Abstract: A roller arrangement includes at least three parallel-axis rollers with a respective nip formed between adjacent rollers. Each of the rollers having a journal at both axial ends and is pivot-mounted via the respective roller journals. At least two bearings being arranged axially adjacent to one another at least on both of a first roller journal of a first, second and third adjacent rollers. A compressive stress is generated between an inner bearing on the first roller journal of the first roller and an outer bearing on the first roller journal of the second roller and a tensile stress is generated between an outer bearing on the first roller journal of the first roller and an inner bearing on the first roller journal of the second roller or vice versa. Similarly, compressive and tensile stresses are generated between the bearings on respective journals of the second and third adjacent rollers.

Abstract: Embodiments of an alloy that can be resistant to cracking. In some embodiments, the alloy can be advantageous for use as a hardfacing alloys, in both a diluted and undiluted state. Certain microstructural, thermodynamic, and performance criteria can be met by embodiments of the alloys that may make them advantageous for hardfacing.

Abstract: This application discloses methods of preparing a work roll for applying a dulled gloss finish on a metal substrate surface. The resulting finish has a fairly uniform glossiness with a slightly matted appearance and with minimal directionality. The work rolls have an Ra value of from 0.2 to 0.4 ?m and an Rz value of less than 3.0 ?m. Methods of forming a dulled gloss finish on a metal substrate are also described herein.

Abstract: A roll outer layer material contains small-size carbides having a circle equivalent diameter of 3 to 30 ?m in a number of 500 to 2500 pieces/mm2 and large-size carbides having a circle equivalent diameter of 50 ?m or more in a number of 20 pieces/mm2 or less, preferably having a chemical composition containing, by mass %, C: 2.4% or more and 2.9% or less, Si: 0.2% or more and 1.0% or less, Mn: 0.2% or more and 1.0% or less, Cr: 4.0% or more and 7.5% or less, Mo: 4.0% or more and 6.5% or less, V: 5.3% or more and 7.0% or less, Nb: 0.5% or more and 3.0% or less, and the balance being Fe and inevitable impurities, in which the contents of Cr, Mo, and V satisfy the relationship 1.5?(Cr+Mo)/V?2.4.

Abstract: Printers include (among other components) a sheet path transporting printable media and a printing engine positioned within the sheet path. The printing engine prints markings on the printable media. A first roller is positioned within the sheet path, and the first roller has a harder outer surface. A second roller is positioned parallel to the first roller within the sheet path. The second roller has a softer outer surface relative to the harder outer surface. The first roller and the second roller form a decurling nip decurling sheets that have exited the printing engine. The harder outer surface comprises stainless steel having a metal plasma coating.

Abstract: An electrophotographic member whose performances are hardly changed even after a long-term use is provided. An electrophotographic member having a mandrel, an elastic layer and a surface layer, wherein the surface layer contains a titanium oxide film having chemical bonds represented by the following formula (1) and formula (2) is provided.

Abstract: The hearth roll includes a thermally sprayed coating formed on the surface thereof. The thermally sprayed coating includes a nitride, an oxide, or a multiple oxide, and a matrix material composed of one or two or more metals. In the hearth roll having high Mn build-up resistance, the following expressions are satisfied: 3% by volume?X1?50% by volume; 3% by volume?X2?50% by volume; and 40% by volume?X1+X2?80% by volume, in which X1 is the percentage by volume of the nitride contained in the thermally sprayed coating with respect to the total volume (10% by volume) of the thermally sprayed coating, and X2 is the percentage by volume of the oxide or the multiple oxide contained in the thermally sprayed coating with respect to the total volume of the thermally sprayed coating.

Abstract: A roll (1) for supporting and conveying hot material, including a roll element that has a roll jacket (2) made of a basic material and a wear coat which is applied to the basic material by means of a surface welding process (4) using a welding additive which surrounds the surface of the roll jacket. In order to increase the service life of the wear coat, improve the resistance to wear, and reduce the cost for producing the welded-on surface. The basic material of the roll jacket (2) is steel and contains up to 0.45 percent of C. The welded-on surface (4) is designed as a single-layer weld, and the wear coat contains 12.5 to 14.0 percent of Cr at least in an external zone that surrounds the surface of the roll jacket. Also disclosed are a method for producing the roll (1), a method for repairing a used roll (1), a welding additive and a welding rod for producing the welded-on surface.

