Gear Abrader Patents (Class 451/253)
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Patent number: 10286469Abstract: A method for production of a workpiece having a corrected gear tooth geometry and/or a modified surface structure by a diagonal generating method with a modified tool, wherein a modification in the generating pattern has a constant value in a first direction of the tool and is given by a function FFt1 in a second direction of the tool, which extends perpendicular to the first direction, and/or wherein the modification is produced in that the position of the dresser to the tool is varied during dressing in dependence on the angle of rotation of the tool and/or on the tool width position, wherein the modification of the tool produces a corresponding modification on the surface of the workpiece, and wherein the modification of the workpiece produced by the modification is superposed by a profile modification and/or a modification caused by a change of the machine kinematics during the machining process.Type: GrantFiled: January 25, 2016Date of Patent: May 14, 2019Assignee: Liebherr-Verzahntechnik GmbHInventor: Robert Wuerfel
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Patent number: 10016829Abstract: The present disclosure relates to a method for dressing a multithread grinding worm, in which a flight of the multithread grinding worm is machined by means of a dressing tool. During machining of the multithread grinding worm, one of several flights of the grinding worm is eliminated, so that the number of flights of the grinding worm is reduced, thereby increasing the service life of the dressing tool and reducing the number of dressing tools to be kept in stock.Type: GrantFiled: July 11, 2016Date of Patent: July 10, 2018Assignee: Liebherr-Verzahntechnik GmbHInventor: Alois Mundt
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Patent number: 9751141Abstract: Method for profiling a finishing tool, in particular a grinding worm, having a first and a second finishing flank; the method providing the steps of: arranging a cutting portion of a profiling tool in contact with the first flank of the thread; causing the cutting portion to slide in contact with the first flank of the thread so as to profile it; removing the cutting portion from the thread; automatically rotating the profiling tool so as to arrange the cutting portion in contact with a second flank of the thread; and causing the cutting portion to slide in contact with the second flank of the thread so as to profile it.Type: GrantFiled: July 18, 2014Date of Patent: September 5, 2017Assignee: SAMP S.P.A. CON UNICO SOCIOInventor: Enrico Landi
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Patent number: 8979616Abstract: A gear grinding machine wherein a tooth alignment operation is performed prior to grinding, is equipped with a workpiece processing rotation shaft (22) which rotates a workpiece (W1) located at a workpiece processing position (P2); a workpiece swing device (30) whereby a tailstock (50) that holds the workpiece (W1) is swung between a workpiece replacement position (P1) and a workpiece processing position; a workpiece alignment rotation shaft (52) which rotates the workpiece held by the tailstock (50); and a tooth alignment sensor (43) that detects the rotation phase of the workpiece, which was rotated by the workpiece alignment rotation shaft. Before the workpiece held by the tailstock is placed at the workpiece processing position, the rotation of the workpiece alignment rotation shaft is controlled on the basis of the rotation phase detected, so that the workpiece will engage with a threaded grinding stone (16).Type: GrantFiled: September 30, 2010Date of Patent: March 17, 2015Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Toshifumi Katsuma, Koichi Masuo, Michiaki Hashitani, Yuji Ashizawa
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Patent number: 8882564Abstract: A gear grinding machine, whose tool spindle (18) is supported on a first swivel-motion unit (17) seated on a first linear-motion unit (15), has a second linear-motion unit (19) which is arranged on the first linear-motion unit (15) and carries a dressing spindle (21) that is capable of being driven in rotary movement.Type: GrantFiled: September 4, 2009Date of Patent: November 11, 2014Assignee: Gleason-Pfauter Maschinenfabrik GmbHInventor: Claus Kobialka
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Publication number: 20140199924Abstract: A honing machine includes a machine housing enclosing a workpiece spindle and a tool spindle. The workpiece spindle includes a spindle collar with a spindle head configured to hold a workpiece. The tool spindle includes a cup-shaped holder with a honing ring located on an inside of the cup shaped holder. An operating tank is also located within the machine housing, where the operating tank surrounds the tool spindle in an oil-tight manner. The operating tank includes a panel with a recess, where the workpiece spindle is configured to insert the spindle head through the recess and form a first oil-tight seal between the recess and the spindle collar. The panel is moveable relative to the operating tank and tool spindle when the panel is carried along by the workpiece spindle during a feed motion. A second oil-tight seal is formed between the panel and the operating tank.Type: ApplicationFiled: March 15, 2014Publication date: July 17, 2014Applicant: FELSOMAT GmbH & Co. KGInventor: Helmut F. Jaeger
