Nonwoven Fabric With A Preformed Polymeric Film Or Sheet Patents (Class 442/394)
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Publication number: 20140072751Abstract: Waterproof membranes have a single-ply polymer coated substrate and at least one adhesive layer for architectural and structural waterproofing.Type: ApplicationFiled: September 13, 2013Publication date: March 13, 2014Applicant: Seaman CorporationInventor: Frank E. BRADENBURG
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Publication number: 20140062126Abstract: A composite sheet material and method for forming the same is provided that includes a substrate, a matrix, and a cover sheet. The substrate has a first face surface, a second face surface, and a plurality of edges, and includes a thermoplastic material. The matrix is attached to the substrate. The matrix includes a support component having a first melting point, and a thermoplastic component having a second melting point. The second melting point is less than the first melting point. The cover sheet imparts one or more surface characteristics to the composite sheet material during thermo-pressure formation of the composite sheet material.Type: ApplicationFiled: September 6, 2012Publication date: March 6, 2014Applicant: XAMAX INDUSTIRES, INC.Inventors: Martin Weinberg, James Yuan, Robert Markowski
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Patent number: 8664128Abstract: An elastic laminate for use as a tear resistant diaper side panel. The elastic laminate comprises an elastic substrate bonded to at least one layer of a tensioned spunbond nonwoven web comprising thermoplastic filaments comprising at least about 10% by weight polyethylene. The laminate is then incrementally stretched in the transverse direction to provide a service stretch greater than 100% and a strength ratio greater than 0.35. In one embodiment, the elastic substrate is bonded between the tensioned nonwoven webs by point bonding or hot melt adhesives.Type: GrantFiled: January 30, 2009Date of Patent: March 4, 2014Assignee: Advantage Creation Enterprise LLCInventor: James W. Cree
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Publication number: 20140023820Abstract: The invention relates to a composite material based on a natural-fiber-reinforced plastic, which comprises at least one layer of a spunlace non-woven fabric made of natural fibers as the reinforcing material. The composite material can be used in particular to produce sporting equipment, such as skateboards.Type: ApplicationFiled: February 6, 2012Publication date: January 23, 2014Applicant: ECCO GLEITTECHNIK GMBHInventors: Sebastian Muhlbauer, Volker Von Drach
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Publication number: 20140018758Abstract: A stretchable laminate for an absorbent article comprises a nonwoven substrate comprising a layer of spunbond fibers. A plurality of the spunbond fibers are formed from a composition comprising a thermoplastic polymer and an inorganic filler. The inorganic filler is present in the nonwoven substrate at a level of between about 1% and about 20% by weight of the nonwoven substrate. The stretchable laminate comprises an elastomeric material joined to a side of the nonwoven substrate.Type: ApplicationFiled: July 11, 2013Publication date: January 16, 2014Inventors: Lalith JAYASINGHE, Audra MATHEWS, Jeanphilippe AUTRAN, Antonius Lambertus De BEER, Brian UDENGAARD
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Publication number: 20130330993Abstract: A process for the preparation of a composite material from a particulate binder material having an average particle size (D9 0) of from 15 to 850 pm and a fibrous material having a density of from 150 to 550 kg/m3, comprising the steps of: a) blending the particulate binder material and the fibrous material, preferably in a weight ratio of 60:40 to 10:90, and b) subjecting the blended material obtained in a) to a curing step under increased temperature and pressure to obtain a composite material. The invention further relates to the composite material thus obtained, and to its use as building materials or as panelling.Type: ApplicationFiled: December 16, 2011Publication date: December 12, 2013Applicant: HOLLAND COMPOSITES INNOVATION B.V.Inventors: Pieter Jan Dwarshuis, Ronald Edward Van Riemsdijk
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Patent number: 8603281Abstract: An elastic composite formed from a lightweight nonwoven facing that has a low degree of strength in the cross-machine direction (“CD”) is provided. Through selective control over certain parameters of the materials employed in the composite and the formation process, the present inventors have discovered that such low strength and lightweight facings may be readily laminated to an elastic film without significantly damaging their integrity. For example, in one embodiment, the elastic film may possess a multi-layered construction that includes an elastomeric elastic layer positioned adjacent to a strength-enhancing thermoplastic layer. The polymer content and thickness of the thermoplastic layer are generally selected to impart additional strength and integrity to the film. Likewise, the polymer content of the elastic layer may also be selected so that the film possesses a sufficient tack for adhering to the facing.Type: GrantFiled: June 30, 2008Date of Patent: December 10, 2013Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Howard M. Welch, James Austin, Lisa Sanabria, Jose A. Siqueira, Wing-Chak Ng, Bryan D. Haynes, Oomman P. Thomas, Iris V. Schumacher, Christopher Laslie, Stephen C. Meyer
