Spun-bonded Nonwoven Fabric Patents (Class 442/401)
  • Publication number: 20140051317
    Abstract: A method for producing a sheet material is disclosed, comprising the steps of providing a carrier material solution comprising a carrier material, and depositing the carrier material onto a collector by electrospinning the carrier material solution out of a spinning device, the collector having a first electrical polarity and the spinning device having a second electrical polarity being opposite to the first polarity. The collector comprises at least one differential section, the electrical polarity of which is adjusted during deposition of the carrier material in such a manner that it either resembles the electrical polarity of the remaining sections of the collector or differs from it. The invention further relates to a device for carrying out said method and a sheet material which can be produced by said method.
    Type: Application
    Filed: November 23, 2011
    Publication date: February 20, 2014
    Applicant: SpinPlant GmbH
    Inventors: Timothy Ganey, Jorg Meisel
  • Patent number: 8652977
    Abstract: The present invention provides a heat-resistant nonwoven fabric wherein the nonwoven fabric is formed from a poly(phenylene sulfide) fiber, and 30% by weight or more of the poly(phenylene sulfide) fiber has a crystallinity of 25 to 50%. Moreover, the properties of the heat-resistant nonwoven fabric can be further improved by making the nonwoven fabric have a multilayer structure in which layers composed of a poly(phenylene sulfide) filamentary fiber and layers composed of a poly(phenylene sulfide) fine fiber are stacked and integrated.
    Type: Grant
    Filed: September 21, 2007
    Date of Patent: February 18, 2014
    Assignee: Asahi Kasei Fibers Corporation
    Inventors: Toshiyuki Shimizu, Masahiko Maeda
  • Patent number: 8603281
    Abstract: An elastic composite formed from a lightweight nonwoven facing that has a low degree of strength in the cross-machine direction (“CD”) is provided. Through selective control over certain parameters of the materials employed in the composite and the formation process, the present inventors have discovered that such low strength and lightweight facings may be readily laminated to an elastic film without significantly damaging their integrity. For example, in one embodiment, the elastic film may possess a multi-layered construction that includes an elastomeric elastic layer positioned adjacent to a strength-enhancing thermoplastic layer. The polymer content and thickness of the thermoplastic layer are generally selected to impart additional strength and integrity to the film. Likewise, the polymer content of the elastic layer may also be selected so that the film possesses a sufficient tack for adhering to the facing.
    Type: Grant
    Filed: June 30, 2008
    Date of Patent: December 10, 2013
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Howard M. Welch, James Austin, Lisa Sanabria, Jose A. Siqueira, Wing-Chak Ng, Bryan D. Haynes, Oomman P. Thomas, Iris V. Schumacher, Christopher Laslie, Stephen C. Meyer
  • Patent number: 8597745
    Abstract: The present invention is directed to implantable bioabsorbable non-woven self-cohered web materials having a high degree of porosity. The web materials are very supple and soft, while exhibiting proportionally increased mechanical strength in one or more directions. The web materials often possess a high degree of loft. The web materials can be formed into a variety of shapes and forms suitable for use as implantable medical devices or components thereof.
    Type: Grant
    Filed: September 16, 2009
    Date of Patent: December 3, 2013
    Assignee: W. L. Gore & Associates, Inc.
    Inventors: Ted R. Farnsworth, Charles Flynn, Charles F. White
  • Patent number: 8598052
    Abstract: A highly air-permeable and water-resistance sheet according to the present invention includes a hydrophobic non-woven fabric layer having 100 mm H2O or more of water pressure resistance and a fine cellulose fiber layer layered on the hydrophobic non-woven fabric layer, and a water repellent layer is layered on either surface of the highly air-permeable and water-resistance sheet. A highly air-permeable and water-resistance sheet composite according to the present invention includes the highly air-permeable and water resistance sheet and another non-woven fabric layered onto the water-repellant layer.
    Type: Grant
    Filed: March 1, 2007
    Date of Patent: December 3, 2013
    Assignee: Daio Paper Corporation
    Inventors: Migaku Suzuki, Akira Kawase
  • Patent number: 8592329
    Abstract: Methods for enhancing one or more physical properties of wet-laid or dry-laid fiber mats, such as a glass fiber, cellulosic or polymeric fiber mats are disclosed and fiber mats made according to such processes. Certain embodiments of the methods involve vibrational compression of a wet-laid or dry-laid fiber mat. In some embodiments the methods produce a fiber mat having increased apparent density and/or tensile strength as compared to a mat that has not been vibrationally compressed. Exemplar fiber mats suitable for use in the disclosed methods include, for example, glass, polyolefin, ethylene terephthalate, or cellulose fibers, or mixtures thereof. Glass, cellulosic or polymeric fiber mats that are structurally improved by the disclosed methods are also disclosed.
