Mineral Fibers (e.g., Slag Wool, Rock Wool, Mineral Wool, Etc.) Patents (Class 501/36)
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Patent number: 8341978Abstract: A method of forming high strength glass fibers in a refractory lined glass melter is disclosed. The refractory lined melter is suited to the batch compositions disclosed for the formation high modulus, and high-strength glass fibers. The glass composition for use in the method of the present invention is up to about 70.5 Weight % SiO2, 24.5 weight % Al2O3, 22 weight % alkaline earth oxides and may include small amounts of alkali metal oxides and ZrO2. Oxide based refractories included alumina, chromic oxide, silica, alumina-silica, zircon, zirconia-alumina-silica and combinations thereof. By using oxide based refractory lined furnaces the cost of production of glass fibers is substantially reduced in comparison with the cost of fibers using a platinum lined melting furnace. Fibers formed by the present invention are also disclosed.Type: GrantFiled: September 13, 2010Date of Patent: January 1, 2013Assignee: OCV Intellectual Capital, LLCInventors: Douglas A. Hofmann, Peter B. McGinnis
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Patent number: 8338319Abstract: A composition for the manufacture of high strength glass fibers suitable for manufacture in a refractory lined glass melter is disclosed. The glass composition of the present invention includes 64-75 weight % SiO2, 16-24 weight % Al2O3, 8-11 weight % MgO and 0.25 to 3.0 weight % R2O where R2O is the sum of Li2O and Na2O. A composition of the present invention includes 64-75 weight % SiO2, 16-24 weight % Al2O3, 8-11 weight % MgO and 0.25 to 3.0 weight % Li2O. Another composition includes 68-69 weight percent SiO2, 20-22 weight percent Al2O3, 9-10 weight percent MgO and 1-3 weight percent Li2O. By using oxide based refractory lined furnaces the cost of production of glass fibers is substantially reduced in comparison with the cost of fibers using a platinum lined melting furnace. Fibers formed by the present invention are also disclosed. The fibers have a fiberizing temperature of less than 2650° F., a ?T of at least 80° F.Type: GrantFiled: December 22, 2008Date of Patent: December 25, 2012Assignee: OCV Intellectual Capital, LLCInventors: Peter Bernard McGinnis, Douglas A. Hofmann
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Patent number: 8334228Abstract: This invention involves a fiberglass composition containing the following components: SiO2, Al2O3, CaO, MgO, B2O3, F2, TiO2, K2O, Na2O, Fe2O3 and SO3. The weight percentage of each of the components are as follows: SiO2 58˜65%, CaO 20˜26%, Al2O3 9˜17%, MgO 0.5˜1%, B2O3 0˜5%, F2 0˜1%, TiO2 0.1˜1%, K2O+Na2O 0˜0.8%, Fe2O3 0.1˜0.5%, SO3 0˜0.6%. The ternary system, SiO2—Al2O3—CaO, is basis of the fiberglass composition in this invention, which also has low quantities of MgO and B2O3. In addition, the total amount of alkaline earth oxide and the proportional relationship between MgO and CaO are rationally designed, which helps to improve the mechanical strength, heat resistance, and chemical stability of the glass. It also has excellent manufacturing performance. Moreover, the raw materials of the fiberglass composition in this invention are low in cost, and the invention meets environmental protection requirements.Type: GrantFiled: December 14, 2009Date of Patent: December 18, 2012Assignee: Jushi Group Co. Ltd.Inventors: Yuqiang Zhang, Guorong Cao, Bing Zhang, Lin Zhang, Wenzhong Xing, Guijiang Gu
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Patent number: 8318620Abstract: The invention relates to a glass yarn capable of being obtained by a method consisting of mechanically drawing molten glass threads flowing from orifices disposed at the base of a die, of which the chemical composition is substantially free from boron oxide and comprises the following constituents within the limits defined hereinafter expressed in percentages by weight: SiO2 40 to 50 Al2O3 18 to 28 CaO 4 to 15 MgO 0 to 6 Na2O 10 to 14 Na2O + K2O + Li2O 13 to 20 It also relates to composites containing such yarns.Type: GrantFiled: June 25, 2008Date of Patent: November 27, 2012Assignee: Saint-Gobain Technical Fabrics EuropeInventors: Anne Berthereau, Jerome Lalande
