Containing Metal Patents (Class 473/372)
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Patent number: 6924337Abstract: A golf ball that includes a core and a cover layer. The cover layer encases the core, and includes a composition of a thermoplastic urethane, formed as a reaction product of a diol or a polyol with an isocyanate and a peroxide.Type: GrantFiled: November 20, 2002Date of Patent: August 2, 2005Assignee: Taylor Made Golf Company, Inc.Inventors: Hyun Jin Kim, Hong Guk Jeon
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Patent number: 6919395Abstract: A golf ball comprising a core and a cover, wherein at least one of the core and the cover is formed of a composition comprising an organic, inorganic, or metallic nanoparticulate material having a particle size of less than about 1000 nm and at least one matrix material.Type: GrantFiled: January 4, 2002Date of Patent: July 19, 2005Assignee: Acushnet CompanyInventors: Murali Rajagopalan, Mitchell E. Lutz, Peter R. Voorheis
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Patent number: 6919393Abstract: The present invention provides a solid golf ball having exceptional rebound characteristics and flight performance, as well as good shot feel. The present invention relates to a solid golf ball comprising at least one layer of a core, and at least one layer of a cover formed on the core, wherein at least one layer including the inmost layer of the core is formed by vulcanizing a rubber composition comprising a base rubber, a co-crosslinking agent, a vulcanization initiator and a filler, the core has a center hardness in JIS-C hardness of 40 to 60, a surface hardness in JIS-C hardness of 80 to 95 and a hardness difference (B?A) between a hardness in JIS-C hardness at a distance of 5 mm from the center point of the core (B) and the center hardness (A) of not less than 1 to less than 10.Type: GrantFiled: December 4, 2002Date of Patent: July 19, 2005Assignee: SRI Sports LimitedInventors: Satoshi Mano, Masatoshi Yokota
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Patent number: 6903178Abstract: A golf ball comprising a core having a compression greater than about 55; and an outer cover comprising an acid-functional polyurethane, polyurea, or copolymer thereof, the outer cover having a Shore D hardness of at least about 25, a thickness of from at least about 0.02 inches to about 0.03 inches, and a specific gravity of at least about 0.7.Type: GrantFiled: July 14, 2003Date of Patent: June 7, 2005Assignee: Acushnet CompanyInventors: Shenshen Wu, Shawn Ricci, Murali Rajagopalan, Michael J. Sullivan
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Patent number: 6894098Abstract: A golf ball comprising a core included of a polymer containing an acid group fully-neutralized by an organic acid or a salt, a cation source, or a suitable base thereof, the core having a first Shore D hardness, a compression of no greater than about 90, and a diameter of between about 1.00 inches and about 1.64 inches; and a cover comprising a polyurea formed from a polyisocyanate, a polyamine, and a curing agent; wherein the ball has a compression of between about 50 and about 120.Type: GrantFiled: February 6, 2003Date of Patent: May 17, 2005Assignee: Acushnet CompanyInventors: Murali Rajagopalan, Michael J. Sullivan
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Patent number: 6881794Abstract: A golf ball consisting of a core having a diameter of between about 1.54 and about 1.61 inches and a compression of between about 70 and about 80, the core comprising a polybutadiene rubber having a Mooney viscosity of less than about 50 and a halogenated organosulfur compound, or a salt thereof, present in an amount of at least about 2.2 parts per hundred parts of polybutadiene rubber, the halogenated organosulfur compound having the formula: where R1-R5 are C1-C8 alkyl groups; halogen groups; thiol groups; carboxylated groups; sulfonated groups; or hydrogen; and a cover having a thickness of less than about 0.05 inches, the cover consisting essentially of a first ionomeric material, a second ionomeric material, and a metallocene-catalyzed polymer.Type: GrantFiled: December 3, 2002Date of Patent: April 19, 2005Assignee: Acushnet CompanyInventors: Peter Voorheis, Murali Rajagopalan, Michael D Jordan, Christopher Cavallaro
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Patent number: 6872782Abstract: The present invention is directed to a golf ball comprising a dual core component, an inner cover layer and an outer cover layer. The dual core comprises an interior spherical center component formed from a thermoset material, a thermoplastic material, or combinations thereof. The dual core also comprises a core layer disposed about the center component, formed from a thermoset material, a thermoplastic material, or combinations thereof. The inner cover layer is comprised of a high acid ionomer or ionomer blend. The outer cover layer is comprised of a soft, very low modulus ionomer or ionomer blend, or a non-ionomeric thermoplastic elastomer such as polyurethane, polyester or polyesteramide. The present invention golf ball may further comprise an outer core layer that surrounds the dual core. The resulting multi-layered golf ball of the present invention provides for enhanced distance without sacrificing playability or durability when compared to known multi-layer golf balls.Type: GrantFiled: December 17, 2002Date of Patent: March 29, 2005Assignee: Callaway Golf CompanyInventors: Michael J. Sullivan, R. Dennis Nesbitt
