Mechanical Polishing Of Wafer Patents (Class 438/959)
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Patent number: 12136556Abstract: In some embodiments, the present disclosure relates a process tool that includes a chamber housing defining a processing chamber. Within the processing chamber is a workpiece holder apparatus that is configured to hold a workpiece. A sonar sensor is arranged over the workpiece holder apparatus. The sonar sensor includes an emitter that is configured to produce sound waves traveling towards the workpiece holder apparatus. The sonar sensor also includes a detector that is configured to receive reflected sound waves from the workpiece holder apparatus or an object between the sonar sensor and the workpiece holder apparatus. Further, sonar sensor control circuitry is coupled to the sonar sensor and is configured to determine if a workpiece is present on the workpiece holder apparatus based on a sonar intensity value of the reflected sound waves received by the detector of the sonar sensor.Type: GrantFiled: July 15, 2021Date of Patent: November 5, 2024Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventor: Lee-Chuan Tseng
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Patent number: 12083624Abstract: Provided is a laser mark printing method and a method of producing a laser-marked silicon wafer that can reduce the machining strain left around dots constituting a laser mark. In a method of printing a laser mark having a plurality of dots on a silicon wafer, the plurality of dots is formed using laser light having a wavelength in the ultraviolet region.Type: GrantFiled: July 6, 2020Date of Patent: September 10, 2024Assignee: SUMCO CORPORATIONInventor: Yoichiro Hirakawa
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Patent number: 12062569Abstract: A processing apparatus configured to process a substrate includes a substrate holder having a substrate holding surface configured to attract and hold the substrate thereon; and an edge cleaning device configured to clean an edge portion of the substrate holding surface. Further, a processing method of processing a rear surface of the substrate by using the processing apparatus includes processing the rear surface of the substrate while a front surface of the substrate is attracted to and held by a substrate holding surface of a substrate holder; and cleaning an edge portion of the substrate holding surface.Type: GrantFiled: January 16, 2020Date of Patent: August 13, 2024Assignee: Tokyo Electron LimitedInventor: Kazuya Ikeue
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Patent number: 11980995Abstract: During polishing of a substrate a sequence of measured values is received from an in-situ motor torque monitoring system. Positions on the substrate of the region of lower coefficient of friction are calculated for at least two measured values from the sequence of measured values. A first measured value from the sequence of measured values at which the region of different coefficient of friction is at a first position in a first zone on the substrate is compared to a second measured value from the sequence of measured values at which the region of different coefficient of friction is at a second position in a different second zone on the substrate or is not below the substrate. Based on the comparison, which of the first zone or the second zone the overlying layer is clearing first to expose the underlying layer can be determined.Type: GrantFiled: February 17, 2022Date of Patent: May 14, 2024Assignee: Applied Materials, Inc.Inventor: Thomas Li
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Patent number: 11923199Abstract: Aspects of the disclosure provide a method. The method includes forming a structure over a substrate, and forming a spacer layer on the structure, wherein the spacer layer has a recess. The method includes forming a mask layer over the spacer layer and in the recess, the mask layer including a first layer, a second layer and a third layer. The method includes patterning the third layer of the mask layer, and etching the first layer and the second layer of the mask layer to form an opening to expose the recess of the spacer layer, wherein the opening in the second layer has a first width; and. The method includes removing the second layer using a wet etchant, wherein the opening in the third layer has a second width, and the second with is greater than the first width.Type: GrantFiled: June 21, 2022Date of Patent: March 5, 2024Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Nai-Chia Chen, Wan Hsuan Hsu, Chia-Wei Wu, Neng-Jye Yang, Chun-Li Chou
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Patent number: 11880052Abstract: Processing methods may be performed to form a grounded mirror structure on a semiconductor substrate. The methods may include revealing a metal layer. The metal layer may underlie a spacer layer. The metal layer may be revealed by a dry etch process. The method may include forming a mirror layer overlying the spacer layer and the metal layer. The mirror layer may contact the metal layer. The method may also include forming an oxide inclusion overlying a portion of the mirror layer. The portion of the mirror layer may be external to the spacer layer.Type: GrantFiled: November 20, 2020Date of Patent: January 23, 2024Assignee: Applied Materials, Inc.Inventors: Lan Yu, Benjamin D. Briggs, Tyler Sherwood, Raghav Sreenivasan
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Substrate polishing apparatus, method of creating thickness map, and method of polishing a substrate