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Patent number: 8598052Abstract: A highly air-permeable and water-resistance sheet according to the present invention includes a hydrophobic non-woven fabric layer having 100 mm H2O or more of water pressure resistance and a fine cellulose fiber layer layered on the hydrophobic non-woven fabric layer, and a water repellent layer is layered on either surface of the highly air-permeable and water-resistance sheet. A highly air-permeable and water-resistance sheet composite according to the present invention includes the highly air-permeable and water resistance sheet and another non-woven fabric layered onto the water-repellant layer.Type: GrantFiled: March 1, 2007Date of Patent: December 3, 2013Assignee: Daio Paper CorporationInventors: Migaku Suzuki, Akira Kawase
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Publication number: 20130316103Abstract: An improved process for forming a PTFE mat is described. The process includes providing a dispersion with PTFE, a fiberizing polymer and a solvent wherein said dispersion has a viscosity of at least 50,000 cP. An apparatus is provided which comprises a charge source and a target a distance from the charge source. A voltage source is provided which creates a first charge at the charge source and an opposing charge at the target. The dispersion is electrostatically charged by contact with the charge source. The electrostatically charged dispersion is collected on the target to form a mat precursor which is heated to remove the solvent and the fiberizing polymer thereby forming the PTFE mat.Type: ApplicationFiled: August 2, 2013Publication date: November 28, 2013Applicant: Zeus Industrial Products, Inc.Inventors: Bruce L. Anneaux, Robert L. Ballard, David P. Garner
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Publication number: 20130302583Abstract: Polyolefin dispersions, froths, and foams and articles manufactured therefrom are disclosed. Also disclosed is a method for generating a thermoplastic foam from an aqueous dispersion. The aqueous dispersion may include a thermoplastic resin, water, and a stabilizing agent. The method may include adding at least one frothing surfactant to the aqueous dispersion to form a mixture, adding a flame retardant and/or a phase change material, frothing the mixture to create a froth, and removing at least a portion of the water to produce the foam.Type: ApplicationFiled: July 2, 2013Publication date: November 14, 2013Inventor: Bruce A. Menning
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Publication number: 20130276772Abstract: A multi-layered sheet includes a layer of a moisture-permeable base material and a layer of a moisture-permeable resin formed on a surface of the layer of the moisture-permeable base material, wherein the moisture-permeable resin may also be found inside the layer of the moisture-permeable base material and the moisture-permeable resin includes a resin that adheres to the moisture-permeable base material and a water-insoluble powdery or granular material that generates heat by moisture absorption and that is a hydrolysate of a substance derived from a plant and/or hydrolysate of a substance derived from an animal, wherein in the total amount of the moisture-permeable resin, the amount of the resin that adheres to the moisture-permeable base material is 20 to 80 mass % and the amount of the water-insoluble powdery or granular material that generates heat by moisture absorption is 80 to 20 mass %.Type: ApplicationFiled: August 29, 2012Publication date: October 24, 2013Applicant: OHSHIN MLP CO., LTD.Inventor: Keizo Ota
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Patent number: 8551896Abstract: A multilayer laminate material that resists the growth of a hole, tear, or aperture, and includes an extensible nonwoven layer joined to an elastomeric film layer in a face-to-face relationship. The elastomeric film layer includes an SEEPS elastomeric block copolymer that has a Tm of between 10° C. and 20° C. The laminate exhibits a laminate integrity time of greater than 2 hours.Type: GrantFiled: February 14, 2011Date of Patent: October 8, 2013Assignee: The Procter & Gamble CompanyInventor: Todd Leon Mansfield
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Publication number: 20130253463Abstract: A stretch laminate includes a first layer including an elastomer film, the first layer having a surface, and a second layer including a nonwoven material, the second layer having a surface that is attached to the surface of the first layer. The tensile behavior in the transverse direction of the stretch laminate is within about 2.5 N/cm of the tensile behavior in the transverse direction of the film at an engineering strain of about 1.5, and exists independent of mechanical activation. A method of making the stretch laminate and an absorbent article having at least one region defined by the stretch laminate are also provided.Type: ApplicationFiled: May 16, 2013Publication date: September 26, 2013Applicant: The Procter & Gamble CompanyInventor: Todd Leon MANSFIELD