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Patent number: 6852784Abstract: A golf ball comprising a core comprised of a polymer containing an acid group fully-neutralized by an organic acid or a salt, a cation source, or a suitable base thereof; and a cover layer; wherein the golf ball has a COR of no less than about 0.830 and an initial velocity of greater than 255 ft/s.Type: GrantFiled: March 21, 2003Date of Patent: February 8, 2005Assignee: Acushnet CompanyInventor: Michael J Sullivan
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Patent number: 6838524Abstract: The present invention provides a solid golf ball which gives a superior shot feeling to the golfer and exhibits stabilized repulsion performance when it is hit at any head speed. The solid golf ball of the present invention comprises a core containing at least one layer which is molded by vulcanizing the rubber composition including: (a) a base rubber, (b) a co-crosslinking agent, (c) an organic peroxide, and (d) a polysulfide compound represented by the formula: wherein at least one of R1 to R5 and at least one of R6 to R10 are each Br, and n is an integer not less than 2.Type: GrantFiled: May 10, 2002Date of Patent: January 4, 2005Assignee: Sumitomo Rubber Industries LimitedInventors: Seigou Sakagami, Satoshi Mano
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Patent number: 6825272Abstract: A golf ball which is excellent in durability, sufficient to be used in a golf practice range, wherein the golf ball includes a core, a cover covering the core, and a mark printed on the surface of the cover, wherein: the cover is formed from a mixture of an ionomer and an epoxy group-containing polymer and the mark is printed with an ink containing a pigment, an isocyanate compound, and a base resin which is curable with the isocyanate compound.Type: GrantFiled: September 5, 2002Date of Patent: November 30, 2004Assignee: Sumitomo Rubber Industries LimitedInventors: Kazuhisa Fushihara, Hiroaki Tanaka
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Patent number: 6815507Abstract: A golf ball having an improved shot feel without deterioration in durability and flight performance is provided. The golf ball is constituted of at least two layers including a core and a cover. The core is formed of a rubber composition including 100 parts by weight of a rubber component, 0.01 to 0.5 parts by weight of sulfur and 0.05 to 5 parts by weight of an organic sulfur compound. An amount of deformation of the core under a load from an initial load of 98 N to a final load of 1274 N is 2.5 to 6.0 mm. A difference determined by subtracting a center hardness of the core from a surface hardness of the core is at least 25 in terms of JIS-C hardness.Type: GrantFiled: May 31, 2002Date of Patent: November 9, 2004Assignee: Sumitomo Rubber Industries, Ltd.Inventor: Keiji Ohama
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Patent number: 6815480Abstract: A thermoplastic composition of (a) an acid copolymer, (b) a salt of a high molecular weight, monomeric organic acid; (c) a thermoplastic polymer selected from copolyetheresters, elastomeric polyolefins, styrene diene block copolymers, elastomeric polyolefins thermoplastic polyurethanes and copolyetheramides; (d) cation source; and (d) optionally a filler. Also included is use of such compositions in components of one-, two- and three-piece golf balls or multi-layered golf balls made therefrom.Type: GrantFiled: September 22, 2001Date of Patent: November 9, 2004Assignee: E. I. du Pont de Nemours and CompanyInventors: Robert Joseph Statz, John C. Chen, John Francis Hagman
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Publication number: 20040204266Abstract: A golf ball having improved driving characteristics includes a hard, hollow sphere surrounded by an outer. A second layer may be disposed between the sphere and the outer cover. The hollow sphere is made from a hard material such as a metal, metal alloy, or intermetallic material and may be solid, perforated or porous. The second layer surrounding the sphere is generally made of a natural rubber or synthetic polymer or a combination of each which is surrounded by an outer cover made of an ionomer, urethane or balata. The hard sphere preferably contains a gas. A golf ball of this construction has improved performance characteristics such as low spin rate and further distance.Type: ApplicationFiled: January 13, 2004Publication date: October 14, 2004Inventors: Timothy M. Owens, Douglas P. DuFaux, Mark T. Elliott, Kris H. Turschmid