Patent number: 11833636Abstract: To measure thickness in a polishing treatment more efficiently. A substrate polishing apparatus comprises a rotatably configured polishing table provided with a sensor that outputs a signal related to a thickness, a rotatably configured polishing head that faces the polishing table, a substrate being attachable to a face of the polishing head that faces the polishing table, and a controller. The controller acquires a signal from the sensor when the sensor passes over a surface to be polished of the substrate, specifies an orbit of the sensor with respect to the substrate on a basis of a profile of the signal, calculates a thickness of the substrate at each point on the orbit on a basis of the signal, and creates a thickness map on a basis of the calculated thickness at each point on a plurality of orbits of the sensor.Type: GrantFiled: September 22, 2020Date of Patent: December 5, 2023Assignee: EBARA CORPORATIONInventors: Katsuhide Watanabe, Yoichi Shiokawa, Keita Yagi, Akira Nakamura -
Patent number: 11731231Abstract: A chemical-mechanical polishing system includes a rotatable head for mounting a wafer thereto, a polishing pad mounted to a rotatable platen, and a fluid dispenser for dispensing a fluid onto a surface of the polishing pad. The polishing pad includes an array of piezoelectric actuators. The chemical-mechanical polishing system includes a controller operably coupled to each piezoelectric actuator. The controller measures voltages output by the piezoelectric actuators of the array, determines, qualitatively, a topography of the wafer surface based on the measured voltages, and adjusts an aggressiveness of at least one portion of the polishing pad based on the determined topography. The controller adjusts the aggressiveness by inducing the piezoelectric effect or reverse piezoelectric effect in one or more piezoelectric actuators to adjust a surface topography of the polishing pad.Type: GrantFiled: January 28, 2019Date of Patent: August 22, 2023Assignee: Micron Technology, Inc.Inventors: Swetha Barkam, Khiam-How Low, James A. Cultra
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Patent number: 11673222Abstract: A polishing head system capable of precisely controlling a pressing force of a retainer member, such as a retainer ring, against a polishing pad. The polishing head system includes: a polishing head including an actuator configured to apply a pressing force to the workpiece, a retainer member arranged outside the actuator, and piezoelectric elements coupled to the retainer member; and a drive-voltage application device configured to apply voltages independently to the piezoelectric elements.Type: GrantFiled: March 19, 2021Date of Patent: June 13, 2023Assignee: EBARA CORPORATIONInventors: Katsuhide Watanabe, Itsuki Kobata
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Patent number: 11569160Abstract: Embodiments may relate to a semiconductor package that includes a routing trace coupled with a substrate. The routing trace may be linear on a side of the routing trace between the substrate and a top of the routing trace. The semiconductor package may further include a power trace coupled with the substrate. The power trace may be concave on a side of the power trace between the substrate and a top of the power trace. Other embodiments may be described and/or claimed.Type: GrantFiled: June 6, 2018Date of Patent: January 31, 2023Assignee: Intel CorporationInventor: Jeremy Ecton
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Patent number: 11482666Abstract: A semiconductor substrate is provided. The semiconductor substrate has thereon a first dielectric layer, at least one conductive pattern disposed in the first dielectric layer, and a second dielectric layer covering the first dielectric layer and the at least one conductive pattern. A via opening is formed in the second dielectric layer. The via opening exposes a portion of the at least one conductive pattern. A polish stop layer is conformally deposited on the second dielectric layer and within the via opening. A barrier layer is conformally deposited on the polish stop layer. A tungsten layer is conformally deposited on the barrier layer. The tungsten layer and the barrier layer are polished until the polish stop layer on the second dielectric layer is exposed, thereby forming a via plug in the via opening. A bottom electrode layer is conformally deposited on the second dielectric layer and the via plug.Type: GrantFiled: September 17, 2020Date of Patent: October 25, 2022Assignee: UNITED MICROELECTRONICS CORP.Inventors: Hsin-Jung Liu, Chau-Chung Hou, Ang Chan, Kun-Ju Li, Wen-Chin Lin
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Patent number: 11398380Abstract: A middle layer removal method is provided. The method includes providing a substrate having a structure formed on the substrate, and forming a spacer layer on the structure. The method includes forming a mask layer over the spacer layer, the mask layer including a first layer, a second layer over the first layer, and a third layer over the second layer. The method also includes patterning the third layer of the mask layer, and etching the first layer and the second layer of the mask layer to form an opening to expose a bottom surface of the second layer. The method further includes removing the second layer using a wet etchant.Type: GrantFiled: May 8, 2020Date of Patent: July 26, 2022Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Nai-Chia Chen, Wan Hsuan Hsu, Chia-Wei Wu, Neng-Jye Yang, Chun-Li Chou