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Publication number: 20120270718Abstract: A centrifuge to rotate about a rotation axis, the centrifuge including: an annular wall pierced with a plurality of holes, the annular wall having the rotation axis as its axis of symmetry; and a row of one continuous relief or of discontinuous reliefs, situated on an outer surface of the centrifuge, on the annular wall and/or above and close to the annular wall when the centrifuge is in a centrifuging position, the row being horizontal or inclined at an angle of more than 0° and less than 90° relative to the horizontal when the centrifuge is in the centrifuging position. The centrifuge makes it possible to improve energy consumption of a device for forming mineral fibers furnished with the centrifuge.Type: ApplicationFiled: December 10, 2010Publication date: October 25, 2012Applicant: SAINT-GOBAIN ISOVERInventors: Oleg Boulanov, Jean-Luc Bernard
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Patent number: 8252707Abstract: A composition for the manufacture of high strength glass fibers suitable for manufacture in both precious metal lined furnaces and refractory lined glass melter is disclosed. The glass composition of the present invention includes 62-68 weight % SiO2, 22-26 weight % Al2O3, 8-15 weight % MgO and 0.1 to 3.0 weight % Li2O. One suitable composition of the present invention includes 64-66.5 weight percent SiO2, 23-24.5 weight percent Al2O3, 9-11 weight percent MgO and 0.3-0.35 weight percent Li2O. Another suitable composition includes 66.5 weight percent SiO2, 23.4 weight percent Al2O3, 9.8 weight percent MgO and 0.3 weight percent Li2O. Yet another suitable composition is about 66 weight percent SiO2, about 23 weight percent Al2O3, about 10.5 weight percent MgO and about 0.3 weight percent Li2O. Fibers formed by the present invention are also disclosed. The fibers have a fiberizing temperature of less than 2650° F., a ?T of at least 25° F.Type: GrantFiled: December 24, 2008Date of Patent: August 28, 2012Assignee: OCV Intellectual Capital, LLCInventors: Peter B. McGinnis, Douglas Hofmann
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Patent number: 8173560Abstract: The invention relates to a glass strand, the chemical composition of which is substantially free of boron oxide and comprises the following constituents, in the limits defined below expressed as percentages by weight: SiO2 55 to 65 Al2O3 ?9 to 16 CaO 15 to 26 MgO 1 to 5 BaO + SrO 0.5 to 5?? Na2O + K2O + Li2 O 0 to 2 TiO2 0 to 1 ZnO 0 to 2 ZrO2 0 to 2. It also relates to composites comprising such strands.Type: GrantFiled: December 19, 2007Date of Patent: May 8, 2012Assignee: Saint-Gobain Technical Fabrics EuropeInventors: Anne Berthereau, Emmanuel Lecomte
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Patent number: 8105675Abstract: There is disclosed a honeycomb structure 1 which is made of a ceramic material and in which a plurality of honeycomb segments 12 having cell structures 5 and porous outer walls 7 on outer peripheries of the cell structures 5 are integrated by bonding the outer walls 7 to one another with a bonding material, each of the cell structures being provided with a plurality of cells 3 constituting fluid channels divided by porous partition walls 2, wherein the bonding material contains a bio-soluble fiber. The honeycomb structure 1 of the present invention has a performance equivalent to that of a honeycomb structure in which a heretofore used ceramic fiber is contained.Type: GrantFiled: September 4, 2008Date of Patent: January 31, 2012Assignees: NGK Insulators, Ltd., NGK Adrec Co., Ltd.Inventors: Naoshi Masukawa, Atsushi Watanabe, Shuichi Ichikawa, Osamu Yamakawa, Tetsuhiro Honjo
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Patent number: 8093164Abstract: The present invention relates to a high-temperature resistant inorganic fiber which is based on silica and has improved mechanical properties, a process for producing it and also specific uses thereof and products derived therefrom. The fiber of the invention has the following composition: 81-94% by weight of SiO2, 6-19% by weight of Al2O3, 0-12% by weight of ZrO2, 0-12% by weight of TiO2, 0-3% by weight of Na2O and not more than 1.5% by weight of further components.Type: GrantFiled: July 7, 2008Date of Patent: January 10, 2012Assignee: Belchem Fiber Materials GmbHInventors: Robin Richter, Folker Steden, Sven Lehr