    Type: Grant
    Filed: October 6, 2004
    Date of Patent: November 26, 2013
    Assignee: Hollingsworth & Vose Company
    Inventors: Larry K. Coon, George Zguris, Patrick Svoboda
  • Publication number: 20130309931
    Abstract: The method of producing a spunbond nonwoven fabric promotes the bleed out of the additive, which has pleasant texture such as tactile feel and excellent flexibility. The spunbond nonwoven fabric is obtained by this method. Specifically, (1) the method of producing a spunbond nonwoven fabric includes annealing a spunbond nonwoven fabric formed by using a crystalline resin composition (I) containing a low crystalline olefin polymer (a) with an elastic modulus of 10 to 450 MPa in a content of 1 to 50% by mass, a high crystalline olefin polymer (b) with an elastic modulus of 500 to 2,000 MPa, the content of the component (b) being the rest, and an additive (c) in a content of 1 to 20,000 ppm by mass.
    Type: Application
    Filed: January 31, 2012
    Publication date: November 21, 2013
    Applicant: IDEMITSU KOSAN CO., LTD
    Inventors: Yohei Koori, Tomoaki Takebe, Yutaka Minami
  • Patent number: 8562671
    Abstract: The invention relates to scaffolds for artificial heart valves and vascular structures comprising a biocompatible block copolymer. A method and means for producing said scaffold are also provided.
    Type: Grant
    Filed: June 4, 2007
    Date of Patent: October 22, 2013
    Assignee: Eidgenossische Technische Hochschule Zurich
    Inventor: Peter Neuenschwander
  • Publication number: 20130273801
    Abstract: A non-woven web, comprising one or more polymeric fibers, wherein the number-average fiber diameter distribution of said one or more polymeric fibers conforms to a Johnson unbounded distribution. Non-woven webs comprising such polymeric fibers are rendered with mean-flow pore size and porosity desirable for specific filtration applications such as hepafiltration.
    Type: Application
    Filed: June 12, 2013
    Publication date: October 17, 2013
    Inventor: PATRICK HENRY YOUNG
  • Patent number: 8557374
    Abstract: Disclosed are multicomponent fibers derived from a blend of a sulfopolyester with a water non-dispersible polymer wherein the as-spun denier is less than about 6 and wherein the water dispersible sulfopolyester exhibits a melt viscosity of less than 12,000 poise measured at 240° C. at a strain rate of 1 rad/sec, and wherein the sulfopolyester comprising less than about 25 mole % of residues of at least one sulfomonomer, based on the total moles of diacid or diol residues. The multicomponent fiber is capable of being drawn at a relatively high fiber speed, particularly at least about 2000 m/min, and may be used to produce microdenier fibers. Fibrous articles may be produced from the multicomponent fibers and microdenier fibers. Also disclosed is a process for multicomponent fibers, nonwoven fabrics, and microdenier webs.
    Type: Grant
    Filed: December 22, 2010
    Date of Patent: October 15, 2013
    Assignee: Eastman Chemical Company
    Inventors: Rakesh Kumar Gupta, Scott Ellery George, Daniel William Klosiewicz, Kab Sik Seo, Coralie McKenna Fleenor, Allen Lynn Crain
  • Publication number: 20130244527
    Abstract: Disclosed are technical fibers and yarns made with partially aromatic polyamides and non-halogenated flame retardant additives. Fabrics made from such fibers and yarns demonstrate superior flame retardancy over traditional flame retardant nylon 6,6 fabrics. Further, the disclosed fibers and yarns, when blended with other flame retardant fibers, do not demonstrate the dangerous “scaffolding effect” common with flame retardant nylon 6,6 blended fabrics.
    Type: Application
    Filed: September 21, 2011
    Publication date: September 19, 2013
    Applicant: INVISTA North America S.a.r.l.