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Patent number: 11368642Abstract: A method of manufacturing a semiconductor device and a method of manufacturing a solid-state imaging device, including preparing an SOI wafer in which a silicon layer is disposed on an FZ wafer that is a silicon wafer manufactured according to an FZ method, with an insulation layer being interposed between the silicon layer and the FZ wafer, removing a part of the silicon layer, as an element isolation region, to form a trench for division of the silicon layer, and forming plural circuit elements that each include at least a part of the silicon layer other than the element isolation region, and which are isolated from each other by the element isolation region.Type: GrantFiled: March 27, 2020Date of Patent: June 21, 2022Assignee: LAPIS SEMICONDUCTOR CO., LTD.Inventor: Noriyuki Miura
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Patent number: 9023712Abstract: By forming a trench isolation structure after providing a high-k dielectric layer stack, direct contact of oxygen-containing insulating material of a top surface of the trench isolation structure with the high-k dielectric material in shared polylines may be avoided. This technique is self-aligned, thereby enabling further device scaling without requiring very tight lithography tolerances. After forming the trench isolation structure, the desired electrical connection across the trench isolation structure may be re-established by providing a further conductive material.Type: GrantFiled: March 20, 2008Date of Patent: May 5, 2015Assignee: Advanced Micro Devices, Inc.Inventors: Andy Wei, Roman Boschke, Markus Forsberg
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Patent number: 9018024Abstract: An extremely thin semiconductor-on-insulator (ETSOI) wafer is created having a substantially uniform thickness by measuring a semiconductor layer thickness at a plurality of selected points on a wafer; determining a removal thickness to be removed at each of the plurality of selected points such that removal of the removal thickness results in a substantially uniform within-wafer semiconductor layer thickness; implanting a species into the wafer at each of the plurality of selected points with at least one of a dose level and an energy level based on the removal thickness for the respective point; and polishing the semiconductor layer to thin the semiconductor layer.Type: GrantFiled: October 22, 2009Date of Patent: April 28, 2015Assignee: International Business Machines CorporationInventors: Nathaniel C. Berliner, Kangguo Cheng, Jason E. Cummings, Toshiharu Furukawa, Jed H. Rankin, Robert R. Robison, William R. Tonti
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Patent number: 9006010Abstract: Radiation detectors and methods of fabricating radiation detectors are provided. One method includes mechanically polishing at least a first surface of a semiconductor wafer using a polishing sequence including a plurality of polishing steps, wherein a last polishing step of the polishing sequence includes polishing with a slurry having a grain size smaller than about 0.1 ?m to create a polished first surface. The method also includes applying (i) an encapsulation layer on a top of the polished first surface to seal the polished first surface and (ii) a photoresist layer on top of the encapsulation layer on the polished first surface. The method further includes creating undercuts of the encapsulation layer under the photoresist layer. The method additionally includes partially etching the polished first surface of the semiconductor via the openings in the photoresist layer and in the encapsulation layer to partially etch the semiconductor creating etched regions.Type: GrantFiled: November 22, 2011Date of Patent: April 14, 2015Assignee: General Electric CompanyInventors: Arie Shahar, Eliezer Traub, Diego Sclar, Peter Rusian
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Patent number: 8999061Abstract: The method for producing a silicon epitaxial wafer according to the present invention has: a growth step G at which an epitaxial layer is grown on a silicon single crystal substrate; a first polishing step E at which, before the growth step G, both main surfaces of the silicon single crystal substrate are subjected to rough polishing simultaneously; and a second polishing step H at which, after the growth step G, the both main surfaces of the silicon single crystal substrate are subjected to finish polishing simultaneously.Type: GrantFiled: May 7, 2010Date of Patent: April 7, 2015Assignee: Sumco CorporationInventors: Masayuki Ishibashi, Tomonori Miura
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Patent number: 8884288Abstract: The present invention provides a semiconductor structure for testing MIM capacitors. The semiconductor structure comprises: a first metal layer comprising at least a first circuit area and a second circuit area; a second metal layer located below the first metal layer with a first dielectric layer lying therebetween and connected with the second circuit area; a top plate located within the first dielectric layer closer to the first metal layer and connected with the first circuit area; a bottom plate located within the first dielectric layer closer to the second metal layer and separated from the top plate with an insulation layer therebetween and connected with the second circuit area. The second metal layer is connected with the substrate through a first electric pathway so as to form a second electric pathway from the top plate to the substrate when an electric leakage region exists in the insulation layer.Type: GrantFiled: September 30, 2013Date of Patent: November 11, 2014Assignee: Shanghai Huali Microelectronics CorporationInventors: Qiang Li, Zhuanlan Sun, Changhui Yang