Abstract: A thermal expansive aluminum guide roller includes: an aluminum guide roller base, wherein the aluminum guide roller base is coated by an irony layer, the irony layer is coated by a hard metallic layer. Preferably, the hard metallic layer is a nickel layer or a titanium layer. Aluminum is utilized because of a small density. With the light weight, inertia is small and a rotation speed can be adjusted rapidly for quickly adapting to different conditions while coating. A production method of the thermal expansive aluminum guide roller includes: a step of preparing the aluminum guide roller base, wherein the production method further includes steps of: A) preparing an irony sleeve; B) inserting the aluminum guide roller base into the irony sleeve; C) forming the irony layer; and D) forming a coating layer, wherein the irony layer is coated by a hard metallic layer.

Abstract: A roller body for a roller for treating a material, preferably a web material, which is cast from an iron base alloy which forms a radially interior zone (5) of the roller body (1) made of grey cast iron (GJS, GJV) and, around the interior zone (5), a circumferential rim zone (6) which includes the outer circumference of the roller body (1) and exhibits a surface hardness which is greater than 400 HV, wherein the circumferential rim zone (6) consists of ribbon grain or superfine ribbon grain pearlite (P) with embedded free graphite, preferably spheroidal graphite (SG) or vermicular graphite (V), or of an intermediate structure (ADI) with spheroidal graphite or vermicular graphite.

Abstract: The hearth roll includes a thermally sprayed coating formed on the surface thereof. The thermally sprayed coating includes a nitride, an oxide, or a multiple oxide, and a matrix material composed of one or two or more metals. In the hearth roll having high Mn build-up resistance, the following expressions are satisfied: 3% by volume?X1?50% by volume; 3% by volume?X2?50% by volume; and 40% by volume?X1+X2?80% by volume, in which X1 is the percentage by volume of the nitride contained in the thermally sprayed coating with respect to the total volume (10% by volume) of the thermally sprayed coating, and X2 is the percentage by volume of the oxide or the multiple oxide contained in the thermally sprayed coating with respect to the total volume of the thermally sprayed coating.

Abstract: This roller (10) comprises a tubular support structure (14) of horizontal axis (X-X) adapted to be rotatably mounted on a tractor-drawn support frame. A series of semi-hollow tyres with a dome-shaped profile are threaded onto this tubular support structure and enable a series of parallel furrows to be formed in the earth. The tubular support structure (14) comprises a framework formed by a plurality of bars (30) joined together by two circular end cheeks (32) between which these bars extend axially. The tyres (12) are mounted on the bars of the framework, forming with the latter an assembly that is connected for rotation and translation.

Abstract: The present invention relates to a refurbished cylinder roller and a process for refurbishing cylinder rollers for use in printing machines. More particularly, the present invention also relates to a process for refurbishing metallic gravure cylinder rollers by replacing the worn outer plating layers with an extruded and thermally cured electrically conductive polymer material, and thereafter electroplating new outer plating layers thereon, the new plating layers including a new printing image formed therein.

Abstract: The rolling mill cast roll having a shield portion made of multi-component white iron with excellent resistance to adhesion and propagation of cracks, having a composition consisting essentially, by weight ratio, of 1.5-2.5% carbon, 3.0-10% chromium, 2.0-8.0% molybdenum, 2.0-8.0% tungsten, 2.0-10% vanadium, 0.1-0.8% sulfur, up to 2.0% manganese, wherein the manganese is balanced with said sulfur in a 2:1 ratio (Mn:S), up to 1.0% silicon, up to 1.0% of nickel, 0.1% Ce, up to 0.08% phosphorus and a sufficient amount of Fe, is produced by a centrifugal casting method.

