Abstract: Methods and apparatus for vacuum forming and subsequently applying topical coatings fiber-based food containers. The slurry includes an embedded moisture barrier and/or vapor barrier, and the topical coating comprises an oil barrier comprising acrylate, rice bran wax, pectin, and pea protein.

Abstract: The invention relates to methods for lowering the melt viscosity and thereby improving heat-sealability of a polyester. The invention also relates to a method for manufacturing a heat-sealed container or package from fibrous-based, polyester-coated packaging material, and a method for heat-sealing polyester. The solution according to the invention is subjecting polyester to electron beam (EB) radiation. The lowered melt viscosity allows a lower heat-sealing temperature, and permits sealing of polyester to an uncoated fibrous surface. The preferred polyester for the invention is polylactide, as such or as blended with another polyester.

Abstract: A packaging machine (1) for forming packets (3) of smoking articles (2), in particular cigarettes, comprises movement means for moving groups of smoking articles at least partially wrapped by an inner wrapping sheet (4), along a movement direction, a wrapping wheel (13) to receive the groups of smoking articles wrapped by the inner wrapping sheet (4) and to move them along a substantially circular wrapping path (P), and transfer means (22) to transfer the groups of smoking articles wrapped by the inner wrapping sheet (4) from the movement means to the wrapping wheel. The transfer means (22) transfer the groups of smoking articles wrapped by the inner wrapping sheet (4) along a transfer direction (T) radial with respect to the wrapping path (P), in order to reduce the bulk of the packaging machine (1).

Abstract: A packaging system and method for receiving articles from a first location, such as a product delivery system, transporting the articles to a second location for unloading the articles such that they are placed in a desired orientation and number of columns, rows, and stacks.

Abstract: An ovenable paper container containing an inner liner, an outer liner, and an intermediate or corrugated paper layer positioned between the inner liner and the outer liner. The ovenable paper container can be used to heat and/or cook food and then be used as a serving container without the danger of causing burns.

Abstract: A carton includes a top portion and a bottom portion. Each portion includes a front wall, a rear wall, and opposing side walls extending therebetween. The top portion and bottom portion include respective top and bottom surfaces. The rear walls of the top and bottom portions are hingedly connected to another along respective outer edges. When closed, the top portion and bottom portion define a cavity for storing an item. The carton also includes a separation region defined on the top and bottom portions that extends from an outside edge of the front wall of the top portion, around the top portion and the bottom portion, to an outside edge of the front wall of the bottom portion. The separation region is configured to facilitate controlled separation of the carton into first and second side portions and to prevent liquid flow through separation region.

Abstract: An apparatus for forming a container is provided. The apparatus includes a hopper station including a hopper assembly configured to store a plurality of blanks and retrieve a single blank from the plurality of blanks, and a blank feeder assembly including a plurality of tab bullets each configured to fold a respective stacking tab of the blank. The apparatus further includes a laminating station downstream from the hopper station and configured to laminate at least a portion of the container, and a compression station downstream from the laminating station, the compression station configured to form at least one corner wall of the container.

Abstract: The invention relates to a container for receiving contents, in particular liquid foods, having a tubular main body and having at least one molded fiber part connected to the main body, and to a method for producing such a container. For the container to be suitable for being aseptically filled with liquid or paste-like foods, the inner face of the at least one molded fiber part is coated to be gas and liquid tight. The container is produced as follows: pressing at least one molded fiber part from pulp, coating the inner face(s) of the molded fiber part or parts, providing the tubular main body, connecting the main body to the (first) molded fiber part for generating a container that is open on one side, filling the container through the open side, and closing the container by folding or by joining to the (further) molded fiber part.

Abstract: A method for improving the heat sealability of a packaging material and a method for manufacturing a heat-sealed container or package are described. The material can be polymer-coated packaging paper or cardboard, or a polymeric packaging film. The material includes a polymer layer that contains polyester, particularly polylactide, the heat sealability of which is improved by ultraviolet radiation. Polylactide is useful as such or when blended, for example, with other biodegradable polyester. The containers and packages thus manufactured include disposable drinking cups and cardboard carton and box packages.

Abstract: The present invention relates to a container made from fiber based board wherein the container comprises a sleeve and a bottom, said bottom comprises polymer coated board, at least one side of said sleeve is uncoated and the sleeve is formed by sealing two edges of the sleeve together along a side seam. The invention further relates to a method for producing said container.

