Strand Or Fiber Material Is A Blend Of Polymeric Material And A Filler Material Patents (Class 442/365)
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Patent number: 11401662Abstract: Fibrous structures, for example sanitary tissue products, such as toilet tissue, having one or more neat surfactant components on at least one exterior surface, methods for making same, and methods for removing fecal matter from a user's skin are provided.Type: GrantFiled: November 27, 2018Date of Patent: August 2, 2022Assignee: The Procter & Gamble CompanyInventors: LaTisha Evette Salaam-Zayid, Jose Enrique Betancourt
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Patent number: 10836196Abstract: An ink-printed substrate includes a substrate and water-based ink composition printed on the substrate, and has a Crockfastness-Loss-to-Density Ratio of about ?1.0 to about ?6.0.Type: GrantFiled: August 22, 2017Date of Patent: November 17, 2020Assignee: The Procter & Gamble CompanyInventors: Alrick Vincent Warner, Timothy Wayne Robertson, Wenbin Li, Charles Douglas Mccurry
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Patent number: 10038197Abstract: An electrode for electrochemical cells comprising an electrically conductive surface; an electrically conductive porous membrane having a first surface and an opposed outer second surface separated from the first surface by a thickness dimension defined by the length of a vector normal to the first surface and extending to where the vector intersects the second surface of an uncompressed portion of membrane, the membrane first surface is adjacent the electrically conductive surface and not more than 10% of the membrane second surface includes an area comprising at least one of; being compressed with sufficient sustained force toward and embedded into the electrically conductive surface so that electrical resistance between a location within a compressed outer second surface and the conducting surface is less than 10 micro-ohm and wherein no point within an uncompressed area is further from a nearest compressed area than three times the defined thickness dimension of the membrane.Type: GrantFiled: September 23, 2016Date of Patent: July 31, 2018Assignee: Global Energy Science, LLCInventor: Halbert P. Fischel
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Patent number: 9527935Abstract: A propylene and 1-hexene copolymer containing from 0.5 wt % to less than 5 wt % of 1-hexene derived units said copolymer having: a) a melting point higher than 145° C.; b) a melt flow rate (MFR2) determined according to ISO method 1133 (230° C., 2.16 kg ranging from 10 dl/10 min to less than 60 dl/10 min; said copolymer being chemically degradated to MFR2 and wherein the ratio MFR2/MFR1 is comprised between 15 and 56; wherein MFR1 is the melt flow rate measured according to ISO method 1133 (230° C., 2.16 kg) of the propylene/1-hexene copolymer before the degradation.Type: GrantFiled: July 6, 2012Date of Patent: December 27, 2016Assignee: Basell Poliolefine Italia S.r.l.Inventors: Claudio Cavalieri, Monica Galvan, Fiorella Pradella
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Patent number: 9362020Abstract: A method of making a dry type insulation is provided. The method includes combining a base fiber having a first outer surface with a binder material wherein the base fiber has a first melting point and the binder material has a second melting point which is different from the first melting point, heating the base fiber and binder material to a temperature above the second melting point, but below the first melting point using a double-belt press to form a resultant dry type insulation, compressing the base fiber and binder material using the double-belt press to form the resultant dry type insulation and cooling the resultant dry type insulation using the double-belt press.Type: GrantFiled: June 8, 2011Date of Patent: June 7, 2016Assignee: Waukesha Electric Systems, Inc.Inventors: Thomas M. Golner, Shirish P. Mehta, Padma P. Varanasi
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Publication number: 20150140306Abstract: Provided is a heat-resistant resin composite excellent in heat resistance and bending properties. This heat-resistant resin composite is constituted of a matrix resin and reinforcing fibers dispersed in the matrix resin. The matrix resin is constituted of a heat-resistant thermoplastic polymer having a glass transition temperature of 100° C. or higher, and a polyester-based polymer comprising a terephthalic acid unit (A) and an isophthalic acid unit (B) at a copolymerization proportion (molar ratio) of (A)/(B)=100/0 to 40/60. The proportion of the heat-resistant thermoplastic polymer in the composite is 30 to 80 wt %.Type: ApplicationFiled: January 27, 2015Publication date: May 21, 2015Applicant: KURARAY CO., LTD.Inventors: Ryokei ENDO, Yosuke WASHITAKE