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Patent number: 8088701Abstract: Melt formed inorganic fibers are disclosed having the composition:— Al2O3 5-90 mol % K2O 5-90 mol % SiO2 5-90 mol % in which SiO2+Al2O3+K2O>=50 mol %. Fibers of like composition having K2O greater than 12 mol % are also encompassed.Type: GrantFiled: November 23, 2007Date of Patent: January 3, 2012Assignee: The Morgan Crucible Company PLCInventor: Gary Anthony Jubb
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Patent number: 8080490Abstract: The invention relates to an antimicrobial phosphate glass having the following composition in percent by weight on an oxide basis: P2O5>66-80 percent by weight; SO30-40 percent by weight; B203 0-1 percent by weight; Al2O3>6.2-10 percent by weight; SiO2 0-10 percent by weight; Na2O>9-20 percent by weight; CaO 0-25 percent by weight; MgO 0-15 percent by weight; SrO 0-15 percent by weight; BaO 0-15 percent by weight; ZnO>0-25 percent by weight; Ag2O 0-5 percent by weight; CuO 0-10 percent by weight; GeO2 0-10 percent by weight; TeO2 0-15 percent by weight; Cr2O3 0-10 percent by weight; J 0-10 percent by weight; F 0-3 percent by weight.Type: GrantFiled: February 20, 2004Date of Patent: December 20, 2011Assignee: Schott AGInventors: Jörg Hinrich Fechner, José Zimmer, Karine Seneschal
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Patent number: 8042363Abstract: The invention relates to producing continuous organic fibers by stretching from molten minerals. These fibers can be used for producing heat resistant threads, rovings, cut fibers, fabrics, composite materials and products based thereon. The inventive glass has the following chemical composition in mass percentage: 15.9-18.1 Al2O3, 0.75-1.2 TiO2, 7.51-9.53 Fe2O3+FeO, 6.41-8.95 CaO, 2.5-6.4 MgO, 1.6-2.72 K2O, 3.3-4.1 Na2O, 0.23-0.5 P2O5, 0.02-0.15 SO3, 0.12-0.21 MnO, 0.05-0.19 BaO, impurities up to 1.0, the rest being SiO2. The inventive method consists in loading a ground composition in a melting furnace, in melting said composition, in homogenizing a melt, in consequently stabilizing the melt in the melting furnace feeder, in drawing and oiling the fiber and in winding it on a spool. Prior to loading, the composition is held in an alkali solution for 15-20 minutes, and is then washed with flowing water for 20-30 minutes and dried.Type: GrantFiled: December 25, 2006Date of Patent: October 25, 2011Inventors: Viktor F. Kibol, Sunao Nakanoo, Alexandr B. Biland, Roman V. Kibol
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Patent number: 8037719Abstract: Basalt filament is manufactured in such a manner that the fiber diameter can be controlled and the filament is not severed during the winding step. A network former and a glass modifier are formed and maintained with respect to basalt rock ore, and the crystallization and binding of basalt fiber are inhibited, the heat-resistance property of basalt fiber is greatly improved from the conventional 750° C. to 850 or 900° C., and significant cost reduction is achieved over conventional products. The method includes the steps of: grinding basalt rock as a material; washing a resultant ground rock; melting the ground rock that has been washed; transforming a molten product into fiber; and drawing the fiber in an aligned manner, and winding it. The temperature of the molten product in the melting step is 1400 to 1650° C., and log ? is 2.15 to 2.35 dPa·s and preferably 2.2 to 2.3 dPa·s, where ? is the viscosity of the molten product.Type: GrantFiled: June 19, 2006Date of Patent: October 18, 2011Assignees: Toyota Jidosha Kabushiki Kaisha, Nakagawa Sangyo Co., Ltd.Inventors: Sumio Kamiya, Hironori Sasaki, Noriaki Nakagawa
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Publication number: 20110251043Abstract: Provided is a mineral wool that includes recycled material. The mineral wool is characterized by an acid to base ratio within a specified range. Also provided is a method of manufacturing the mineral wool that includes selection of post-consumer or post-industrial recyclable materials. Application of the mineral wool to products such as an acoustical ceiling panel is also provided.Type: ApplicationFiled: April 11, 2011Publication date: October 13, 2011Inventor: Martin W. Brown