Abstract: A blister pack for packaging a product is disclosed. The blister pack has a backing structure including a main section and a wing section joined to the main section and disposed at an angle with respect to the main section. The main section includes two stacked backing sheets adhered together, at lease one backing sheet defining at lest one cutout area. The product is housed in a container, which includes a chamber section where the product is housed and a flat insertion portion. The insertion portion is held between the two backing sheets of the main section and the chamber portion protrudes from the cutout area. The blister pack can be made by folding a continuous sheet of backing material.

Abstract: A disposable servingware container press-formed from paperboard includes (a) a bottom panel; (b) an annular transition portion; and (c) an outer portion extending upwardly and outwardly with respect to the transition portion, the container having an outer surface and an inner surface distal to the outer surface, the inner surface being adapted as a serving surface. The paperboard is infused with a wax composition on one side thereof in an amount of at least 3 lbs of wax per 3000 ft2 ream such that the paperboard is partially saturated with wax and has a wax-enriched layer proximate one side thereof and a layer undersaturated with wax proximate the other side thereof.

Abstract: The invention relates to a method for manufacturing a board tray (7), to a tray blank feasible for the method, and to a tray obtained by the method. The method comprises moulding a blank of plastic-coated board into the tray (7) comprising a bottom (3), side walls (4), as well as a rim flange (5), the blank being compressed in a direction transverse to the tray's side walls and rim flange. According to the invention, the blank is made thinner on its side opposite to the plastic coating such that, during the moulding process, the plastic coating double-folds at the compressed parts and stabilizes compressions (8) by becoming sealed to itself. Making the blank thinner is most conveniently effected by carving the board layer with a laser beam for having the fiber material predominantly or completely removed from where the cuts are located. As a result of the moulding process, the tray's rim flange (5) develops a smooth plastic surface which enables closing the tray hermetically with a heat-sealed cover.

Abstract: Method of manufacturing a food container or cover includes the steps of: forming a paperboard article from pulp and/or other vegetable fiber material; coating front surface or back surface of the paperboard article with heat sealable thermoplastic resin; forming foldout pieces for connecting adjacent sidewall pieces at four corners of the paperboard article; and forming the food container or cover by hot-pressing the paperboard article thus obtained between a pair of male and female press dies. One mutually opposed pair of the sidewall pieces is configured to be erected before the other mutually opposed pair of the sidewall pieces. The V-shaped foldout pieces include a V-shaped foldout portion shorter than portions that are adjacent to both side portions on the foldout piece, and the V-shaped foldout piece is overlapped or stuck to an adjacent one side of the foldout piece or sidewall piece.

Abstract: A pair of superposed laminated films are fed by a web feed unit, and a longitudinal heat-sealing unit and a lateral heat-sealing unit unite together the pair of films by heat-sealing. A notch and tearing incision forming unit forms notches and tearing incisions in the pair of films. A cutting unit cuts the thus processed pair of united films into packages.

Abstract: The present invention is directed to a package having a tear-away opening. The package comprises an outer substrate layer, an inner aseptic layer secured to the outer substrate layer, and a cut in the outer substrate layer. In order to preserve the product in the package, the cut is of a predetermined depth such that the cut does not puncture the inner aseptic layer. The cut, however, is sufficiently deep so that a predetermined portion of the package may be torn off at the cut. The present invention also includes methods for manufacturing and opening a package having a tear-away opening. The method for manufacturing a package having a tear-away opening generally includes the steps of providing an outer substrate layer, securing an inner aseptic layer to the outer substrate layer, making a cut of predetermined depth in the outer substrate layer such that the cut does not puncture the inner aseptic layer, and then forming a package.

Abstract: A paperboard material 101 is mainly composed of a paperboard having a weight of 200 to 450 g/m.sup.2, a density of 0.65 to 0.82 and a gas permeability of 50 to 200 sec. A first resin layer having liquid-impermeability and thermal resistance is formed entirely on the surface of the paperboard on the inner side of the receptacle, and a second resin layer having permeability to gas and liquid is formed entirely on the back surface of the paperboard. Radial score lines 117 are formed in the portion corresponding to the corners of the paperboard material 101 toward its outer periphery. The score lines 117 do not reach the outer periphery of the paperboard material 101 but terminate at the position at a distance "a" (1 to 3 mm). The score lines 117 are formed by pressing the paperboard with a pressing die from the side constituting the inner side of the receptacle toward the outer side.