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Patent number: 8541642Abstract: A method is disclosed for modifying the physical characteristics of a web which involves passing the web between at least one pair of interengaged rolls to incrementally stretch the web, and then withdrawing the incrementally stretched web from between the rolls under tension. A web modified according to the disclosed method has desirable breathability and liquid impermeability, as well as extensibility and a soft, cloth-like textured surface.Type: GrantFiled: April 13, 2012Date of Patent: September 24, 2013Assignee: The Procter & Gamble CompanyInventors: Barry Jay Anderson, Todd Leon Mansfield, George Christopher Dobrin, Suna Polat
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Patent number: 8536077Abstract: Disclosed herein is a flooring underlayment membrane, and associated methods of manufacturing and installing such a membrane, comprising upper and lower nonwoven fiber layers. In one embodiment, the flooring underlayment membrane constructed as disclosed herein may comprise a first nonwoven fiber material, and a second nonwoven fiber material and at least one layer of extrudable thermoplastic resin disposed between and bonding the first and second nonwoven fiber materials.Type: GrantFiled: December 29, 2008Date of Patent: September 17, 2013Assignee: Building Materials Investment CorporationInventors: Daniel LaVietes, David Gladden, Song-Ping Dai
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Publication number: 20130237939Abstract: Novel solid benzoate ester compositions are mixtures comprising the trans- and cis-structural isomers of 1,4-cyclohexanedimethanol dibenzoate wherein the trans isomer constitutes from 1 to 66 or from 72 to 99 weight percent of the mixture. The properties imparted to a variety of polymer compositions, including hot melt adhesives, cannot be achieved using the commercially available mixture of these isomers.Type: ApplicationFiled: April 25, 2013Publication date: September 12, 2013Applicant: Eastman Specialties Holdings CorporationInventors: William D. Arendt, Makarand V. Joshi, Yvonne Aileen Berry-Walker, Paul Steven Lakomiak, Mirnahini Jeganathan
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Publication number: 20130237111Abstract: Fabricated articles are disclosed which comprise a polypropylene impact copolymer. The propylene impact copolymer composition comprises from 60 to 90 percent by weight of the impact copolymer composition of a matrix phase, which can be a homopolymer polypropylene or random polypropylene copolymer having from 0.1 to 7 mol percent of units derived from ethylene or C4-C10 alpha olefins. The propylene impact copolymer composition also comprises from 10 to 40 percent by weight of the impact copolymer composition of a dispersed phase, which comprises a propylene/alpha-olefin copolymer having from 6 to 40 mol percent of units derived from ethylene or C4-C10 alpha olefins, wherein the dispersed phase has a comonomer content which is greater than the comonomer content in the matrix phase. The propylene impact copolymer composition is further characterized by having the ratio of the matrix MFR to the dispersed phase MFR being 1.2 or less.Type: ApplicationFiled: July 19, 2011Publication date: September 12, 2013Applicant: BRASKEM AMERICA, INC.Inventors: Alechia Crown, Gert Claasen, Jacquelyn Degroot, Thor Gudmundsson, Charles Crosby, Li-Min Tau, John Kaarto
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Patent number: 8524621Abstract: A laminate material for lighter-than-air vehicles includes at least one monofilament yarn layer, a polymeric film layer adjacent to the at least one monofilament layer, and a metallized coating adjacent to said polymeric film layer. A clear film cover layer may be adhered to the metallized coating, and one or more fluorescent dyes may be incorporated into the clear film layer.Type: GrantFiled: September 20, 2006Date of Patent: September 3, 2013Assignee: Lockheed Martin CorporationInventors: Paul E. Liggett, Dennis L. Carter, Anthony L. Dunne, Dhiraj H. Darjee, Gerald W. Placko, James I. Mascolino, Lowell J. McEowen
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Publication number: 20130225026Abstract: A light reflective film with structural support. The structural support is a layer of adhesive applied to a reflective film, a polyester film attached to the applied adhesive layer, a second adhesive layer applied to the other side of the polyester film, and a fiber layer applied to the second layer of adhesive. A UV light blocker may be sprayed onto the fiber layer. Such reflective surface being ideal for use in tension member solar collection systems.Type: ApplicationFiled: February 23, 2013Publication date: August 29, 2013Inventor: Phil Gerard Langhorst
