Containing Metal Patents (Class 473/372)
  • Patent number: 6924337
    Abstract: A golf ball that includes a core and a cover layer. The cover layer encases the core, and includes a composition of a thermoplastic urethane, formed as a reaction product of a diol or a polyol with an isocyanate and a peroxide.
    Type: Grant
    Filed: November 20, 2002
    Date of Patent: August 2, 2005
    Assignee: Taylor Made Golf Company, Inc.
    Inventors: Hyun Jin Kim, Hong Guk Jeon
  • Patent number: 6919395
    Abstract: A golf ball comprising a core and a cover, wherein at least one of the core and the cover is formed of a composition comprising an organic, inorganic, or metallic nanoparticulate material having a particle size of less than about 1000 nm and at least one matrix material.
    Type: Grant
    Filed: January 4, 2002
    Date of Patent: July 19, 2005
    Assignee: Acushnet Company
    Inventors: Murali Rajagopalan, Mitchell E. Lutz, Peter R. Voorheis
  • Patent number: 6919393
    Abstract: The present invention provides a solid golf ball having exceptional rebound characteristics and flight performance, as well as good shot feel. The present invention relates to a solid golf ball comprising at least one layer of a core, and at least one layer of a cover formed on the core, wherein at least one layer including the inmost layer of the core is formed by vulcanizing a rubber composition comprising a base rubber, a co-crosslinking agent, a vulcanization initiator and a filler, the core has a center hardness in JIS-C hardness of 40 to 60, a surface hardness in JIS-C hardness of 80 to 95 and a hardness difference (B?A) between a hardness in JIS-C hardness at a distance of 5 mm from the center point of the core (B) and the center hardness (A) of not less than 1 to less than 10.
    Type: Grant
    Filed: December 4, 2002
    Date of Patent: July 19, 2005
    Assignee: SRI Sports Limited
    Inventors: Satoshi Mano, Masatoshi Yokota
  • Patent number: 6903178
    Abstract: A golf ball comprising a core having a compression greater than about 55; and an outer cover comprising an acid-functional polyurethane, polyurea, or copolymer thereof, the outer cover having a Shore D hardness of at least about 25, a thickness of from at least about 0.02 inches to about 0.03 inches, and a specific gravity of at least about 0.7.
    Type: Grant
    Filed: July 14, 2003
    Date of Patent: June 7, 2005
    Assignee: Acushnet Company
    Inventors: Shenshen Wu, Shawn Ricci, Murali Rajagopalan, Michael J. Sullivan
  • Patent number: 6894098
    Abstract: A golf ball comprising a core included of a polymer containing an acid group fully-neutralized by an organic acid or a salt, a cation source, or a suitable base thereof, the core having a first Shore D hardness, a compression of no greater than about 90, and a diameter of between about 1.00 inches and about 1.64 inches; and a cover comprising a polyurea formed from a polyisocyanate, a polyamine, and a curing agent; wherein the ball has a compression of between about 50 and about 120.
    Type: Grant
    Filed: February 6, 2003
    Date of Patent: May 17, 2005
    Assignee: Acushnet Company
    Inventors: Murali Rajagopalan, Michael J. Sullivan
  • Patent number: 6881794
    Abstract: A golf ball consisting of a core having a diameter of between about 1.54 and about 1.61 inches and a compression of between about 70 and about 80, the core comprising a polybutadiene rubber having a Mooney viscosity of less than about 50 and a halogenated organosulfur compound, or a salt thereof, present in an amount of at least about 2.2 parts per hundred parts of polybutadiene rubber, the halogenated organosulfur compound having the formula: where R1-R5 are C1-C8 alkyl groups; halogen groups; thiol groups; carboxylated groups; sulfonated groups; or hydrogen; and a cover having a thickness of less than about 0.05 inches, the cover consisting essentially of a first ionomeric material, a second ionomeric material, and a metallocene-catalyzed polymer.
    Type: Grant
    Filed: December 3, 2002
    Date of Patent: April 19, 2005
    Assignee: Acushnet Company
    Inventors: Peter Voorheis, Murali Rajagopalan, Michael D Jordan, Christopher Cavallaro
  • Patent number: 6872782
    Abstract: The present invention is directed to a golf ball comprising a dual core component, an inner cover layer and an outer cover layer. The dual core comprises an interior spherical center component formed from a thermoset material, a thermoplastic material, or combinations thereof. The dual core also comprises a core layer disposed about the center component, formed from a thermoset material, a thermoplastic material, or combinations thereof. The inner cover layer is comprised of a high acid ionomer or ionomer blend. The outer cover layer is comprised of a soft, very low modulus ionomer or ionomer blend, or a non-ionomeric thermoplastic elastomer such as polyurethane, polyester or polyesteramide. The present invention golf ball may further comprise an outer core layer that surrounds the dual core. The resulting multi-layered golf ball of the present invention provides for enhanced distance without sacrificing playability or durability when compared to known multi-layer golf balls.