    Inventors: Deborah M. Sarzotti, Thomas E. Schmitt, Andrew W. Briggs
  • Publication number: 20130237111
    Abstract: Fabricated articles are disclosed which comprise a polypropylene impact copolymer. The propylene impact copolymer composition comprises from 60 to 90 percent by weight of the impact copolymer composition of a matrix phase, which can be a homopolymer polypropylene or random polypropylene copolymer having from 0.1 to 7 mol percent of units derived from ethylene or C4-C10 alpha olefins. The propylene impact copolymer composition also comprises from 10 to 40 percent by weight of the impact copolymer composition of a dispersed phase, which comprises a propylene/alpha-olefin copolymer having from 6 to 40 mol percent of units derived from ethylene or C4-C10 alpha olefins, wherein the dispersed phase has a comonomer content which is greater than the comonomer content in the matrix phase. The propylene impact copolymer composition is further characterized by having the ratio of the matrix MFR to the dispersed phase MFR being 1.2 or less.
    Type: Application
    Filed: July 19, 2011
    Publication date: September 12, 2013
    Applicant: BRASKEM AMERICA, INC.
    Inventors: Alechia Crown, Gert Claasen, Jacquelyn Degroot, Thor Gudmundsson, Charles Crosby, Li-Min Tau, John Kaarto
  • Publication number: 20130228510
    Abstract: A catheter anchoring system, apparatus and method for securing a catheter to a patient's skin, having two flexible side members and a cross-member therebetween to which a retaining assembly is mounted. The retaining assembly may hold a catheter hub at an angle for patient comfort. Gripping tabs secure to each retaining assembly side are gripped while advancing a cannula guide needle into the patient's vein and while attaching the catheter hub to a medical accessory, such as intravenous (I.V.) tubing, for increased patient comfort, reduction of the risk in contamination and patient infection, and to more easily and quickly start an I.V.
    Type: Application
    Filed: October 6, 2011
    Publication date: September 5, 2013
    Applicant: FIBERWEB, INC.
    Inventor: John F. Baker, JR.
  • Publication number: 20130217290
    Abstract: The invention relates to a spinneret for spinning threads from a spinning mass—in the form of a melt or solution of natural or synthetic origin—comprising a rotationally symmetrical spinneret. The rotationally symmetrical spinneret inner part is surrounded at least partially by a rotationally symmetrical outer part, wherein in the longitudinal direction between the spinneret inner part and outer part an insulating chamber is formed, in which a gas, preferably air, is received in order to form an insulating gas layer. The invention further relates to a spinning device for spinning threads from a spinning mass, comprising a spinneret part and a gas nozzle part arranged at a distance from the spinneret part. A plurality of spinnerets according to the invention are inserted in the spinneret part and project from the spinneret part, facing the gas nozzle part, and the gas nozzle part comprises a plurality of gas nozzles associated with the spinnerets.
    Type: Application
    Filed: May 4, 2011
    Publication date: August 22, 2013
    Inventor: Luder Gerking
  • Publication number: 20130190408
    Abstract: Durable hydrophilic compositions comprising aliphatic polyester, an anionic surfactant, and in some embodiments, a carrier.
    Type: Application
    Filed: June 11, 2009
    Publication date: July 25, 2013
    Inventors: Matthew T. Scholz, Francis E. Porbeni
  • Publication number: 20130165008
    Abstract: The present invention is directed to fibers, nonwoven fabrics, and nonwoven laminates comprising a blend of at least one impact copolymer and at least one propylene-based elastomer. The blends comprise from about 45 to about 85 wt % of an impact copolymer, where the impact copolymer comprises a blend of a propylene homopolymer and a copolymer comprising from about 20 to about 80 wt % propylene-derived units and from about 20 to about 80 wt % ethylene-derived units. The blends further comprise from about 15 to about 55 wt % of a propylene-based elastomer, where the propylene-based elastomer comprises from about 5 to about 25 wt % units derived from one or more C2 or C4-C12 alpha-olefins and has a triad tacticity greater than about 90% and a heat of fusion less than about 75 J/g.
    Type: Application
    Filed: December 22, 2011
    Publication date: June 27, 2013
    Inventors: Vincent B. Gallez, William M. Ferry
  • Publication number: 20130157537
    Abstract: The present invention provides a soft, bulky, and absorbent hydroentangled nonwoven including regenerated cellulose fibers and staple or wood pulp fibers and a method of making the same that includes the steps of a) placing regenerated cellulose fibers on a forming surface; b) depositing staple or wood pulp fibers on the regenerated cellulose fibers; c) hydroentangling the regenerated cellulose fibers and the staple or wood pulp fibers together to form a hydroentangled composite; d) drying the hydroentangled composite; then, e) creping the hydroentangled composite with a frothed creping solution or dispersion.