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Patent number: 8517570Abstract: A diffuse light reflector is disclosed for use in lighting fixtures including luminaires, light boxes, displays, signage, daylighting applications, and the like. The reflector includes a light reflective nonwoven, a polymer layer that enhances reflectivity, and an opaque blackout layer. The reflector can be laminated to coil steel or aluminum and can be formed in metal coil or sheet forming operations. The polymer layer can be easily cleaned of machine oils from the metal forming operations.Type: GrantFiled: December 3, 2010Date of Patent: August 27, 2013Assignee: WhiteOptics LLCInventor: Eric William Hearn Teather
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Publication number: 20130209770Abstract: A film that is formed from a thermoplastic composition is provided. The thermoplastic composition contains a rigid renewable polyester and a polymeric toughening additive. The toughening additive can be dispersed as discrete physical domains within a continuous matrix of the renewable polyester. An increase in deformation force and elongational strain causes debonding to occur in the renewable polyester matrix at those areas located adjacent to the discrete domains. This can result in the formation of a plurality of voids adjacent to the discrete domains that can help to dissipate energy under load and increase tensile elongation. To even further increase the ability of the film to dissipate energy in this manner, the present inventors have discovered that an interphase modifier may be employed that reduces the degree of friction between the toughening additive and renewable polyester and thus reduces the stiffness (tensile modulus) of the film.Type: ApplicationFiled: February 10, 2012Publication date: August 15, 2013Applicant: KIMBERLY-CLARK WORLDWIDE, INC.Inventors: Vasily A. Topolkaraev, Ryan J. McEneany, Neil T. Scholl, Thomas A. Eby
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Publication number: 20130207413Abstract: A thermal insulated composite wall panel for use in insulated trailers, containers and insulated compartments, including a first liner panel, a second liner panel having a layer of fibers and at least one structural polymer resin layer disposed coplanar to and bonded with the layer of fibers, thereby forming a laminate liner panel, and an insulated core layer disposed intermediate to and bonded with the first and the second liner panels. The layer of fibers is adjacent the insulated core layer and is lofted prior to being bonded to the insulated core layer.Type: ApplicationFiled: February 9, 2012Publication date: August 15, 2013Inventors: Cory R. Lookebill, Richard B. Mullininx
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Publication number: 20130189891Abstract: A polyvinyl chloride free flooring, including: an upper decorative nonwoven fabric layer bonded without the use of adhesive to an intermediate extruded polymeric layer, and a extruded lower base layer bonded without the use of adhesive to the intermediate polymeric layer to provide a composite flooring that is free of polyvinyl chloride.Type: ApplicationFiled: January 20, 2012Publication date: July 25, 2013Applicant: BASE KING, LLCInventor: Dennis G. Schlisner
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Publication number: 20130183880Abstract: An isocyanate-terminated prepolymer C having an NCO content of from ?26% by mass to ?31.0% by mass is obtainable from the reaction of an isocyanate composition A having a viscosity at 25° C. of from ?60 mPas to ?800 mPas, comprising from ?25% by mass to ?60% by mass MDI and from ?40% by mass to 75% by mass pMDI, wherein the sum of the amounts of those components is ?100% by mass, with a bifunctional polyester ether polyol B having an OH number of ?200 mg(KOH)/g and ?500 mg(KOH)/g, obtained from the reaction of a dicarboxylic acid/dicarboxylic acid derivative with at least one polyol and with an epoxide, wherein the polyester ether polyol B is used in amounts of from ?1.5% by mass to ?6.0% by mass, based on the sum of the masses of A and B. The invention further provides a PUR/PIR polymer produced from the prepolymer C, its use and composite elements based thereon.Type: ApplicationFiled: July 11, 2011Publication date: July 18, 2013Applicant: BAYER INTELLECTUAL PROPERTY GMBHInventors: Hans-Georg Pirkl, Manfred Schmidt, Reinhard Albers, Johannes Braak, Rolf Roers
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Publication number: 20130183484Abstract: This invention is directed to a structural core comprising a fibrous web and a matrix resin, the matrix resin comprising from 15 to 75 weight percent of the weight of web plus resin, the matrix resin contains a first resin comprising tannin in an amount of 10 to 100 weight percent and a second resin in the event tannin is not present in an amount of 100 weight percent, A preferred second resin is phenolic, benzoxazine, polyester, cyanate ester, bismaleimide, epoxy, polyimide or combination thereof.Type: ApplicationFiled: December 26, 2012Publication date: July 18, 2013Applicant: E I DU Pont DE Nemours and CompanyInventor: E I DU Pont DE Nemours and Company
