Abstract: A method for making either a ringless annealing furnace roll or a furnace roll having a series of spaced ring for supporting a metal strip being removed from an annealing furnace. Each ring is centrifugally cast with an outer rim of a steel alloy that is relatively insoluble with respect to the alloy of the strip being transferred from the furnace, and an inner liner of an alloy that can be readily welded to a roll. The inner liner material is fused to the rim material to form a composite ring.

Abstract: Aluminizing process guide roll are made longer wearing without surface defects by applying a multilayer coating on the roll surface including a first coating layer of MCrAlY metal of a first, lower porosity effective against corrosion, and a second coating layer of refractory oxide of a second higher porosity effective against surface defect failure generated thermal expansion failure of the layer.

Abstract: A calender includes at least one roller stack. The upper roller and lower roller of the roller stacks are deflection compensation rollers. The upper roller and/or the lower roller have an outer covering made of a flexible plastic and is designed to bend easily. The roller adjacent to the upper and lower roller is a hard roller.

Abstract: A charging member, which is to be provided in contact with an object member and to which a voltage is to be applied to electrostatically charge the object member, has a substrate, and a metal layer and a surface layer of a seamless tube. The charging member may be used with a process cartridge and an electrophotographic apparatus.

Abstract: A method for centrifugally casting a multi-alloy low adhesion furnace roll, includes separately casting each layer and then solidifying the layers when all layers have been cast.

Abstract: A roll outer layer material for hot rolling consists essentially, as analyzed in weight percent, of 2.5-4.0% C, 6.0-20% Cr, 3.0-10.0% V, 0.6-5.0% Nb, 2.0-15% Mo, 3.0% or below Si, 3.0% or below Mn, C, V, Nb and Cr satisfying a formula where 10.5.ltoreq.6.5.C(%)--1.3.V(%)--0.7.Nb(%).ltoreq.2.Cr(%)--2, and the balance being Fe and incidental impurities. A method of manufacturing a roll for hot rolling comprises the steps of centrifugally casting an outer layer material having the above composition, centrifugally casting graphite steel containing 0.5% or above of C as an intermediate layer, and casting an axis material which is a spheroidal graphite cast iron, a flake graphite cast iron or a graphite steel. Carbon is present in the intermediate layer in an amount which satisfies a formula, C (intermediate layer).gtoreq.2.0-0.5?C(%)--0.2.V(%)--0.11.Nb(%)! (outer layer).

Abstract: A resilient pressure roller of the large type that is of unitary construction with a rigid core, a central body of rubber or synthetic rubber of one durometer and a thin outer shell of another durometer. The body is given a nonlinear longitudinal profile and the shell is given a profile different from that of the body. The differences in profiles of the body and shell, along with their different durometers sum to develop approximately uniform nip profiles along the nip so as to minimize hysteresis heating and degradation in the roller and thereby provide a roller of greatly extended life expectancy.

Abstract: The hydrophilic properties of a printing-machine roller are adjusted with a coating applied on an outer surface of its cylindrical body. The coating contains at least 45% by weight of pure silicon, or it is formed exclusively of chemically pure silicon. The coating is between 0.2 and 2 mm thick and its surface roughness R.sub.z is no more than 5 .mu.m.

Abstract: A laminating machine has first and second parallel horizontally oriented heated rolls, the first roll positioned below the second roll, and the second roll movable vertically relative to the first roll. There is also provided a pair of pull rollers positioned at the back of the machine for drawing laminating material through the machine. A substantially hollow horizontal work table having a plurality of perforations in the top thereof and a fan at the bottom thereof is positioned at the front of the machine. The fan draws air through the perforations in the top of the table to create a vacuum and retain material against the table as it is fed into the machine. The second work table is positioned at the back of the machine adjacent the pull rollers.

