Abstract: A bag machine, and method of making bags, has a sealing station a perforating station, and a downstream seal and perforation inspection station, or a perforation detection station and/or a seal inspection station is disclosed. Control of the perforating and sealing stations is preferably closed loop. The seal and perforation inspection station preferably includes a perforation detector that triggers a vision system and/or a camera, and the film is illuminated. Preferably, the inspection station is enclosed in an opaque housing, or the ambient light is otherwise blocked. The seal and perforation inspection station preferably provides an image output a display visible to a user. The vision system preferably includes a perforation location module and/or determines the distance between the seal and perforation. A downstream processing station can be provided, and can have a detected fault input, connected to a fault detect output from the seal and perforation inspection station.

Abstract: A plastic bag sealing device includes a work table, a sealing device having a silicon rubber roller, a material intake press roller and a material outlet press roller fixed beside the silicon rubber roller to press thereon, plural rotating shafts fixed outside around the silicon rubber roller and respectively mounted with a sealing blade, plural guide rollers employed to conduct plastic bags, a dot-cutting device, an opening-cutting device, and a press roller fixed beside the dot-cutting device and the opening-cutting device. With the sealing blades to carry out multiple sealing at the same location, a plastic bag can be quickly and firmly sealed, and with the dot-cutting device and the opening-cutting device installed on the work table to respectively execute dot-cutting and opening-cutting, the work table can be comparatively downsized, thus greatly elevating economic gain.

Abstract: A device for producing container blanks from a material web having a plurality of tools supported by a rotary tool holder. The tool holder is on rotation arranged to move each tool along a working path along which each tool is engageable with the material web for joining of opposite wall portions of the material web along connecting portions, and a return path along which each tool is disengageable from the material web. Each tool is arranged to be moved together with the material web when the tool is moved along the working path and the tool holder acts as a deflector for the material web when this moves together with the respective tools along the working path. The present invention also relates to a corresponding method for producing container blanks.

Abstract: A method and apparatus for making and winding bags is disclosed. The bag machine includes an unwind section, a forming section, and a winder. The winder has an infeed nip and two spindles. Each spindle is located along a respective one of two alternative film paths. The spindles can be fixed position spindles and the alternative film paths can be predominantly downward. An over speed nip may be provided between the infeed nip and the alternative film paths to separate rolls or to separate all bags. An overlapper can be included. Rods that travel in an elliptical orbit, and/or air nozzles can be part of the overlapper. Air nozzles can also be used to direct the film to the appropriate alternative path. Conveyor belts along the alternative film paths can be used to guide the film. Static pinners can be used to help bold the bags to the conveyor, or the last bag to the roll. Pop-up fingers and air horns can help start the roll on a spindle. Paper banders can be use, as can pneumatic devices.

Abstract: A bag having an inwardly disposed seam is manufactured from a sheet of plastic bag material having two major surfaces and two parallel side edges. A first seam seals the two parallel side edges together at the same major surface with the side edges disposed inwardly of the tube to form the sheet of plastic bag material into a tube with internal flap portions extending interiorly of the tube. At least one seal across the tube is provided for forming at least a three-sided bag structure (and preferably two seals across the tube for forming a closed four-sided bag structure) whereby pressure in the interior of the bag acts against the internal flap portions disposed inwardly of the tube to enhance the sealing of the seam. The bag is filled at an opening defined along the opposite side edges of the seam facing inwardly of the tube.

Abstract: A packaging bag comprises a main bag body and a framework member. The main bag body is made of plastic film material through a main bag body formation process. The main bag body has an opening and a plurality of heat sealed portions. The framework member is disposed in the main bag body. The framework member is joined to the main bag body prior to completion of the main bag body formation process. The framework member is foldable/unfoldable together with the main bag body, to enable the framework member and the main bag body to be shifted between a generally flat collapsed state and an expanded state.

Abstract: A method of manufacturing a pouch with a straw hole is provided that includes the steps of feeding a front-side film forming one panel of the pouch and a back-side film forming an other panel, from a roll of material, and punching a straw hole in one panel of the pouch. The method also includes the steps of feeding a seal material tape with a plurality of temporally punched portions, and each temporal punched portion has a size slightly larger than that of the straw hole, to a rear side of the panel with the straw hole. The method further includes the steps of temporally sealing the temporally punched portion of the seal material tape over the straw hole by aligning one temporally punched portion of the seal material tape with the straw hole, separating the temporally punched portion from the seal material tape and temporally sealing the temporally punched portion to the one panel.