    Type: Application
    Filed: December 19, 2011
    Publication date: June 20, 2013
    Inventors: David M. Jackson, Donald E. Waldroup, Keyur M. Desai, Jeffrey F. Jurena, Deborah J. Calewarts, Jian Qin
  • Patent number: 8461063
    Abstract: The invention relates to a packaging material for corrosible metallic objects, comprised of a plastic film forming a package outer surface, an inner layer, and an adhesive layer bonding the plastic film to the inner layer, wherein the adhesive layer comprises a volatile corrosion inhibitor and the inner layer has a high permeability for the corrosion inhibitor on the package outer surface as compared to the plastic film. According to the invention the adhesive layer is formed by a chemically binding reaction adhesive.
    Type: Grant
    Filed: October 20, 2009
    Date of Patent: June 11, 2013
    Assignee: Nordenia Deutschland Gronau GmbH
    Inventors: Tilo Wachs, Josef Leuders, Juergen Triebert
  • Patent number: 8444896
    Abstract: Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs.
    Type: Grant
    Filed: December 13, 2010
    Date of Patent: May 21, 2013
    Assignee: Eastman Chemical Company
    Inventors: William Alston Haile, Scott Ellery George, Wesley Raymond Hale, Waylon Lewellyn Jenkins
  • Patent number: 8420557
    Abstract: The present invention concerns a nonwoven fabric the fibers of which have polyethylene on at least part of their surface, where the fibers are thermally bonded and the non-woven fabric exhibits an abrasion of less than 0.5 mg/cm2, in particular of less than 0.4 mg/cm2, and an embossed area fraction of less than 35%, in particular of less than 28%. Furthermore a device is made available for the manufacture of a non-woven fabric, using a polyethylene-containing polymer, with a take-down system underneath a spinning plate that causes the take-down of the polyethylene, where the spinning plate has an L/D ratio of between 4 and 9.
    Type: Grant
    Filed: June 20, 2006
    Date of Patent: April 16, 2013
    Assignee: Fiberweb Corovin GmbH
    Inventors: Markus Haberer, Henning Röttger
  • Patent number: 8415263
    Abstract: A composite material as a sheet material is described, being relatively cheap, most useful as a raw material of a sanitary product or the like, such as underwear, dust-proof mask or dispensable paper diaper, etc., and good in processability, stretchability, gas-permeability, softness, and touch. The composite material is formed by laminating a stretchable layer and a conjugate spunbonded nonwoven fabric including conjugate fibers including a low-melting-point component and a high-melting-point component. The conjugate fibers are partially bonded to each other by thermocompression, wherein each bonded portion has fine folded structures including alternate hill and valley regions in the CD, and the distance between neighboring hills is 100-400 ?m in average. The conjugate spunbonded nonwoven fabric exhibits stretchability through the spread of the fine folded structures, and has, at 5% elongation, a CD-strength of 0.1 N/5 cm or less and an MD/CD strength ratio of 200 or more.
    Type: Grant
    Filed: March 30, 2011
    Date of Patent: April 9, 2013
    Assignees: JNC Corporation, JNC Fibers Corporation
    Inventors: Toshikatsu Fujiwara, Taiju Terakawa
  • Publication number: 20130071639
    Abstract: The present invention discloses a covering for placement on a surface, such as a wall on the inside of a house, for reduction or prevention of a singularity or a plurality of emissions, such as harmful emissions, released from the surface. The covering comprises a trapping agent and a carrier for retaining and supporting the trapping agent, such that the trapping agent can trap the singularity or plurality of emissions without being released from the carrier. The trapping agent is a substantially irreversible trapping agent independently selected from one or several of the group consisting of absorbing agents and adsorbing agents, such that the trapping agent is capable of fully or partly trapping the singularity or plurality of emissions substantially irreversibly by absorption or adsorption, or a combination of absorption and adsorption. The covering may further comprise a semi-permeable barrier. Methods for use and manufacturing of the covering are also disclosed.
    Type: Application
    Filed: May 26, 2011
    Publication date: March 21, 2013
    Inventor: Lennart Larsson
  • Publication number: 20130071588
    Abstract: This invention relates to an aliphatic-aromatic copolyester characterised in that it has appreciable workability properties even when mixed with other polymers, appreciable toughness and high values for ultimate tensile strength and elastic modulus. This invention also relates to mixtures of the said copolyester with other polymers.
    Type: Application
    Filed: May 24, 2011
    Publication date: March 21, 2013
    Applicant: NOVAMONT S.p.A.
