiln plant, typically a cement plant, has a thermodynamic controller which measures a number of variables including the kiln hood temperature and one or more output gas concentrations, and controls the fuel input to the kiln to maintain the hood temperature within a desired range and a main impeller of the kiln to maintain the measured gas concentrations within a predetermined range. The invention includes a quality controller wich controls the amount of 3CaO.SiO2 present in clinker produced by the plant. The controller comprises an inner controller which controls free-lime content in the clinker and a thermodynamic outer controller.

Abstract: A method of manufacturing cement clinker includes a rotary cement kiln having a feed end, a mid-kiln feed location, and a burning end. The rotary kiln is tilted downwardly from the feed end to the burning end so that material introduced into the feed end travels downwardly to the burning end. Heat is directed at the burning end of the rotary kiln. Raw feed material is introduced in the feed end of the rotary kiln. Calcined material having a particle diameter of up to 12 inches is introduced at the mid-kiln feed location. The mid-kiln feed location is arranged in a calcining zone of the rotary kiln.

Abstract: A system is disclosed for continuously feeding and burning solid waste derived fuel (SWDF) material in the calciner of a calciner kiln comprising a calciner combustion chamber, a kiln feed for feeding raw kiln material to the calciner combustion chamber, and a waste material feed system for continuously feeding SWDF material at a controlled rate to the calcine combustion chamber for burning. A burner having a burner fuel control for feeding a control fuel to the burner to control the temperature in the calciner combustion chamber. A riser duct is connected between a charge end of the rotary kiln and the calciner. The combustion chamber introduces hot combustion gas generally above the riser duct for mixing with the hot kiln gas flowing through the riser duct at a high velocity for further calcining of the raw kiln materials and burnout of the SWDF material.

Abstract: The invention relates to the production of cement clinker from cement raw material, wherein preheated raw material is calcined in a calcination zone, then finally burnt to cement clinker in a sintering combustion zone of a kiln supplied with fuel, and the hot cement is cooled in a cooler, and wherein fuel gas is generated from waste-derived fuels in a gasification reactor to which at least one gas conveying pipe for a reagent is connected and which is connected via at least one fuel gas pipe to at least one combustion zone.

Abstract: A description is given of a method as well as a plant for manufacturing cement clinker by which method cement raw meal is preheated in a preheater (1), calcined in a calciner (3) comprising an upper end (3a) and a lower end (3b), burned into clinker in a kiln (5) and cooled in a subsequent clinker cooler (7).

Abstract: In the manufacture of cement clinker from cement raw meal, sulfide-containing raw materials or raw materials with a high TOC (total organic carbon) level can be used for cement manufacture, which are uncontrollably incompletely burned in the upper cyclone of a heat exchange line, thus leading to high emissions of CO, VOC (volatile organic carbon), and S2− in the waste gas. To reduce or completely eliminate such elevated emissions, an oxidation zone is provided in an waste gas duct downstream of the heat exchange line in the gas flow path, having an afterburner, the waste gas being caused positively to pass through open flames of the afterburner to assure the economical oxidation of the waste gas.

Abstract: A description is given of a method as well as a plant for manufacturing cement clinker by which method cement raw meal is preheated in a preheater (1), calcined in a calciner (3) comprising an upper end (3a) and a lower end (3b), burned into clinker in a kiln (5) and cooled in a subsequent clinker cooler (7).

Abstract: The invention in its various embodiments includes an apparatus and a method for improving combustion in a cement kiln system. The apparatus in one embodiment includes a precalciner and an oxygen source coupled to the precalciner. The method in one embodiment includes introducing oxygen into the precalciner of a cement kiln system.

Abstract: A method is described for reducing NOx emissions and improving energy efficiency during mineral processing in a rotary kiln. The method comprises injection of air with high velocity/high kinetic energy into the kiln to reduce or eliminate stratification of kiln gases. The method can be applied to mix gases in a rotary kiln vessel or in a preheater/precalciner vessel.

Abstract: The invention relates to a method of regulating a roasting furnace in fluidized bed roasting. Part of the roasting furnace grate is separated off into a separate grate section, known as the overflow grate, where the nozzles and the amount of roasting gas blown through them can be regulated independently of the main grate. It is advantageous to position the separately regulated grate in the section of the furnace where the overflow aperture is located.

Abstract: Primary fuel and preheated oxidant are injected into a combustion zone to produce a flame with a predetermined adiabatic flame temperature. The preheated oxidant is injected at a target rate of oxidant injection. The primary fuel is injected at a first reduced rate which is less than a corresponding target rate of fuel injection. Secondary fuel is simultaneously injected into the combustion zone separately from the flame at a second reduced rate which is equal to the difference between the first reduced rate and the target rate of fuel injection. In this manner, combustion of the fuel with the preheated oxidant provides the amount of heat expected from the target rates of injection, while maintaining an adiabatic flame temperature that is lower than it might otherwise be if the target rate of fuel injection were provided entirely at the flame. The lower adiabatic flame temperature provides a correspondingly lower rate of NOx production.