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Patent number: 6794429Abstract: A golf ball comprising a core; and a cover layer disposed concentrically about the core; wherein at least one of the core or the cover is formed of a polymer comprising metallized lipid-based nanotubules.Type: GrantFiled: February 5, 2003Date of Patent: September 21, 2004Assignee: Acushnet CompanyInventor: William B. Lacy
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Patent number: 6787609Abstract: The present invention provides a solid golf ball which imparts a superior shot feeling to the golfer and exhibits stabilized repulsion performance when it is hit at any head speed. The solid golf ball of the present invention comprises a core containing at least one layer which is molded by vulcanizing the rubber composition including: (a) a base rubber, (b) a co-crosslinking agent, (c) an organic peroxide, and (d) a bromine-substituted thiophenol compound represented by the formula, or a monovalent or divalent metal salt thereof: (wherein at least one of R1 to R5 is Br).Type: GrantFiled: May 17, 2002Date of Patent: September 7, 2004Assignee: Sumitomo Rubber Industries LimitedInventors: Seigou Sakagami, Satoshi Mano
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Patent number: 6774184Abstract: The present invention relates to a golf ball comprising at least one core layer, a cover layer, and at least one intermediate layer disposed between the core and the cover, wherein the at least one layer is formed of a polymer composition comprising at least one ionomer and at least one polyamide polymer.Type: GrantFiled: February 6, 2002Date of Patent: August 10, 2004Assignee: Acushnet CompanyInventor: Murali Rajagopalan
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Patent number: 6762247Abstract: A golf ball comprising a core and a cover, wherein the core is formed from a polymer composition comprising a mono or polyunsaturated long chain organic acid or a salt thereof.Type: GrantFiled: September 9, 2002Date of Patent: July 13, 2004Assignee: Acushnet CompanyInventors: Peter R Voorheis, Murali Rajagopalan
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Patent number: 6756436Abstract: A golf ball comprising a core comprised of a polymer containing an acid group neutralized by an organic acid or a salt thereof, the organic acid or salt thereof being present in an amount sufficient to neutralize the polymer by at least about 80%, wherein the core has a first Shore D hardness, a compression of no greater than about 80, and a diameter of no less than about 1.53 inches; and a cover comprised of a material having a second Shore D hardness at least 10 points less than the first hardness.Type: GrantFiled: April 9, 2002Date of Patent: June 29, 2004Assignee: Acushnet CompanyInventors: Murali Rajagopalan, Michael J. Sullivan, Jeffrey L. Dalton, Kevin M. Harris, Christopher Cavallaro, Herbert C. Boehm
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Patent number: 6750281Abstract: A golf ball and a method of manufacturing thereof are provided, the golf ball having a core containing a Mg vulcanized rubber powder crosslinked by a magnesium salt of an unsaturated carboxylic acid and another vulcanized rubber powder crosslinked by a co-crosslinking agent other than the magnesium salt of the unsaturated carboxylic acid. Preferably, the ratio &agr;/&bgr; between the content &agr; of the Mg vulcanized rubber powder and the content &bgr; of another vulcanized rubber powder is 1/4 to 4, and the total content &agr;+&bgr; of the vulcanized rubber powders based on 100 parts by mass of a base rubber of the core is 5 to 30 parts by mass.Type: GrantFiled: October 9, 2002Date of Patent: June 15, 2004Assignee: Sumitomo Rubber Industries, Ltd.Inventors: Tsutomu Hirau, Hiroaki Tanaka
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Publication number: 20040067801Abstract: The present invention is directed to a solid, non-wound, golf ball comprising two or more core components, and a cover component. The core components comprise i) a small, inner, high density, spherical center component comprising a blend of powdered metal and a first matrix material selecting from the group consisting of a polybutadiene, a polyisoprene, or combinations thereof; and, ii) an outer core layer disposed about the spherical center component, formed from a second matrix material selected from the group consisting of a thermoset material, a thermoplastic material, or combinations thereof. The golf ball may further comprise a second or additional outer core layer(s) that surround the first outer core layer. The cover may be single or multi-layered.Type: ApplicationFiled: July 14, 2003Publication date: April 8, 2004Applicant: The Top-Flite Golf CompanyInventors: R. Dennis Nesbitt, Mark L. Binette, Michael John Tzivanis, John L. Nealon, Thomas J. Kennedy, Vincent J. Simonds