    Inventors: Catia Bastioli, Giampietro Borsotti, Luigi Capuzzi, Tiziana Milizia, Roberto Vallero
  • Patent number: 8389105
    Abstract: A molded fibrous structure comprising a continuous molded element. The continuous molded element may be one-dimensional. A method for making a molded fibrous structure comprising a continuous molded element. A substrate for use as a wipe made from a molded fibrous structure.
    Type: Grant
    Filed: May 19, 2010
    Date of Patent: March 5, 2013
    Assignee: The Procter & Gamble Company
    Inventors: Astrid Annette Sheehan, Philip Andrew Sawin
  • Publication number: 20130004748
    Abstract: The invention relates to a method for providing a surface of a fiber based substrate with a barrier layer wherein the barrier layer is formed by depositing nanofibers on the surface by the use of electrospinning or meltspinning and wherein the film is formed by post treatment of the substrate. The invention further relates to a substrate comprising such a carrier layer.
    Type: Application
    Filed: March 18, 2011
    Publication date: January 3, 2013
    Applicant: STORA ENSO OYJ
    Inventors: Isto Heiskanen, Kaj Backfolk
  • Publication number: 20120315225
    Abstract: Dimensionally stable nonwoven fibrous webs include a multiplicity of continuous fibers formed from one or more thermoplastic polyesters and polypropylene in an amount greater than 0% and no more than 10% by weight of the web. The webs have at least one dimension which decreases by no greater than 10% in the plane of the web when heated to a temperature above a glass transition temperature of the fibers. A spunbond process may be used to produce substantially continuous fibers that exhibit molecular orientation. A meltblown process may be used to produce discontinuous fibers that do not exhibit molecular orientation. Antishrinkage and antistatic additives are also added to the fibrous webs. The webs may be used as articles for filtration, sound absorption, thermal insulation, surface cleaning, cellular growth support, drug delivery, personal hygiene, medical apparel, or wound dressing.
    Type: Application
    Filed: February 16, 2011
    Publication date: December 13, 2012
    Inventors: Francis E. Porbeni, Chetan P. Jariwala, Mahfuza B. Ali, Matthew T. Scholz
  • Patent number: 8318318
    Abstract: A web comprising a layer of crosslinked cellulosic fiber overlaid on and integral with at least one layer of regenerated cellulose fiber. The crosslinked cellulosic fiber can be sandwiched between two regenerated cellulose fiber layers. The regenerated cellulose can be viscose or lyocell.
    Type: Grant
    Filed: December 31, 2008
    Date of Patent: November 27, 2012
    Assignee: Weyerhaeuser NR Company
    Inventors: Mengkui Luo, David George Unrau
  • Patent number: 8314040
    Abstract: A nonwoven web made from a polymeric fiber blend comprising at least one elastomeric polyolefin and at least one nonelastomeric polyolefin useful as the elastic base sheet for a nonwoven laminate is disclosed. Preferably, the polymeric blend will comprise a nonelastomeric resin in the range of from about 10 to about 90 percent by weight, and an elastomeric resin of from about 90 to about 10 percent by weight. The elastomeric polyolefin will have a density of less than about 0.885 g/cm3 and the nonelastomeric polyolefin will have a density of at least about 0.890 g/cm3. In one particular embodiment, the polymeric blend may comprise about 50 percent to about 90 percent by weight of a narrow molecular weight distribution polyethylene and about 50 percent to about 10 percent by weight of a nonelastomeric polyolefin such as a linear low density polyethylene.
    Type: Grant
    Filed: November 12, 2003
    Date of Patent: November 20, 2012
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: C. Allen Smith, Kenneth B. Close, Richard C. Beck, Jay S. Shultz, David J. Baer, Susan E. Shawver, Paul W. Estey, Deepak R. Parikh, Kenneth B. Stewart, Jr.
  • Patent number: 8308833
    Abstract: This invention relates to a nonwoven fabric for filters, in which a melt blown nonwoven fabric formed of polybutylene terephthalate or polypropylene terephthalate fibers with an average fiber diameter of 1 to 8 ?m and a spunbonded nonwoven fabric formed of polyester-based fibers with an average fiber diameter of 10 to 30 ?cm are laminated for integration.
    Type: Grant
    Filed: September 27, 2006
    Date of Patent: November 13, 2012
    Assignee: Toray Industries, Inc.