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Patent number: 8033140Abstract: Magnesium silicate mineral wools having a relatively high liquidus temperature of at least about 1400° C. and to methods for the production thereof are provided. The methods of the present invention comprise melting a magnesium silicate feedstock (e.g., comprising a serpentine or olivine ore) having a liquidus temperature of at least about 1400° C. to form a molten magnesium silicate, and subsequently fiberizing the molten magnesium silicate to produce a magnesium silicate mineral wool. In one embodiment, the magnesium silicate feedstock contains iron oxide (e.g., up to about 12% by weight). Preferably, the melting is performed in the presence of a reducing agent to produce an iron alloy, which can be separated from the molten ore. Useful magnesium silicate feedstocks include, without limitation, serpentine and olivine ores. Optionally, silicon dioxide can be added to the feedstock to lower the liquidus temperature thereof.Type: GrantFiled: May 21, 2008Date of Patent: October 11, 2011Assignee: The United States of America as represented by the United States Department of EnergyInventors: William K. O'Connor, Gilbert E. Rush, Glen F. Soltau
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Patent number: 8026190Abstract: Insulating element from mineral fibers for shipbuilding with an insulating element in form of a plate or roll felt for shipbuilding the composition of the mineral fibers of the insulating element points an alkali/alkaline-earth mass ratio of the fiber structure of the insulating element is determined by an average geometrical fiber diameter of ?4 ?m and a surface weight of 0.8 through 4.3 kg/m2 and a binding agent portion above 0.5 until 4 weight %.Type: GrantFiled: September 28, 2010Date of Patent: September 27, 2011Assignee: Saint-Gobain IsoverInventors: Horst Keller, Ina Bruer, Gerald Amannt, Jean-Luc Bernard
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Publication number: 20110190112Abstract: The present invention relates to an aqueous anti-dusting formulation for use in combination with a binder in the manufacture of fibre wool insulation, the formula comprising: a) oil; b) polyvinyl alcohol; and c) water. The invention further relates to a method for preparing a glass or mineral fibre product with the anti-dusting formulations and to products of the process.Type: ApplicationFiled: February 1, 2011Publication date: August 4, 2011Applicant: Walker Industries Holdings LimitedInventor: Laurence Anthony SINNIGE
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Patent number: 7989375Abstract: An object is to provide a readily fusible glass fiber composition that can alleviate environmental problem and reduce raw material cost by decreasing boron content, and that can facilitate the manufacturing of fine-count glass filament. A glass fiber composition of the present invention is an oxide glass composition, and has compositions of 0.01 to 3% of P2O5, 52 to 62% of SiO2, 10 to 16% of Al2O3, 0 to 8% of B2O3, 0 to 5% of MgO, 16 to 30% of CaO, and 0 to 2% of R2O(R?Li+N+K), which are in terms of oxide represented in mass percentage.Type: GrantFiled: July 3, 2006Date of Patent: August 2, 2011Assignee: Nippon Electric Glass Co., Ltd.Inventor: Toshikatu Tanaka
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Patent number: 7977263Abstract: A glass composition is provided for the production of high temperature glass fibers with oxides comprising 1% to 15% Fe2O3+FeO as a fluidizer to lower liquidous temperature and the fiberizing temperature of a mix of high temperature oxides. The glass composition has therein an appropriate content of high temperature oxides to produce glass fiber with high temperature limits and high burn-through properties.Type: GrantFiled: May 26, 2006Date of Patent: July 12, 2011Assignee: Glass IncorporatedInventor: Albert Lewis
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Publication number: 20110028606Abstract: Embodiments of the present invention provides fiberizable glass compositions formed from batch compositions comprising significant amounts of one or more glassy minerals, including perlite and/or pumice.Type: ApplicationFiled: August 3, 2009Publication date: February 3, 2011Inventors: Hong Li, James C. Watson