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Publication number: 20150118430Abstract: The use of very low concentrations of carbon nanofillers selected from among carbon nanotubes, carbon nanofibres, graphene or a mixture of same in any proportions, in order to improve resistance to ageing, in particular protection against ultraviolet (UV) light, of a composite material based on a polymer matrix. A composite product comprising a composite material, the composite material stabilized with respect to UV light using a content of between 1 ppm and 0.1% by weight, of carbon-based nanofillers chosen from carbon nanotubes, carbon nanofibres, graphene or a mixture of these in all proportions, wherein the composite product is selected from yarns, films, tubes, fibres, and nonwovens.Type: ApplicationFiled: June 3, 2013Publication date: April 30, 2015Applicant: Arkema FranceInventors: Alexander Korzhenko, Patrucj Delprat, Catherine Bluteau, Andriy Tyomshenko, Anatoliy Goryachkin, Dmitry Zakharov
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Publication number: 20150111452Abstract: A thermoplastic fiber is formed of a blend including a degradable polymer and a material that generates an agent upon exposure to stimulus that accelerates degradation of the degradable polymer. The degradable polymer can include a biodegradable polymer, such as poly(lactic acid) polymer, and the material that generates an agent upon exposure to stimulus can include a soy-based material.Type: ApplicationFiled: October 22, 2014Publication date: April 23, 2015Inventor: Jeffrey Scott Dugan
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Patent number: 8980299Abstract: A method of making a biocompatible, implantable medical device, including a vascular closure device is disclosed. The method includes forming a biocompatible polymer into at least one fiber and randomly orienting the at least one fiber into a fibrous structure having at least one interstitial spaces. Polymeric materials may be utilized to fabricate any of these devices. The polymeric materials may include additives such as drugs or other bioactive agents as well as antibacterial agents. In such instances, at least one agent, in therapeutic dosage, is incorporated into at least one of the fibrous structure and the at least one fiber.Type: GrantFiled: October 30, 2008Date of Patent: March 17, 2015Assignee: Cordis CorporationInventors: Vipul Bhupendra Dave, Howard Scalzo, Jerome Fischer
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Publication number: 20140349537Abstract: The present invention provides preparation of a yarn with coffee residue. The present invention also provides a novel yarn with coffee residue and applications of the same.Type: ApplicationFiled: August 8, 2014Publication date: November 27, 2014Inventors: Shuo-Ting Hung, Yi-Yen Yeh, Chien-Kuo Yen, Kuo-Chin Chen
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Publication number: 20140287185Abstract: Particulate fillers possess no, or very low, amounts of coarse particles. The particulate fillers may be included in compositions, such as polymer compositions including polymer film formed from a polymer composition, such as breathable film. The particulate fillers may be included in spunlaid fiber, and the spunlaid fiber may be included in products and non-woven fabric. The particulate filler may be included in staple fibers, which may be included in carpet.Type: ApplicationFiled: October 25, 2012Publication date: September 25, 2014Inventors: David John Moseley, Michael George Truscott, Allen George Webb, Anabelle Huguette Renee Legrix
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Publication number: 20140234604Abstract: Laminates with a layer of bonded nonwoven material attached to a layer of film.Type: ApplicationFiled: April 28, 2014Publication date: August 21, 2014Applicant: The Procter & Gamble CompanyInventors: Jonathan Aaron Lu, Robert Haines Turner, Lisa Marie Reynolds, Thomas Burkhart, Helmut Hartl, Deying Kong, David D. Newkirk
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Patent number: 8764904Abstract: The present invention relates to a fiber having starch and a high polymer, and a web employing such a fiber.Type: GrantFiled: March 23, 2012Date of Patent: July 1, 2014Assignee: The Procter & Gamble CompanyInventors: Valerie Ann Bailey, Larry Neil Mackey, Paul Dennis Trokhan
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Publication number: 20140134363Abstract: Disclosed is a biodegradable polyester mixture comprising 45 to 95 wt %, based on the total weight of polyester I and II, of a polyester I constructed from an aliphatic C9-C18 dicarboxylic acid or a C9-C18 dicarboxylic acid derivative; terephthalic acid or a terephthalic acid derivative; a C3-C6 diol; an at least trihydric alcohol; and a chain extender. The biodegradable polyester mixture further comprises 5 to 55 wt %, based on the total weight of polyester I and II, of a polyester II constructed from an aliphatic C4-C6 dicarboxylic acid or a C4-C6 dicarboxylic acid derivative; terephthalic acid or a terephthalic acid derivative; a C3-C6 diol; an at least trihydric alcohol; and a chain extender. The biodegradable polyester mixture further comprises 10 to 25 wt %, based on the total weight, of calcium carbonate; and 3 to 15 wt %, based on the total weight, of talc.Type: ApplicationFiled: November 8, 2013Publication date: May 15, 2014Applicant: BASF SEInventors: Xin Yang, Jörg Auffermann, Carsten Sinkel, Jerome Lohmann, Robert Loos, Gabriel Skupin, Andreas Künkel, Lars Börger