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Publication number: 20040063517Abstract: A golf ball is described that includes a spherical core, an inner cover or mantle layer, and an outer cover layer. A wide array of ionomeric materials are noted for use in the various cover layers. The mantle and the outer cover layers exhibit different Shore D hardness values and at least one of the layers includes a heavy weight filler material to enhance the interior perimeter weight of the ball. In several particular versions of the golf balls, the filler material is present in an amount of at least 10% by weight based upon the weight of the layer or layers within which the filler material is incorporated.Type: ApplicationFiled: September 11, 2003Publication date: April 1, 2004Applicant: Spalding Sports Worldwide, Inc.Inventors: Mark L. Binette, R. Dennis Nesbitt, Thomas J. Kennedy, John L. Nealon, Michael J. Sullivan
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Patent number: 6713565Abstract: It has been unexpectedly discovered that cis-1,4-polybutadiene that is synthesized utilizing Zeigler-Natta catalyst systems has superior characteristics for utilization in solid golf ball cores if the polymerization is terminated utilizing a carboxylic acid of the structural formula RCOOH, wherein R represents an alkyl group containing from 1 to about 30 carbon atoms.Type: GrantFiled: June 17, 2002Date of Patent: March 30, 2004Assignee: The Goodyear Tire & Rubber CompanyInventors: Craig William Burkhart, Michael Lester Kerns, Kenneth Floyd Castner, Michael Joseph Rachita, Michael Paul Mallamaci
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Patent number: 6705957Abstract: A golf ball having improved driving characteristics includes a hard, hollow sphere surrounded by an outer. A second layer may be disposed between the sphere and the outer cover. The hollow sphere is made from a hard material such as a metal, metal alloy, or intermetallic material and may be solid, perforated or porous. The second layer surrounding the sphere is generally made of a natural rubber or synthetic polymer or a combination of each which is surrounded by an outer cover made of an ionomer, urethane or balata. The hard sphere preferably contains a gas. A golf ball of this construction has improved performance characteristics such as low spin rate and further distance.Type: GrantFiled: November 29, 1999Date of Patent: March 16, 2004Inventors: Timothy M. Owens, Douglas P. DuFaux, Mark T. Elliott, Kris H. Turschmid
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Publication number: 20040048691Abstract: A perimeter weighted golf ball with a low compression core is provided. The core preferably comprises a diene polymer that has low cross-link density or not cross-linked with a reactive co-agent. This core has low compression and low specific gravity. The low specific gravity core is encased within a thin dense layer positioned outside of the centroid radius to provide the ball with a high moment of inertia. The same core can be encased within a plurality of intermediate layers having either increasing hardness or decreasing hardness to provide selective golf balls for either low swing speed players or advanced players. Alternatively, a thin layer of diene polymer highly cross-linked with reactive a co-agent may be incorporated into the ball to increase the hardness of the ball.Type: ApplicationFiled: September 8, 2003Publication date: March 11, 2004Inventors: Michael J. Sullivan, Derek A. Ladd, Peter R. Voorheis
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Publication number: 20040048692Abstract: A perimeter weighted golf ball with a low compression core is provided. The core preferably comprises a diene polymer that has low cross-link density or not cross-linked with a reactive co-agent. This core has low compression and low specific gravity. The low specific gravity core is encased within a thin dense layer positioned outside of the centroid radius to provide the ball with a high moment of inertia. The same core can be encased within a plurality of intermediate layers having either increasing hardness or decreasing hardness to provide selective golf balls for either low swing speed players or advanced players. Alternatively, a thin layer of diene polymer highly cross-linked with reactive a co-agent may be incorporated into the ball to increase the hardness of the ball.Type: ApplicationFiled: September 8, 2003Publication date: March 11, 2004Inventors: Michael J. Sullivan, Derek A. Ladd, Peter R. Voorheis