Abstract: A developing roller has a mandrel, an elastic layer and a cover layer as a surface layer. The cover layer includes a silicon oxide film containing a carbon atom chemically bonded to a silicon atom. In the silicon oxide film, the proportion of the total number of the elements of silicon, oxygen, carbon and hydrogen to the number of all detected elements, as detected with a high-frequency glow discharge light-emission surface analysis method, is 90% or more. The silicon oxide film has an abundance ratio of an oxygen atom chemically bonded to a silicon atom to silicon atoms, (O/Si), of 0.65 or more but 1.95 or less and an abundance ratio of a carbon atom chemically bonded to a silicon atom to silicon atoms, (C/Si), of 0.05 or more but 1.65 or less, and has a ratio of the maximum value to the minimum value of the (C/Si) in a thickness direction of the cover layer, of 1.50 to 33.00.

Abstract: A centrifugally cast composite roll comprising an outer layer having a composition comprising by mass 2.5-9% of C, 0.1-3.5% of Si, 0.1-3.5% of Mn, and 11-40% of V, the balance being Fe and inevitable impurities; an intermediate layer made of a high-speed steel alloy, which is formed inside the outer layer; and an inner layer made of cast iron or steel, which is formed inside the intermediate layer.

Abstract: A lean alloy steel and roll shells made of same are provided. The lean alloy steel has improved properties in imparting high productivity and long service life for roll shells (or roll caster shells) utilized in the direct casting of molten materials (such as molten aluminum) to strips. The lean alloy steel includes iron (Fe) alloyed with carbon (C), chromium (Cr), molybdenum (Mo), vanadium (V), manganese (Mn), nickel (Ni), phosphorus (P), sulfur (S), silicon (Si), and/or niobium (Nb). The roll shells made from the heat treated lean alloy steel have high resistance to surface heat checking due to its very high yield strengths at molten aluminum temperatures (made, e.g., possible with its high carbide content), and have high casting speeds because of its high thermal conductivity (made, e.g., possible with its lean alloy composition).

Abstract: An aluminum sleeve for magnetic development rollers includes an aluminum sleeve and a shaft fixed at the ends of the aluminum sleeve for engaging with a gear, wherein an etching absorption layer is arranged on the surface of the aluminum sleeve, and a nickel plating protect layer is arranged onto the etching absorption layer. A manufacture method thereof involves forming an etching absorption layer on the surface of the aluminum sleeve via a chemical texture etching process, then forming a nickel plating protect layer onto the etching absorption layer via a nickel chemical plating process. The etching absorption layer has fine and uniform particles, and the nickel protect layer prevents the etching absorption layer from being oxidized and improves the wear resistance of the aluminum sleeve.

Abstract: A method for producing an outer layer for a roll having a structure having MC carbide dispersed at an area ratio of 20-60%, comprising the steps of (1) centrifugally casting a melt having a composition comprising, by mass, 2.2-6.0% of C, 0.1-3.5% of Si, 0.1-3.5% of Mn, and 8-22% of V, the balance being Fe and inevitable impurity elements, to produce a cylindrical body comprising an inner layer having concentration MC carbide, an MC-carbide-poor outer layer, and a concentration gradient layer between the inner layer and the outer layer, in which the area ratio of MC carbide changes, and (2) cutting the cylindrical body to a depth at which the area ratio of MC carbide is 20% or more.

Abstract: The present invention provides a charging member which can maintain excellent wear resistance even though being used repeatedly. In the charging member having a surface layer, the surface layer is a surface layer constituted by at least one selected from silsesquioxanes having structures represented by a compound (1), a compound (2), a compound (3), a compound (4), a compound (5) and a compound (6), and a polysiloxane having a first unit represented by SiO0.5R1(OR2)(OR3), a second unit represented by SiO1.0R4(OR5) and a third unit represented by SiO1.5R6, wherein the silsesquioxane is contained in the polysiloxane.

Abstract: A roll (1) for supporting and conveying hot material, including a roll element that has a roll jacket (2) made of a basic material and a wear coat which is applied to the basic material by means of a surface welding process (4) using a welding additive which surrounds the surface of the roll jacket. In order to increase the service life of the wear coat, improve the resistance to wear, and reduce the cost for producing the welded-on surface. The basic material of the roll jacket (2) is steel and contains up to 0.45 percent of C. The welded-on surface (4) is designed as a single-layer weld, and the wear coat contains 12.5 to 14.0 percent of Cr at least in an external zone that surrounds the surface of the roll jacket. Also disclosed are a method for producing the roll (1), a method for repairing a used roll (1), a welding additive and a welding rod for producing the welded-on surface.