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Patent number: 8563449Abstract: A non-woven material and method of formation thereof is provided to form a substantially flat or planar self supporting core of an inorganic base fiber and an organic binding fiber preferably using an air-laid forming head. In certain preferred embodiments, the organic base fiber has a fiber strength with a break load of about 10 grams or less and an elongation of about 20 percent or less. Preferably, the organic binding fiber has a binding component and a structural component within unitary fiber filaments. In one aspect, the structural component of the organic binding fiber has a composition effective to provide a strength thereof so that the non-woven material can be manually cut with minimal effort. In such form, the non-woven material is suitable to function as an acoustic ceiling tile.Type: GrantFiled: April 3, 2008Date of Patent: October 22, 2013Assignee: USG Interiors, LLCInventors: Donald Mueller, Weixin Song, Bangji Cao
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Publication number: 20130017748Abstract: Disclosed herein is a porous sheet, including a fine fiber web, wherein the fine fiber web is formed by bonding fine fibers with each other using an adhesive material.Type: ApplicationFiled: December 21, 2011Publication date: January 17, 2013Applicant: SAMSUNG ELECTRO-MECHANICS CO., LTD.Inventors: Jin Wook NA, Jae Sik RYOO, Jun Hwan YOO, Sun Ok KIM
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Publication number: 20120224897Abstract: Exemplary embodiments provide materials and methods for a non-woven fabric, a fuser member, and a fusing apparatus used in electrophotographic printing devices, wherein the non-woven fabric can be at least part of the topcoat layer of the fuser member and can include a plurality of non-woven electrospun fibers bonded with a fluoropolymer.Type: ApplicationFiled: March 4, 2011Publication date: September 6, 2012Applicant: Xerox CorporationInventors: Yu Qi, Carolyn Moorlag, Qi Zhang, Nan-Xing Hu
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Publication number: 20120225602Abstract: There is described a method for producing a fuser sleeve. The method includes electrospinning polymeric fibers on a conductive surface to form a non-woven fiber layer. A mixture of a fluoropolymer and a solvent is coated on the non-woven fiber layer. The mixture is heated to remove the solvent and then heated to a temperature above a melting temperature of the fluoropolymer thereby having the fluoropolymer penetrate the non-woven fiber layer and form a fuser sleeve. The sleeve is detached from the conductive surface. There is also provided a fuser sleeve comprising a fluoropolymer dispersed in a plurality of non-woven polymer fibers.Type: ApplicationFiled: March 4, 2011Publication date: September 6, 2012Applicant: Xerox CorporationInventors: Yu Qi, Nan-Xing Hu, Carolyn P. Moorlag, Qi Zhang
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Patent number: 7938908Abstract: The present invention relates to a fiber including unmodified and/or modified starch and a crosslinking agent, and a web employing such a fiber.Type: GrantFiled: January 5, 2010Date of Patent: May 10, 2011Assignee: The Procter & Gamble CompanyInventors: Valerie Ann Bailey, Larry Neil Mackey, Paul Dennis Trokhan
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Publication number: 20110028878Abstract: In one embodiment, the present invention relates to a non-woven fiber assembly comprising one or more fibers wherein each fiber contains: a hydrophilic component; and an elastomeric component, and wherein the non-woven fiber assembly further comprises an adhesive component. In still another embodiment, the present invention relates to a non-woven fiber assembly comprising one or more fibers wherein each fiber contains: a hydrophilic component; an elastomeric component; and an adhesive component, wherein the hydrophilic component, the elastomeric component and the adhesive component are all contained within each fiber. Also disclosed is a method of making the afore-mentioned non-woven fiber assemblies. Additionally, a medical dressing made from the non-woven fiber assemblies of the present invention is disclosed.Type: ApplicationFiled: July 2, 2010Publication date: February 3, 2011Applicant: THE UNIVERSITY OF AKRONInventors: Daniel J. SMITH, Darrell H. RENEKER