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: March 29, 2005
    Assignee: Callaway Golf Company
    Inventors: Michael J. Sullivan, R. Dennis Nesbitt
  • Patent number: 6852784
    Abstract: A golf ball comprising a core comprised of a polymer containing an acid group fully-neutralized by an organic acid or a salt, a cation source, or a suitable base thereof; and a cover layer; wherein the golf ball has a COR of no less than about 0.830 and an initial velocity of greater than 255 ft/s.
    Type: Grant
    Filed: March 21, 2003
    Date of Patent: February 8, 2005
    Assignee: Acushnet Company
    Inventor: Michael J Sullivan
  • Patent number: 6838524
    Abstract: The present invention provides a solid golf ball which gives a superior shot feeling to the golfer and exhibits stabilized repulsion performance when it is hit at any head speed. The solid golf ball of the present invention comprises a core containing at least one layer which is molded by vulcanizing the rubber composition including: (a) a base rubber, (b) a co-crosslinking agent, (c) an organic peroxide, and (d) a polysulfide compound represented by the formula: wherein at least one of R1 to R5 and at least one of R6 to R10 are each Br, and n is an integer not less than 2.
    Type: Grant
    Filed: May 10, 2002
    Date of Patent: January 4, 2005
    Assignee: Sumitomo Rubber Industries Limited
    Inventors: Seigou Sakagami, Satoshi Mano
  • Patent number: 6825272
    Abstract: A golf ball which is excellent in durability, sufficient to be used in a golf practice range, wherein the golf ball includes a core, a cover covering the core, and a mark printed on the surface of the cover, wherein: the cover is formed from a mixture of an ionomer and an epoxy group-containing polymer and the mark is printed with an ink containing a pigment, an isocyanate compound, and a base resin which is curable with the isocyanate compound.
    Type: Grant
    Filed: September 5, 2002
    Date of Patent: November 30, 2004
    Assignee: Sumitomo Rubber Industries Limited
    Inventors: Kazuhisa Fushihara, Hiroaki Tanaka
  • Patent number: 6815507
    Abstract: A golf ball having an improved shot feel without deterioration in durability and flight performance is provided. The golf ball is constituted of at least two layers including a core and a cover. The core is formed of a rubber composition including 100 parts by weight of a rubber component, 0.01 to 0.5 parts by weight of sulfur and 0.05 to 5 parts by weight of an organic sulfur compound. An amount of deformation of the core under a load from an initial load of 98 N to a final load of 1274 N is 2.5 to 6.0 mm. A difference determined by subtracting a center hardness of the core from a surface hardness of the core is at least 25 in terms of JIS-C hardness.
    Type: Grant
    Filed: May 31, 2002
    Date of Patent: November 9, 2004
    Assignee: Sumitomo Rubber Industries, Ltd.
    Inventor: Keiji Ohama
  • Patent number: 6815480
    Abstract: A thermoplastic composition of (a) an acid copolymer, (b) a salt of a high molecular weight, monomeric organic acid; (c) a thermoplastic polymer selected from copolyetheresters, elastomeric polyolefins, styrene diene block copolymers, elastomeric polyolefins thermoplastic polyurethanes and copolyetheramides; (d) cation source; and (d) optionally a filler. Also included is use of such compositions in components of one-, two- and three-piece golf balls or multi-layered golf balls made therefrom.
    Type: Grant
    Filed: September 22, 2001
    Date of Patent: November 9, 2004
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Robert Joseph Statz, John C. Chen, John Francis Hagman
  • Publication number: 20040204266
    Abstract: A golf ball having improved driving characteristics includes a hard, hollow sphere surrounded by an outer. A second layer may be disposed between the sphere and the outer cover. The hollow sphere is made from a hard material such as a metal, metal alloy, or intermetallic material and may be solid, perforated or porous. The second layer surrounding the sphere is generally made of a natural rubber or synthetic polymer or a combination of each which is surrounded by an outer cover made of an ionomer, urethane or balata. The hard sphere preferably contains a gas. A golf ball of this construction has improved performance characteristics such as low spin rate and further distance.