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Patent number: 8486849Abstract: Absorbent articles such as disposable diapers, incontinent briefs, diaper holders, training pants and the like, having elastomeric ear panels and a fastening system that provides the user with different options as to how the absorbent article may be fitted to and removed from the wearer. The absorbent articles allow the wearer to choose between conventional and pull-on diaper configurations, or combinations thereof, and properly and comfortably fit a large range of wearer sizes. Further, the absorbent articles can be pulled on and/or off as a pant. This feature is provided by the ear panels which maintain sufficient tension to hold the diaper on the wearer throughout the period of use without harming the wearer's skin, while providing enough stretch to allow the diaper to be pulled up or down over the wearer's hips. The fastening system is refastenable for convenience yet strong enough to maintain the diaper in a fastened configuration without becoming detached if the diaper is pulled on or off the wearer.Type: GrantFiled: April 1, 2010Date of Patent: July 16, 2013Assignee: The Procter & Gamble CompanyInventors: Mark James Kline, Miguel Alvaro Robles
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Patent number: 8486848Abstract: A laminate includes a base layer being made from one of woven fabrics, knitted fabrics, and non-woven fabrics, and having two surfaces, and a thin film layer made of a polyvinyl butyral-based composition and covering one of the two surfaces of the base layer. An article for daily use, at least one part of which is made of the laminate, is also disclosed.Type: GrantFiled: May 26, 2009Date of Patent: July 16, 2013Inventor: Chun-Wei Lin
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Publication number: 20130171901Abstract: An adhesive compound for a hot-sealing insert is provided, as are an insert that contains this adhesive compound, and a method for fixing the insert. The adhesive compound has a thermoplastic hot-melt adhesive (A) that is not adhesive at room temperature and a pressure sensitive adhesive (B) that is adhesive at room temperature.Type: ApplicationFiled: July 21, 2011Publication date: July 4, 2013Applicant: CARL FREUDENBERG KGInventors: Heike Bartl, Cornelia Kinscherf, Oliver Staudenmayer, Ulrich Scherbel
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Publication number: 20130149934Abstract: A surfacing film is formed from a curable resin composition containing an epoxy novolac resin, a tri-functional or tetra-functional epoxy resin, ceramic microspheres, an amine-based curing agent, particulate inorganic fillers; and a toughening component. The surfacing film exhibits high Tg and high cross-linked density after curing, as well as high resistance to paint stripper solutions. The surfacing film is suitable for co-curing with fiber-reinforced resin composite materials. The surfacing film may optionally contain electrically conductive additives to provide sufficient conductivity for lightning strike protection (LSP) or electromagnetic interference (EMI) shielding.Type: ApplicationFiled: December 6, 2012Publication date: June 13, 2013Applicant: CYTEC TECHNOLOGY CORP.Inventor: CYTEC TECHNOLOGY CORP.
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Patent number: 8461063Abstract: The invention relates to a packaging material for corrosible metallic objects, comprised of a plastic film forming a package outer surface, an inner layer, and an adhesive layer bonding the plastic film to the inner layer, wherein the adhesive layer comprises a volatile corrosion inhibitor and the inner layer has a high permeability for the corrosion inhibitor on the package outer surface as compared to the plastic film. According to the invention the adhesive layer is formed by a chemically binding reaction adhesive.Type: GrantFiled: October 20, 2009Date of Patent: June 11, 2013Assignee: Nordenia Deutschland Gronau GmbHInventors: Tilo Wachs, Josef Leuders, Juergen Triebert
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Publication number: 20130143015Abstract: Disclosed are multi-microlayer films having alternating first and second layers, the first layers including an ethylene-based copolymer composition and the second layers comprising a propylene-based copolymer composition, wherein each layer optionally comprises from about 0 to about 20% by weight of a polyolefin polymer. The multi-microlayer films have desirable tensile properties and are useful as components in absorbent personal care products.Type: ApplicationFiled: December 5, 2011Publication date: June 6, 2013Inventors: Shawn E. Jenkins, Renee L. Johns