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Publication number: 20140199920Abstract: A method for honing a workpiece includes moving the workpiece onto an intermediate retention member which is rotatable about a vertical workpiece axis. Then, the workpiece is brought into a rolling engagement with a teaching wheel. An angular transfer position of the workpiece is established by the rotary sensor of the teaching wheel retention member. Next, the workpiece is transferred from the intermediate retention member onto a workpiece spindle, where the workpiece is retained onto the workpiece spindle. Then, the workpiece goes through a honing process by bringing the workpiece into a synchronized rolling engagement with a honing tool by utilizing the angular transfer position of the workpiece, thereby eliminating a separate centering step of the workpiece.Type: ApplicationFiled: March 15, 2014Publication date: July 17, 2014Applicant: FELSOMAT GmbH & Co. KGInventor: Helmut F. Jaeger
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Patent number: 8641482Abstract: A gear grinding tool, which includes a helical tooth with grinding faces on surfaces thereof, grinds tooth faces of a gear as a workpiece with the grinding faces. The grinding face includes a rough grinding face for performing a rough grinding process. The grinding face includes a rough grinding face for performing a rough grinding process, and the rough grinding face includes a forming line for performing a finishing process.Type: GrantFiled: September 28, 2010Date of Patent: February 4, 2014Assignee: Honda Motor Co., Ltd.Inventors: Tatsuya Ito, Naoki Iwasa, Hiroshi Ogawa, Keisuke Takahashi, Yuichi Tomizawa, Yasutaka Matsuo, Masahiro Izumida
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Patent number: 8523634Abstract: The invention relates to a method for the grinding of a profile (1) of a workpiece (2) with a gear or profile grinding machine (3), wherein the profile (1) which has to be ground is successively at first ground during a roughing operation with a roughing grinding tool (4) and is afterwards ground during a finishing operation with a finishing grinding tool (5), wherein a stock of the profile (1) which has to be removed is ground by the roughing and the finishing operation, wherein the roughing grinding tool (4) and the finishing grinding tool (5) are arranged coaxially on a common tool spindle (6) or on two separate tool spindles and wherein a translational movement is created between the grinding tools (4, 5) and the workpiece (2) in a direction of a first axis (x) for carrying out a grinding stroke.Type: GrantFiled: January 21, 2011Date of Patent: September 3, 2013Assignees: Kapp GmbH, Niles Werkzeugmaschinen GmbHInventor: Friedrich Woelfel
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Patent number: 8527085Abstract: The present invention relates to a method for operating a gear grinding machine, with the following operating phases of the gear grinding machine: machining a workpiece on the gear grinding machine by means of a grinding disk and/or grinding worm and dressing a profiling tool for profiling a grinding disk and/or grinding worm on the gear grinding machine.Type: GrantFiled: February 20, 2009Date of Patent: September 3, 2013Assignee: Liebherr Verzahntechnik GmbHInventors: Thomas Breith, Manfred Zankl
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Patent number: 8449353Abstract: The invention relates to a hard finish machine (1) for hard finishing of a workpiece (2), comprising at least two different hard finish tools (3, 4) which are arranged on a tool spindle (5), wherein the tool spindle (5) is arranged movable in the direction (Y) of its axis (6) on a tool carrier (7), wherein the tool carrier (7) is translational movable relatively to a machine bed (8) and wherein the hard finish machine furthermore comprises cooling lubricant supplying means (9) for the supply of cooling lubricant to the machining region between the workpiece (2) and the hard finish tool (2, 3).Type: GrantFiled: September 30, 2010Date of Patent: May 28, 2013Assignee: Kapp GmbHInventors: Ralf Dremel, Frank Mueller, Thomas Schenk
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Patent number: 8449354Abstract: The invention relates to a hard finish machine (1) for hard finishing of a workpiece (2), comprising at least two different hard finish tools (3, 4) which are arranged on a tool spindle (5), wherein the tool spindle (5) is arranged movable in the direction (Y) of its axis (6) on a tool carrier (7), wherein the tool carrier (7) is translational movable relatively to a machine bed (8) and wherein the hard finish machine furthermore comprises cooling lubricant supplying means (9) for the supply of cooling lubricant to the machining region between the workpiece (2) and the hard finish tool (2, 3).Type: GrantFiled: September 30, 2010Date of Patent: May 28, 2013Assignee: Kapp GmbHInventors: Ralf Dremel, Frank Mueller, Thomas Schenk