Abstract: A high temperature pressing roll has a cast or formed steel roll which is coated with a molybdenum-containing alloy. The preferred alloy has 14 to 16 percent molybdenum, 28 to 30 percent nickel, 30 to 34 percent chromium, 1.2 to 1.8 percent silicon, 4 to 4.5 percent boron, a maximum of 0.2 percent carbon and copper between 3 and 3.8 percent with the balance being iron. The roll is first coated with a bonding coating consisting of nickel and chromium. This bonding layer is then flame sprayed or plasma sprayed with a molybdenum alloy. The coating once applied is ground to a 30 RA or smoother surface. The molybdenum alloy is sprayed on to achieve a surface depth of approximately forty thousandths of an inch.

Abstract: An alloy steel having particular utility for roll caster shells used in the direct casting of molten aluminum to sheet, consisting essentially of, in weight %, 0.25-0.45% C, 1.75-3.75% Cr, 0.75-2.5% Mo, 0.35 to 0.8% V, 0.4-1% Mn, greater than 0.4-1% Ni, 0.02% max P, 0.02% max S, up to 0.35% Si and balance essentially Fe. Roll caster shells fabricated from the steel have excellent toughness and ductility at room temperature to enable a greater shrink-fit with the core. The shells also have good resistance to heat checking. The excellent properties are provided by a controlled amount of Mo.sub.2 C and VC as well as limiting the amount of C in solution.

Abstract: A silicone rubber roll is characteristically prepared on a metallic center by forming a layer of the cured product of a silicone rubber composition which comprises (A) organopolysiloxane, in which the total amount of low molecular weight siloxanes having a degree of polymerization ranging from 3 to 20 is controlled to be at most 10,000 ppm, (B) reinforcing silica powder with a specific surface area of at least 50 m.sup.2 /g, (C) silicone elastomer particles with an average particle size of 200 .mu.m, in which the total amount of low molecular weight siloxanes having a degree of polymerization ranging from 3 to 20 is 2,000 ppm or less, and (D) a curing agent.

Abstract: A roll used for tensioning a canvas belt used to hold paper against a dryer. The roll includes a main cylindrical body formed of steel. A layer formed of a metal harder than steel is disposed over the outer surface of the main body. The metal layer is formed with a channel around its center so as to define two spaced roll end sections of a common diameter. A fluororesin layer is disposed in the metal layer channel and is shaped so as to have an outer surface of a diameter equal to that of the metal layer end sections.

Abstract: A method of fabricating a lightweight ink transfer roll adapted for use in a flexographic printing apparatus. The roll comprises an aluminum body member having a cylindrical outer surface, tubular opposite end portions, and a solid medial portion which forms a mid span stiffener in the roll. An aluminum header is fixed in each of the tubular end portions, and each of the headers has an inner end surface which is spaced from the solid medial portion of the body member so as to leave an open void therebetween. An outer covering layer, of for example aluminum oxide or a flame sprayed ceramic, overlies the outer cylindrical surface of the body member, and a plurality of ink metering cells are formed in the outer covering layer. In one embodiment the method of fabricating the roll includes the steps of removing material from each of the ends of a metallic solid base roll so as to form tubular opposite end portions, and assembling a header in each of the tubular opposite end portions.

Abstract: A hearth roller has an outer sleeve which constitutes a hearth roller barrel is disclosed. An inner sleeve is fitted into the outer sleeve and innermost sleeve is fitted into the inner sleeve. The ends of the inner sleeve in the axial direction are positioned inwardly and separated from each of the ends of the outer sleeve and are sealed by a metal. The inner sleeve has substantially the same linear expansion coefficient as the outer sleeve but exhibits higher thermal conductivity.

Abstract: A composite working roll, in particular for a roughing or finishing stand of a hot strip rolling mill, said working roll comprising a core of a metal selected from the group consisting of iron and steel, an outer zone of chromium-vanadium steel and a bonding zone between said core and said outer zone, wherein said steel of said outer zone contains 1.3 to 2.2% by weight carbon, 8 to 16% by weight chromium and 4 to 7% by weight vanadium, the remainder being constituted by iron and other elements which are usually present.Preferably the steel of the outer zone contains 9 to 14% chromium and 5 to 6,5% vanadium and the vanadium content decreases with increase in the carbon content.

