Abstract: A method of making reinforced paperboard cartons comprises the steps of advancing a web of paperboard along a path and progressively laminating at least one ribbon of reinforcing material to the advancing web of paperboard. The ribbon of reinforcing material, which also may be paperboard, has a width less than the width of the web of paperboard and is applied with adhesive at a selected location across the width of the web. The web and its laminated ribbon are cut into sheets of a predetermined size and the sheets are die-cut and scored with fold lines to form carton blanks. The fold lines may transition from non-reinforced to reinforced portions of the blank and a special transition zone is contemplated to accommodate the transition. The carton blanks are subsequently formed into cartons for receiving articles, the laminated reinforcing material providing reinforcement in selected portions of the cartons.

Abstract: A method of making reinforced paperboard cartons comprises the steps of advancing a web of paperboard along a path and progressively laminating at least one ribbon of reinforcing material to the advancing web of paperboard. The ribbon of reinforcing material, which also may be paperboard, has a width less than the width of the web of paperboard and is applied with adhesive at a selected location across the width of the web. The web and its laminated ribbon are cut into sheets of a predetermined size and the sheets are die-cut and scored with fold lines to form carton blanks. The fold lines may transition from non-reinforced to reinforced portions of the blank and a special transition zone is contemplated to accommodate the transition. The carton blanks are subsequently formed into cartons for receiving articles, the laminated reinforcing material providing reinforcement in selected portions of the cartons.

Abstract: A method of making reinforced cartons comprises the steps of advancing a length of carton material along a path and progressively laminating at least one ribbon of reinforcing material to the advancing length of carton material. The ribbon of reinforcing material generally has a width less than the width of the length of carton material and is applied with adhesive at a selected location(s) across the width of the length of carton material. The web and its laminated ribbon are cut into sheets of a predetermined size and the sheets are die-cut and scored with fold lines to form carton blanks. The fold lines may transition from non-reinforced to reinforced portions of the blank and a special transition zone is contemplated to accommodate the transition. The carton blanks are subsequently formed into cartons for receiving articles, the laminated reinforcing material providing reinforcement in selected portions of the cartons.

Abstract: A disposable cup comprises a side wall having an outer surface, an inner surface, and at least one air pocket formed on the inner surface. The air pockets are formed by shrink film being adhered to the inner surface in at least one pattern and adapted to pull away from the inner surface in accordance with the pattern upon application of heat at a temperature range sufficient to cause the formation of air pockets. The formed air pockets thermally insulate a portion of the outer cup surface located directly behind the air pockets.

Abstract: Individual carton blanks formed from a lamination of a continuous strip of a relatively rigid material and a relatively flexible fluid impervious material and in some instances from spaced apart continuous strips of a relatively flexible material wherein all of the cut and fold lines are formed in the continuous strip of a relatively rigid material and then conveyed to the nip between two rotating laminating rolls where all of the continuous strips are secured together by an adhesive at desired locations. In some instances, the continuous strip of a relatively flexible fluid impervious material and the spaced apart continuous strips of a relatively flexible material are cut at a location spaced from the leading edge of the individual carton blanks.

Abstract: A gas barrier folding carton formed from a unitary paperboard blank (10) having a gas impermeable polymer layer (52) such as EVOH, nylon, or foil extruded on or laminated to one surface of the blank, except for certain adhesive (56, 58) coated areas. Two opposite side edges of the blank are seamed to form a flattened tube (13) having top and bottom closure flaps (30, 34, 36, 38, 40). One of the major closure flaps (36) at each top and bottom container end is provided with spaced abhesive areas (58), with areas of the two minor closure flaps (34, 38) also provided with abhesive (56). Upon folding the closure flaps at each end, the folding sequence pulls the barrier film (52) away from the abhesive (56, 58) areas and subsequent heat sealing produces hermetic sealing of the carton. This process and carton construction may be employed with conventional gas purging of the container interior by an inert gas before final sealing.

Abstract: An apparatus and associated method for embossing at least one fold line in a substantially rigid plastic material for use in collapsible folding box with angle windows is disclosed, and the apparatus has a roll of plastic material, a heating zone for heating a length of the roll fed plastic material, an embossing zone located downstream of the heating zone for forming at least one fold line in the heated plastic material, a punching zone for intermittently forming cutout portions in the plastic material, a takeup device for creating a variable length slack in the plastic material for providing the continuous movement of the plastic material through the heating zone and the embossing zone and the intermittent movement of the plastic material through the punching zone, a cross-cutter to cut the plastic material at the punched holes, a suction roll to convey the cut plastic material for connection to a glue-coated cardboard box blank.

Abstract: An improved method of and machine for making a bulk container. The container has a main body which is strengthened as compared to at least the container top or bottom by at least one additional material layers, these material layers comprising in combination a single face liner and attached fluting medium. The variable layer construction being accomplished by machine combination of material layers of different cross-machine dimension. The method of this variable dimension multi-layer combination encompasses a single lamination step of the several material layers to provide a strengthened bulk container blank and therefrom the improved container of this invention.