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Publication number: 20130045667Abstract: Provided is a gear processing machine which has a simple configuration, and is capable of processing a gear with high accuracy. For this purpose, a gear grinding machine wherein a tooth alignment operation is performed prior to grinding, is equipped with a workpiece processing rotation shaft (22) which rotates a workpiece (W1) located at a workpiece processing position (P2); a workpiece swing device (30) whereby a tailstock (50) that holds the workpiece (W1) is swung between a workpiece replacement position (P1) and a workpiece processing position (P2); a workpiece alignment rotation shaft (52) which rotates the workpiece (W1) held by the tailstock (50); and a tooth alignment sensor (43) that detects the rotation phase of the workpiece (W1), which was rotated by the workpiece alignment rotation shaft (52).Type: ApplicationFiled: September 30, 2010Publication date: February 21, 2013Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Toshifumi Katsuma, Koichi Masuo, Michiaki Hashitani, Yuji Ashizawa
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Patent number: 8113915Abstract: A grinding worm for the continuous generation grinding of a work piece is provided with mutually overlapping rough grinding and finish grinding zones arranged along the worm's axis, the finished grinding zone being provided with a three-dimensionally modified flank geometry having a width related design.Type: GrantFiled: April 22, 2005Date of Patent: February 14, 2012Assignee: Reishauer AGInventors: Ralf Jankowski, Roland Schmid, Dieter Nobs, Michael Siebert, Wolfgang Thyssen
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Publication number: 20110275290Abstract: An object is to provide an internal gear grinding machine and a dressing method for a barrel-shaped threaded tool which make it possible to achieve space savings and reduce the size of a machine by simplifying dressing operation. To achieve the object, an internal gear grinding machine for use in grinding a workpiece (W) by synchronously rotating the workpiece (W) and a barrel-shaped threaded grinding wheel (17) in mesh with each other includes a dressing device (20) for dressing the threaded tool (17) by meshing the threaded grinding wheel (17) with a disk dresser (56). At the time of dressing, the threaded grinding wheel (17) and the disc dresser (56) are operated in accordance with the helix angle and the barrel shape of the threaded grinding wheel (17).Type: ApplicationFiled: December 16, 2009Publication date: November 10, 2011Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Masashi Ochi, Yoshikoto Yanase
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Patent number: 7927048Abstract: The invention relates to a device (20) comprising a workpiece spindle (21) for receiving a gear wheel (25), a tool spindle (29) for receiving a tool and several drives (X, Y, Z, B, C, A1) for machining the gear wheel in individual divisions. According to the invention, one tooth gap of the gear wheel is machined and then the tool is displaced in relation to the gear wheel in order to remove the tool from the tooth gap. The gear wheel is then rotated by a division and the tool is placed against the wheel again to machine another tooth gap. One of the drives (C) can be controlled in such a way that the relative displacement involves a tilting displacement, which modifies the relative angle between the tool and the gear wheel, the tilting displacement being co-ordinated with the displacement of a division.Type: GrantFiled: September 25, 2004Date of Patent: April 19, 2011Assignee: Klingelnberg GmbHInventors: Jürgen Gumpl, Roland Dutschk, Roger Kirsch
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Patent number: 7632172Abstract: The invention relates to a hard finishing machine (1). The machine has one tool (4) which is arranged on a tool spindle (3) and a rotary table (5) with an axis of rotation (6) which is aligned vertically, and a workpiece spindle (7) arranged on the rotary table (5) which carries the workpiece (2). To increase the flexibility of the machine, the rotary table (5) has a first rotational position (I) in which the workpiece (2) can be machined by the tool (4), a second rotational position (II) where the workpiece is loaded on the workpiece spindle (7) at a first station (8), and a third rotational position (III) where the workpiece is unloaded at a second station (9).Type: GrantFiled: May 9, 2008Date of Patent: December 15, 2009Assignee: Kapp GmbHInventors: Bernd Weiss, Friedrich Woelfel
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Publication number: 20090227182Abstract: The present invention relates to a method for operating a gear grinding machine, with the following operating phases of the gear grinding machine: machining a workpiece on the gear grinding machine by means of a grinding disk and/or grinding worm and dressing a profiling tool for profiling a grinding disk and/or grinding worm on the gear grinding machine.Type: ApplicationFiled: February 20, 2009Publication date: September 10, 2009Inventors: Thomas Breith, Manfred Zankl
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Patent number: 7553115Abstract: A machine for processing gears, such as by testing and lapping, which can accommodate a wide range of gear pair shaft angles (less than, equal to, and greater than ninety degrees) while providing improved machine stiffness and an enhanced arrangement of machine elements.Type: GrantFiled: September 6, 2007Date of Patent: June 30, 2009Assignee: The Gleason WorksInventors: William D. McGlasson, Daniel D. Wood, David E. Lawson