Abstract: A wear- and seizing-resistant roll for hot rolling has a composition consisting essentially, by weight, of 2.0-4.0% of C, 0.5-4.0% of Si, 0.1-1.5% of Mn, 1.0-7.0% of Cr, 2.0-10.0% of Mo, 2.0-8.0% of V and balance of Fe and inevitable impurities; and has a metal structure comprising a matrix substantially comprising martensite, bainite or pearlite, 0.5-5% in area ratio of graphite, 0.2-10% in area ratio of MC carbides and 40% or less in area ratio of cementite. The roll of the present invention is suitable for work roll in the latter stand of a finishing train of a hot strip mill.

Abstract: A cold rolling work roll having improved grindability is made from forged steel of a composition consisting, by weight, essentially of:C: 0.70-1.20%, Si: 0.15-1.00%, Mn: 0.15-1.00%,Cr: 1.5-5.5%, Mo: not mroe than 0.60%,Ti: up to 0.0029%, V: 0.1-0.49%,Ni: 0-1.0%,Fe and incidental impurities: balance. Preferably the maximum particle size of the carbides is adjusted to be no more than 1.50 .mu.m.

Abstract: The sleeve for a developing roll member according to the present invention is composed of two layers respectively made of an aluminum alloy and an austenitic stainless steel which are integrated together by plastic working, thereby having good durability without causing much increase in weight as well as in cost when compared with an aluminum alloy sleeve.

Abstract: A fuser member having a core and a layer overlying said core. The layer comprises a crosslinked polydiphenylsiloxane-poly(dimethylsiloxane) elastomer having tin oxide particles dispersed therein in a concentration of from 20 to 40 percent of the total volume of the layer.

Abstract: A fuser member comprising a core and a layer overlying said core. The layer comprises a crosslinked polydiphenylsiloxane-poly(dimethylsiloxane) elastomer having zinc oxide particles dispersed therein in a concentration of from 20 to 40 percent of the total volume of the layer.

Abstract: A fuser member useful for heat-fixing an electrographic toner to a substrate. The fuser member has a core and a layer overlying the core. That layer includes a cured fluorocarbon random copolymer having subunits with the general structures:--(CH.sub.2 CF.sub.2).sub.x --, --(CF.sub.2 CF.sub.2).sub.z --,and ##STR1## where x is from 30 to 90 mole percent, y is from 10 to 70 mole percent, and z is from 0 to 34 mole percent. The layer incorporates particulate filler. The filler includes tin oxide and a material selected from the group consisting of alkali metal oxides, alkali metal hydroxides, and combinations thereof. The filler has a total concentration in the layer of from about 25 to 50 percent of the total volume of the layer. The tin oxide has a concentration of from 20 to 40 percent of the total volume of the layer.

Abstract: A fuser member useful for heat-fixing an electrographic toner to a substrate, a composition of matter and a preparation method. The fuser member has a core and a base cushion layer overlying the core. The base cushion layer includes a crosslinked poly(dimethylsiloxane-fluoroalkylsiloxane) elastomer that has tin oxide particles dispersed therein in a concentration of from 20 to 40 percent of the total volume of the base cushion layer.

Abstract: A cold rolling work roll having improved grindability is made from forged steel of a composition consisting, by weight, essentially of:C: 0.70-1.20%,Si: 0.15-1.00%,Mn: 0.15-1.00%,Cr: 1.5-5.5%,Mo: not more than 0.60%,Ti: 0.0030-0.0100%,Ni: 0-1.0%,V : 0-0.20%,Fe and incidental impurities: balance.Preferably the maximum particle size of the carbides is adjusted to be no more than 1.50 .mu.m.