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Publication number: 20130130584Abstract: There is provided a prepreg which contains components (A) to (C) as mentioned below, wherein the component (A) is arranged on one surface or both surfaces of a layer comprising the components (B) and (C): (A) a nonwoven fabric comprising a thermoplastic elastomer and/or a polyolefin each of which has a value of tan ? of 0.06 or more at 10° C. as measured in a viscoelasticity measurement and is incompatible with the component (B); (B) a first epoxy resin composition; and (C) a reinforcing fiber. There are also provided a fiber-reinforced composite material which has excellent rigidity, strength, and vibration-damping performance, a prepreg which can be used suitably for the production of the fiber-reinforced composite material, and a process for producing the prepreg.Type: ApplicationFiled: July 20, 2011Publication date: May 23, 2013Applicant: TORAY INDUSTRIES, INC.Inventors: Takayuki Fujiwara, Jun Misumi, Ayumi Matsuda, Kenichi Yoshioka
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Publication number: 20130122769Abstract: A composite sheet comprises a substrate and a multi-layer coating on its outer surface, the coating comprising a metal layer and an outer polymeric layer formed from a precursor comprising a polymerizable composition that includes a olefin group and a moisture curable group, such as an isocyanate or silane group. The function of the polymeric layer includes protecting the metal layer from corrosion. A production process for the composite sheet includes depositing the precursor and exposing it to both beam radiation and moisture, which respectively promote polymerization and curing at different sites of the precursor. The amenability of the isocyanate or silane functionality to moisture-promoted coupling promotes substantially full conversion and curing of the precursor, even of portions of the substrate that are geometrically shadowed from incident beam radiation.Type: ApplicationFiled: November 10, 2011Publication date: May 16, 2013Applicant: E. I. DU PONT DE NEMOURS AND COMPANYInventors: Noel Stephen Brabbs, Eric Huebsch, Yuefei Tao, Lech Wilczek
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Patent number: 8440286Abstract: A laminate web having a nonwoven web in facing relationship with a polymer film. The laminate web has a first side comprising the polymer film and a plurality of discrete tufts including fibers integral with and extending from the nonwoven web. Each of the tufts has a tuft base proximal to the nonwoven web and a distal portion opposing the tuft base. At least part of the distal portion of each of the tufts is covered by a cap, each cap being an integral extension of said polymer film extending over the distal portion of a discrete tuft. The cap has a first opening including a location of rupture in the polymer film above which the tuft extends.Type: GrantFiled: March 6, 2012Date of Patent: May 14, 2013Assignee: The Procter & Gamble CompanyInventors: John Joseph Curro, John Lee Hammons, Jody Lynn Hoying, Susan Nicole Lloyd, Robert Haines Turner
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Patent number: 8440297Abstract: The instant invention generally provides polymer organoclay composite comprising a molecularly self-assembling material and an organoclay, and a process of making and an article comprising the polymer organoclay composite. The instant invention also generally provides a fiber comprising the polymer organoclay composite, and a process of fabricating and an article comprising the fiber.Type: GrantFiled: November 20, 2009Date of Patent: May 14, 2013Inventors: Leonardo C. Lopez, Scott T. Matteucci, Sarada P. Namhata
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Publication number: 20130115844Abstract: The present invention provides an electrically insulating resin composition including a polysulfone resin including a plurality of sulfonyl groups in the molecule and a polyamide resin, wherein the proportion of the polyamide resin is 1 to 45% by mass. The present invention also provides a laminate sheet obtained by bonding a plurality of sheet materials with a resin composition layer interposed therebetween, wherein the resin composition layer includes a polysulfone resin including a plurality of sulfonyl groups in the molecule and a polyamide resin, and the proportion of the polyamide resin is 1 to 45% by mass.Type: ApplicationFiled: July 8, 2011Publication date: May 9, 2013Applicants: NITTO DENKO CORPORATION, NITTO SHINKO CORPORATIONInventors: Yasuyuki Kihara, Akira Tamai, Hiroichi Ukei, Tomoyuki Kasagi, Mizuki Yamamoto
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Publication number: 20130101822Abstract: Certain embodiments described herein are directed to composite materials effective for use in deep draw processes. In some examples, the composites can be used to provide vehicle panels such as, for example, vehicle underbody panels. In some configurations, the composite comprises a fiber reinforced polymer core and a skin material disposed on at least some portion of the fiber reinforced polymer core, in which the skin material comprises a basis weight of at least 65 g/m2 and an elongation at break of at least 20%.Type: ApplicationFiled: July 7, 2012Publication date: April 25, 2013Inventors: Kumar Kunal, Thomas Arnold Ebeling, Jesse Guy Hipwell, Erich James Vorenkamp