    Inventors: Nobuyuki Takano, Masashi Ito, Makoto Nishimura
  • Publication number: 20120263916
    Abstract: The presently disclosed sports board stringer system provides for a flexible, high tensile strength, waterproof structural support for any sports board. The stringer system itself comprises one or more lengths of random, non-woven, thermoplastic web fiber composite material, bonded by resin, and inserted or formed into the core of the board. In alternate embodiments, wood or other materials can make up additional layers which are also bonded to the fiber composite by resin. Additionally, stringers of the present invention can be constructed in different layouts, with more than one width of stringer section at any section of the board. Also, multiple stringers could be located in different places throughout a board. The stringer material, including all layers, can be constructed and transported in sheets and then locally cut and sanded to any length or thickness.
    Type: Application
    Filed: April 18, 2011
    Publication date: October 18, 2012
    Inventors: Robb Green, Henry Van Dyke Johns, III, Chuck Burns, Justin Alexander Fassnacht
  • Patent number: 8281938
    Abstract: The invention discloses a nano-fiber material, wherein the nano-fiber material is formed by spinning an ionic polymer into a nano-fiber nonwoven, and the ionic polymer is represented by the formula: wherein: R1 includes phenyl sulfonate or alkyl sulfonate; R2 includes R3 includes and m/n is between 1/50 and 50/1, q?0.
    Type: Grant
    Filed: February 28, 2010
    Date of Patent: October 9, 2012
    Assignee: Industrial Technology Research Institute
    Inventors: Wen-Yi Chen, Shu-Hui Cheng, Feng-Hung Tseng
  • Publication number: 20120251925
    Abstract: Provided is a flexible carbon fiber nonwoven fabric which has resistance to bending, is flexible, and exhibits excellent processability. Said flexible carbon fiber nonwoven fabric is obtained by carbonizing a nonwoven fabric obtained by electrospinning a composition containing: an electrospinnable polymer substance, such as polyacrylonitrile resins; an organic compound, which is different from said polymer substance, such as phenol resins; and a transition metal.
    Type: Application
    Filed: November 16, 2010
    Publication date: October 4, 2012
    Applicant: NISSHINBO HOLDINGS INC.
    Inventor: Naokazu Sasaki
  • Patent number: 8273068
    Abstract: This invention relates to polyolefin compositions. In particular, the invention pertains to elastic polymer compositions that can be more easily processed on cast film lines, extrusion lamination or coating lines. The compositions of the present invention preferably comprise an elastomeric polyolefin resin and a high pressure low density type resin.
    Type: Grant
    Filed: January 14, 2008
    Date of Patent: September 25, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Andy C. Chang, Stephen M. Hoenig, Yunwa W. Cheung, Daniel G. Moldovan, Wenbin Liang, Charles F. Diehl
  • Patent number: 8273451
    Abstract: Disclosed are multicomponent fibers derived from a blend of a sulfopolyester with a water non-dispersible polymer wherein the as-spun denier is less than about 6 and wherein the water dispersible sulfopolyester exhibits a melt viscosity of less than 12,000 poise measured at 240° C. at a strain rate of 1 rad/sec, and wherein the sulfopolyester comprising less than about 25 mole % of residues of at least one sulfomonomer, based on the total moles of diacid or diol residues. The multicomponent fiber is capable of being drawn at a relatively high fiber speed, particularly at least about 2000 m/min, and may be used to produce microdenier fibers. Fibrous articles may be produced from the multicomponent fibers and microdenier fibers. Also disclosed is a process for multicomponent fibers, nonwoven fabrics, and microdenier webs.
    Type: Grant
    Filed: December 22, 2010
    Date of Patent: September 25, 2012
    Assignee: Eastman Chemical Company
    Inventors: Rakesh Kumar Gupta, Scott Ellery George, Daniel William Klosiewicz, Kab Sik Seo, Coralie McKenna Fleenor, Allen Lynn Crain
  • Publication number: 20120238172
    Abstract: An adhesive tape, especially for jacketing elongate material such as cable looms in a motor vehicle, having a carrier material which is provided at least on one side with an adhesive coating, characterized in that the carrier material consists of a laminate, the laminate being formed from a textile carrier in the form of a staple fiber web or a spunbonded web and from a film which is located on the underside of the textile carrier and is made preferably of polyolefins, TPU or PVC such as plasticized PVC, more preferably of polyolefins, the film having a thickness of 15 to 80 ?m.