Abstract: A method of producing a calcined raw meal and of producing additional steam in an existing steam generator comprises the following steps: pulverized raw meal, hydrocarbon, primary air and secondary air are fed to a calciner system (60), wherein the raw meal is calcined in a temperature range between 850° C. and 950° C., the calcined raw meal is separated from the calciner flue gases at the exit of the calciner system, the calcined raw meal is directed through a cooler (70), in which it exchanges its heat with the secondary air, the calciner exhaust gases are directed in the gas path of the backpass of the steam generator (1) at an appropriate temperature window and are used for steam production. The raw meal consists mainly of limestone (CaCO3) and the calcined material is mainly lime (CaO). The fuel feed (4) to the steam generator (1) is reduced during introduction of the exhaust gases into its backpass.

Abstract: This describes a method for producing cement clinker using petroleum coke with a sulfur content over 4.5% by weight, in conventional equipment and facilities, wherein said method comprises the treatment of the raw mixture to synergistically improve its physical-chemical characteristics combined with the parameter control of the process, in such a way as to obtain a reduction of the clinkering temperature, all as a heretofore-unappreciated way to reduce, as a result, the concentration of SO3 in the calcinated material fed to the rotating kiln, and also usefully increasing with this the calcium sulfate content in the clinker.

Abstract: To create a calcinator for a cement clinker production line which is connected to the rotary tubular kiln in series and which is equipped with double firings, in which it is possible expediently to dispose of lumpy combustibles such as unchipped used tires and/or other lumpy secondary combustibles by pyrolysis or potentially by combustion for the purpose of the high-grade calcination of the cement raw meal, without the pyrolysis process interfering with the calcination process, while simultaneously ensuring an exhaust gas having low NOx emissions, it is inventively proposed to slide the lumpy fuel such as old tires onto a displacement mechanism such as a grate that is transversely disposed in an additional tertiary air channel in the area of the junction with the exhaust gas channel of the rotary kiln, the lumpy fuel being pyrolized or burned on this mechanism with the aid of a tertiary air substream whose volume can be regulated, and the residue of the pyrolysis or combustion being pushed from said displacem

Abstract: In order to create a device like a shuttle sluice for sluicing or distributing a hot meal-form material flow, in particular for cement plant construction, whose shuttle valve or shuttle valves is or are easy and inexpensive to repair or renew in case of wear and tear, a shuttle sluice is provided, whose shuttle valve has at least two parts and comprising of an upper suspension part and a lower expendable part, whereby the upper suspension part and the lower expendable part of the shuttle valve are stiff or rigid, i.e., detachably connected to each other, not hinged or pivoted to each other.

Abstract: This describes a method for producing cement clinker using petroleum coke with a sulfur content over 4.5% by weight, in conventional equipment and facilities, wherein said method comprises the treatment of the raw mixture to synergistically improve its physical-chemical characteristics combined with the parameter control of the process, in such a way as to obtain a reduction of the clinkering temperature, all as a heretofore-unappreciated way to reduce, as a result, the concentration of SO3 in the calcinated material fed to the rotating kiln, and also usefully increasing with this the calcium sulfate content in the clinker.

Abstract: A system, method and apparatus for processing a semiconductor device including a processing chamber and a heating assembly positioned within the processing chamber. The heating assembly including at least a plate defining an internal cavity configured to receive gas. The gas enters the internal cavity through a first passage at a first temperature, and exits the internal cavity at a second temperature through a second passage.

Abstract: A method and apparatus for heat treatment of fine-grained material. In order to reduce the nitrogen oxide content of the exhaust gas from the combustion zone, a region of the calcination zone is operated under reducing conditions and ammonia-containing additives are introduced into the calcination zone. In this case, at least the predominant proportion of the ammonia-containing additives is only added in a region of the calcination zone in which the secondary combustion of the combustion products which are formed in the section operated under reducing conditions but are not completely reacted out is largely concluded.

Abstract: In order to create, for cement clinker production lines, a calcinator that is connected upstream from the rotary tubular kiln and is equipped with two firings, which enables on the one hand a high-grade calcinated raw meal and on the other hand an exhaust gas with very low NOx emissions, as well as a burning that is as complete as possible of remaining CO-containing NOx reduction zones, it is provided that a combustion point with sub-stoichiometric fuel combustion be arranged both in the rotary kiln exhaust gas ascending line and also in the cooler outgoing air line which form a first and section portion, respectively, of the calcinator and that downstream in a flow direction of the suspension, additional combustion air discharges into the calcinator which combustion air is branched off from the tertiary air line coming from the clinker cooler via at least one branch line.

Abstract: A resist processing method includes (a), to a substrate having a circuit pattern with an uneven surface formed thereon, coating a photoresist solution to, by doing so, form a photoresist film, (b) subjecting the substrate to heat processing to cause a portion of the photoresist film to be chemically modified to create a modified resist layer of a substantially uniform thickness from the uneven surface of the circuit pattern, and (c) selectively removing only a resist portion unmodified at the step (b) to leave a modified resist layer on the uneven surface of the circuit pattern.

Abstract: A self-contained calcination plant is enclosed in a feed-storage silo. The plant consists of a vertical reactor, a separation cyclone and a pair of heat exchangers connected by appropriate piping and immersed in the feed material stored in powdery form in the silo. A positive displacement blower creates an air stream that is preheated in one of the heat exchangers and fed in part to a gas burner and in part to a feed pipe at the bottom of the reactor. The feed material is kept in a fluidized state in the silo by air heated in the other heat exchanger and blown upward from the bottom of the storage compartment, from where the material is dropped into the feed pipe through rotary valves prior to injection into the reactor. The feed pipe is connected tangentially to the reactor so as to produce an upward swirling flow around the burner's flame.