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Patent number: 8877643Abstract: This invention is to provide a method of polishing a silicon wafer wherein a high flatness can be attained likewise the conventional polishing method and further the occurrence of defects due to the remaining of substances included in the polishing solution on the surface of the wafer can be suppressed as well as a polished silicon wafer. The method of polishing a silicon wafer by supplying a polishing solution containing abrasive grains onto a surface of a polishing pad and then relatively sliding the polishing pad to a silicon wafer to polish the surface of the silicon wafer, is characterized in that the number of abrasive grains included in the polishing solution is controlled to not more than 5×1013 grains/cm3.Type: GrantFiled: May 28, 2010Date of Patent: November 4, 2014Assignee: Sumco CorporationInventors: Shuhei Matsuda, Tetsuro Iwashita, Ryuichi Tanimoto, Takeru Takushima, Takeo Katoh
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Patent number: 8846534Abstract: Embodiments of the present invention relate to reducing the size variation on a wafer fabrication. In some embodiments, at least a portion the backfill material over features larger than a threshold size is etched or milled to provide backfill protrusions over those features. The backfill protrusions are configured to reduce the size variation across the fabrication. Embodiments of the invention may be used in fabrication of many types of devices, such as tapered wave guides (TWG), near-field transducers (NFT), MEMS devices, EAMR optical devices, optical structures, bio-optical devices, micro-fluidic devices, and magnetic writers.Type: GrantFiled: October 7, 2011Date of Patent: September 30, 2014Assignee: Western Digital (Fremont), LLCInventors: Yunfei Li, Ge Yi, Dujiang Wan, Guanghong Luo, Lijie Zhao, Yanfeng Chen, Lily Yao, Ming Jiang
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Patent number: 8592316Abstract: A nitride semiconductor substrate includes two principal surfaces including an upper surface that is a growth face and a lower surface on its opposite side. An FWHM in a surface layer region at depths of from 0 to 250 nm from the upper surface is narrower than an FWHM in an inner region at depths exceeding 5 ?m from the upper surface, where the FWHMs are obtained by X-ray rocking curve measurement using diffraction off a particular asymmetric plane inclined relative to the upper surface.Type: GrantFiled: August 2, 2010Date of Patent: November 26, 2013Assignee: Hitachi Cable, Ltd.Inventors: Yuichi Oshima, Takehiro Yoshida
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Patent number: 8552510Abstract: A semiconductor device includes: a substrate; a transistor that has a ring-shaped gate electrode formed on the substrate; a plurality of external dummy electrodes that are arranged outside the gate electrode and are formed in the same layer as the gate electrode; and at least one internal dummy electrode that is arranged inside the gate electrode and is formed in the same layer as the gate electrode.Type: GrantFiled: February 14, 2011Date of Patent: October 8, 2013Assignee: Elpida Memory, Inc.Inventor: Takamitsu Onda
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Patent number: 8546244Abstract: A method includes the steps of: (a) fixing a front surface of a wafer (semiconductor wafer) having the front surface, a plurality of chip regions formed on the front surface, a dicing region formed between the chip regions, and a rear surface opposite to the front surface to the supporting member; (b) in a state of having the wafer fixed to the supporting member, grinding the rear surface of the wafer to expose the rear surface; (c) in a state of having the wafer fixed to the supporting member, dividing the wafer into the chip regions; (d) etching side surfaces of the chip regions to remove crushed layers formed in the step (c) on the side surfaces and obtain a plurality of semiconductor chips. After the steps (e) and (d), the plurality of divided chip regions are peeled off from the supporting member to obtain a plurality of semiconductor chips.Type: GrantFiled: January 9, 2012Date of Patent: October 1, 2013Assignee: Renesas Electronics CorporationInventors: Yoshiyuki Abe, Chuichi Miyazaki, Toshihide Uematsu, Haruo Shimamoto
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Patent number: 8530353Abstract: A method of manufacturing a SiC substrate which has a first principal surface and a second principal surface, includes the step of removing, by a vapor phase etching process, at least a portion of a work-affected layer which is formed by mechanical flattening or cutting on the first principal surface of the SiC substrate.Type: GrantFiled: June 3, 2011Date of Patent: September 10, 2013Assignee: Hitachi Metals, Ltd.Inventor: Taisuke Hirooka
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Patent number: 8524537Abstract: A semiconductor device has a build-up interconnect structure formed over an active surface of a semiconductor wafer containing a plurality of semiconductor die separated by a saw street. An insulating layer is formed over the interconnect structure. Bumps are formed over the interconnect structure. A protective coating material is deposited over the insulating layer and saw street. A lamination tape is applied over the coating material. A portion of a back surface of the semiconductor wafer is removed. A mounting tape is applied over the back surface. The lamination tape is removed while leaving the coating material over the insulating layer and saw street. A first channel is formed through the saw street extending partially through the semiconductor wafer. The coating material is removed after forming the first channel. A second channel is formed through the saw street and the mounting tape is removed to singulate the semiconductor wafer.Type: GrantFiled: April 30, 2010Date of Patent: September 3, 2013Assignee: STATS ChipPAC, Ltd.Inventors: JaEun Yun, HunTeak Lee, SeungYong Chai, WonJun Ko