    Type: Application
    Filed: March 16, 2012
    Publication date: September 20, 2012
    Applicant: tesa SE
    Inventors: Michael SIEBERT, Dennis SEITZER
  • Patent number: 8268738
    Abstract: A biodegradable fiber that is formed from a thermoplastic composition that contains polylactic acid, a plasticizer, and a compatibilizer is provided. The compatibilizer includes a polymer that is modified with a polar compound that is compatible with the plasticizer and a non-polar component provided by the polymer backbone that is compatible with polylactic acid. Such functionalized polymers may thus stabilize each of the polymer phases and reduce plasticizer migration. By reducing the plasticizer migration, the composition may remain ductile and soft. Further, addition of the functionalized polymer may also promote improved bonding and initiate crystallization faster than conventional polylactic acid fibers. The polar compound includes an organic acid, an anhydride of an organic acid, an amide of an organic acid, or a combination thereof. Such compounds are believed to be more compatible with the generally acidic nature of the polylactic acid fibers.
    Type: Grant
    Filed: May 30, 2008
    Date of Patent: September 18, 2012
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Ryan J. McEneany, Vasily A. Topolkaraev, Aimin He
  • Patent number: 8263507
    Abstract: The present invention relates to a cellulose carbamate spinning solution, the cellulose carbamate being dissolved in an ionic liquid. The invention relates furthermore to a method for the production of nonwovens in which the cellulose carbamate spinning solution is pressed through the holes of a nozzle bar and stretched by a multiple by means of an air flow. The formed fiber curtain is laid on a perforated conveyer belt, washed and dried. Likewise, the invention relates to nonwovens of this type and also the use thereof.
    Type: Grant
    Filed: April 7, 2009
    Date of Patent: September 11, 2012
    Assignee: Fraunhofer-Gesellschaft zur Forderung der angewandten Forschung, e.V.
    Inventors: Horst Ebeling, Hans-Peter Fink
  • Patent number: 8258067
    Abstract: A nonwoven fabric treated to provide pleat retention, static control, stain-resistance, and antimicrobial efficacy for a window shade application. The stain-resistant finish does not significantly interfere with the subsequent printing, as well as the pleating and gluing of the nonwoven fabric into a window shade. A test method to determine the degree of stain resistance to common household products is also described.
    Type: Grant
    Filed: October 11, 2007
    Date of Patent: September 4, 2012
    Assignee: Precision Fabrics Group, Inc.
    Inventors: James William Flippin, Samuel Mark Gillette
  • Publication number: 20120214375
    Abstract: The present invention has an object of providing the carbon fiber (or the nonwoven fabric configured of the aforementioned carbon fiber) of which the surface area, the graphitization degree, and the fiber diameter are large, high, and small, respectively, and yet of which dispersion is small. The method of producing the carbon fiber nonwoven fabric includes a dispersion liquid preparing step of preparing a dispersion liquid containing resin and pitch, an electrospinning step of producing the nonwoven fabric that is comprised of carbon fiber precursors with electrospinning from the aforementioned dispersion liquid, and a modifying step of modifying the carbon fiber precursors of the nonwoven fabric obtained in the aforementioned electrospinning step into the carbon fiber.
    Type: Application
    Filed: September 17, 2010
    Publication date: August 23, 2012
    Applicant: Hiramatsu Sangyo Co., Ltd.
    Inventors: Takahiro Kitano, Fujio Okino
  • Patent number: 8247335
    Abstract: Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs.
    Type: Grant
    Filed: December 13, 2010
    Date of Patent: August 21, 2012
    Assignee: Eastman Chemical Company
    Inventors: William Alston Haile, Scott Ellery George, Wesley Raymond Hale, Waylon Lewellyn Jenkins
  • Publication number: 20120208422
    Abstract: The present invention provides a spunbond nonwoven fabric made of a specific crystalline resin composition having a melt flow rate of 25 to 80 g/10 min and a melting endotherm ?H of 65 to 100 J/g. More particularly, the invention provides a polypropylene spunbond nonwoven fabric having a very small fiber diameter and providing an excellent feel to the touch, and a polypropylene spunbond nonwoven fabric exhibiting high softness.
    Type: Application
    Filed: September 13, 2010
    Publication date: August 16, 2012
    Applicant: IDEMITSU KOSAN CO., LTD.
    Inventors: Yohei Koori, Tomoaki Takebe, Yutaka Minami, Toshitaka Kanai
  • Patent number: 8241729
    Abstract: A garment includes a breathable composite fabric between outer and inner fabric layers. The breathable composite fabric comprises two nanofiber web layers and a porous fluid drainage layer disposed therebetween.