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Patent number: 8415263Abstract: A composite material as a sheet material is described, being relatively cheap, most useful as a raw material of a sanitary product or the like, such as underwear, dust-proof mask or dispensable paper diaper, etc., and good in processability, stretchability, gas-permeability, softness, and touch. The composite material is formed by laminating a stretchable layer and a conjugate spunbonded nonwoven fabric including conjugate fibers including a low-melting-point component and a high-melting-point component. The conjugate fibers are partially bonded to each other by thermocompression, wherein each bonded portion has fine folded structures including alternate hill and valley regions in the CD, and the distance between neighboring hills is 100-400 ?m in average. The conjugate spunbonded nonwoven fabric exhibits stretchability through the spread of the fine folded structures, and has, at 5% elongation, a CD-strength of 0.1 N/5 cm or less and an MD/CD strength ratio of 200 or more.Type: GrantFiled: March 30, 2011Date of Patent: April 9, 2013Assignees: JNC Corporation, JNC Fibers CorporationInventors: Toshikatsu Fujiwara, Taiju Terakawa
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Patent number: 8409698Abstract: An image transfer product such as an offset printing blanket or sleeve is provided which comprises a very thin printing surface layer in combination with a smooth image reinforcement layer comprising a polymeric film, a fabric, or a polymer-coated fabric. The thin printing surface layer has a thickness between about 0.001 to about 0.012 inches (about 0.025 to about 0.3 mm). The image transfer product is more efficiently manufactured due to reduced solvent usage and reduced number of coating passes, and in use, exhibits uniform feed, web control, and registration characteristics.Type: GrantFiled: November 21, 2008Date of Patent: April 2, 2013Assignee: Day International, Inc.Inventors: Joseph L. Byers, W. Toriran Flint, Samuel R. Shuman
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Patent number: 8399368Abstract: A nonwoven web material that contains an elastic component is provided. The elastic component contains a crosslinked network formed from a linear block copolymer having a monoalkenyl aromatic midblock positioned between conjugated diene endblocks (e.g., butadiene-styrene-butadiene (“B-S-B”) triblock copolymer). Prior to crosslinking, such linear block copolymers have a relatively low viscosity and thus may be readily formed into a precursor elastic component that is subsequently crosslinked to achieve the desired elastic and mechanical properties. Crosslinking is typically achieved through the formation of free radicals (unpaired electrons) that link together to form a plurality of carbon-carbon covalent bonds at the conjugated diene endblocks.Type: GrantFiled: October 16, 2007Date of Patent: March 19, 2013Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Oomman P. Thomas, James Austin, Howard M. Welch, Jose Siqueira
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Publication number: 20130065471Abstract: One or more layers of structured thermoplastic polymer (14, 16, 24), such as a light weight veil of thermoplastic polymer fibers (14, 16, 24), are located within the interleaf zone of laminates that are composed of fibrous layers and thermosetting resin (12, 22). The thermoplastic veils (14, 16, 24) are used in the interleaf zones as a replacement for thermoplastic toughening particles.Type: ApplicationFiled: April 4, 2011Publication date: March 14, 2013Applicant: HEXCEL COMPOSITES LIMITEDInventor: Stephen Mortimer
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Patent number: 8389425Abstract: Herein is disclosed a bonded mat comprising a coil web that is bonded to a backing. The coil web comprises continuous coiled fibers, at least some of which contain expanded polymeric microspheres. The backing comprises a porous material. Methods of making the coil web and the backing, and methods of bonding the coil web and the backing, are disclosed.Type: GrantFiled: January 29, 2010Date of Patent: March 5, 2013Assignee: 3M Innovative Properties CompanyInventor: Nelson R. Costa
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Publication number: 20130052897Abstract: Some embodiments herein are directed to a thermoplastic composite structure having at least one structural layer of fiber-reinforced thermoplastic resin and at least one toughening layer adjacent to a surface of the structural layer. The toughening layer is configured to create an interlaminar region in a composite laminate and may take the form of a polymer film, a woven or non-woven fibrous material free particles, a polymer layer or non-woven veil with toughening particles dispersed therein, metal mesh or toll.Type: ApplicationFiled: August 7, 2012Publication date: February 28, 2013Applicant: CYTEC TECHNOLOGY CORP.Inventors: Scott Alfred Rogers, James Francis Pratte