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Publication number: 20040048690Abstract: A perimeter weighted golf ball with a low compression core is provided. The core preferably comprises a diene polymer that has low cross-link density or not cross-linked with a reactive co-agent. This core has low compression and low specific gravity. The low specific gravity core is encased within a thin dense layer positioned outside of the centroid radius to provide the ball with a high moment of inertia. The same core can be encased within a plurality of intermediate layers having either increasing hardness or decreasing hardness to provide selective golf balls for either low swing speed players or advanced players. Alternatively, a thin layer of diene polymer highly cross-linked with reactive a co-agent may be incorporated into the ball to increase the hardness of the ball.Type: ApplicationFiled: September 8, 2003Publication date: March 11, 2004Inventors: Michael J. Sullivan, Derek A. Ladd, Peter R. Voorheis
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Patent number: 6676538Abstract: A golf ball bearing a mark having superior durability and glittering in a gold color is provided. The mark is obtained by printing with use of the ink having a resin and a metal powder including particles each having a main body of copper and a copper-zinc alloy portion on a surface of the main body. The preferable metal powder has a mean particle diameter of at most 50 &mgr;m.Type: GrantFiled: August 1, 2001Date of Patent: January 13, 2004Assignee: Sumitomo Rubber Industries LimitedInventors: Kazuhiko Isogawa, Takashi Sasaki
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Patent number: 6670422Abstract: A rubber composition comprising 100 parts by weight of a base rubber containing 5-30% by weight of syndiotactic-1,2-polybutadiene and at least 40% by weight of cis-1,4-polybutadiene, 5-10 parts by weight of an unsaturated carboxylic acid metal salt, up to 2 parts by weight of an inorganic filler, and 10-30% by weight based on the weight of the metal salt of an initiator can be molded and vulcanized into a rubber product having a specific gravity of less than 1 and is suitable for the manufacture of golf balls for practice over water.Type: GrantFiled: February 4, 2002Date of Patent: December 30, 2003Assignee: Bridgestone Sports Co., Ltd.Inventors: Hiroto Sasaki, Jun Shindo
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Patent number: 6664319Abstract: A golf ball is provided that includes a molded resilient inner core made of a rubber compound and a polymeric cover surrounding the inner core. The rubber compound is a halo-butyl rubber polymer and a carbon black filler in an amount of 80% to 100% by weight of the total rubber component.Type: GrantFiled: September 26, 2001Date of Patent: December 16, 2003Assignee: Waggle Pty LTDInventors: Virendra Kumar Bahl, Steven Joseph Fisher
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Patent number: 6653368Abstract: The present invention discloses a method for producing a uniform synthetic rubber mixture for formation into a golf ball core. The present invention utilizes mixing 50% to 80% of a base rubber material with zinc diacrylate and other materials, and later mixing the entirety of the base rubber material in order to prevent adhesion and loss of zinc diacrylate. The partial mixing allows for the zinc diacrylate to be dispersed throughout the mixture thereby creating a core with more uniform properties.Type: GrantFiled: March 15, 2002Date of Patent: November 25, 2003Assignee: Callaway Golf CompanyInventors: Daniel B. Jackson, Amado M. Garcia
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Patent number: 6653382Abstract: Thermoplastics with high resilience (high coefficient of restitution) and softness (low Atti compressions) and their use in golf ball components. Melt-processible, highly-neutralized ethylene acid copolymers and process for making them by incorporating an aliphatic, mono-functional organic acid in the acid copolymer and then neutralizing greater than 90% of all the acid groups present.Type: GrantFiled: October 18, 2000Date of Patent: November 25, 2003Assignee: E. I. du Pont de Nemours and CompanyInventors: Robert Joseph Statz, John Chu Chen
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Patent number: 6646053Abstract: The rubber composition for use in manufacturing a solid core of a multilayer-structured golf ball or a one-piece golf ball contains a co-curing agent and preferably an organic sulfur compound micro-encapsulated within a thermoplastic resin whose softening point is in a range of 80-250° C. This improves dispersibility of the co-curing agent and the organic sulfur compound within the rubber composition, and enables adjustment of a crosslinking pattern of rubber molecule main chains, so that rebound performance of the golf ball is improved.Type: GrantFiled: September 10, 2001Date of Patent: November 11, 2003Assignee: Sumitomo Rubber Industries, Ltd.Inventors: Masatoshi Yokota, Hiroyuki Kishimoto