    Type: Grant
    Filed: March 11, 2008
    Date of Patent: August 14, 2012
    Assignee: E.I. du Pont de Nemours and Company
    Inventors: Jill A Conley, Robert Anthony Marin
  • Patent number: 8240484
    Abstract: Herein are disclosed high loft spunbonded webs that are substantially free of crimped fibers and gap-formed fibers. The webs exhibit a solidity of from less than 8.0% to about 4.0% and a ratio of Effective Fiber Diameter to Actual Fiber Diameter of at least 1.40. Also disclosed are methods of making such webs.
    Type: Grant
    Filed: March 15, 2012
    Date of Patent: August 14, 2012
    Assignee: 3M Innovative Properties Company
    Inventors: Andrew R. Fox, John D. Stelter, Michael R. Berrigan, Jonathan M Lise
  • Publication number: 20120202024
    Abstract: Product compositions, product walls, and molding processes are described. According to one aspect, a product composition includes a polyester layer and an N-polymer layer coupled to the polyester layer.
    Type: Application
    Filed: February 8, 2012
    Publication date: August 9, 2012
    Inventor: Vincent Paul Self
  • Patent number: 8227362
    Abstract: Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs.
    Type: Grant
    Filed: December 13, 2010
    Date of Patent: July 24, 2012
    Assignee: Eastman Chemical Company
    Inventors: William Alston Haile, Scott Ellery George, Wesley Raymond Hale, Waylon Lewellyn Jenkins
  • Patent number: 8216953
    Abstract: Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs.
    Type: Grant
    Filed: December 13, 2010
    Date of Patent: July 10, 2012
    Assignee: Eastman Chemical Company
    Inventors: William Alston Haile, Scott Ellery George, Wesley Raymond Hale, Waylon Lewellyn Jenkins
  • Publication number: 20120171913
    Abstract: Herein are disclosed high loft spunbonded webs that are substantially free of crimped fibers and gap-formed fibers. The webs exhibit a solidity of from less than 8.0% to about 4.0% and a ratio of Effective Fiber Diameter to Actual Fiber Diameter of at least 1.40. Also disclosed are methods of making such webs.
    Type: Application
    Filed: March 15, 2012
    Publication date: July 5, 2012
    Inventors: Andrew R. Fox, John D. Stelter, Michael R. Berrigan, Jonathan M. Lise
  • Publication number: 20120164908
    Abstract: A mixed fiber spunbonded nonwoven fabric which comprises 90 to 10% by weight of a long fiber of thermoplastic resin (A) that has been hydrophilization-treated and 10 to 90% by weight of a long fiber of thermoplastic elastomer (B) and which has a strength ratio [the ratio of a strength at 20% of an elongation at a maximum strength (elongation at a maximum point) to the maximum strength] in at least one direction of not more than 40% and a bulk density of 0.10 to 0.40 g/cm3. The fabric can exhibit excellent initial hydrophilicity, long-lasting hydrophilicity, liquid dispersibility, liquid transpiration property, moisture permeability, breathability, softness, resistance to fluff, stretchability and touch, and low stickiness, and is suitable for sheets constituting absorbent articles such as sanitary napkins, panty liners, incontinence pads, and disposable diapers. A production method is also provided.
    Type: Application
    Filed: July 22, 2010
    Publication date: June 28, 2012
    Applicant: MITSUI CHEMICALS INC.
    Inventor: Naosuke Kunimoto
  • Publication number: 20120152825
    Abstract: Provided are spunbond polyester mats using an improved curable composition. The curable composition comprises a reaction product of an amine and a reactant in the form of an amino-amide intermediate. To the amino-amide is added an aldehyde or ketone to form the curable binder composition. The composition when used as a binder in the mat is cured to form a water-insoluble binder which exhibits good adhesion and thermodimensional stability.
    Type: Application
    Filed: December 15, 2010
    Publication date: June 21, 2012
    Inventors: Kiarash Alavi Shooshtari, James Patrick Hamilton, Jawed Asrar
  • Publication number: 20120152826
    Abstract: Provided are spunbond polyester mats using an improved curable composition. Such curable composition comprises the reaction product of an aldehyde or ketone and an amine salt of an inorganic acid. The composition when applied to spunbond polyester continuous filaments is cured to form a water-insoluble polymer binder which exhibits good adhesion and thermodimensional stability.
    Type: Application
    Filed: December 15, 2010
    Publication date: June 21, 2012
    Inventors: Kiarash Alavi Shooshtari, James Patrick Hamilton, Jawed Asrar