Abstract: A composite roll for hot rolling wherein the outer layer portion of a composite roll comprises a steel comprised of, in terms of % by weight, 1.5 to 2.4% of C, 3 to 6% of V and 10 to 20% of at least one element selected from the group consisting of Cr, Mo and W and optionally at least one element of 0.05 to 0.20% of Al and 0.02 to 0.10% of Ti as an inoculation material, with the balance comprising Fe and unavoidable impurities, the outer layer portion comprising a metallic structure which has a crystal grain diameter of 30 to 150 .mu.m and is surrounded by a eutectic carbide crystallized in the grain boundary or a metallic structure wherein a primary crystallized carbide is further dispersed and crystallized in a matrix structure of the crystal. It is excellent particularly in the surface roughening resistance.

Abstract: A lightweight ink transfer roll adapted for use in a flexographic printing apparatus. The roll includes an aluminum body member having a cylindrical outer surface, tubular opposite end portions, and a solid medial portion which forms a mid span stiffener in the roll. An aluminum header is fixed in each of the tubular end portions, and each of the headers has an inner end surface which is spaced from the solid medial portion of the body member so as to leave an open void therebetween. An outer covering layer, of for example aluminum oxide or a flame sprayed ceramic, overlies the outer cylindrical surface of the body member, and a plurality of ink metering cells are formed in the outer covering layer. Preferred methods of fabricating the roll are also disclosed.

Abstract: A compliant hard fusing pressure roller for reducing media curl and wave in electrophotographic printers as part of an improved fuser apparatus. The improved fuser consists of the standard components of a fuser, namely of a heated fuser roller and one or more pressure rollers. The pressure roller is constructed with a central rotation shaft with a cylindrical deformable material such as silicone rubber is formed around the central rotation shaft. However, a cylindrical hard outer shell is formed around the deformable material. The compliant hard pressure roller exerts a tangential force toward the fuser roller. Because the outer hard shell of the compliant hard pressure roller is formed from a malleable type material, it provides some compliance and therefor deforms slightly from roundness for small, sharp errors in the fuser roller or media.

Abstract: A roll for the thermal treatment of a web of material (4) in which the web of material (4) is cooled to a defined predetermined temperature in a gap (5) between the roll (1) and a counter-roll (2) is formed as a deflection controlled roll with a rotationally fixed carrier (8) and a rotatable roll jacket (10) which is supported relative to the latter with support elements (11). The roll jacket consists of a plurality of concentric zones, an inner soft zone (16) and a thin outer zone (17) with good thermal conductivity, for example of metal. The roll surface (22) is for example cooled with cooling gas nozzles which are regulated by a temperature sensor (20) so that the roll temperature in the gap (5) adopts a defined temperature value. A roll of this kind is for example suitable for use in a calender for the smoothing of a paper web or also for the processing or manufacture of a plastic foil.

Abstract: A cylinder or roller for paper, plastic or material webs is formed of a plastic material reinforced with fibers and is used for the purpose of transporting, deflecting or web guiding. Instead of a layer covering the casing and being applied with an electrolytic method or by a thermal spraying method, an abrasion-resistant layer of a synthetic resin and a filler of a powder of abrasion-resistant material is used.

Abstract: A molten metal plating apparatus includes a roller rotatably supported by a bearing in a molten metal bath, the roller having a shaft sliding portion, the bearing having a sliding portion, both the shaft sliding portion and the sliding portion being made of ceramic sintered body, at least one of both the shaft of the roller and the bearing being made of a ceramic sintered body containing a solid lubricating material. The bearing for the roller, the sleeve and the tip may be formed of a composite body having a ceramic sintered body portion and and a metal portion secured and fitted thereto by an intermediate member which is elastically and plastically deformed at the time of the usage.