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Patent number: 6645091Abstract: A golf ball comprising a center, a cover, and optionally, at least one intermediate layer disposed between the center and the cover, wherein at least one of the cover and the at least one intermediate layer is formed with a thermoplastic polyurethane composition comprising a reaction product of at least one polyol and at least one diisocyanate, and a curing agent consisting essentially of at least one diol having the formula: HOH2CH2C(OH2CH2C)nO—X—O(CH2CH2O)mCH2CH2OH; wherein n and m, each separately have a value of 0, 1, 2, or 3, X is o-phenylene, m-phenylene, p-phenylene, 1,2-cyclohexyl, 1,3-cyclohexyl, 1,4-cyclohexyl; and mixtures a thereof.Type: GrantFiled: January 10, 2001Date of Patent: November 11, 2003Assignee: Acushnet CompanyInventors: Shenshen Wu, Murali Rajagopalan
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Patent number: 6638184Abstract: A golf ball utilizing a high density core component, which is preferably part of a multicomponent core assembly is disclosed. The high density core component is preferably in the form of a metal sphere. The golf balls exhibit a unique combination of a relatively high coefficient of restitution, a controlled moment of inertia, and a relatively high spin rate during short distance shots. It is preferred that the high density core component be utilized in conjunction with a multi-layer cover assembly.Type: GrantFiled: August 20, 2001Date of Patent: October 28, 2003Assignee: The Top-Flite Golf CompanyInventors: R. Dennis Nesbitt, Mark L. Binette, Thomas J. Kennedy, III, Sharon Beliveau
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Patent number: 6635716Abstract: A golf ball formed of a core and a cover, wherein the core has a diameter of at least about 1.50 inches and comprises a polybutadiene rubber composition comprising at least about 2.2 parts per hundred of a halogenated organosulfur compound, and wherein the cover has a thickness of less than about 0.1 inches and comprises a polyurethane composition.Type: GrantFiled: September 13, 2001Date of Patent: October 21, 2003Assignee: Acushnet CompanyInventors: Peter R. Voorheis, Murali Rajagopalan
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Patent number: 6623380Abstract: A golf ball with core composition comprising polybutadiene, zinc oxide, copper and a metal salt of a material selected from the group consisting of diacrylates, dimethacrylates and monomethacrylates is described. The amount of the copper is sufficient to reduce the compression of a molded golf ball core by at least about 5 compression points compared to a molded core consisting of the same mixture wherein at least one other filler is substituted in place of the copper.Type: GrantFiled: April 4, 2001Date of Patent: September 23, 2003Assignee: Acushnet CompanyInventor: Michael D. Jordan
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Publication number: 20030176241Abstract: The invention relates to a solid golf ball having a diameter of less than about 1.70 inches, including a core formed from a rubber base material having a resilience index of at least about 40 and an outer diameter of at least about 1.58 inches, and a cover disposed about the core formed of a material having a Shore D hardness of less than about 65.Type: ApplicationFiled: December 6, 2002Publication date: September 18, 2003Inventors: Christopher Cavallaro, Jeffrey L. Dalton, Michael D. Jordan, Herbert C. Boehm, Samuel A. Pasqua
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Patent number: 6613842Abstract: A golf ball comprising a core and a cover, the cover having a thickness of less than about 0.08 inches, the core having a compression of less than about 90 and is formed from a composition comprising a base rubber, a metal salt acrylate or diacrylate, an initiator, a highly-neutralized polymer, and at least one of a low modulus ionomer or an acid terpolymer of the formula: having a dynamic shear storage modulus at 23° C.Type: GrantFiled: October 23, 2001Date of Patent: September 2, 2003Assignee: Acushnet CompanyInventor: Murali Rajagopalan
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Patent number: 6610812Abstract: A golf ball comprising a core and a cover, wherein the core or the cover is formed from a composition comprising at least one acid functional polyurethane, polyurea, or copolymer thereof.Type: GrantFiled: February 5, 2002Date of Patent: August 26, 2003Assignee: Acushnet CompanyInventors: Shenshen Wu, Shawn Ricci, Murali Rajagopalan, Michael J. Sullivan
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Publication number: 20030144081Abstract: A high CoR golf ball having predetermined moment of inertia is provided. A portion of the golf ball preferably contains substantially no filler, which contributes to the increased resilience of the ball. In accordance to one aspect of the invention, the portion with substantially no filler is an outer core of the ball. The innermost core should have a high specific gravity. Additionally, the outermost layers of the ball may have a low specific gravity. Preferably, the portion with substantially no filler is relatively larger than other portions of the ball.Type: ApplicationFiled: January 28, 2003Publication date: July 31, 2003Inventors: Michael J. Sullivan, Derek A. Ladd, Antonio U. Desimas