Abstract: A method of making a multicompartment reclosable thermoplastic bag having at least two compartments is disclosed. Each compartment has a top, a bottom, two side edges, and two opposing sidewalls joined at the side edges and the bottom. Each compartment has a closure across the top thereof, which are arranged back-to-back and aligned. The compartments are attached together proximate the tops of the compartments, and the bottoms of the compartments are free from being attached to each other. Processes for making such bags from one or more webs are also disclosed.

Abstract: A fastener tape for use in the manufacture of reclosable plastic bags is provided. The fastener tape comprises an intermediate layer and a reclosable fastener profile thereon. The intermediate layer includes three layers of co-extruded plastic, with not more than 4% EVA as the outer two layers and HDPE as the middle layer. The intermediate layer is folded so as to bring portions of the intermediate layer into an opposing relationship. These opposing portions are then sealed together by a pair of seal bars. By carefully controlling the sealing temperature, a consistent peel seal is created between the opposing portions of the intermediate layer without the need for an adhesive.

Abstract: The present invention relates to a sealing apparatus for sealing foil material, the apparatus comprising a foil conveying means and a sealing means including a sealing head which has at least one sealing position for performing the foil sealing operation, an intermediate position in which the sealing head has a predetermined distance from the sealing position, and an inoperative position in which the sealing head has a second predetermined distance from the sealing position that is greater than the first distance. Furthermore, the invention relates to a corresponding sealing method which can be carried out with the sealing apparatus, wherein the sealing head is removed from the foil material to a first distance during the further transporation of the foil material and is removed from the foil material to a second greater distance when the foil sealing operation is interrupted.

Abstract: An apparatus for manufacturing containers or bags includes a sealer that produces seals on a moving film. These seals are spaced at intervals that determine the length of the containers. An operator can change the desired container length while the film is moving. In response to such changes, a control arrangement adjusts the speed at which the sealer rotates and, in turn, the spacing of the seals and the length of the containers.

Abstract: An automated machine for making standardized disk jackets of consistent quality from non-woven cloth and polypropylene materials includes a machine table, and a raw material mount, a feed roller unit, a first cutter unit, an ultrasonic closure unit, a second cutter unit, a scrap drawing unit, and a conveyor unit disposed in sequence on the machine table. Non-woven cloth and polypropylene material rolls are mounted on the raw material mount. They are drawn, overlapped, cut, sealed using ultrasonic waves, cut into shape, and output as disk jackets for receiving compact disks.

Abstract: A method for making a non-peelable, sterilizable receptacle having a low particulate count for receiving articles for storage in pharmaceutical intermediate processing. This method involves providing a continuous first web of polyolefin film, providing a continuous second porous web of spun-bonded polyolefin film. The webs are advanced through cleaning processes that include an anti-static device, an ultrasonic vibrating device and a vacuum device. The two clean webs are then brought together and passed into the heat sealing section. The webs are heated welded together by forming continuous seams on the webs to form an open pouch. The seams are made by applying opposing platens at a pressure between about 30 to about 40 psi to both the webs and a heat welding element at a temperature of about 330.degree. to about 380.degree. F. against only the first web. This causes the first web to melt into the pores of the second web.

Abstract: An apparatus for the dimensionally accurate cutting of a product carrier (1) which is in the form of a strip, is transported further in a cyclic or continuous manner in the longitudinal direction and has cells which are arranged one behind the other and are sealed in an airtight manner comprises a rotating cutter roller (15), which severs the product carrier (1) in each case in the region of a sealing web (4) which is situated between two cells (2), is arranged transversely with respect to the longitudinal direction and is provided with a lattice-like embossing (19). In order to identify and localise the sealing web (4), an optical reflection sensor (6) is arranged above and/or below the product carrier (1) and generates an AC voltage signal which corresponds to the lattice structure when the sealing web (4) is located in the region of the reflection sensor (6), the number of periods being a measure of the width b of the sealing web (4).

Abstract: A method and apparatus for registration of a seal to a perforation on a plastic bag include a drum for forming a seal on a continuous plastic film and a downstream perforator/cutting station for forming a perforation on the film with respect to the location of the seal. The perforation is properly registered to the seal by sensing the seal location directly, with a seal sensor located near the perforator/cutting station.