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Patent number: 8486805Abstract: A through-silicon via and a method for forming the same are provided. The method includes: providing a semiconductor substrate, the semiconductor substrate including an upper surface and an opposite lower surface; etching the upper surface of the semiconductor substrate to form an opening; filling the opening with a conductive material to form a first nail; etching the lower surface of the semiconductor substrate to form a recess, such that the first nail is exposed at a bottom of the recess; filling the recess with a conductive material that can be etched, and etching the conductive material that can be etched to form a second nail, such that the second nail is vertically connected with the first nail; and filling a gap between the second nail and the semiconductor substrate and a gap between the second nail and an adjacent second nail with a dielectric layer. Then invention can improve the reliability of through-silicon vias and avoid voids.Type: GrantFiled: April 11, 2011Date of Patent: July 16, 2013Assignee: Institute of Microelectronics, Chinese Academy of SciencesInventors: Chao Zhao, Dapeng Chen, Wen Ou
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Patent number: 8481342Abstract: A method for manufacturing a semiconductor device, includes: a step of etching a Si (111) substrate along a (111) plane of the Si (111) substrate to separate a Si (111) thin-film device having a separated surface along the (111) plane.Type: GrantFiled: March 24, 2010Date of Patent: July 9, 2013Assignee: Oki Data CorporationInventors: Mitsuhiko Ogihara, Tomohiko Sagimori, Takahito Suzuki, Masataka Muto
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Patent number: 8455983Abstract: Methods of forming microelectronic device wafers include fabricating a plurality of semiconductor dies at an active side of a semiconductor wafer, depositing a mask on the semiconductor wafer, removing a central portion of the mask and the semiconductor wafer, and etching. The semiconductor wafer has an outer perimeter edge and a backside that is spaced from the active side by a first thickness. The mask is deposited on the backside of the semiconductor wafer and has a face that is spaced from the backside by a mask thickness. The thinned portion has a thinned surface that is spaced from the active side by a second thickness that is less than the first thickness, and the thinned surface is etched.Type: GrantFiled: November 22, 2011Date of Patent: June 4, 2013Assignee: Micron Technology, Inc.Inventors: Alan G. Wood, Ed A. Schrock, Ford B. Grigg
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Patent number: 8304345Abstract: The invention relates to improvements in the polishing of a layer of germanium by a method which includes a first step of chemical-mechanical polishing of the surface of the germanium layer that is carried out with a first polishing solution having an acidic pH. The first polishing step is then followed by a second step of chemical-mechanical polishing of the surface of the germanium layer carried out with a second polishing solution having an alkaline pH. The polished heteroepitaxial germanium layer has a surface microroughness of less than 0.1 nm RMS and a surface macroroughness corresponding to a surface haze level of less than 0.5 ppm.Type: GrantFiled: June 9, 2009Date of Patent: November 6, 2012Assignee: SoitecInventors: Muriel Martinez, Pierre Bey
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Patent number: 8187907Abstract: A method of manufacturing a solar cell by providing a first substrate; depositing on the first substrate a sequence of layers of semiconductor material forming a solar cell including a top subcell and a bottom subcell; forming a metal back contact over the bottom subcell; forming a group of discrete, spaced-apart first bonding elements over the surface of the back metal contact; attaching a surrogate substrate on top of the back metal contact using the bonding elements; and removing the first substrate to expose the surface of the top subcell.Type: GrantFiled: May 7, 2010Date of Patent: May 29, 2012Assignee: Emcore Solar Power, Inc.Inventor: Fred Newman
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Patent number: 8124471Abstract: A method of grinding a molded semiconductor package to a desired ultra thin thickness without damage to the package is disclosed. Prior to grinding a molded package to a desired package thickness, the package may be protected from excessive mechanical stress generated during grinding by applying a protective tape to enclose interconnects formed on the package. This way, the protective tape provides support to the semiconductor package during package grinding involving the mold material as well as the die. In the post-grind package, the grinded die surface may be exposed and substantially flush with the mold material. The protective tape may then be removed to prepare the post-grind package for connection with an external device or PCB.Type: GrantFiled: March 11, 2008Date of Patent: February 28, 2012Assignee: Intel CorporationInventors: James-Yii Lee Kiong, Chong Hin Tan, Shivaram Sahadevan, Max Mah Boon Hooi, Tang Shiau Phing