Abstract: In one embodiment, a fuser roll for fusing toner images onto a substrate includes a substantially rigid core member, a deformable, heat conductive base layer overlaying the surface of said core member, and an outer layer supported on the base layer. The outer layer is formed of a heat conductive, conformable amorphous metal.

Abstract: A core is provided with a coating formed by an agglomerate obtained by hardening of a mixture comprising a granulated stone material, preferably of the type having a high hardness factor and light color, and a hardening resin, preferably an epoxy resin, for manufacturing a roller or cylinder of a non-porous external surface, the roller being used for the processing of materials and products. For the manufacture of the roller, a formwork having a cavity for housing a core is prepared so as to provide an interspace which is filled with the mixture, following which compacting of the mixture present in the interspace and then the resin hardening step are performed to obtain a non-porous agglomerate.

Abstract: A roller body for a roller for treating a material, preferably a web material, which is cast from an iron base alloy which forms a radially interior zone (5) of the roller body (1) made of grey cast iron (GJS, GJV) and, around the interior zone (5), a circumferential rim zone (6) which includes the outer circumference of the roller body (1) and exhibits a surface hardness which is greater than 400 HV, wherein the circumferential rim zone (6) consists of ribbon grain or superfine ribbon grain pearlite (P) with embedded free graphite, preferably spheroidal graphite (SG) or vermicular graphite (V), or of an intermediate structure (ADI) with spheroidal graphite or vermicular graphite.

Abstract: A metal rolling pin system includes a metal rolling pin formed from a cylindrical metal body having a hollow core. A removable cylinder is disposed inside the core and is filled with a freezable material such as a cellulose gel material. The rolling pin may also have insulating material inside the core to prevent condensation. A silicone sleeve fits over the metal outside of the pin to keep the dough or pastry from sticking. The rolling pin system has more than one core to assure that there is always a frozen core to keep the pin and dough cold.

Abstract: An apparatus for charging an image transfer surface in an image transfer device includes a support member and a conductive polymer material surrounding an outer periphery of the support member. An inner portion of the conductive polymer material is loaded with a supplemental conducting agent, and an outer portion of the conductive polymer material is substantially free of the supplemental conducting agent.

Abstract: A heat roller having a cylindrical sheet-like heating element having a resistance member embedded in an insulating member. The sheet-like heating element is arranged between an inner tube and an outer tube. The outer tube is formed so as to be longer than the inner tube for reducing non-uniformity in heat of the heat roller. Further, a thermal expansion coefficient of a material of the outer tube is greater than that of a material of the inner tube. Moreover, a triple-tube heat roller is provided.

Abstract: Subassembly of at least two machine parts, the outer machine part, in particular a tensioning roller with a running disk made of steel being fastened with its internal circumferential surface on an external circumferential surface of the inner machine part a raceway ring of a rolling bearing, by means of compression connection, wherein the overlap of the internal diameter of the outer machine part, in particular the running disk, and of the external diameter of the inner machine part, in particular raceway ring, and the dimensions of the machine parts and their materials are selected such that the outer machine part, in particular the running disk, is deformed into the plastic range of material strain.

Abstract: Coated body of carbon fiber reinforced plastic (CFP) for paper machines and printing machines, particularly roller, comprising an adhesion promoter layer and a wear protective layer of hard metal or oxide ceramics which is applied onto the adhesion promoter layer, characterized in that the adhesion promoter layer consists of ductile metal selected from the group consisting of copper, nickel, iron, lead and tin and is applied by plasma spraying or flame spraying.

Abstract: A roller (1) for forming noodles and the like (W) comprises a roller body (2), an intermediate layer (4) and a fluoropolymer layer (3). The intermediate layer (4) is formed from a thermally sprayed material with open cells such as a ceramic. The open cells of the intermediate layer (4) permit intrusion of fluoropolymer therein. The intermediate layer (4) binds the surface of the roller body (2) with the fluoropolymer layer (3).