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Patent number: 7527548Abstract: A gear shaper machine system drives and maneuvers a hone tool to generate teeth geometry in a manner the teeth were machined prior to a hardening process. After heat treatment, the hone tool is indexed to the teeth geometry spacing of the workpiece so as to divide the stock removal evenly between the drive and coast sides. The hone tool may be driven with rotational and reciprocating synchronous teeth generating motion in which the hone tool reciprocates along the length of the teeth parallel to the centerline of the workpiece while the workpiece and hone tool rotate with synchronous motion.Type: GrantFiled: March 6, 2006Date of Patent: May 5, 2009Assignee: Sikorsky Aircraft CorporationInventors: Edward H. Bittner, George D. Mitchell, Jr., Ronald S. Taylor
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Publication number: 20090031544Abstract: An operating method improves the running behavior of gearwheels negatively noticed upon gearwheel testing and is performed by a burnishing device. The gearwheels that were rejected from the production process may be optimized rapidly and in a targeted way so that they may be returned back into the production process. The tooth flanks of a gearwheel to be machined are, in a first method step, mechanically freed of particles adhering to the surfaces of the tooth flanks or slight protrusions protruding therefrom using a first gearwheel machining tool having a machining wheel coated with an abrasive agent. Subsequently, in a second method step in a second gearwheel machining tool known as a burnishing machine, the gearwheel is chucked between gearwheel-shaped rolling tools, the so-called burnishing wheels, and rolled without material abrasion.Type: ApplicationFiled: March 21, 2008Publication date: February 5, 2009Inventor: Wolfgang Linnenbrink
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Patent number: 7341501Abstract: A gear grinding machine, a method for dressing a threaded grinding wheel, and a method for grinding a work are disclosed. A dressing tool is rotated in a vertical plane, with its position being fixed. The position of a threaded grinding wheel is NC-controlled, whereby the dressing tool is brought into contact with the starting point of the thread of the threaded grinding wheel at a somewhat lower surface of the circumferential surface of the threaded grinding wheel and, in accordance with the rotation of the threaded grinding wheel, the position of contact of the dressing tool with the threaded grinding wheel is moved along the circumferential surface of the threaded grinding wheel.Type: GrantFiled: December 14, 2006Date of Patent: March 11, 2008Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Yoshikoto Yanase, Toshifumi Katsuma
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Patent number: 7153183Abstract: A method for lapping the gears of a gear set as well as a gear lapping system. The gear set generally includes a first gear in meshed engagement with a second gear, each of the first and second gears having a plurality of gear teeth each with drive and coast flank surfaces. The method includes the steps of lapping the gear set by rotating the first gear in a first direction while the first gear is in mesh with the second gear. The method further includes sensing the vibrations occurring in the gear mesh during rotation and controlling the step of lapping based on the sensed vibrations. The gear lapping system includes an automated lapping machine that is adapted to lap the gear set including a ring gear and a pinion gear. The automated lapping machine is adapted to lap the gear set by rotating at least one of the ring and pinion gears while in mesh, in the presence of a lapping compound, and while translating the gear mesh back and forth across the gear flank surfaces for a plurality of cycles.Type: GrantFiled: November 23, 2004Date of Patent: December 26, 2006Assignee: Automotive Components Holdings, LLCInventors: Gary E. Kopp, Richard W. Locker, Bogdan F. Muzyk, Medhat Said
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Patent number: 7004826Abstract: An apparatus for smoothing gear wheels has a single smoothing wheel and two further smoothing wheels opposite the single smoothing wheel. A clamping device for axially clamping the gearwheel to be smoothed can oscillate in a direction perpendicular to its rotation. The smoothing wheels are mounted on bearing brackets, which may be tensioned against one another in such a way that the gearwheel to be smoothed positioned between them is centered and may have a predetermined force applied to it. The bearing brackets form a separate clamping unit that is movable in parallel in such a way that the axis of rotation of the gearwheel to be smoothed runs coaxially to the central axis of its clamping device, which may oscillate.Type: GrantFiled: May 10, 2004Date of Patent: February 28, 2006Inventor: Wolfgang Linnenbrink