    Type: Application
    Filed: January 13, 2004
    Publication date: October 14, 2004
    Inventors: Timothy M. Owens, Douglas P. DuFaux, Mark T. Elliott, Kris H. Turschmid
  • Patent number: 6794429
    Abstract: A golf ball comprising a core; and a cover layer disposed concentrically about the core; wherein at least one of the core or the cover is formed of a polymer comprising metallized lipid-based nanotubules.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: September 21, 2004
    Assignee: Acushnet Company
    Inventor: William B. Lacy
  • Patent number: 6787609
    Abstract: The present invention provides a solid golf ball which imparts a superior shot feeling to the golfer and exhibits stabilized repulsion performance when it is hit at any head speed. The solid golf ball of the present invention comprises a core containing at least one layer which is molded by vulcanizing the rubber composition including: (a) a base rubber, (b) a co-crosslinking agent, (c) an organic peroxide, and (d) a bromine-substituted thiophenol compound represented by the formula, or a monovalent or divalent metal salt thereof: (wherein at least one of R1 to R5 is Br).
    Type: Grant
    Filed: May 17, 2002
    Date of Patent: September 7, 2004
    Assignee: Sumitomo Rubber Industries Limited
    Inventors: Seigou Sakagami, Satoshi Mano
  • Patent number: 6774184
    Abstract: The present invention relates to a golf ball comprising at least one core layer, a cover layer, and at least one intermediate layer disposed between the core and the cover, wherein the at least one layer is formed of a polymer composition comprising at least one ionomer and at least one polyamide polymer.
    Type: Grant
    Filed: February 6, 2002
    Date of Patent: August 10, 2004
    Assignee: Acushnet Company
    Inventor: Murali Rajagopalan
  • Patent number: 6762247
    Abstract: A golf ball comprising a core and a cover, wherein the core is formed from a polymer composition comprising a mono or polyunsaturated long chain organic acid or a salt thereof.
    Type: Grant
    Filed: September 9, 2002
    Date of Patent: July 13, 2004
    Assignee: Acushnet Company
    Inventors: Peter R Voorheis, Murali Rajagopalan
  • Patent number: 6756436
    Abstract: A golf ball comprising a core comprised of a polymer containing an acid group neutralized by an organic acid or a salt thereof, the organic acid or salt thereof being present in an amount sufficient to neutralize the polymer by at least about 80%, wherein the core has a first Shore D hardness, a compression of no greater than about 80, and a diameter of no less than about 1.53 inches; and a cover comprised of a material having a second Shore D hardness at least 10 points less than the first hardness.
    Type: Grant
    Filed: April 9, 2002
    Date of Patent: June 29, 2004
    Assignee: Acushnet Company
    Inventors: Murali Rajagopalan, Michael J. Sullivan, Jeffrey L. Dalton, Kevin M. Harris, Christopher Cavallaro, Herbert C. Boehm
  • Patent number: 6750281
    Abstract: A golf ball and a method of manufacturing thereof are provided, the golf ball having a core containing a Mg vulcanized rubber powder crosslinked by a magnesium salt of an unsaturated carboxylic acid and another vulcanized rubber powder crosslinked by a co-crosslinking agent other than the magnesium salt of the unsaturated carboxylic acid. Preferably, the ratio &agr;/&bgr; between the content &agr; of the Mg vulcanized rubber powder and the content &bgr; of another vulcanized rubber powder is 1/4 to 4, and the total content &agr;+&bgr; of the vulcanized rubber powders based on 100 parts by mass of a base rubber of the core is 5 to 30 parts by mass.
    Type: Grant
    Filed: October 9, 2002
    Date of Patent: June 15, 2004
    Assignee: Sumitomo Rubber Industries, Ltd.
    Inventors: Tsutomu Hirau, Hiroaki Tanaka
  • Publication number: 20040067801
    Abstract: The present invention is directed to a solid, non-wound, golf ball comprising two or more core components, and a cover component. The core components comprise i) a small, inner, high density, spherical center component comprising a blend of powdered metal and a first matrix material selecting from the group consisting of a polybutadiene, a polyisoprene, or combinations thereof; and, ii) an outer core layer disposed about the spherical center component, formed from a second matrix material selected from the group consisting of a thermoset material, a thermoplastic material, or combinations thereof. The golf ball may further comprise a second or additional outer core layer(s) that surround the first outer core layer. The cover may be single or multi-layered.