Abstract: The present invention is directed to a package having a tear-away opening. The package comprises an outer substrate layer, an inner aseptic layer secured to the outer substrate layer, and a cut in the outer substrate layer. In order to preserve the product in the package, the cut is of a predetermined depth such that the cut does not puncture the inner aseptic layer. The cut, however, is sufficiently deep so that a predetermined portion of the package may be torn off at the cut. The present invention also includes methods for manufacturing and opening a package having a tear-away opening. The method for manufacturing a package having a tear-away opening generally includes the steps of providing an outer substrate layer, securing an inner aseptic layer to the outer substrate layer, making a cut of predetermined depth in the outer substrate layer such that the cut does not puncture the inner aseptic layer, and then forming a package.

Abstract: A method of insulating a substrate or a portion thereof by depositing a syntactic foam by a spraying, dipping or a variety of printing processes. The foam comprises void containing particles in expanded form, unexpanded form, or a mixture of these. The deposited foam is dried to remove solvents and cured to strengthen the binder which restrains the microspheres. Heating may also expand the unexpanded microspheres. A tie coat may be applied to promote adhesion between the substrate and the insulating syntactic foam. Multiple layers of the syntactic foam may be applied to increase the thickness of the resultant layer for providing a controlled amount of increased insulation.

Abstract: A process for increasing the resistance of the cut edges of liquid packaging board to penetration by hot hydrogen peroxide, comprising adding to an aqueous pulp slurry at a neutral to alkaline pH, either separately or in preblended form an aqueous emulsion of a cellulose-reactive size, a non-cellulose-reactive size selected from the group consisting of waxes, bis-stearamides, and fatty acid derivatives, and a thermosetting resin that is capable of covalent bonding to cellulose fibre and self-cross-linking.

Abstract: A paperboard shaped into a profile substantially the same as that of a carton blank for folding into a carbon is formed with a plurality of first slits on an edge of the paperboard at a predetermined angle relative to the edge and with a plurality of second slits on the same edge at a predetermined angle relative to the first slits in such a manner that saw-teeth are integrally formed thereon. The saw teeth are immersed in a bath of a quick drying adhesive including .alpha.-cyanoacrylate to be impregnated with the adhesive and then dried, thereby forming teeth constituting a cutter on the carton blank. The carton obtained by folding the carton blank can be used as a packaging container for accommodating a roll of wrapping wed.

Abstract: A cutting tool for use on a wrapping web container containing a roll of a web for wrapping foods or the like. The cutting tool has a member made of a piece of paper having a toothed portion with teeth in the form of saw-teeth, the toothed portion having been hardened by being immersed in a liquid containing an alkyl .alpha.-cyanoacrylate and dried.

Abstract: To increase the compression strength of a corrugated cardboard box, the horizontal edges of the box are perforated and the vertical edges are chemically treated. Surprisingly, the combination of mechanical and chemical treatments increases the compression strength more than the figure obtained by adding the percentage strength increases attributable to the individual treatments.

Abstract: The invention relates to a method for the manufacture of colored egg packages, apparatus for carrying such a method into effect and egg packages manufactured by this method. The invention concerns a method for the manufacture of colored egg packages (6) made from wood pulp and/or waste paper (paper pulp) in which the egg package receives its final outside color only after the moulding phase by subsequently spraying-on (3) a dye, an apparatus for the carrying such a method into effect and egg packages manufactured by this method.

Abstract: In order to avoid foaming which may influence the closing zone of containers for products of the kind that may foam during the filling procedure, a method is provided according to which an anti-foam medium in the shape of a thin surface layer is applied in the closing area of the container, or container blank, resp., if desired, close to said area on the inner surface of the container. Such application is preferably carried out before the blank is set up as a container. A device for use in the method may comprise a roll (12) provided with one or a number of grooved zones (9',10'). Roll (12) is mounted on a shaft (13) to be rolled in contact with the inner surface of a web (11) from which the container blanks are manufactured, preferably while said web is advanced past roll (12).

Abstract: Disclosed is a heat-resistant paper container which comprises a bottomed seamless press-molded body comprising a laminate of a paper substrate having an elongation of at least 1.5% in the longitudinal direction and an elongation of at least 4.5% in the lateral direction and a coating layer of a hiding pigment formed on both the surfaces of the paper substrate, wherein the amount coated of the hiding pigment is 1 to 50 g/m.sup.2, the binder in the coating layer is a thermosetting resin binder and the binder is present in the coating layer at a weight ratio R.sub.P satisfying the following conditions:R.sub.P =k.multidot.O.sub.A .multidot.d.sub.R (1)wherein O.sub.A stands for the oil absorption (ml/100 g) of the hiding pigment, d.sub.A stands for the density (g/ml) of the binder, and k is a number of from 0.005 to 0.2.