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Patent number: 8101523Abstract: A nitride semiconductor wafer is planar-processed by grinding a bottom surface of the wafer, etching the bottom surface by, e.g., KOH for removing a bottom process-induced degradation layer, chamfering by a rubber whetstone bonded with 100 wt %-60 wt % #3000-#600 diamond granules and 0 wt %-40 wt % oxide granules, grinding and polishing a top surface of the wafer, etching the top surface for eliminating a top process-induced degradation layer and maintaining a 0.5 ?m-10 ?m thick edge process-induced degradation layer.Type: GrantFiled: November 5, 2010Date of Patent: January 24, 2012Assignee: Sumitomo Electric Industries, Ltd.Inventors: Keiji Ishibashi, Hidenori Mikami, Naoki Matsumoto
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Patent number: 8093137Abstract: A device layer is formed on at least the upper surface of a prime wafer by an epitaxial growth method. Then, a protective film is formed to cover at least the device layer. The lower surface of the prime wafer is ground to have a flat lower surface.Type: GrantFiled: March 13, 2009Date of Patent: January 10, 2012Assignee: Lapis Semiconductor Co., Ltd.Inventor: Masatsugu Desaki
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Patent number: 8062958Abstract: Methods of forming microelectronic device wafers include fabricating a plurality of semiconductor dies at an active side of a semiconductor wafer, depositing a mask on the semiconductor wafer, removing a central portion of the mask and the semiconductor wafer, and etching. The semiconductor wafer has an outer perimeter edge and a backside that is spaced from the active side by a first thickness. The mask is deposited on the backside of the semiconductor wafer and has a face that is spaced from the backside by a mask thickness. The thinned portion has a thinned surface that is spaced from the active side by a second thickness that is less than the first thickness, and the thinned surface is etched.Type: GrantFiled: April 1, 2009Date of Patent: November 22, 2011Assignee: Micron Technology, Inc.Inventors: Alan G. Wood, Ed A. Schrock, Ford B. Grigg
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Patent number: 8029335Abstract: In a wafer processing method, rough grinding using a first grinding stone is divided into first and second steps. In the first step, a wafer is processed into a concave shape at a first transfer rate with a reinforcing rib area slightly left. Thereafter, as primary rough grinding in the second step, the grinding stone is positioned slightly on the inner circumferential side and the wafer is further processed into the concave portion at a second transfer rate faster than the first transfer rate. Since the first transfer rate is suppressed to a rate not to cause a burst chipping, a burst chipping resulting from the second step fast in the processing rate to ensure productivity will occur at the stepped edge portion on the inside of the reinforcing rib area surface. Thus, the flatness of the reinforcing rib area can be ensured.Type: GrantFiled: January 7, 2009Date of Patent: October 4, 2011Assignee: Disco CorporationInventors: Aki Takahashi, Masaaki Nagashima
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Patent number: 8008165Abstract: Nitride semiconductor wafers which are produced by epitaxially grown nitride films on a foreign undersubstrate in vapor phase have strong inner stress due to misfit between the nitride and the undersubstrate material. A GaN wafer which has made by piling GaN films upon a GaAs undersubstrate in vapor phase and eliminating the GaAs undersubstrate bends upward due to the inner stress owing to the misfit of lattice constants between GaN and GaAs.Type: GrantFiled: July 14, 2010Date of Patent: August 30, 2011Assignees: Sumitomo Electric Industries, Ltd., Sony CorporationInventors: Masahiro Nakayama, Naoki Matsumoto, Koshi Tamamura, Masao Ikeda
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Patent number: 7851381Abstract: A surface treatment method for a nitride crystal is a surface treatment method of chemically and mechanically polishing a surface of the nitride crystal. Oxide abrasive grains are used. The abrasive grains have a standard free energy of formation of at least ?850 kJ/mol as a converted value per 1 mole of oxygen molecules and have a Mohs hardness of at least 4. The surface treatment method efficiently provides, for efficiently obtaining a nitride crystal substrate that can be used for a semiconductor device, the nitride crystal having the smooth and high-quality surface formed thereon.Type: GrantFiled: May 31, 2007Date of Patent: December 14, 2010Assignee: Sumitomo Electric Industries, Ltd.Inventors: Keiji Ishibashi, Takayuki Nishiura, Masato Irikura, Seiji Nakahata
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Patent number: 7758402Abstract: A recessed portion is formed in an area, of a rear surface of a wafer, corresponding to a device formation area is formed by a rough grinding wheel of a rough grinding unit and an annular protruding portion is concurrently formed around the recessed portion. The inner circumferential lateral surface of the recessed portion is next ground by a finishing grinding wheel of a finishing grinding unit and the bottom surface is subsequently ground.Type: GrantFiled: October 4, 2007Date of Patent: July 20, 2010Assignee: Disco CorporationInventors: Shinji Yoshida, Osamu Nagai