    Type: Application
    Filed: July 14, 2003
    Publication date: April 8, 2004
    Applicant: The Top-Flite Golf Company
    Inventors: R. Dennis Nesbitt, Mark L. Binette, Michael John Tzivanis, John L. Nealon, Thomas J. Kennedy, Vincent J. Simonds
  • Publication number: 20040063517
    Abstract: A golf ball is described that includes a spherical core, an inner cover or mantle layer, and an outer cover layer. A wide array of ionomeric materials are noted for use in the various cover layers. The mantle and the outer cover layers exhibit different Shore D hardness values and at least one of the layers includes a heavy weight filler material to enhance the interior perimeter weight of the ball. In several particular versions of the golf balls, the filler material is present in an amount of at least 10% by weight based upon the weight of the layer or layers within which the filler material is incorporated.
    Type: Application
    Filed: September 11, 2003
    Publication date: April 1, 2004
    Applicant: Spalding Sports Worldwide, Inc.
    Inventors: Mark L. Binette, R. Dennis Nesbitt, Thomas J. Kennedy, John L. Nealon, Michael J. Sullivan
  • Patent number: 6713565
    Abstract: It has been unexpectedly discovered that cis-1,4-polybutadiene that is synthesized utilizing Zeigler-Natta catalyst systems has superior characteristics for utilization in solid golf ball cores if the polymerization is terminated utilizing a carboxylic acid of the structural formula RCOOH, wherein R represents an alkyl group containing from 1 to about 30 carbon atoms.
    Type: Grant
    Filed: June 17, 2002
    Date of Patent: March 30, 2004
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Craig William Burkhart, Michael Lester Kerns, Kenneth Floyd Castner, Michael Joseph Rachita, Michael Paul Mallamaci
  • Patent number: 6705957
    Abstract: A golf ball having improved driving characteristics includes a hard, hollow sphere surrounded by an outer. A second layer may be disposed between the sphere and the outer cover. The hollow sphere is made from a hard material such as a metal, metal alloy, or intermetallic material and may be solid, perforated or porous. The second layer surrounding the sphere is generally made of a natural rubber or synthetic polymer or a combination of each which is surrounded by an outer cover made of an ionomer, urethane or balata. The hard sphere preferably contains a gas. A golf ball of this construction has improved performance characteristics such as low spin rate and further distance.
    Type: Grant
    Filed: November 29, 1999
    Date of Patent: March 16, 2004
    Inventors: Timothy M. Owens, Douglas P. DuFaux, Mark T. Elliott, Kris H. Turschmid
  • Publication number: 20040048691
    Abstract: A perimeter weighted golf ball with a low compression core is provided. The core preferably comprises a diene polymer that has low cross-link density or not cross-linked with a reactive co-agent. This core has low compression and low specific gravity. The low specific gravity core is encased within a thin dense layer positioned outside of the centroid radius to provide the ball with a high moment of inertia. The same core can be encased within a plurality of intermediate layers having either increasing hardness or decreasing hardness to provide selective golf balls for either low swing speed players or advanced players. Alternatively, a thin layer of diene polymer highly cross-linked with reactive a co-agent may be incorporated into the ball to increase the hardness of the ball.
    Type: Application
    Filed: September 8, 2003
    Publication date: March 11, 2004
    Inventors: Michael J. Sullivan, Derek A. Ladd, Peter R. Voorheis
  • Publication number: 20040048692
    Abstract: A perimeter weighted golf ball with a low compression core is provided. The core preferably comprises a diene polymer that has low cross-link density or not cross-linked with a reactive co-agent. This core has low compression and low specific gravity. The low specific gravity core is encased within a thin dense layer positioned outside of the centroid radius to provide the ball with a high moment of inertia. The same core can be encased within a plurality of intermediate layers having either increasing hardness or decreasing hardness to provide selective golf balls for either low swing speed players or advanced players. Alternatively, a thin layer of diene polymer highly cross-linked with reactive a co-agent may be incorporated into the ball to increase the hardness of the ball.
    Type: Application
    Filed: September 8, 2003
    Publication date: March 11, 2004
    Inventors: Michael J. Sullivan, Derek A. Ladd, Peter R. Voorheis
  • Publication number: 20040048690
    Abstract: A perimeter weighted golf ball with a low compression core is provided. The core preferably comprises a diene polymer that has low cross-link density or not cross-linked with a reactive co-agent. This core has low compression and low specific gravity. The low specific gravity core is encased within a thin dense layer positioned outside of the centroid radius to provide the ball with a high moment of inertia. The same core can be encased within a plurality of intermediate layers having either increasing hardness or decreasing hardness to provide selective golf balls for either low swing speed players or advanced players. Alternatively, a thin layer of diene polymer highly cross-linked with reactive a co-agent may be incorporated into the ball to increase the hardness of the ball.