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Publication number: 20030144084Abstract: The present invention is directed to a solid, non-wound, golf ball comprising two or more core components, and a cover component. The core components comprise i) a small, inner, high density, spherical center component comprising a blend of powdered metal and a first matrix material comprising polybutadiene and polyisoprene; and, ii) an outer core layer disposed about the spherical center component, formed from a second matrix material selected from the group consisting of a thermoset material, a thermoplastic material, or combinations thereof. The golf ball may further comprise a second or additional outer core layer(s) that surround the first outer core layer. Preferably, the inner, high density, center component is produced without the use of a crosslinking agent or coagent, which is the reaction product of an unsaturated carboxylic acid or acids and an oxide or carbonate of a metal such as zinc. The cover may be single or multi-layered.Type: ApplicationFiled: January 19, 2001Publication date: July 31, 2003Applicant: Spalding Sports Worldwide, Inc.Inventors: Thomas J. Kennedy, Mark L. Binette, Michael John Tzivanis, R. Dennis Nesbitt, John L. Nealon, Vincent J. Simonds
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Patent number: 6596797Abstract: The present invention is directed to improved polybutadiene compositions suitable for use in molded golf ball core construction. The improved polyubutadiene compositions are composed of polypropylene powder resins which have the effect of increasing the hardness of the resulting molded cores without increasing the weight upon curing, thereby allowing for a reduction in the amount of crosslinking agents utilised and increasing the amount of fillers incorporated therein. The addition of the polypropylene powder resins to the core compositions lowers the cost of the molded core, while maintaining the proper weight and compression. The present invention is also directed to golf balls produced utilizing the improved core compositions. Furthermore, the invention is directed to a method for reducing the amount of crosslinking agents utilized to formulate a core composition through the incorporation of polypropylene powder resins.Type: GrantFiled: April 11, 2001Date of Patent: July 22, 2003Assignee: Spalding Sports Worldwide, Inc.Inventor: R. Dennis Nesbitt
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Patent number: 6586511Abstract: The present invention is directed to a golf ball and to a process for forming a golf ball having at least one layer, where the layer is formed of a saponified polymer/oxa acid blend, having from about 65 to about 99 parts of at least one saponified polymer and from about 35 to 1 parts of at least one oxa acid, based on 100 parts by weight of the saponified polymer/oxa acid blend. The layer may be foamed or unfoamed, and may form at least a portion of any of the cover, the core, or a mantle layer situated between the cover and the core.Type: GrantFiled: January 16, 2001Date of Patent: July 1, 2003Assignee: Acushnet CompanyInventors: Murali Rajagopalan, Kevin M. Harris
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Publication number: 20030119605Abstract: A golf ball and a method of manufacturing thereof are provided, the golf ball having a core containing a Mg vulcanized rubber powder crosslinked by a magnesium salt of an unsaturated carboxylic acid and another vulcanized rubber powder crosslinked by a co-crosslinking agent other than the magnesium salt of the unsaturated carboxylic acid. Preferably, the ratio &agr;/&bgr; between the content &agr; of the Mg vulcanized rubber powder and the content &bgr; of another vulcanized rubber powder is ¼ to 4, and the total content &agr;+&bgr; of the vulcanized rubber powders based on 100 parts by mass of a base rubber of the core is 5 to 30 parts by mass.Type: ApplicationFiled: October 9, 2002Publication date: June 26, 2003Inventors: Tsutomu Hirau, Hiroaki Tanaka
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Patent number: 6583229Abstract: The present invention provides a solid golf ball having exceptional rebound characteristics and flight performance, as well as good shot feel. The present invention relates to a solid golf ball comprising at least one layer of a core, and at least one layer of a cover formed on the core, wherein at least one of the layers of the core is formed by vulcanizing and press-molding a rubber composition comprising a base rubber, co-crosslinking agent, organic peroxide, filler and specific organic sulfur compound which contains substituent groups having a substituent constant of not less than 1.42.Type: GrantFiled: May 24, 2001Date of Patent: June 24, 2003Assignee: Sumitomo Rubber Industries, Ltd.Inventors: Satoshi Mano, Masatoshi Yokota, Kiyoto Maruoka, Seigou Sakagami, Tetsuo Yamaguchi