Abstract: A two-layer drum cover and a method of producing the same are provided. The two-layer drum cover includes a backing wire constructed of a relatively high grade metal alloy in the warp direction and alternating relatively low grade metal alloys in the shute direction. The two-layer drum cover also includes a face wire constructed of a relatively high grade metal alloy in the warp direction and alternating relatively low grade metal alloys in the shute direction. All the metal alloys used in the face wire have a higher grade than the metal alloys used in the backing wire.

Abstract: A circular-shaped metal structure is fabricated by plastic-working and has a wall thickness in the range of 0.03 mm to 0.09 mm both inclusive. A film composed of one of (a) silicon and fluorocarbon resin and (b) copper is coated on a surface of the circular-shaped metal structure.

Abstract: Improved work roll, particularly for use in closed gap rolling, has a composite structure comprising a cylindrical outer layer (14) made of steel, and providing the work surface of the roll, separated from a steel core (12) by an intermediate layer (13) of material such as aluminium or copper having a lower Young's modules than that of the layer (14). Provided that the dimensions of the outer layer (14) and intermediate layer (13) are chosen appropriately, this combination can release a work roll having an affective Young's modules which is lower than that of steel whilst at the same time retaining the advantages of a steel work surface and enabling higher rolling speeds.

Abstract: A replaceable fuser member including a thin, seamless or welded high temperature nickel sleeve, a base cushion positioned around the sleeve, a primer coat of a silane coupling agent containing epoxies on the sleeve, and an outside coating applied over the base cushion elastomer layer. The sleeve is replaceable on a mandrel positioned in an electrophotographic copying machine in a fuser station of the electrophotographic copying machine.

Abstract: In a fixing member (10) in which an elastic layer made of heat-resistance synthetic rubber and a releasing layer made of fluorocarbon resin are sequentially provided on a substrate, a melting point of the fluorocarbon resin constituting the releasing layer (3) is set to be at least 20° C. lower than a temperature for starting an oxidation of the heat-resistance synthetic rubber constituting the elastic layer (2), and the releasing layer (3) is baked at a temperature which is higher than the melting point of the fluorocarbon resin constituting the releasing layer (3), and a baking temperature which does not exceed the starting temperature for the oxidation of the heat-resistance rubber constituting the elastic layer (2).

Abstract: A printing unit cylinder is subject to only low deformation in the event of operationally induced increases in the temperature of the printing unit. At least the barrel of the body of the printing unit cylinder is produced from a metallic material with a linear coefficient of expansion of ?<5×10?6K?1 in a temperature range of from about 20° to about 60°.

Abstract: A non-marking web conveyance roller has a generally irregular surface with a plurality of rounded up features that promotes superior venting of entrained air. The surface finish of the roller, formed by a thermal spray process, prevents the formation of impression and honing defects on the conveyed web.

Abstract: A lightweight, low-cost bridge mandrel applicable to the Flexographic printing process is adapted for mounting on the outer surface of a shaft or roller. The mandrel preferably includes a thin-walled, cylindrical metal tube having an inner surface, an outer surface, and two ends defining a length. An end cap is disposed at each end of the tube, each with a central bore to receive the shaft or roller. A polymeric layer is bonded directly or indirectly to the metal tube, thereby defining a precise, desired final diameter upon which to mount a printing sleeve. The metal tube is preferably steel, though aluminum and various metal or composite alloys may alternatively be used.

Abstract: A replaceable fuser member including a thin, seamless or welded high temperature nickel sleeve, a base cushion positioned around the sleeve, a primer coat of a silane coupling agent containing epoxies on the sleeve, and an outside coating applied over the base cushion elastomer layer. The sleeve is replaceable on a mandrel positioned in an electrophotographic copying machine in a fuser station of the electrophotographic copying machine.

Abstract: A method of producing an electrically conductive roll having a proper crown shape at lower costs through a smaller number of process steps and without polishing. In this production method, a crown-shaped rubber layer is formed unitarily on a metal core by variably controlling the amount of a rubber material adhering on the metal core along the length of the metal core during extrusion of the rubber material.

Abstract: Fuser members and processes are provided for crosslinked fluorocarbon elastomer surfaces containing a fluorocarbon elastomer and a non-amino crosslinker together with methods for providing a crosslinked fluorocarbon elastomer surface on a fuser member supporting substrate which include mixing together an acid acceptor, an emulsifier, water, and non-amino based crosslinker with a latex fluorocarbon elastomer.