Abstract: An offset blanket for a grooveless blanket cylinder for applying a printed image onto web material or sheet material is composed of a carrier plate which has been cut to size and a rubber layer placed on the carrier plate. The beginning and the end of the carrier plate of the rubber layer are connected to each other so that the outer circumferential surface of the blanket is continuous and without gaps. The blanket surrounds the blanket cylinder in the operating position in the form of a sleeve in a frictionally engaging manner but releasably. A register device is provided on at least one end face of the blanket for securely positioning the blanket on the blanket cylinder.

Abstract: The invention is related to a process for the manufacture of a roll, in particular of a calender roll for a paper machine. In the process, the mantle of the roll is cast or cast and heat-treated and, in the next step, the roll mantle is machined. In the process, the surface layer of the cast-iron roll mantle is hardened and tempered so that, in the surface layer of the roll mantle, a temper-martensitic structure is produced. The roll mantle is then subjected to finishing machining in a manner known in the art. The invention is also related to a roll, in particular a calender roll for a paper machine, which roll is provided with a cast-iron mantle. The surface layer of the roll mantle is hardened and tempered so that the surface layer of the roll mantle is temper-martensitic.

Abstract: A press roll is disclosed for removing water, the press roll provided in the press portion of a paper machine. The press roll has a metal base and a sprayed coating provided on the outer surface of the metal base, at least the outer layer of the sprayed coating being a sprayed mixture of a plastics and at least one of a ceramics and a cermet. The outer surface of the plastic portion of the sprayed coating has a lapped, depressed surface relative to the outer surface of the ceramic or cermet portion.

Abstract: An electrically conductive roll including (a) a cylindrical core body, (b) an electrically conductive, resilient layer located radially outwardly of the core body, the resilient layer containing a softening agent, (c) a preventive layer located radially outwardly of the resilient layer, the softening agent being prevented from spreading by the preventive layer, the preventive layer being formed of N-methoxymethylated nylon as a major constituent thereof, and containing an electrically conductive material, and (d) a resistance adjusting layer located radially outwardly of the preventive layer, the adjusting layer being formed of epichlorohydrin-ethylene oxide copolymer rubber as a major constituent thereof, the core body, resilient layer, preventive layer and adjusting layer constituting an integral cylindrical body.

Abstract: The compound roll comprising a shell portion made of a hard cast iron having excellent wear resistance and resistance to surface roughening and a core portion made of a tough cast iron or cast steel, the cast iron of the shell portion having a composition consisting essentially, by weight ratio, of 2.5-3.5% of C, 0.5-1.5% of Si, 0.5-1.5% of Mn, 0.1% or less of P, 0.05% or less of S, 3.0-5.0% of Ni, 1.0-2.5% of Cr, 0.1-1.5% of Mo and balance Fe and inevitable impurities, an average diameter of primary precipitated particles constituting a matrix of the metal structure of the shell portion being 80 .mu.m or less in a range from a surface to a depth of 50 mm when determined by an image analysis method on the primary precipitated particles having diameters exceeding 30 .mu.m, and the primary precipitated particles satisfying the formula: m.sub.2 .ltoreq.1.2 m.sub.1, wherein m.sub.1 is an average diameter of the primary precipitated particles at the surface of the shell portion, and m.sub.

Abstract: A printing sleeve for a flexographic printing process is prepared by spirally winding successive adhesive coated tapes onto a forming mandrel such that the outer tape covers the seam in the previous layer, providing heat to the thermoplastic adhesive layers at the initial contact point between two tapes, providing sufficient tension to ensure consolidation, and advancing the resultant printing sleeve off the mandrel by means of a drive belt.

Abstract: The invention provides a fuser roll useful for heat-fixing an electrographic toner to a substrate, wherein the roll comprises a core having thereon a base cushion layer comprising a condensation-crosslinked poly(dimethylsiloxane) elastomer and having at least one other layer thereover, characterized in that the base cushion layer has zinc oxide particles dispersed therein in a concentration of from 8 to 40 percent of the total volume of the base cushion layer. The base cushion layer of such a fuser roll has been unexpectedly found to exhibit only minimal weight loss, creep, and changes in hardness, over time, when subjected to conditions of elevated temperature and cyclic stress.