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Patent number: 7737038Abstract: A method of fabricating a semiconductor device includes forming a conductive layer on an insulating layer having a plurality of trenches on a semiconductor substrate, such that the conductive layer fills in the plurality of trenches formed in the insulating layer, and calculating a target eddy current value to measure an end point using parameters of a pattern density and a depth of the trenches. The method further includes planarizing the conductive layer and measuring eddy current values on the conductive layer using an eddy current monitoring system, and stopping the planarization when the measured eddy current value reaches the target eddy current value to form a planarized conductive layer having a target height on the insulating layer.Type: GrantFiled: December 7, 2006Date of Patent: June 15, 2010Assignee: Samsung Electronics Co., Ltd.Inventors: Seung-Mahn Lee, Byung-Lyul Park, MooJin Jung
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Patent number: 7727859Abstract: It is an object of the present invention to provide a semiconductor device in which a barrier property is improved; a compact size, a thin shape, and lightweight are achieved; and flexibility is provided. By providing a stacked body including a plurality of transistors in a space between a pair of substrates, a semiconductor device is provided, in which a harmful substance is prevented from entering and a barrier property is improved. In addition, by using a pair of substrates which are thinned by performing grinding and polishing, a semiconductor device is provided, in which a compact size, a thin shape, and lightweight are achieved. Further, a semiconductor device is provided, in which flexibility is provided and a high-added value is achieved.Type: GrantFiled: June 12, 2006Date of Patent: June 1, 2010Assignee: Semiconductor Energy Laboratory Co., LtdInventors: Yasuko Watanabe, Junya Maruyama, Yoshitaka Moriya
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Patent number: 7682224Abstract: A method of machining a wafer is disclosed, in which the wafer is held by sucking its back-side surface directly onto a suction surface of a chuck table, and the tips of protruding electrodes and a resist layer are cut to make them flush with each other (appendant part cutting step). Next, the wafer is held by sucking the surface of the cut appendant part directly onto the suction surface of the chuck table, and the back-side surface of the wafer is ground (back-side surface grinding step), followed by removing the resist layer. The wafer is held onto the chuck table without using any protective tape but by directly holding the wafer, whereby the wafer can be ground to have a uniform thickness.Type: GrantFiled: June 4, 2008Date of Patent: March 23, 2010Assignee: Disco CorporationInventors: Yusuke Kimura, Toshiharu Daii, Takashi Mori
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Patent number: 7662672Abstract: A manufacturing process of a leadframe-based BGA package is disclosed. A leadless leadframe with an upper layer and a lower layer is provided for the package. The upper layer includes a plurality of ball pads, and the lower layer includes a plurality of sacrificial pads aligning and connecting with the ball pads. A plurality of leads are formed in either the upper layer or the lower layer to interconnect the ball pads or the sacrificial pads. An encapsulant is formed to embed the ball pads after chip attachment and electrical connections. During manufacturing process, a half-etching process is performed after encapsulation to remove the sacrificial pads to make the ball pads electrically isolated and exposed from the encapsulant for solder ball placement where the soldering areas of the ball pads are defined without the need of solder mask(s) to solve the problem of solder bleeding of the solder balls on the leads or the undesired spots during reflow. Moreover, mold flash can easily be detected and removed.Type: GrantFiled: May 19, 2008Date of Patent: February 16, 2010Assignees: ChipMos Technologies (Bermuda) Ltd., ChipMos Technologies Inc.Inventor: Hung-Tsun Lin
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Patent number: 7659207Abstract: Epitaxially coated silicon wafers, are coated individually in an epitaxy reactor by placing a wafer on a susceptor, pretreating under a hydrogen atmosphere, in and then with addition of an etching medium, and coating epitaxially on a polished front side, wherein an etching treatment of the susceptor is effected after a specific number of epitaxial coatings, and the susceptor is then hydrophilized. Silicon wafer produced thereby have a maximum local flatness value SFQRmax of 0.01 ?m to 0.035 ?m relative to at least 99% of the partial regions of an area grid of measurement windows having a size of 26×8 mm2 on the front side of the silicon wafer with an edge exclusion of 2 mm.Type: GrantFiled: September 8, 2006Date of Patent: February 9, 2010Assignee: Siltronic AGInventors: Reinhard Schauer, Thorsten Schneppensieper
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Patent number: 7625810Abstract: A method of processing a wafer having a device area where a plurality of devices are formed on the front surface and an extra area surrounding the device area and comprising electrodes which are formed in the device area, comprising: a reinforcement forming step for removing an area, which corresponds to the device area, in the back surface of the wafer to reduce the thickness of the device area to a predetermined value and keeping an area, which corresponds to the extra area, in the back surface of the wafer to form an annular reinforcement; and a via-hole forming step for forming a via-hole in the electrodes of the wafer which has been subjected to the reinforcement forming step.Type: GrantFiled: June 21, 2006Date of Patent: December 1, 2009Assignee: Disco CorporationInventors: Keiichi Kajiyama, Koichi Kondo, Yasuomi Kaneuchi