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Patent number: 6979253Abstract: The gear train of a work drive system on a machine for the continuous grinding of gears, with which by means of non-integer transmission ratio between work spindle (3) and drive motor (4) as well as a high number of teeth on the cylindrical gear (6) on the work spindle (3), high integer transverse and face contact ratio of the gear train, and a damping ring (7) on the work spindle (3), tonal disturbances of the workpiece incorporated in the gear unit are avoided.Type: GrantFiled: May 17, 2002Date of Patent: December 27, 2005Assignee: Reishauer AGInventor: Wolfgang Thyssen
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Patent number: 6942555Abstract: A highly accurate, long-life grindstone for shaping a gear and a method of fabricating the grindstone, without depending on the accuracy of form of a base metal and without using a special grinding machine or a special lapping machine, are disclosed. A super-abrasive layer (29) of a predetermined thickness is fixedly attached on the outer periphery of a body portion (24) of the base metal (23) formed in a cylinder solid. The super-abrasive layer (29) is metal-bonded, and has the outer periphery thereof formed with a toothed portion (31) in the shape of the teeth of an external gear by electric discharge machining.Type: GrantFiled: January 20, 2003Date of Patent: September 13, 2005Assignee: DENSO CorporationInventors: Toshiya Hayashi, Hisatoshi Kojima, Kazuki Kataoka, Toru Nakanoboh
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Patent number: 6752691Abstract: A device for smoothing gear wheels includes a loading station for supplying the gear wheels, a smoothing station for smoothing the flanks of the teeth, an inspection station for inspecting the degree of smoothing, and an unloading station for carrying away the processed gear wheels, wherein the stations are arranged around a rotary transport device for conveying the gear wheels from station to station.Type: GrantFiled: January 29, 2003Date of Patent: June 22, 2004Assignee: MiniTec for better gears GmbHInventors: Herbert Jakoby, Matthias Hopfeld
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Patent number: 6739943Abstract: On account of the constructional form of the tool head (17) according to the invention, the opposite sides (18, 19) of a tool (13) attached to the tool spindle (14) of a numerically controlled continuously generating gear grinding or hobbing machine are capable of machining the upper and lower sets of teeth (2, 3) of a double-sided face-gear (1) in one and the same set-up and without disturbing the synchronization between the rotations of the grinding worm and workpiece maintained during the grinding of the first set of teeth, without risk of collision. This eliminates the need to reset the workpiece (1) between the machining of the two sets of teeth (2, 3), thereby shortening the overall machining time substantially, and allowing the avoidance of accuracy losses due to the resetting of the workpiece (1).Type: GrantFiled: November 5, 2001Date of Patent: May 25, 2004Assignee: Reishauer AGInventor: Walter Wirz
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Patent number: 6709318Abstract: A grinding wheel and a method for grinding bar blade for the production of spiral gear teeth are described. For economical grinding of such bar blades the grinding wheel has a conical grinding surface (Pp) widening from a small diameter (d1) to a large diameter (d2), a cylindrical grinding surface (Ps) adjoining the conical grinding surface (Pp), and a toroidal grinding surface (G) adjoining the cylindrical grinding surface (Ps). The grinding wheel embodied in this manner enables profile grinding (rough grinding) and subsequent generating grinding (finish grinding) of the surfaces of the bar blade without the necessity of remounting the blade. For practical purposes the grinding wheel rotates about a stationary axis (S), and the bar blade to be ground is guided along the grinding wheel at appropriately set angles.Type: GrantFiled: September 26, 2002Date of Patent: March 23, 2004Assignee: Oerlikon Geartec AGInventors: Horia Giurgiuman, Manfred Knaden
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Patent number: 6663471Abstract: A half toroidal CVT disk having an inner surface portion, an outer surface portion and a toroidal surface having a given machining allowance is centered with said inner surface portion worked prior to the heat treatment of said half toroidal CVT disk as the standard thereof, and then is chucked by a chuck mechanism. The toroidal surface of the chucked half toroidal CVT disk is ground by a grinding mechanism with the grinding wheel for grinding the half toroidal CVT disk in a state that one of said half toroidal CVT disk and said tool is inclined at a given angle with respect to the other.Type: GrantFiled: June 6, 2001Date of Patent: December 16, 2003Assignee: NSK Ltd.Inventors: Yuko Kamamura, Hiroyuki Ikeda, Hisashi Machida, Hiroshi Terakubo
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Patent number: 6575812Abstract: Determining of the starting and end positions of the machining programme of a gear making machine with respect to the axial position of the workpiece (11, 18) by means of a laser light line (14) projected at right angles to the workpiece axis, the position of which light line relative to the reference point of the tool (5, 17) is known. By mutual displacement parallel to the workpiece axis, the light line (14) and one or both of the workpiece end faces (16) are brought to coincide. The axial positions thus obtained are transmitted to the machine control system. The determining of the axial tool position takes place analogously by the projection of a laser light line onto the circumference surface of the tool (5, 17) at right angles to the tool axis.Type: GrantFiled: February 21, 2001Date of Patent: June 10, 2003Assignee: Reishauer AGInventor: Walter Wirz