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Patent number: 6579939Abstract: A golf ball is formed with a resin composition which contains 5 to 95 weight % of a polyester block copolymer (A) and 95 to 5 weight % of an ionomer resin (B); and a (polyester-aromatic vinyl based copolymer) block copolymer (C), which is mixed with both the polyester block copolymer (A) and the ionomer resin (B) in an amount of 1 to 40 parts by weight on the basis of 100 parts by weight of the total of the polyester block copolymer (A) and the ionomer resin (B). The polyester block copolymer (A) mainly contains a high-melting point crystalline polymer segment (a1) composed of a crystalline aromatic polyester unit, and a low-melting point polymer segment (a2) composed of an aliphatic polyether unit and/or an aliphatic polyester unit. The ionomer resin (B) is produced by neutralizing a copolymer mainly containing an &agr;-olefine (b1) and an &agr;,&bgr;-unsaturated carboxylic acid (b2) having 3 to 8 carbon atoms with at least one metal ion (b3) selected from univalent, divalent, and trivalent metal ions.Type: GrantFiled: February 5, 2001Date of Patent: June 17, 2003Assignee: Bridgestone Sports Co., Ltd.Inventors: Yasushi Ichikawa, Rinya Takesue, Eiji Takehana, Yoko Furuta
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Patent number: 6579938Abstract: Disclosed herein is a golf ball with a cover or mantle, or both, formed from a composition comprising a polyamide-ionomer graft copolymer and a method of making the same. Polyamide-ionomer graft copolymers include a polyamide component and an ionomeric component. In a preferred form, polyamide-ionomer graft copolymers have a polyamide component backbone and ionomeric components grafted thereto. Golf balls according to the invention may also be formed from a composition or material that includes a blend of a polyamide-ionomer graft copolymer and an ionomer. Such blends are preferably employed as a mantle or a cover of a golf ball. The cover composition has excellent durability and resistance to cracking, even at cold temperatures. Materials comprising polyamide-ionomer graft copolymer are a useful substitute for an ionomer golf ball cover, particularly when a low spin golf ball is desired.Type: GrantFiled: December 11, 2000Date of Patent: June 17, 2003Assignee: Spalding Sports Worldwide, Inc.Inventors: Michelle A. Bellinger, Michael J. Sullivan
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Publication number: 20030092509Abstract: The present invention is directed to a golf ball with a core and a polymeric layer reinforced with fillers. Such layer can be the cover, a portion of the cover, an intermediate layer, a portion of the intermediate layer, or any layer in the golf ball. The fillers are selected to provide efficient increases in flexural modulus as a function of weight percentage of filler in the polymeric layer. A preferred filler is barium sulfate.Type: ApplicationFiled: December 12, 2002Publication date: May 15, 2003Inventors: Michael J. Sullivan, Derek A. Ladd, Antonio U. DeSimas
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Patent number: 6561926Abstract: A golf ball includes a core made from a rubber composition containing polybutadiene as a main rubber component and also an organic sulfur compound; and a cover made from a cover material mainly containing an ionomer resin composed of an Li ion neutralized type ionomer resin and a Mg ion neutralized ionomer resin, and also an inorganic filler having a specific gravity of 3.50 or more. A flexural amount of the core, measured by applying a load of 980 N thereto, is in a range of 4.0 to 5.5 mm. A specific gravity of the cover material is in a range of 1.020 to 1.110, and a Shore D hardness of the cover is in a range of 55 to 65. Such golf ball exhibits high durability and very high resilience.Type: GrantFiled: August 15, 2001Date of Patent: May 13, 2003Assignee: Bridgestone Sports Co., Ltd.Inventors: Junji Hayashi, Yutaka Masutani, Hisashi Yamagishi
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Patent number: 6559226Abstract: The present invention provides golf balls having a cover, a core, and optionally one or more intermediate layers between the cover and the core, wherein at least one of the cover, the core and, if present, the intermediate layer or layers, includes an anionic polymer. The anionic polymer has at least one of a neutralizable hydroxyl or dealkylable ether group, at least a portion of which are neutralized or dealkylated by a metal ion to provide anionic moieties. The anionic polymer compositions of the present invention can be used to provide improved characteristics to golf balls made therefrom.Type: GrantFiled: April 24, 2001Date of Patent: May 6, 2003Assignee: Achushnet CompanyInventor: Murali Rajagopalan