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Patent number: 7625821Abstract: The present invention provides system and apparatus for use in processing wafers. The new system and apparatus allows for the production of thinner wafers that at same time remain strong. As a result, the wafers produced by the present process are less susceptible to breaking. The unique system also offers an improved structure for handling thinned wafers and reduces the number of processing steps. This results in improved yields and improved process efficiency.Type: GrantFiled: May 26, 2006Date of Patent: December 1, 2009Assignee: Semitool, Inc.Inventors: Kert L. Dolechek, Raymon F. Thompson
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Patent number: 7554175Abstract: Fracture-resistant gallium nitride substrate, and methods of testing for and manufacturing such substrates are made available. A gallium nitride substrate (10) is provided with a front side (12) polished to a mirrorlike finish, a back side (14) on the substrate side that is the opposite of the front side (12). A damaged layer (16) whose thickness d is 30 ?m or less is formed on the back side (14). Given that the strength of the front side (12) is I1 and the strength of the back side (14) is I2, then the ratio I2/I1 is 0.46 or more.Type: GrantFiled: March 15, 2007Date of Patent: June 30, 2009Assignee: Sumitomo Electric Industries, Ltd.Inventor: Akihiro Hachigo
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Patent number: 7541287Abstract: A semiconductor wafer is guided in a cutout in a carrier while a thickness of the semiconductor wafer is reduced to a target thickness by material removal from the front and back surfaces simultaneously. The semiconductor wafer is machined until it is thinner than a carrier body and thicker than an inlay used to line the cutout in the carrier to protect the semiconductor wafer. The carrier is distinguished by the fact that the carrier body and the inlay have different thicknesses throughout the entire duration of the machining of the semiconductor wafer, the carrier body being thicker than the inlay, by from 20 to 70 ?m. Themethod provides semiconductor wafers polished on both sides, having a front surface, a back surface and an edge, and a local flatness of the front surface, SFQRmax of less than 50 nm with an edge exclusion of R-2 mm and less than nm with an edge exclusion of R-1 mm, based on a site area of 26 by 8 mm.Type: GrantFiled: July 17, 2006Date of Patent: June 2, 2009Assignee: Siltronic AGInventors: Ruediger Schmolke, Thomas Buschhardt, Gerhard Heier, Guido Wenski
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Patent number: 7446423Abstract: In a semiconductor device provided with a thinned semiconductor element, the present invention intends to inhibit damage of the semiconductor element in the neighborhood of its outer periphery so as to improve reliability. A plurality of external connection terminals are formed on a front surface of the thinned semiconductor element. A plate higher in rigidity than the semiconductor element is adhered with a resin binder to a rear surface of the semiconductor element. An outer shape of the plate is made larger than that of the semiconductor element, and the resin binder covers a side face of the semiconductor element to form a reinforcement portion for reinforcing a periphery of the semiconductor element.Type: GrantFiled: April 14, 2003Date of Patent: November 4, 2008Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Tadahiko Sakai, Mitsuru Ozono, Yoshiyuki Wada
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Patent number: 7366575Abstract: Methods of controlling polishing of wafers are disclosed. In one aspect, a method may include measuring one or more pre-polish thicknesses of one or more layers of a wafer. The one or more layers may then be polished. Then a post-polish thickness of a layer of the wafer may be measured. Polishing may be controlled by using feed-forward control with the one or more pre-polish thicknesses and by using feed-back control with the post-polish thickness. Machine-accessible software to perform such methods are also disclosed as are systems in which such methods may be implemented.Type: GrantFiled: December 30, 2005Date of Patent: April 29, 2008Assignee: Intel CorporationInventors: Matthew A. Ring, Scot Goerutiz, Kimberly A. Ryglelski, Anju Narendra, Kevin E. Heldrich, Brook D. Ferney
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Patent number: 7338882Abstract: A method of fabricating a nano silicon on insulator (SOI) wafer having an excellent thickness evenness without performing a chemical mechanical polishing (CMP) and a wafer fabricated by the same are provided. The provided method includes preparing a bond wafer and a base wafer, and forming a dielectric on at least on surface of the bond wafer. Thereafter, an impurity ion implantation unit is formed by implanting impurity ions into the bond wafer to a predetermined depth from the surface of the bond wafer at a low voltage. The dielectric of the bond wafer and the base wafer contact each other in order to be bonded. Next, a thermal process of low temperature is performed to cleave the impurity ion implantation unit of the bond wafer. In addition, the cleaved surface of the bond wafer bonded to the base wafer is etched to form a nano scale device region. Here, the cleaved surface may be etched by performing a hydrogen surface process and a wet etching.Type: GrantFiled: March 21, 2005Date of Patent: March 4, 2008Assignees: Siltron Inc.Inventors: Jea-Gun Park, Gon-Sub Lee, Sang-Hee Lee