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Patent number: 7851391Abstract: The present invention is directed to multicomponent fibers. The fibers may be in a side-by-side, sheath-core, segmented pie, islands-in-the-sea configuration, or any combination of configurations. Each component of the fiber will comprise destructurized starch and/or a thermoplastic polymer. The present invention is also directed to nonwoven webs and disposable articles comprising the multicomponent fibers. The nonwoven webs may also contain other synthetic or natural fibers blended with the multicomponent fibers of the present invention.Type: GrantFiled: April 26, 2004Date of Patent: December 14, 2010Assignee: The Procter & Gamble CompanyInventors: Eric Bryan Bond, Jean-Philippe Marie Autran, Larry Neil Mackey, Isao Noda, Hugh Joseph O'Donnell, Dean Van Phan
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Patent number: 7765698Abstract: A method of making an electret article, from a polymeric article that has a zeta potential of greater than or less than ?7.5 millivolts. The article is charged by contacting it with an aqueous liquid that has a pH and conductivity as follows: (i) if the article has a zeta potential of ?7.5 mV or less, then the contacting liquid has pH greater than 7 and a conductivity of 5 to 9,000 microSiemens per centimeter; and (ii) if the article has a zeta potential of greater than ?7.5 mV, then the contacting liquid has a pH of 7 or less and a conductivity of 5 to 5,500 microSiemens per centimeter. An electret article made in this manner can provide improved electret performance, particularly in electret filtration articles.Type: GrantFiled: June 2, 2008Date of Patent: August 3, 2010Assignee: 3M Innovative Properties CompanyInventors: John M. Sebastian, Marvin E. Jones, Fuming B. Li, Shih-Hung Chou, Nathan E. Schultz, Justin L. Keough, Rahul R. Shah, Daniel A. Japuntich
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Patent number: 7737060Abstract: According to an aspect of the present invention, medical devices are provided that contain at least one multi-component polymeric fiber. The multi-component polymeric fiber further contains at least two components of differing composition.Type: GrantFiled: March 31, 2006Date of Patent: June 15, 2010Assignee: Boston Scientific Scimed, Inc.Inventors: Frederick H. Strickler, Barron Tenney
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Patent number: 7674731Abstract: A fiber for thermal bonding comprising semicrystalline random copolymers of propylene, 1-hexene and optionally another ?-olefin, the amount of 1-hexene being from 0.75 to less 1.52 mol % (i.e. 1.5 to less than 3 wt %) with respect to the total weight of the copolymer. The said copolymers possess a value of melt flow rate (MFR) ranging from 4 to 35 g/10 min and a molecular weight distribution, in terms of the ratio between weight average molecular weight and numeric average molecular weight ( Mw/ Mn), ranging from 4 to 12.Type: GrantFiled: December 16, 2004Date of Patent: March 9, 2010Assignee: Basell Poliolefine Italia s.r.l.Inventors: Roberta Marzolla, Enrico Beccarini
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Patent number: 7642208Abstract: A composite polymeric material is provided that may be used to construct an abrasion resistant layer or sheet such as an abrasion resistant meltblown layer. Desirably, the composite polymeric material comprises blends of syndiotactic and isotactic polypropylene with ferroelectric materials. The composite polymeric material is particularly useful for constructing a filter media comprising an abrasion resistant fine fiber layer such as a nonwoven layer. The composite polymeric material of the present invention also allows for electret treatment to improve its filtration characteristics.Type: GrantFiled: December 14, 2006Date of Patent: January 5, 2010Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Jeffrey Lawrence McManus, David Grant Midkiff
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Publication number: 20080254698Abstract: A marine flexible laminate system at a minimum includes a primer layer and an adhesive layer. The system optionally includes at least one functional top coating layer which may be applied either underwater or before submersing. Other layers include a backing layer and a heat curing layer. The marine laminate is directly applied to one or more surfaces submerged under-water by contacting the submerged surface with the adhesive layer of the flexible marine laminate.Type: ApplicationFiled: November 16, 2006Publication date: October 16, 2008Applicant: P.H. GLATFELTER COMPANYInventors: Peter Cua Yao, Alicia Pulmares Yao, John M. Schirmer