    Type: Application
    Filed: September 8, 2003
    Publication date: March 11, 2004
    Inventors: Michael J. Sullivan, Derek A. Ladd, Peter R. Voorheis
  • Patent number: 6676538
    Abstract: A golf ball bearing a mark having superior durability and glittering in a gold color is provided. The mark is obtained by printing with use of the ink having a resin and a metal powder including particles each having a main body of copper and a copper-zinc alloy portion on a surface of the main body. The preferable metal powder has a mean particle diameter of at most 50 &mgr;m.
    Type: Grant
    Filed: August 1, 2001
    Date of Patent: January 13, 2004
    Assignee: Sumitomo Rubber Industries Limited
    Inventors: Kazuhiko Isogawa, Takashi Sasaki
  • Patent number: 6670422
    Abstract: A rubber composition comprising 100 parts by weight of a base rubber containing 5-30% by weight of syndiotactic-1,2-polybutadiene and at least 40% by weight of cis-1,4-polybutadiene, 5-10 parts by weight of an unsaturated carboxylic acid metal salt, up to 2 parts by weight of an inorganic filler, and 10-30% by weight based on the weight of the metal salt of an initiator can be molded and vulcanized into a rubber product having a specific gravity of less than 1 and is suitable for the manufacture of golf balls for practice over water.
    Type: Grant
    Filed: February 4, 2002
    Date of Patent: December 30, 2003
    Assignee: Bridgestone Sports Co., Ltd.
    Inventors: Hiroto Sasaki, Jun Shindo
  • Patent number: 6664319
    Abstract: A golf ball is provided that includes a molded resilient inner core made of a rubber compound and a polymeric cover surrounding the inner core. The rubber compound is a halo-butyl rubber polymer and a carbon black filler in an amount of 80% to 100% by weight of the total rubber component.
    Type: Grant
    Filed: September 26, 2001
    Date of Patent: December 16, 2003
    Assignee: Waggle Pty LTD
    Inventors: Virendra Kumar Bahl, Steven Joseph Fisher
  • Patent number: 6653368
    Abstract: The present invention discloses a method for producing a uniform synthetic rubber mixture for formation into a golf ball core. The present invention utilizes mixing 50% to 80% of a base rubber material with zinc diacrylate and other materials, and later mixing the entirety of the base rubber material in order to prevent adhesion and loss of zinc diacrylate. The partial mixing allows for the zinc diacrylate to be dispersed throughout the mixture thereby creating a core with more uniform properties.
    Type: Grant
    Filed: March 15, 2002
    Date of Patent: November 25, 2003
    Assignee: Callaway Golf Company
    Inventors: Daniel B. Jackson, Amado M. Garcia
  • Patent number: 6653382
    Abstract: Thermoplastics with high resilience (high coefficient of restitution) and softness (low Atti compressions) and their use in golf ball components. Melt-processible, highly-neutralized ethylene acid copolymers and process for making them by incorporating an aliphatic, mono-functional organic acid in the acid copolymer and then neutralizing greater than 90% of all the acid groups present.
    Type: Grant
    Filed: October 18, 2000
    Date of Patent: November 25, 2003
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Robert Joseph Statz, John Chu Chen
  • Patent number: 6646053
    Abstract: The rubber composition for use in manufacturing a solid core of a multilayer-structured golf ball or a one-piece golf ball contains a co-curing agent and preferably an organic sulfur compound micro-encapsulated within a thermoplastic resin whose softening point is in a range of 80-250° C. This improves dispersibility of the co-curing agent and the organic sulfur compound within the rubber composition, and enables adjustment of a crosslinking pattern of rubber molecule main chains, so that rebound performance of the golf ball is improved.
    Type: Grant
    Filed: September 10, 2001
    Date of Patent: November 11, 2003
    Assignee: Sumitomo Rubber Industries, Ltd.
    Inventors: Masatoshi Yokota, Hiroyuki Kishimoto
  • Patent number: 6645091
    Abstract: A golf ball comprising a center, a cover, and optionally, at least one intermediate layer disposed between the center and the cover, wherein at least one of the cover and the at least one intermediate layer is formed with a thermoplastic polyurethane composition comprising a reaction product of at least one polyol and at least one diisocyanate, and a curing agent consisting essentially of at least one diol having the formula: HOH2CH2C(OH2CH2C)nO—X—O(CH2CH2O)mCH2CH2OH; wherein n and m, each separately have a value of 0, 1, 2, or 3, X is o-phenylene, m-phenylene, p-phenylene, 1,2-cyclohexyl, 1,3-cyclohexyl, 1,4-cyclohexyl; and mixtures a thereof.