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Patent number: 7875566Abstract: A method of making refractory alkaline earth silicate fibers from a melt, including the use as an intended component of alkali metal to improve the mechanical properties of the fiber in comparison with a fiber free of alkali metal.Type: GrantFiled: October 31, 2005Date of Patent: January 25, 2011Assignee: The Morgan Crucible Company PLCInventors: Craig John Freeman, Gary Anthony Jubb
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Patent number: 7842631Abstract: Provided are glass compositions with higher softening point temperatures than conventional glasses, which improve flame penetration test performance of flexible duct insulation. In particular, the glass compositions have a softening point in the range of about 1230-1276° F., a log-3 viscosity temperature in the range of about 1802-1879° F., and a temperature difference between log-3 viscosity and liquidus temperatures of at least 150° F. These glasses are specially formulated to increase softening point while only minimally increasing log-3 viscosity temperature, so as to allow fiber insulation manufacturing without requiring increased energy use.Type: GrantFiled: October 4, 2007Date of Patent: November 30, 2010Assignee: Johns ManvilleInventors: Phillip James Tucker, Elam Leed
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Patent number: 7829490Abstract: Glass compositions are provided that are useful in electronic applications, e.g., as reinforcements in printed circuit board substrates. Reduced dielectric constants are provided relative to E-glass, and fiber forming properties are provided that are more commercially practical than D-glass.Type: GrantFiled: December 14, 2006Date of Patent: November 9, 2010Assignee: PPG Industries Ohio, Inc.Inventors: Hong Li, Cheryl A. Richards
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Patent number: 7823417Abstract: A method of forming high strength glass fibers in a refractory lined glass melter is disclosed. The refractory lined melter is suited to the batch compositions disclosed for the formation high modulus, and high-strength glass fibers. The glass composition for use in the method of the present invention is up to about 70.5 Weight % SiO2, 24.5 weight % Al2O3, 22 weight % alkaline earth oxides and may include small amounts of alkali metal oxides and ZrO2. Oxide based refractories included alumina, chromic oxide, silica, alumina-silica, zircon, zirconia-alumina-silica and combinations thereof. By using oxide based refractory lined furnaces the cost of production of glass fibers is substantially reduced in comparison with the cost of fibers using a platinum lined melting furnace. Fibers formed by the present invention are also disclosed.Type: GrantFiled: November 4, 2005Date of Patent: November 2, 2010Assignee: OCV Intellectual Capital, LLCInventors: Douglas A. Hoffmann, Peter B. McGinnis
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Patent number: 7811954Abstract: The invention relates to glass reinforcement strands, the composition of which comprises the following constituents in the limits defined below, expressed as percentages by weight: 59 to 63% SiO2; 10 to 16% Al2O3; 16 to 23% CaO; 1 to 3.2% MgO; 0 to 2% Na2O+K2O+Li2O; 0 to 1% TiO2; 0.1 to 1.8% B2O3; 0 to 0.5% Li2O; 0 to 0.4% ZnO; 0 to 1% MnO; and 0 to 0.5% F. These strands have improved properties in terms of mechanical strength, acid resistance and high-temperature resistance for a low-cost composition. The invention also relates to a process for producing the said strands and to the composition allowing them to be produced.Type: GrantFiled: March 14, 2005Date of Patent: October 12, 2010Assignee: Saint-Gobain Technical fabrics EuropeInventors: Anne Berthereau, Emmanuel Lecomte, Sophie Creux
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Patent number: 7811377Abstract: A substantially white powder for use as a filler and/or extender derived from by-products of manufacturing vitreous low alkali, low iron glass fibers, and a method for producing the powder. The filler has very low alkalinity and by virtue of its being essentially free of crystalline silica is non-hazardous to health and therefore safe for consumer-based and industrial-based uses.Type: GrantFiled: August 26, 2009Date of Patent: October 12, 2010Assignee: Albacem LLCInventors: Raymond T. Hemmings, Robert D. Nelson, Philip L. Graves, Bruce J. Cornelius