Abstract: Roller designated for the transfer of a metal strip within a continuous annealing furnace, consisting of a driving shaft encased in a collar which bears the strip, characterized in that at least the collar is manufactured of a composite material such as carbon-carbon fiber (CCF) or silicon carbide-silicon carbide (SiC—SiC).

Abstract: A developing roller has a roller core, an electrically conductive layer provided on a circumferential surface of the roller core, and a covering layer provided on the outer circumferential surface of the conductive layer. The covering layer is formed by subjecting a reaction mixture containing a fluorine-containing polyol, a reactive silicone oil having an active hydrogen, and an isocyanate compound, to a reaction condition for reacting the fluorine-containing polyol and the reactive silicone oil with the isocyanate compound.

Abstract: The present invention concerns an elastic roller for smoothing a paper web, wherein the roller has a hard metal core, an elastic matrix coating material thereon and an outer layer of memory metal, and is comprised especially of metal is described. The present invention also relates to a method for producing the elastic roller and to a device and method for smoothing paper comprising passing a paper web through a pressure nip formed by the elastic roller core and a hard roll.

Abstract: A elastomer-covered roller (10) is provided with an improved bond coating for bonding the elastomeric cover (14b) to the core (11b). At least one layer of material (21) is thermally sprayed on the core (11b) to form a rough surface having a roughness from 400 microinches Ra to 2000 microinches Ra or greater. At least one layer (21, 25, 26, 31, 32) is either sufficiently permeable to divert bond-degrading fluids away from the bond line (22, 27, 33) or is impermeable to bond-degrading fluids.

Abstract: An industrial roll includes: a substantially cylindrical core and a cover overlying the adhesive layer. The cover typically comprises a polymeric top stock layer which comprises a mixture of a polymeric material and at least one of a piezochromic material and a thermochromic material. In this configuration, the pressure and/or temperature experienced by the roll cover at any location thereon can be determined visually, without the need for external equipment.

Abstract: A semi-conducting roll has one layer of an elastic semi-conducting material layer on the outer side of a conductive shaft. A coating material layer containing a resin component having a SP-value of 6 to 12.5 is substantially uniformly formed on the outer peripheral surface of the semi-conducting material layer so as to control the amount of the toner adhering to the coating material layer within the range of 0.5 to 1.5 mg/cm2. This semi-conducting roll is used as a charging roll, developing roll, transfer roll and/or cleaning roll of a developing device for an electrophotographic printer and the like.

Abstract: A elastomer-covered roller (10) is provided with an improved bond coating for bonding the elastomeric cover (14) to the core (11). At least one layer of material (15) is thermally sprayed on the core to form a rough surface having a roughness from 400 microinches Ra to 2000 microinches Ra or greater. In a further improvement a denser, less porous layer (17) may be applied next to the core to protect the core from corrosion, followed by a less dense layer (19) applied to the first layer and having a similarly rough surface (20) for good mechanical bonding.

Abstract: A low-mass roller is disclosed comprising a cylindrical body formed of polymeric material and having an exterior surface, first and second open ends and defining an interior tubular space along a longitudinal axis therethrough for receiving an axle; and an outer shell formed of thin metal covering the exterior surface of the cylindrical body. In another aspect, the outer shell of the low-mass roller comprises an assembly of first and second tubular shells having inside diameters, equal within a predetermined tolerance, at first respective ends thereof, wherein the first respective ends are joined together and welded. The assembly of the first and second tubular shells includes a weld ring disposed between and nested within the first respective ends of the first and second tubular shells such that the shells are held together in alignment during the welding process.

Abstract: A press roll such as the center roll of a press or the back-up roll of an extended-nip press roll, used in a pulp, paper, board or finishing machine, has a coating with an intermediate sealed layer. The corrosion resistance and impermeability of the roll coating, particularly of such a coating that is made by thermal spraying, can be improved by way of sealing. The coating comprises a porous outermost surface layer made out of a ceramic or ceramic-metal material applied by thermal spraying and at least one sealed layer situated between the outermost surface layer and the roll mantle.