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Publication number: 20130045352Abstract: A burnthrough resistant non-woven mat is made of a glass fibers and includes a binder having a vinyl component and a strengthening component. The vinyl component may be, for example, ethylene vinyl chloride, and the strengthening component may be, for example, melamine formaldehyde. The burnthrough resistant non-woven mat may be used in conjunction with an insulation blanket, and may be especially suited to use in insulating aircraft. Methods of making the burnthrough resistant non-woven mat are discussed.Type: ApplicationFiled: August 15, 2011Publication date: February 21, 2013Inventors: Charles Francis Kern, Elam A. Leed, Guodong Zheng, Monroe William Shumate
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Publication number: 20130040524Abstract: The invention according to the present invention relates to an intermediate layer (1) of friction decreasing material placed between two layers (2, 3). The intermediate layer (1) is adapted to create a sliding movement between the layers (2, 3) when a force (K) is applied and a tangential force component (KT) shears the layers. The friction decreasing material comprises fibers (F).Type: ApplicationFiled: January 11, 2011Publication date: February 14, 2013Applicant: MIPS ABInventors: Peter Halldin, Anders Bergner, Kay Grinneback
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Publication number: 20130040194Abstract: A layered composite material which is suitable, in particular, for use in a redox flow battery, contains at least one layer of a textile fabric and at least one graphite-containing molded body which is obtained by a method in which graphite particles are mixed with at least one solid organic additive to form a mixture and the thus obtained mixed is then compressed.Type: ApplicationFiled: December 31, 2010Publication date: February 14, 2013Applicant: SGL CARBON SEInventors: Oswin Öttinger, Rainer Schmitt, Jürgen Bacher, Sylvia Mechen, Bastian Hudler
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Patent number: 8371084Abstract: An acoustic ceiling panel for a lay-in or suspended ceiling includes a core portion, and front and rear layers covering front and rear sides, respectively, of the core portion. The air flow resistance of the core portion does not exceed about 100 MKS rayls. The air flow resistance of the front layer lies in the range of about 300 to about 800 MKS rayls. The air flow resistance of the rear layer lies in the range of about 300 to about 1200 MKS rayls. The panel would be supported on a grid suspended below a structural ceiling to form an air space therebetween.Type: GrantFiled: April 19, 2007Date of Patent: February 12, 2013Assignee: Johns ManvilleInventor: Francis John Babineau, Jr.
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Patent number: 8361913Abstract: An elastic nonwoven composite that contains an elastic film laminated to one or more nonwoven web materials is provided. The composite is formed by passing the film through a nip to bond the film to the nonwoven web material(s). Concurrent with bond formation, apertures are also formed in the elastic film. The apertures are of a size sufficient to provide a desired level of texture, softness, hand feel, and/or aesthetic appeal to the composite without having a significant adverse effect on its elastic properties. Aperture and bond formation are accomplished in the present invention by selectively controlling certain parameters of the lamination process, such as film content, bonding pattern, degree of film tension, bonding conditions, etc.Type: GrantFiled: February 11, 2008Date of Patent: January 29, 2013Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Jose Siqueira, Ann L. McCormack, Norman Brown, Wing-Chak Ng, Howard M. Welch, Margaret G. Latimer
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Patent number: 8361912Abstract: A hood, dash, firewall or engine cover liner is provided for a vehicle. The liner includes a nonlaminate acoustical and thermal insulating layer of polymer fiber that shows no signs of any thickness increase, delamination, deterioration or any undesirable effect which may affect performance for at least 330 hours when maintained at a temperature of at least approximately 150° C. The liner may include a relatively high density, nonlaminate skin of polymer fiber and/or one or more facing layers constructed from polymer material.Type: GrantFiled: May 31, 2002Date of Patent: January 29, 2013Assignee: Owens Corning Intellectual Capital, LLCInventors: Thomas L. Block, Lee A. Staelgraeve, Jeffrey A. Tilton, Paul W. Poole
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Publication number: 20120328861Abstract: A water-absorbent sheet structure comprises a structure in which an absorbent layer comprising a water-absorbent resin and an adhesive is sandwiched with nonwoven fabrics from an upper side and a lower side of the absorbent layer, wherein the water-absorbent resin is contained in an amount of from 100 to 1,000 g/m2, and wherein a mass-average particle size of the water-absorbent resin is from 50 to 800 ?m, and wherein a particle size rate index of the water-absorbent resin is 0.12 s/?m or less, and wherein the water-absorbent sheet structure has a peeling strength of from 0.05 to 3.0 N/7 cm.Type: ApplicationFiled: December 27, 2010Publication date: December 27, 2012Applicant: SUMITOMO SEIKA CHEMICALS, CO., LTD.Inventors: Tetsuhiro Hinayama, Hideki Matsushita, Haruka Inaba, Masayoshi Handa