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Patent number: 7807594Abstract: A glass fiber composition comprises about 33-47 weight % SiO2; about 18-28 weight % Al2O3; about 5-15 weight % Fe2O3; greater than or equal to about 2 weight % and less than 10 weight % R2O; about 8-30 weight % CaO; and less than 4 weight % MgO; wherein R2O represents alkali metal oxides. Preferably, the glass fiber composition has a liquidus temperature of less than 2350° F.; and a viscosity at a liquidus temperature of the glass fiber composition of greater than 500 poise; and fire resistant glass fiber formed from the glass fiber composition has a biodissolution rate of greater than 50 ng/cm2/hr.Type: GrantFiled: August 15, 2007Date of Patent: October 5, 2010Assignee: Johns ManvilleInventor: Elam A. Leed
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Patent number: 7803731Abstract: A glass fiber composition comprises about 52-65 weight % SiO2; less than or equal to 4 weight % Al2O3; about 7-16 weight % Fe2O3; greater than 6 weight % and less than or equal to about 14 weight % R2O; about 6-25 weight % CaO; less than or equal to 10 weight % MgO; and about 10-25 weight % RO; wherein R2O represents alkali metal oxides and RO represents alkaline earth metal oxides. Preferably, the glass fiber composition has a liquidus temperature of less than 2350° F.; and a viscosity at a liquidus temperature of the glass fiber composition of greater than 500 poise; and fire resistant glass fiber formed from the glass fiber composition has a biodissolution rate of greater than 50 ng/cm2/hr.Type: GrantFiled: August 15, 2007Date of Patent: September 28, 2010Assignee: Johns ManvilleInventor: Elam A. Leed
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Patent number: 7803729Abstract: Insulating element from mineral fibers for shipbuilding with an insulating element in form of a plate or roll felt for shipbuilding the composition of the mineral fibers of the insulating element points an alkali/alkaline-earth mass ratio of the fiber structure of the insulating element is determined by an average geometrical fiber diameter of ?4 ?m and a surface weight of 0.8 through 4.3 kg/m2 and a binding agent portion above 0.5 until 4 weight %.Type: GrantFiled: October 4, 2004Date of Patent: September 28, 2010Assignee: Saint-Gobain IsoverInventors: Horst Keller, Ina Bruer, Gerald Amannt, Jean-Luc Bernard
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Patent number: 7799713Abstract: Glass batch compositions for the formation of high-modulus, and high-strength glass fibers as well as fibers suitable for use as textile and reinforcements are disclosed. Fibers formed of the composition are especially suitable for use in high-strength, low-weight applications such as windmill blades and high strength and modulus applications where strength and stiffness are required in the composite. The glass composition is up to about 70.5 weight % SiO2, about 24.5 weight % Al2O3, about 22 weight % alkaline earth oxides and may include small amounts of alkali metal oxides and ZrO2. Fiberglass-reinforced composite articles such as windmill blades are also disclosed.Type: GrantFiled: November 4, 2005Date of Patent: September 21, 2010Assignee: OCV Intellectual Capital, LLCInventors: Douglas A. Hofmann, Peter B. McGinnis
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Patent number: 7781355Abstract: The invention relates to glass reinforcement strands, the composition of which comprises the following constituents in the limits defined below, expressed as percentages by weight: 58 to 63% SiO2; 10 to 16% Al2O3; 16 to 23% CaO; 0.5 to 3.5% MgO; 0 to 2% Na2O+K2O+Li2O; 1 to 1.5% TiO2; 0 to 1.5% B2O3; 0 to 0.4% Li2O; 0 to 0.4% ZnO; 0 to 1% MnO; and 0 to 0.5% F. These strands have improved properties in terms of mechanical strength, acid resistance and high-temperature resistance for a low-cost composition. The invention also relates to a process for producing the said strands and to the composition allowing them to be produced.Type: GrantFiled: March 14, 2005Date of Patent: August 24, 2010Assignee: Saint-Gobain Technical Fabrics EuropeInventors: Anne Berthereau, Emmanuel Lecomte, Sophie Creux