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Publication number: 20080166454Abstract: Described is an infusion bag comprising a layer made of nonwoven fabric composed of bicomponent fibers and/or filaments composed of a high-melting component and a low-melting component, the high-melting component including a polyester. Problems in the fabrication of the nonwoven fabric are avoided by the fact that the low-melting component includes a likewise high-melting polymer having a melting point ?200° C.Type: ApplicationFiled: July 27, 2007Publication date: July 10, 2008Inventors: Peter Mayr, Hans Henkes, Peter Muller, Martin Buchsel
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Patent number: 7365031Abstract: A fabric including within its construction a first elongated electrical conductor crossed by a second elongated electrical conductor, the conductors being normally biased apart at a crossover point of said fibres with an air gap between them, whereby application of pressure in a direction substantially normal to a plane of the fabric causes the conductors to make contact. The fabric may be woven, knitted, non-woven or plaited. The fabric can be used as a pressure sensor, switch or other sensor.Type: GrantFiled: April 2, 2001Date of Patent: April 29, 2008Assignee: Intelligent Textiles LimitedInventors: Stanley Shigezo Swallow, Asha Peta-Thomson
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Patent number: 7338916Abstract: A process is disclosed for flash spinning a nonwoven fibrous sheet from a polymeric solution containing about 12% to 33% by weight of filler particles. The filler is preferably insoluble in the polymer. The resulting plexifilamentary film-fibril sheet material has increased breathability with no decrease in liquid barrier.Type: GrantFiled: March 23, 2005Date of Patent: March 4, 2008Assignee: E.I. du Pont de Nemours and CompanyInventor: Paul E. Rollin, Jr.
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Patent number: 7022630Abstract: Nonwoven barrier laminates are provided having a desirable balance of properties, including barrier properties, strength, static dissipation, fluid repellency, aesthetics and tactile properties. The nonwoven barrier laminates of the invention generally include outer spunbonded layers, at least one hydrophobic microporous layer between the outer spunbonded layers, and at least one discrete layer of electrically conductive strands. A multiplicity of discrete bond sites bond the various layers of the nonwoven barrier laminate into a coherent fabric.Type: GrantFiled: October 22, 2003Date of Patent: April 4, 2006Assignee: BBA Nonwovens Simpsonville, Inc.Inventors: Mark Henry Samuel Berman, Samuel Charles Baer
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Patent number: 6964931Abstract: The present invention is directed to a method of making a substantially continuous filament web which includes providing a plurality of polymer extruders for supplying polymer streams of at least two different polymer compositions, and providing a spinneret assembly for receiving the polymer streams. The spinneret assembly includes a plurality of orifices from which the polymer streams are extruded for formation of substantially continuous filaments formed from the polymer compositions. The distribution of at least one of the polymer compositions within the spinneret assembly is selected to optimize selected physical characteristics of the resultant continuous filament web.Type: GrantFiled: February 26, 2001Date of Patent: November 15, 2005Assignee: Polymer Group, Inc.Inventors: Thomas Scott Carlyle, Marlene Storzer
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Patent number: 6951829Abstract: A nonwoven scouring fabric, including a fabric made of coarse fibers interconnected to one another to form a three-dimensional network; a continuous or a discontinuous layer of synthetic resin, or the like, adhering to the fibers, which has a content of abrasive grains; reflectors being additionally bonded at the surface of the layer, which are incorporated in the network by a scattering procedure via at least one side of the nonwoven scouring fabric.Type: GrantFiled: April 9, 2002Date of Patent: October 4, 2005Assignee: Carl Freudenberg KGInventors: Thomas Schindler, Vanessa Lutzmann
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Patent number: 6812171Abstract: A process for producing a carbon fiber sheet, which comprises allowing, as necessary, an oxidized polyacrylonitrile fiber sheet to contain 0.2 to 5% by mass of a resin, then subjecting the resin-containing oxidized polyacrylonitrile fiber sheet to a compression treatment in the thickness direction under the conditions of 150 to 300° C. and 5 to 100 MPa (10 to 100 MPa when no resin treatment is made) to obtain a compressed, oxidized fiber sheet having a bulk density of 0.40 to 0.80 g/cm3 and a compression ratio of 40 to 75%, and thereafter subjecting the compressed, oxidized fiber sheet to a carbonizing treatment, which carbon fiber sheet has a thickness of 0.15 to 1.0 mm, a bulk density of 0.15 to 0.45 g/cm3, a carbon fiber content of 95% by mass or more, a compression deformation ratio of 10 to 35%, an electric resistance of 6 m&OHgr; or less and a feeling of 5 to 70 g.Type: GrantFiled: July 24, 2002Date of Patent: November 2, 2004Assignee: Toho Tenax Co., Ltd.Inventors: Kenji Shimazaki, Shintaro Tanaka