Abstract: There is provided a blanket sealing bag machine having a variable diameter sealing drum comprising a plurality of spindles disposed at a first end of an axle and a like plurality of spindles disposed at an opposing end of the axle, the plurality of spindles being greater than sixteen spindles, the spindles extending radially from the axle. There is further provided a blanket sealing bag machine that maximizes the angle of blanket wrap.

Abstract: An apparatus and method for maintaining the confidentiality of information contained in a printed document is accomplished by enclosing the document in an envelope, or similar enclosure, before the document is discharged from the apparatus. The apparatus generally includes: a printer, which may be a facsimile machine, photocopier, or computer printer; a document positioner for positioning the document, so that the document may be enclosed in an envelope; and a document encloser, which encloses the document in the envelope so that the document may later be removed from the envelope for viewing only by the intended recipient. The functions and sequencing of the apparatus are controlled by a suitable control system. A label printer, for printing the name of the intended recipient on the envelope, or the other desired information, may also be included.

Abstract: A method and apparatus for registration of a seal and perforation on a plastic bag include a drum for forming a seal on a continuous plastic film with respect to a registration mark on the film and a perforator/cutting station for forming a perforation on the film with respect to the location of the seal. This method and apparatus is used in a plastic bag making machine to produce bags of different lengths. A detector locates the registration mark printed on the film and the drum diameter may be adjusted to form the seal at a desired location on the film with respect to the registration mark. A seal detecting station locates the seal and a controller adjusts the speed of the perforator/cutting station to properly locate the perforation with respect to the seal and to maintain a desired skirt length.

Abstract: An automated continuous heat sealing apparatus and method are disclosed having dedicated operating stations for fabricating continuous hermetically sealed tubular structures and individual bags from rolls of continuous webs of polymer material, the first web including TYVEK.RTM., as breather bags adapted for gas and steam sterilization. The breather bags are customized to any length depending on the settings of the apparatus. A feeding station holding the rolls of continuous webs longitudinally feeds the continuous webs to a first operating station having a slitter for providing a continuous longitudinal strip of apertures in the second continuous web for cutting material from the slitted second continuous web, and for continuously heat sealing a first set of seams to join the first and second webs. A second operating station continuously heat seals a second set of seams to join the second and third continuous webs for forming a continuous tubular structure.

Abstract: An automated continuous heat sealing apparatus and method are disclosed having dedicated operating stations for fabricating continuous hermetically sealed tubular structures and individual bags from rolls of continuous webs of polymer material, the first web including TYVEK.RTM., as breather bags adapted for gas and steam sterilization. The breather bags are customized to any length depending on the settings of the apparatus. A feeding station holding the rolls of continuous webs longitudinally feeds the continuous webs to a first operating station having a slitter for providing a continuous longitudinal strip of apertures in the second continuous web for cutting material from the slitted second continuous web, and for continuously heat sealing a first set of seams to join the first and second webs. A second operating station continuously heat seals a second set of seams to join the second and third continuous webs for forming a continuous tubular structure.

Abstract: A plastic bag making machine includes a cylindrical drum with a variable diameter. A plurality of seal bars define the circumference of the drum, and are substantially parallel to the drum's rotational axis. A controller determines the distance between registration marks on the film using the output of an encoder as a position signal, and adjusts the diameter of the drum in response to the determined distance. The controller also determines the position of the seal bars relative to the registration marks and adjusts the diameter of the drum in response to the relative position. A downstream device includes a perforation to seal registration controller with a registration control input. The controller provides a control signal to the registration control input in response to changes in the diameter of the drum.

Abstract: A system and method for constructing sealed printed packages and one-piece mailers provides fixedly applying printing toner to predetermined locations upon a first part of a face of a printable sheet. The sheet is then folded so that a second part of the face overlies the first part which includes the locations having the toner thereon. The toner is then sealed so that the first and second parts are joined together. The toner may comprise a heat activated xerographic powdered toner. The second part of the face may include toner at locations that overlap the toner upon the first part and sealing may involve preheating of the toner prior to folding and then applying additional heat and pressure to the toner by means, for example, of rollers subsequent to folding. The sheet may then be cooled.