Abstract: A method for producing a packaging container having a pressure relief valve that is tightly secured to the inside of the packaging container and closes off an opening in the wall of the packaging container. To seal off the pressure relief valve, a fluid sealant is introduced into the valve, after the valve has been secured to the packaging container. To this end, an opening is punched by a hollow needle into the wall of the packaging container in the area coinciding with the pressure relief valve, and through the hollow needle a droplet of sealant is deposited in the peripheral zone of a membrane of the pressure relief valve. By capillary action, the sealant enters into the gap between a carrier part and the membrane of the valve and becomes distributed over this area.

Abstract: A folded paperboard tray suitable for cooking food products contained in the tray in a microwave oven has an interior surface which is coated with a styrene methyl methacrylate copolymer to prevent liquid seepage from the food product through the paperboard. The tray has a peripheral flange formed thereon which is connected to the remainder of the tray by means of a cut score fold line. The use of the cut score fold line prevents the copolymer coating on the tray from tearing away from the edges of the tray when the edges are cut from a stock sheet of coated paperboard.

Abstract: A selectively reinforced paperboard carton having areas of reinforcement formed by impregnating the uncoated paperboard carton blank in patterned areas with a polyisocyanate which reacts with hydroxyl groups within the paperboard to form a cured polyurethane reinforcement. The preferred polyisocyanate is polymethylene polyphenylisocyanate.

Abstract: In the manufacture of a package used to hold liquids, wherein the package has a perforated or punched-out rip-out opening or a point at which a drinking straw can be inserted, wherein a cardboard web is coated on one or both sides, printed and processed into packages, the improvement which comprises advancing the web past a station prior to coating, and at such station punching or perforating the web at predetermined intervals at predetermined points while simultaneously applying to or impressing into the web register marks, whereby such register marks serve to ensure proper location of the subsequently applied print relative to the punched or perforated points. This differs from prior processes in that it involves perforating the cardboard web prior to both coating and printing, and thus is a simpler process resulting in a superior product.

Abstract: There is disclosed a package formed of a carton stock having front and rear main panels, side panels, and a set of end closure flaps, which comprises dust flaps, a cover flap, and a sealing flap, and coated, at least on the end closure flap, with a heat sealing coating which is cut and scored in a manner such that the sealing flap can be pulled away from the cover flap and the cover flap broken away to open the carton. The sealing flap has a tuck-in tab and the cover flap a complementary punch-in for effecting reclosing of the package.

Abstract: A method is presented for using scented oils to provide odor to a container of a product having a constituent incompatible with the scented oils. An aqueous emulsion which comprises from about 4% to about 70% of a water-emulsifiable or water-soluble polymer, from about 5% to about 80% of scented oils, and from about 6% to about 80% of water is prepared. The aqueous emulsion is dried whereby the scented oils are entrapped within the matrix of the polymer. The polymer matrix is included in the container with the product whereby the scented oils are protected by the polymer matrix from degradation by the incompatible constituent and diffuse from the polymer matrix over a period of time.

Abstract: A carton construction and method of making an integral cutting edge therefor. An intermittent cut-score line is utilized at the juncture of the front and bottom main panels the cut segments of which extend into the front panel to provide a plurality of discrete teeth for the cutting edge. The end portions of each cut segment terminate approximately at the juncture of the front and bottom panels so that the space between the cut segments provide an axis for folding between the front and bottom panels in erecting the carton. Additionally, the individual teeth are stiffened by applying a coating thereto. The carton blank is formed into an open ended tube and a plurality of these tubes, in flattened condition, are stacked with the cutting teeth uppermost in which position they are coated, such as by a roller coating.

Abstract: The invention relates to a method for the manufacture of a printed, pre-creased, plastic-coated packing material web provided with opening arrangements. The method includes providing a first wider web of paper or cardboard, whose width is a multiple of the desired packing material webs, with impressed crease line patterns and opening arrangements, whereupon the paper or cardboard web is covered with plastics. The wider web so treated is then cut into a number of partial webs, each partial web is of a width corresponding to the width of a complete crease line pattern. The partial webs are rolled up into large rolls intended for transport which in a separate printing operation are provided with text and decoration and are rolled up into magazine rolls of packing material of the desired size.