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Patent number: 6797377Abstract: Extruded fibers and nonwoven webs made from the fibers are disclosed having improved cloth-like properties and an improved aesthetic appearance. The fibers used to form the webs are made from a thermoplastic polymer containing titanium dioxide and at least one mineral filler such as kaolin or calcium carbonate. In particular, the fillers are added in the amount so that the fillers become encapsulated within the polymeric material.Type: GrantFiled: June 30, 1998Date of Patent: September 28, 2004Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Mary Lucille DeLucia, Robert L. Hudson
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Publication number: 20040180598Abstract: A liquid sorbent material is made from a blend of fibrous component and plastic-containing bonding fibers. The fibrous component may be inorganic fibers, such as, scrap or virgin rotary fibers, organic fibers, or both. The plastic-containing bonding fibers may be bi-component thermoplastic polymer fibers, mono-component thermoplastic polymer fibers, thermoplastic-coated mineral fibers, or a combination thereof.Type: ApplicationFiled: March 23, 2004Publication date: September 16, 2004Inventors: Alain Yang, Mark Trabbold, Wayne Shaw
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Publication number: 20040126555Abstract: Cellulosic fibers having enhanced reversible thermal properties and methods of forming such cellulosic fibers are described. In one embodiment, a cellulosic fiber includes a fiber body formed of an elongated member. The elongated member includes a cellulosic material and a temperature regulating material dispersed within the cellulosic material. The temperature regulating material includes a phase change material having a transition temperature in the range of −5° C. to 125° C. The cellulosic fiber can be formed via a solution spinning process and can be used in various products where thermal regulating properties are desired. For example, the cellulosic fiber can be used in textiles, apparel, footwear, medical products, containers and packagings, buildings, appliances, and other products.Type: ApplicationFiled: August 7, 2003Publication date: July 1, 2004Inventors: Mark Henry Hartmann, James Brice Worley
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Patent number: 6720388Abstract: A polypropylene blend including from 0.5 to 50% by weight of a syndiotactic polypropylene having a multimodal molecular weight distribution and at least 50% by weight of an isotactic polypropylene.Type: GrantFiled: January 24, 2002Date of Patent: April 13, 2004Assignee: Atofina Research S.A.Inventor: Axel Demain
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Patent number: 6716775Abstract: Range-dyed fabrics that possess excellent hand characteristics and simultaneously exhibit substantially nondirectional appearances are provided. Such a combination permits the production and utilization of an extremely comfortable apparel fabric that can be attached to any other similar type of fabric to form a target apparel article without the time-consuming need to align such component fabrics to ensure an overall aesthetic appearance is met for the target apparel article. In general, such a fabric is produced through the initial immobilization of individual fibers within target fabrics and subsequent treatment through abrasion, sanding, or sueding of at least a portion of the target fabric. Such a procedure produces a fabric of short pile height and desirable hand. Upon range-dyeing the target fabric exhibits the extra benefit of nondirectional surface characteristics.Type: GrantFiled: May 12, 2000Date of Patent: April 6, 2004Assignee: Milliken & CompanyInventors: Louis Dischler, Wesley M. Drexler, Scott W. Efird, Dale Robert Williams
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Publication number: 20040062912Abstract: A fire blocking non-woven needlepunched textile structure, comprising a first fiber component containing polyacrylonitrile copolymer with a halogen containing monomer and a second fiber component. The second fiber component is selected such that it supports the first fiber component during burning, optionally including an inorganic filler as a coating for the first and second fiber components. In alternative embodiment, the present invention provides a fire blocking non-woven textile structure containing the above first and second fiber components, blended with a third binder fiber component in the form of a vertically lapped nonwoven structure.Type: ApplicationFiled: October 1, 2002Publication date: April 1, 2004Inventors: Charles R. Mason, Kate Hale-Blackstone