Abstract: A coating comprising a non-porous textured corrosion resistant and abrasion resistant base layer of metal is applied by a thermal flame spray process using a high-velocity oxy-fuel, and a top coating of a continuous film of fluoropolymer is used to enhance and protect the surface bare metal on industrial rollers in a multitude of industrial environments that are corrosive, abrasive or otherwise have elements present which tend to stick to the roller surface. The corresponding method comprises the steps of providing a body member having a relatively soft and corrodible metal first layer, applying a middle metal layer to the first layer by a high-velocity oxy-fuel type metal thermal spray process, applying an outer layer comprising a fluoropolymer coating over said middle layer to provide a non-sticking characteristic to the coating; and heating said outer layer to a level above the curing temperature of the fluoropolymer so as to bond the fluoropolymer to said middle layer.

Abstract: A method of preventing galling between the shell and the core of a roll casting machine during the operation of a roll casting machine comprises coating by electroplating the inside diameter of the roll shell with a layer of chromium to a coating thickness in the range of 0.001 in. to 0.01 in. before the shell is shrink-fitted on the core.

Abstract: A method of forming a Ballard shell on a rotogravure printing roll or the like. At least one of the side surfaces of a roll base is covered with a removably fixed, adhering, concentric, annular disk which remains in place and limits the radial extent of plating on the side of the cylinder while a Ballard shell is plated on the roll. The disk is removable from the roll at the end of the process. The result of the process is a novel Ballard shell having a cleanly terminating inner circumference adjacent to the roll and a ledge portion on its inner periphery extending axially outward from the inner circumference. The axially extending ledge portion of the Ballard shell is a novel structural feature, and is responsible for the easy stripability of the shell after an extended printing run. Yet another aspect of the invention is a rotogravure roll or the like on which a Ballard shell having the previously described construction is formed.

Abstract: A roll, comprising cemented carbide and cast iron. The roll may be used for hot or cold rolling. The barrel comprises one or several cemented carbide rings, cast by centrifugal casting method into a roll body of an iron alloy. The casting alloy comprises an essentially graphitic cast iron, which after the casting contains residual austenite. This residual austenite is transformed at subsequent heat treatment step (or steps) totally or partly to mainly bainite under volume increase, with the aim of reducing or totally eliminating the differential shrinkage between the cast iron and the cemented carbide as a result from cooling after the casting. The central part of the roll body may alternatively consist of another alloy.

Abstract: A water-cooled roll for cooling steel sheets is spray-coated on the surface that comes in contact with the steel sheets with a cermet composed of a metal oxide having a higher hardness and lower thermal conductivity than metals and a metal matrix of Ni- or Co-base heat-resisting alloy. The metal oxide is chosen from among Al.sub.2 O.sub.3, Cr.sub.2 O.sub.3, SiO.sub.2, and ZrO.sub.2, and the metal matrix consists of an MCrAlY (M=Co or Ni). Preferably, the metal oxide is alumina and the metal matrix, CoCrAlYTa.

Abstract: The invention relates to an iron sponge briquetting press having two opposite rollers. The rollers consist of a roller base body and a coating affixed thereto, in which the moulding recesses for shaping the briquettes are formed. In order to provide less expensive roller coatings as compared with the segments used formerly as coating, which have moreover longer service lives, the invention provides that the coating is produced as a closed ring from a chromium nickel molybdenum steel and is held in press fit on the roller base body. Open grooves are produced in the sleeve surface of the roller base body or on the inner side of the ring as cooling ducts, their open sides being covered by the inner side of the ring or the sleeve surface of the base body in the assembled condition of the rollers.