Abstract: A system and method for constructing sealed printed packages and one-piece mailers provides fixedly applying printing toner to predetermined locations upon a first part of a face of a printable sheet. The sheet is then folded so that a second part of the face overlies the first part which includes the locations having the toner thereon. The toner is then sealed so that the first and second parts are joined together. The toner may comprise a heat activated xerographic powdered toner. The second part of the face may include toner at locations that overlap the toner upon the first part and sealing may involve preheating of the toner prior to folding and then applying additional heat and pressure to the toner by means, for example, of rollers subsequent to folding. The sheet may then be cooled.

Abstract: A machine for making plastic bags from plastic film utilizes a rotatable drum having an adjustable diameter. The drum is constructed of a plurality of slats and includes a gear mechanism adapted for infinite variation of the drum diameter between a first smaller diameter and second larger diameter. A sealing blanket is provided for the drum and is automatically adjusted for different drum diameters to provide proper tension of the film as it passes around the expandable drum. The gear mechanism is operated manually or automatically by a motor mounted in the drum and can alter the drum diameter while the machine is running.A chill roll, a rotary handle hole punching unit, a perforator/cutter station and phase variators are also included. When the machine is used to make bags having printed material thereon, a comparator unit may also be used.

Abstract: A draw tape bag is formed from a plastic web. An edge folding unit, a notching unit, a tape inserting unit, a heat sealing unit and a web folding unit form a compact continuous line in a rectangular path. The hem folder includes a L-shaped plate within the hem to receive a draw tape. The plate is pivotally mounted the tape within the hem. A wheel is rotatably and pivotally mounted for pulling the hem onto the plate. A single strap on a roll has a width equal to both tapes. The roll is driven and the strap passes over a knife to sever the strap from the tapes. A tension control roll is coupled to moving the strap and controls the strap feed to hold a constant tape tension. A folding board includes spaced edge channels in a V-shape for folding the flat web. An air layer is interposed between the web and the folding channels to provide a low friction movement.

Abstract: The present invention is used to heat seal seams, and the like, of item holding means such as plastic bags holding loose fill product like beans, hard candy, pretzels, potato chips, etc. The heating station of the present invention has at least two independently controlled heating positions in each half of a pair of jaws and each heating position is heat insulated from the other and each respectively can provide different amounts of heat to material coming in contact therewith. Accordingly, the bonded areas of item holding means can be manipulated to control local package characteristics, i.e., sealed to have a stronger bond strength at one location that at another location, adjust tear properties to suit marketing methods (such as hole punched top seals) and to control seal integrity.

Abstract: An apparatus for joining sheet material and cutting joined material comprises a set of drums rotating against one another. A first drum is provided along its surface with a raised pattern serving as welding surfaces when operating in conjunction with one or more ultrasonic resonators. As sheet material is fed through the nip formed between the drum and the resonator, the material is joined in accordance with the pattern. A second drum is provided along its surface with a complementary raised pattern of cutting surfaces. As the material subsequently is fed through the nip between both drums, the welded portions are severed from the surrounding material. The welding and cutting pattern surfaces are constructed to mesh for providing positive severing of the material interposed therebetween.

Abstract: A method and apparatus for forming draw tape bags wherein the bag material moves continuously during the manufacture, except for the last step. A roll of folded web is provided, and the loose edges are turned inwardly to form upper hems for the bags. The web continues to move, and a cutter is actuated to move through a circle and engage the web to punch finger holes in the hem. The web is further carried to a tandem sealer, the web passing over a roll where heated air is directed at the area of the hem. A "Teflon" strip is placed between the hems to prevent sealing them together. The web continues to a second sealing roll where the opposite side is sealed in the same way. The final step utilizes a stop-start apparatus with a side sealing blade. The side sealing blade has one radius for the body of the bag, and a larger radius for the hemmed area.

Abstract: A web of flattened, tubular, heat-sealable bag material travels above and at the speed of a moving belt. Above the belt is a seal shaft which rotates a heated seal bar. The working edge of the seal bar may be adjusted inward and outward relative to its shaft. The edge causes a transverse seal to be made on the web at intervals. A rotary perforating knife is driven at the same speed as the seal shaft and, at a subsequent station, perforates the web proximate the seal. The linear speed of the edge of the seal bar is at the speed of the belt at the time of sealing contact (about 65.degree.). The speed of the seal shaft for the remaining 295.degree. is adjustable and thereby the distance between seals and perforations is adjustable.