    Type: Grant
    Filed: January 10, 2001
    Date of Patent: November 11, 2003
    Assignee: Acushnet Company
    Inventors: Shenshen Wu, Murali Rajagopalan
  • Patent number: 6638184
    Abstract: A golf ball utilizing a high density core component, which is preferably part of a multicomponent core assembly is disclosed. The high density core component is preferably in the form of a metal sphere. The golf balls exhibit a unique combination of a relatively high coefficient of restitution, a controlled moment of inertia, and a relatively high spin rate during short distance shots. It is preferred that the high density core component be utilized in conjunction with a multi-layer cover assembly.
    Type: Grant
    Filed: August 20, 2001
    Date of Patent: October 28, 2003
    Assignee: The Top-Flite Golf Company
    Inventors: R. Dennis Nesbitt, Mark L. Binette, Thomas J. Kennedy, III, Sharon Beliveau
  • Patent number: 6635716
    Abstract: A golf ball formed of a core and a cover, wherein the core has a diameter of at least about 1.50 inches and comprises a polybutadiene rubber composition comprising at least about 2.2 parts per hundred of a halogenated organosulfur compound, and wherein the cover has a thickness of less than about 0.1 inches and comprises a polyurethane composition.
    Type: Grant
    Filed: September 13, 2001
    Date of Patent: October 21, 2003
    Assignee: Acushnet Company
    Inventors: Peter R. Voorheis, Murali Rajagopalan
  • Patent number: 6623380
    Abstract: A golf ball with core composition comprising polybutadiene, zinc oxide, copper and a metal salt of a material selected from the group consisting of diacrylates, dimethacrylates and monomethacrylates is described. The amount of the copper is sufficient to reduce the compression of a molded golf ball core by at least about 5 compression points compared to a molded core consisting of the same mixture wherein at least one other filler is substituted in place of the copper.
    Type: Grant
    Filed: April 4, 2001
    Date of Patent: September 23, 2003
    Assignee: Acushnet Company
    Inventor: Michael D. Jordan
  • Publication number: 20030176241
    Abstract: The invention relates to a solid golf ball having a diameter of less than about 1.70 inches, including a core formed from a rubber base material having a resilience index of at least about 40 and an outer diameter of at least about 1.58 inches, and a cover disposed about the core formed of a material having a Shore D hardness of less than about 65.
    Type: Application
    Filed: December 6, 2002
    Publication date: September 18, 2003
    Inventors: Christopher Cavallaro, Jeffrey L. Dalton, Michael D. Jordan, Herbert C. Boehm, Samuel A. Pasqua
  • Patent number: 6613842
    Abstract: A golf ball comprising a core and a cover, the cover having a thickness of less than about 0.08 inches, the core having a compression of less than about 90 and is formed from a composition comprising a base rubber, a metal salt acrylate or diacrylate, an initiator, a highly-neutralized polymer, and at least one of a low modulus ionomer or an acid terpolymer of the formula: having a dynamic shear storage modulus at 23° C.
    Type: Grant
    Filed: October 23, 2001
    Date of Patent: September 2, 2003
    Assignee: Acushnet Company
    Inventor: Murali Rajagopalan
  • Patent number: 6610812
    Abstract: A golf ball comprising a core and a cover, wherein the core or the cover is formed from a composition comprising at least one acid functional polyurethane, polyurea, or copolymer thereof.
    Type: Grant
    Filed: February 5, 2002
    Date of Patent: August 26, 2003
    Assignee: Acushnet Company
    Inventors: Shenshen Wu, Shawn Ricci, Murali Rajagopalan, Michael J. Sullivan
  • Publication number: 20030144081
    Abstract: A high CoR golf ball having predetermined moment of inertia is provided. A portion of the golf ball preferably contains substantially no filler, which contributes to the increased resilience of the ball. In accordance to one aspect of the invention, the portion with substantially no filler is an outer core of the ball. The innermost core should have a high specific gravity. Additionally, the outermost layers of the ball may have a low specific gravity. Preferably, the portion with substantially no filler is relatively larger than other portions of the ball.