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Patent number: 6565418Abstract: A grinding worm (4) on a grinding spindle is driven in a rotating manner. On a rotatable plate (7), two workpiece spindles (6a, b) are positioned at a distance from one another and driven in a rotating manner. The one workpiece (5) is ground with the grinding worm (4), while on the other spindle (6b) a ground workpiece (8a) is exchanged for an unmachined part (8b) using a loader (10). Each spindle (6a, b) has a corresponding centering probe (9a, b). By means of the signal of the probe and a control mechanism, the newly clamped-on workpiece (8b) is centered before the rotating plate (7) is rotated into the position, in which this toothed gear (8b) can be brought into a mesh with the grinding worm (4). In such a way, the unproductive times can be largely reduced.Type: GrantFiled: June 8, 2001Date of Patent: May 20, 2003Assignee: Reishauer AGInventor: Armin Feisel
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Patent number: 6491568Abstract: Method and an apparatus for the profiling of single-gear or multiple-gear grinding worms for grinding tooth profiles in accordance with the principle of continuous diagonal generating grinding. A grinding worm is divided into at least two axial zones wherein one zone remains unmodified and a second zone receives, by means of special profiling methods, modifications of the thread flanks for the generation of tooth flank modifications The main attribute of these profiling methods is additional movements, which are superimposed on the disk-shaped profiling tool and/or the grinding worm in relation to a given profiling shift position, and which result in the modifications of the grinding worm flanks that are mapped onto the flanks of the toothed wheel work during subsequent diagonal generating grinding across a grinding worm zone profiled in this manner.Type: GrantFiled: June 6, 2000Date of Patent: December 10, 2002Assignee: Reishauer AGInventor: Ralf Jankowski
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Publication number: 20020065024Abstract: A method of lapping semiconductor wafers includes the step of transmitting sounds generated during the lapping process to a receiver, allowing the operator to use sound to more quickly detect problems associated with starting the lap process.Type: ApplicationFiled: November 30, 2000Publication date: May 30, 2002Inventors: Bettina M. Fitzgerald, Karl O. Swanson, Debra L. Zinser
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Patent number: 6390894Abstract: A face gear manufacturing operation wherein a set of oversized teeth are formed on a face gear or tapered pinion gear by a gear cutting operation. The oversized teeth are of a predetermined profile. The gear bearing the oversize teeth is then subjected to metallurgical surface hardening operation. At the conclusion of the heat treatment surface hardening operation, the face gear or pinion gear is subjected to a continuous grinding operation wherein a grinding wheel having a worm profile of a predetermined shape is rotated to grind the previously cut teeth to produce a finished tooth profile. The operation is CNC controlled. The gear producing apparatus requires only a slight modification to produce a face gear or a tapered pinion gear by the simple interchange of work heads.Type: GrantFiled: December 20, 1999Date of Patent: May 21, 2002Assignee: Derlan Aerospace CanadaInventors: Ken Beel, David Fisher, Adrian Russell, George Folprecht
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Publication number: 20020019195Abstract: A gear grinding machine and a gear grinding method, in which a gear-shaped grinding stone is caused to engage a gear-like workpiece and one of the gear-shaped grinding stone and the gear-like workpiece is reciprocated relatively to the other in axial direction thereby to grind the tooth flanks of the workpiece, are disclosed. The rotational resistance is applied by a brake unit to the rotationally driven side. The grinding resistance and the rotational resistance interfering with the relative reciprocal motion are detected by torque sensors and input to a control unit, the average value of each of the signals is compared with a reference value by an arithmetic unit and, in the case where there is a difference between the average value and the reference value, the rotational resistance is changed by activating the brake unit. Thus, a high machining accuracy can be maintained even when the sharpness of the grinding stone is reduced.Type: ApplicationFiled: December 8, 2000Publication date: February 14, 2002Inventors: Masahiro Asano, Katsumi Nagasaka, Toshiya Hayashi, Hisatoshi Kojima