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Publication number: 20030203695Abstract: The present invention provides a splittable multicomponent fiber containing at least two polymer components arranged in distinct non-occlusive segments across the cross-section of the fiber, wherein the segments are continuous along the length of the fiber, and wherein at least one of the polymer components comprises about 10 percent to about 95 percent by weight of filler material. The invention also provides split fibers, and fabrics containing the split fibers produced from the splittable multicomponent fiber, and laminates containing the split fiber fabric. Additionally provided is a process for producing the split fibers and fabrics.Type: ApplicationFiled: April 30, 2002Publication date: October 30, 2003Inventors: Braulio Arturo Polanco, Paul Richard Holcomb, James Richard Neely
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Publication number: 20030186610Abstract: A composite textile yarn and a moisture management elastic fabric made therefrom, the yarn comprising an elastic filament and hydrophilic fibers embedded at the yarn center within a matrix of hydrophobic fibers such that the hydrophobic fibers are concentrated at the periphery of the yarn, a transition area between the hydrophobic fibers concentrated about the elastic filament at the yarn center and the peripheral hydrophobic yarns in which both fiber types are present.Type: ApplicationFiled: April 2, 2002Publication date: October 2, 2003Inventors: Tim Peters, William L. Fay
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Publication number: 20030114067Abstract: A coform nonwoven web from multicomponent meltblown filaments and an absorbent, wherein the absorbent material is substantially uniformly dispersed in the z-direction is disclosed. A process of preparing the coform nonwoven web by perturbing the meltblown filaments as they are being produced is also disclosed. The coform material can be used in a variety of absorbent articles such as diapers as the primary liquid retention layer. In addition, the coform nonwoven web can be used in a variety of other articles such as wipes.Type: ApplicationFiled: December 13, 2001Publication date: June 19, 2003Inventors: David Michael Matela, Darryl Franklin Clark, Matthew Boyd Lake, Bryan David Haynes
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Patent number: 6569945Abstract: A polyolefin composition which contains 45 to 5 weight percent of a low viscosity propylene homopolymer having an as polymerized melt flow rate of 250 to 550 g/10 minutes and 55 to 95 weight percent of an olefin polymer composition, preferably a random copolymer of propylene and ethylene and/or a C4-10 alpha-olefin or mixtures thereof, containing from 90 to 99 weight percent propylene. The composition may be formed into fibers having a diameter of from 15 to 23 microns. The fibers may be used to produce nonwoven fabrics.Type: GrantFiled: August 23, 2002Date of Patent: May 27, 2003Assignee: Basell Poliolefine Italia S.p.A.Inventors: Daniele C. Bugada, Michael E. Starsinic
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Publication number: 20030092343Abstract: The present invention discloses environmentally degradable multicomponent fibers. The configuration of the multicomponent fibers may be side-by-side, sheath-core, segmented pie, islands-in-the-sea, or any combination of configurations. Each component of the fiber will comprise destructurized starch and/or a biodegradable thermoplastic polymer. The present invention is also directed to nonwoven webs and disposable articles comprising the environmentally degradable multicomponent fibers. The nonwoven webs may also contain other synthetic or natural fibers blended with the multicomponent fibers of the present invention.Type: ApplicationFiled: November 14, 2002Publication date: May 15, 2003Applicant: The Procter & Gamble CompanyInventors: Eric Bryan Bond, Jean-Philippe Marie Autran, Larry Neil Mackey, Isao Noda, Hugh Joseph O'Donnell
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Patent number: 6555490Abstract: The invention features a lining material for footwear. The material includes a non-woven felt including up to 80% by weight of grooved or multi-lobed cross section transport fibers and the remainder of thermally bondable fibers arranged to secure the transport fibers against abrasion and excessive mechanical stretch presented during incorporation of the lining material into a product during that product's manufacture.Type: GrantFiled: July 22, 1999Date of Patent: April 29, 2003Assignee: Texon UK LimitedInventors: Kirsty Marlene Wildbore, Susan Gwynneth Johnson, Roger Alan Chapman