    Type: Application
    Filed: January 28, 2003
    Publication date: July 31, 2003
    Inventors: Michael J. Sullivan, Derek A. Ladd, Antonio U. Desimas
  • Publication number: 20030144084
    Abstract: The present invention is directed to a solid, non-wound, golf ball comprising two or more core components, and a cover component. The core components comprise i) a small, inner, high density, spherical center component comprising a blend of powdered metal and a first matrix material comprising polybutadiene and polyisoprene; and, ii) an outer core layer disposed about the spherical center component, formed from a second matrix material selected from the group consisting of a thermoset material, a thermoplastic material, or combinations thereof. The golf ball may further comprise a second or additional outer core layer(s) that surround the first outer core layer. Preferably, the inner, high density, center component is produced without the use of a crosslinking agent or coagent, which is the reaction product of an unsaturated carboxylic acid or acids and an oxide or carbonate of a metal such as zinc. The cover may be single or multi-layered.
    Type: Application
    Filed: January 19, 2001
    Publication date: July 31, 2003
    Applicant: Spalding Sports Worldwide, Inc.
    Inventors: Thomas J. Kennedy, Mark L. Binette, Michael John Tzivanis, R. Dennis Nesbitt, John L. Nealon, Vincent J. Simonds
  • Patent number: 6596797
    Abstract: The present invention is directed to improved polybutadiene compositions suitable for use in molded golf ball core construction. The improved polyubutadiene compositions are composed of polypropylene powder resins which have the effect of increasing the hardness of the resulting molded cores without increasing the weight upon curing, thereby allowing for a reduction in the amount of crosslinking agents utilised and increasing the amount of fillers incorporated therein. The addition of the polypropylene powder resins to the core compositions lowers the cost of the molded core, while maintaining the proper weight and compression. The present invention is also directed to golf balls produced utilizing the improved core compositions. Furthermore, the invention is directed to a method for reducing the amount of crosslinking agents utilized to formulate a core composition through the incorporation of polypropylene powder resins.
    Type: Grant
    Filed: April 11, 2001
    Date of Patent: July 22, 2003
    Assignee: Spalding Sports Worldwide, Inc.
    Inventor: R. Dennis Nesbitt
  • Patent number: 6586511
    Abstract: The present invention is directed to a golf ball and to a process for forming a golf ball having at least one layer, where the layer is formed of a saponified polymer/oxa acid blend, having from about 65 to about 99 parts of at least one saponified polymer and from about 35 to 1 parts of at least one oxa acid, based on 100 parts by weight of the saponified polymer/oxa acid blend. The layer may be foamed or unfoamed, and may form at least a portion of any of the cover, the core, or a mantle layer situated between the cover and the core.
    Type: Grant
    Filed: January 16, 2001
    Date of Patent: July 1, 2003
    Assignee: Acushnet Company
    Inventors: Murali Rajagopalan, Kevin M. Harris
  • Publication number: 20030119605
    Abstract: A golf ball and a method of manufacturing thereof are provided, the golf ball having a core containing a Mg vulcanized rubber powder crosslinked by a magnesium salt of an unsaturated carboxylic acid and another vulcanized rubber powder crosslinked by a co-crosslinking agent other than the magnesium salt of the unsaturated carboxylic acid. Preferably, the ratio &agr;/&bgr; between the content &agr; of the Mg vulcanized rubber powder and the content &bgr; of another vulcanized rubber powder is ¼ to 4, and the total content &agr;+&bgr; of the vulcanized rubber powders based on 100 parts by mass of a base rubber of the core is 5 to 30 parts by mass.
    Type: Application
    Filed: October 9, 2002
    Publication date: June 26, 2003
    Inventors: Tsutomu Hirau, Hiroaki Tanaka
  • Patent number: 6583229
    Abstract: The present invention provides a solid golf ball having exceptional rebound characteristics and flight performance, as well as good shot feel. The present invention relates to a solid golf ball comprising at least one layer of a core, and at least one layer of a cover formed on the core, wherein at least one of the layers of the core is formed by vulcanizing and press-molding a rubber composition comprising a base rubber, co-crosslinking agent, organic peroxide, filler and specific organic sulfur compound which contains substituent groups having a substituent constant of not less than 1.42.
    Type: Grant
    Filed: May 24, 2001
    Date of Patent: June 24, 2003
    Assignee: Sumitomo Rubber Industries, Ltd.