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Patent number: 6302764Abstract: In a first step, the grinding worm profile is dressed according to the requirements of the workpiece that is to be machined. In a second step, the thereby shaped grinding worm, which has been slightly deformed by the effects of the centrifugal force, is measured at operating speed. In a third step, the measured values are converted into control data for a correcting, redressing process of the grinding worm flanks. Finally in a fourth step, the grinding worm flanks are redressed in such a manner that form errors, which are caused by various influences during grinding, are used as correction factors in the machining of the worm profile. The measuring of the grinding worm flanks may be performed directly without contact by means of a distance sensor or indirectly, whereby a sample toothed wheel is ground and this wheel is then measured by means of a tooth-flank measuring machine.Type: GrantFiled: January 4, 2000Date of Patent: October 16, 2001Assignee: Reishauer AGInventor: Walter Wirz
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Patent number: 6273801Abstract: The invention relates to a composite honing ring comprising a honing part and a carrier part, whereby both components are made of different materials and can contain plastic resins in particular. The invention is characterized in that the abrasive honing part (1) has a low porosity, especially less than 5%, and preferably contains fibrous reinforcing elements. The carrier part has higher elasticity than the honing part. Since the carrier part is elastic, it damps machine vibrations and bearing vibration received by said carrier part.Type: GrantFiled: January 19, 2000Date of Patent: August 14, 2001Assignee: Rappold International SalesInventor: Edgar Rappold
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Patent number: 6257963Abstract: The grinding tool comprises a grinding worm flange (2) and a grinding worm (9) for the generative grinding of gears, the flange (2) being provided with location surfaces (5, 6) for the non-clearance fixture to a grinding spindle (1). The flange (2) has an outer, slightly tapered location surface (8). On this the grinding worm (9) with an appropriately tapered bore (10) is located and connected without play to the flange (2). The grinding worm (9) comprises a bearer ring (23) and a grinding body (24), wherein the deformation resistance of the bearer ring (23) is greater than that of the grinding body (24). Centrifugally induced displacements and deformations of the grinding worm (9) are thereby minimized.Type: GrantFiled: May 12, 2000Date of Patent: July 10, 2001Assignee: Reishauer AGInventor: Wolfgang Thyssen
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Patent number: 6193591Abstract: An assembly for holding a cylindrical workpiece for grinding, including a support frame having at least one support arm extending to initially hold the workpiece and operable to disengage from the workpiece during grinding, a tailstock slidably mounted on the support frame and operable to engage the proximal end of the workpiece, and a collet assembly mounted on the support frame and configured to receive and engage the distal end of the workpiece. The collet assembly includes a housing having an open proximal end, an open distal end, and an internal channel with an inner diameter. The internal channel extends along the length of the housing from the open proximal end to the open distal end and is adapted to slidingly receive a spindle. The spindle has a proximal end portion and a distal end portion. The proximal end portion includes a holding portion and the distal end extends from the distal end of the housing and is engagable with a drive mechanism.Type: GrantFiled: November 24, 1999Date of Patent: February 27, 2001Assignee: Ten Cate Enbi International bvInventors: Joseph John Stahl, Stephen Joseph Rookey, David Arden Sutton
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Patent number: 6120355Abstract: A machine for lapping or testing gears comprising a single machine column having a first side oriented perpendicular to a second side with the first side having a first workpiece spindle rotatable about a first axis and the second spindle having a second workpiece spindle rotatable about a second axis. The first workpiece spindle is movably secured to the first side and the second workpiece spindle is movably secured to the second side. The first and second workpiece spindles are movable with respect to one another along one or more of mutually perpendicular directions G, H and V. At least one, and preferably both, of the spindles are direct drive spindles. At any relative position of the spindles and their associated gear members along the G, H and V directions, the crossing points of their respective axes remains the same. For lapping, the machine further includes means to introduce lapping compound at the toe end of one of the members rotating in mesh at a location before the point of mesh.Type: GrantFiled: September 3, 1998Date of Patent: September 19, 2000Assignee: The Gleason WorksInventors: Hermann J. Stadtfeld, James J. Gnadt, William D. McGlasson, Anthony J. Norselli, David A. Wright