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Publication number: 20030073366Abstract: A flat low friction cord and a method of production of a cord comprising a flexible and substantially flat core enshrouded by a knitted cover, the cover being knitted around the core from yarns, wherein the knitted yarns at the cord surface define a low friction and abrasion resistant sliding surface. The yarns may be oriented substantially along the cord. The yarns may be twisted in one direction. The knitted cover may sufficiently cover the flat core such that the core cannot be seen through the cover. The denier of the yarns is preferably 1500 denier and the yarn fibers are preferably a polyester, nylon, polypropylene or the like, with polyester and nylon the preferable yarn fibers. The core may be a foamed PVC, polyester, polyethylene, polypropylene or the like but is preferably extruded foamed PVC. The core may be heat set to firmly enshroud the cover around the core.Type: ApplicationFiled: November 9, 2001Publication date: April 17, 2003Inventor: Adrian Benetti
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Patent number: 6516472Abstract: Nonwoven fabrics and fabric laminates are formed from continuous filaments or staple fibers of a select blend of specific grades of polyethylene and polypropylene which give improved fabric performance not heretofore recognized or described, such as high abrasion resistance, good tensile properties, excellent softness and the like. Furthermore, these blends have excellent melt spinning and processing properties which permit efficiently producing nonwoven fabrics at high productivity levels. The polymers are present as a lower-melting dominant continuous phase and at least one higher-melting noncontinuous phase dispersed therein. The lower-melting continuous phase forms at least 70 percent by weight of the fiber and comprises a linear low density polyethylene polymer of a melt index of greater than 10 and a density of less than 0.945 g/cc. At least one higher-melting noncontinuous phase comprises a polypropylene polymer with melt flow rate of greater than 20 g/10 min.Type: GrantFiled: January 31, 2001Date of Patent: February 11, 2003Assignee: BBA Nonwovens Simpsonville, Inc.Inventors: Scott L. Gessner, J. Darrell Gillespie, Jared A. Austin, David D. Newkirk, William Fowells
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Patent number: 6506873Abstract: The present invention relates to a fibrous material which includes a plurality of polylactide containing fibers. The plurality of polylactide containing fibers can be considered low shrinkage or high shrinkage. The plurality of polylactide containing fibers are considered low shrinkage fibers if they provide a boiling water shrinkage propensity of less than about 20%. The plurality of polylactide containing fibers are considered high shrink fibers if they provide an average fiber boiling water shrinkage propensity of greater than about 10% and a heat of fusion of less than about 25 J/g. The invention additionally relates to the use of an extrusion process to provide low shrinkage fibers and high shrinkage fibers. The invention further relates to the use of these fibers in desirable products.Type: GrantFiled: May 4, 1998Date of Patent: January 14, 2003Assignee: Cargill, IncorporatedInventors: Christopher Michael Ryan, Nancy Uzelac Buehler, Scott Louis Gessner, Andrea Lee Brosch
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Patent number: 6485811Abstract: Nonwoven fabric for pleated filters comprising a sheath-core conjugate filament in which the core component is made of a polymer higher in melting point and the sheath component is made of a polymer lower in melting point, having compressively bonded portions dotted by embossing, with a weight per unit area X (g/m2) of the nonwoven fabric and a stiffness Y (mgf) obtained according to the Gurley method of JIS L 1096 of Y/X2≧0.03 and X≧120.Type: GrantFiled: November 25, 1997Date of Patent: November 26, 2002Assignee: Toray Industries, Inc.Inventors: Hiroyoshi Horiguchi, Makoto Nishimura, Kaori Iwasaki
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Patent number: 6465378Abstract: Nonwoven fabrics and fabric laminates are formed from continuous filaments or staple fibers of a select blend of specific grades of polyethylene and polypropylene which give improved fabric performance not heretofore recognized or described, such as high abrasion resistance, good tensile properties, excellent softness and the like. Furthermore, these blends have excellent melt spinning and processing properties which permit efficiently producing nonwoven fabrics at high productivity levels. The polymers are present as a lower-melting dominant continuous phase and at least one higher-melting noncontinuous phase dispersed therein. The lower-melting continuous phase forms at least 70 percent by weight of the fiber and comprises a linear low density polyethylene polymer of a melt index of greater than 10 and a density of less than 0.945 g/cc. At least one higher-melting noncontinuous phase comprises a polypropylene polymer with melt flow rate of greater than 20 g/10 min.Type: GrantFiled: January 31, 2001Date of Patent: October 15, 2002Assignee: BBA Nonwovens Simpsonville, Inc.Inventors: Scott L. Gessner, J. Darrell Gillespie, Jared A. Austin, David D. Newkirk, William Fowells