    Inventors: Satoshi Mano, Masatoshi Yokota, Kiyoto Maruoka, Seigou Sakagami, Tetsuo Yamaguchi
  • Patent number: 6579939
    Abstract: A golf ball is formed with a resin composition which contains 5 to 95 weight % of a polyester block copolymer (A) and 95 to 5 weight % of an ionomer resin (B); and a (polyester-aromatic vinyl based copolymer) block copolymer (C), which is mixed with both the polyester block copolymer (A) and the ionomer resin (B) in an amount of 1 to 40 parts by weight on the basis of 100 parts by weight of the total of the polyester block copolymer (A) and the ionomer resin (B). The polyester block copolymer (A) mainly contains a high-melting point crystalline polymer segment (a1) composed of a crystalline aromatic polyester unit, and a low-melting point polymer segment (a2) composed of an aliphatic polyether unit and/or an aliphatic polyester unit. The ionomer resin (B) is produced by neutralizing a copolymer mainly containing an &agr;-olefine (b1) and an &agr;,&bgr;-unsaturated carboxylic acid (b2) having 3 to 8 carbon atoms with at least one metal ion (b3) selected from univalent, divalent, and trivalent metal ions.
    Type: Grant
    Filed: February 5, 2001
    Date of Patent: June 17, 2003
    Assignee: Bridgestone Sports Co., Ltd.
    Inventors: Yasushi Ichikawa, Rinya Takesue, Eiji Takehana, Yoko Furuta
  • Patent number: 6579938
    Abstract: Disclosed herein is a golf ball with a cover or mantle, or both, formed from a composition comprising a polyamide-ionomer graft copolymer and a method of making the same. Polyamide-ionomer graft copolymers include a polyamide component and an ionomeric component. In a preferred form, polyamide-ionomer graft copolymers have a polyamide component backbone and ionomeric components grafted thereto. Golf balls according to the invention may also be formed from a composition or material that includes a blend of a polyamide-ionomer graft copolymer and an ionomer. Such blends are preferably employed as a mantle or a cover of a golf ball. The cover composition has excellent durability and resistance to cracking, even at cold temperatures. Materials comprising polyamide-ionomer graft copolymer are a useful substitute for an ionomer golf ball cover, particularly when a low spin golf ball is desired.
    Type: Grant
    Filed: December 11, 2000
    Date of Patent: June 17, 2003
    Assignee: Spalding Sports Worldwide, Inc.
    Inventors: Michelle A. Bellinger, Michael J. Sullivan
  • Publication number: 20030092509
    Abstract: The present invention is directed to a golf ball with a core and a polymeric layer reinforced with fillers. Such layer can be the cover, a portion of the cover, an intermediate layer, a portion of the intermediate layer, or any layer in the golf ball. The fillers are selected to provide efficient increases in flexural modulus as a function of weight percentage of filler in the polymeric layer. A preferred filler is barium sulfate.
    Type: Application
    Filed: December 12, 2002
    Publication date: May 15, 2003
    Inventors: Michael J. Sullivan, Derek A. Ladd, Antonio U. DeSimas
  • Patent number: 6561926
    Abstract: A golf ball includes a core made from a rubber composition containing polybutadiene as a main rubber component and also an organic sulfur compound; and a cover made from a cover material mainly containing an ionomer resin composed of an Li ion neutralized type ionomer resin and a Mg ion neutralized ionomer resin, and also an inorganic filler having a specific gravity of 3.50 or more. A flexural amount of the core, measured by applying a load of 980 N thereto, is in a range of 4.0 to 5.5 mm. A specific gravity of the cover material is in a range of 1.020 to 1.110, and a Shore D hardness of the cover is in a range of 55 to 65. Such golf ball exhibits high durability and very high resilience.
    Type: Grant
    Filed: August 15, 2001
    Date of Patent: May 13, 2003
    Assignee: Bridgestone Sports Co., Ltd.
    Inventors: Junji Hayashi, Yutaka Masutani, Hisashi Yamagishi
  • Patent number: 6559226
    Abstract: The present invention provides golf balls having a cover, a core, and optionally one or more intermediate layers between the cover and the core, wherein at least one of the cover, the core and, if present, the intermediate layer or layers, includes an anionic polymer. The anionic polymer has at least one of a neutralizable hydroxyl or dealkylable ether group, at least a portion of which are neutralized or dealkylated by a metal ion to provide anionic moieties. The anionic polymer compositions of the present invention can be used to provide improved characteristics to golf balls made therefrom.
    Type: Grant
    Filed: April 24, 2001
    Date of Patent: May 6, 2003
    Assignee: Achushnet Company
    Inventor: Murali Rajagopalan