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Patent number: 5967883Abstract: Coriolis motion gears can be produced in a mass-production manner and in low cost as follows: A ceiling surface of a body 8 is formed into a rotary table 9 and a drive shaft 11 is projected from a center of the rotary table. A slant portion 11a is formed at its end, and a turntable 12 on which a workpiece 13 is mounted is supported rotatably to the slant portion. The turntable 12 is rotated by the tooth number difference between the Coriolis motion gear pair A.sub.1 ' and A.sub.2 ' per one turn of the drive shaft 11 to determine a working position of the workpiece. Also, the workpiece 13 is maintained on the turntable 12 so that a swivel center P.sub.1 of the Coriolis motion gear pair is identical with a swivel center when the workpiece is installed into a gear device to take a Coriolis motion. As a result, the work surface of the workpiece takes a moving locus of the Coriolis motion gears integral with the turntable 12.Type: GrantFiled: December 17, 1997Date of Patent: October 19, 1999Assignee: Namu Co., Ltd.Inventor: Ichirou Kamimura
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Patent number: 5957762Abstract: A method for the precision machining of flanks of gear-wheel-shaped workpieces, in particular those with convex teeth, using an internally toothed tool with crossed axes, in which simultaneous relative movements take place not only in three mutually perpendicular axes but also around an axis perpendicular to the cross-axes angle such that not only the tooth flanks of the tool and the workpiece have tangential contact with one another but also the base body of the tool and of the workpiece touch one another at a point of contact IV of which the position changes continuously, and a straight line g orthogonally penetrating the base body of the tool and the base body of the workpiece at the point of contact not only intersects the axis C.sub.1 of the workpiece or of its base body and the axis C.sub.2 of the tool or its base body (points III, II), but also passes through the center I of an ideal sphere K.sub.1 which adapts itself to the base body of the workpiece at the point of contact IV.Type: GrantFiled: May 7, 1997Date of Patent: September 28, 1999Assignee: The Gleason WorksInventor: Herbert Schriefer
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Patent number: 5857894Abstract: In a stand (1), a work-piece spindle (2) is mounted for rotation around a vertical axis (C). On the stand (1), a slide (3) can be shifted horizontally and on the slide, a work-piece carrier (5) can be swivelled around a vertical axis (C1). On the carrier (5), a slide (6) can be shifted vertically. The slide (6) bears a linear guide element (7) able to be swivelled around a horizontal axis (A) and on which a second slide (8) can be shifted. The slide (8) bears the grinding spindle (axis B) with mounted grinding worm (9). A dressing device (12) is arranged, relative to the axis (C1), opposite the work-piece spindle (2). The machine makes easy operation possible, because all parts to be operated are quite accessible.Type: GrantFiled: June 25, 1997Date of Patent: January 12, 1999Assignee: Reishauer AGInventors: Jurg Griesbach, Erich Ronneberger, Walter Wirz
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Patent number: 5681207Abstract: In forming a helical gear by grinding with a grindstone, the modification accuracy of crowing etc. is improved in such a way that the inequality .beta.>.gamma. c is established wherein .beta. is the helix angle of the helical gear to be ground and .gamma. c is the inclination angle of the grindstone, and the profile of the grindstone is designed to have a vertical angle which is equal to the inclination angle (.gamma. c)of the grindstone.Type: GrantFiled: May 8, 1995Date of Patent: October 28, 1997Inventors: Noriteru Nishida, Youichi Kobayashi
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Patent number: 5573449Abstract: A method of dressing a threaded grinding wheel comprising rotating the grinding wheel and dressing tool about their respective axes and bringing the tool into contact with a point on a flank of the grinding thread. The dressing tool is traversed along the width of the grinding wheel with the dressing tool maintaining contact with the point during the traversing to remove stock material at the point on the flank along the width of the grinding wheel. The method includes controlling the amount of stock material removed by the dressing tool during the traversing at the point whereby different amounts of stock may be removed in different axial sections along the grinding wheel width at the point thus varying the grinding profile at each section at the point of contact. The tool is traversed at successive points along the grinding thread profile to produce a different grinding profile at each section of the grinding wheel. A method of grinding spur and helical gears is also disclosed.Type: GrantFiled: March 16, 1994Date of Patent: November 12, 1996Assignee: The Gleason WorksInventor: Roman Mackowsky
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Patent number: 5379554Abstract: The invention relates to an apparatus of unitary construction to fine-finish gear teeth. The apparatus is a worm having first and second end portions and first and second outer surfaces. The first and second surfaces define a common tooth profile. The first end portion is adapted for grinding and the second end portion is adapted for finishing.Type: GrantFiled: June 1, 1994Date of Patent: January 10, 1995Assignee: Caterpillar Inc.Inventors: Dan L. Thurman, Michael L. Gilham, John C. Lee