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Patent number: 7767606Abstract: A low viscosity E-glass composition including SiO2 in an amount ranging from 52-54 weight percent, Al2O3 in an amount ranging from 12-14 weight percent, F2 in an amount ranging from 0-1.0 weight percent, Fe2O3 in an amount ranging from 0 to 0.8 weight percent, Na2O in an amount ranging from 0-2.0 weight percent, K2O in an amount ranging from 0-2.0 weight percent, CaO in an amount ranging from 16-23 weight percent, MgO in an amount ranging from 0-3.0 weight percent, Li2O in an amount ranging from 0-3.0, TiO2 in an amount ranging from 0-1.5 weight percent, ZnO in an amount ranging from 0-4.0 weight percent, and B2O3 in an amount ranging from 8.0-10 weight percent is provided. The glass composition has a log 3 viscosity temperature between 1750 and 2150° F. and a ?T temperature greater than 50° F.Type: GrantFiled: March 15, 2007Date of Patent: August 3, 2010Assignee: OCV Intellectual Capital, LLCInventors: Peter B. McGinnis, Douglas A. Hofmann
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Patent number: 7767603Abstract: A network former and a glass modifier are formed and maintained by using basalt rock ore, and the crystallization and binding of basalt fiber are inhibited The heat-resistance property of basalt fiber is greatly improved from the conventional 750° C. to 850 or 900° C., and significant cost reduction is achieved over conventional products. Basalt fiber material having basalt rock as a raw material to which one or more kinds of oxide selected from Al2O3, SiO2, CaO, and MgO is added, and basalt fiber material having two kinds of basalt rock containing different amounts of elements as raw materials are provided.Type: GrantFiled: June 5, 2006Date of Patent: August 3, 2010Assignees: Toyota Jidosha Kabushiki Kaisha, Nakagawa Sangyo Co., Ltd.Inventors: Sumio Kamiya, Isao Tanaka, Kazumi Imamura, Hironori Sasaki, Noriaki Nakagawa
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Patent number: 7763558Abstract: Provided is a range of glass compositions and glass fiber products made therefrom that show a unique combination of properties for both discontinuous fiber manufacturing and end use service. The glass compositions are particularly useful in high volume, high throughput, economical processes such as rotary spinning.Type: GrantFiled: December 27, 2006Date of Patent: July 27, 2010Assignee: Johns ManvilleInventors: Jon Frederick Bauer, Jeffrey M. Shock
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Patent number: 7704902Abstract: The invention relates to glass fibers having a chemical composition that contains the following constituents in the limits defined hereafter and expressed in percentage by weight, namely: 38 to 49 SiO2; 15 to 25 Al2O3; 1 to 15 CaO; 0 to 4 MgO; 14 to 25 Na2O; 0 to 10 K2O; 0 to 8 B2O3; 0 to 3 Fe2O3; and 0 to 3 P2O5.Type: GrantFiled: March 31, 2006Date of Patent: April 27, 2010Assignee: Saint-Gobain IsoverInventors: Bertrand Maquin, Jérôme Lalande, Yannick Lefrere
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Publication number: 20100055457Abstract: Melt formed inorganic fibres are disclosed having the composition:— Al2O3 5-90 mol % K2O 5-90 mol % SiO2 5-90 mol % in which SiO2+Al2O3+K2O>=50 mol %. Fibres of like composition having K2O greater than 12 mol % are also encompassed.Type: ApplicationFiled: November 23, 2007Publication date: March 4, 2010Inventor: Gary Anthony Jubb
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Patent number: 7662735Abstract: Ceramic fibers comprising glass, and composites comprising such fibers. The glass comprises at least 35 percent by weight Al2O3, based on the total metal oxide content of the glass, a first metal oxide other than Al2O3, and a second, different metal oxide other than Al2O3. The glass contains not more than 10 percent by weight collectively As2O3, B2O3, GeO2, P2O5, SiO2, TeO2, and V2O5, based on the total weight of the glass. The first and the second metal oxides are each selected from the group consisting of Y2O3, REO, MgO, TiO2, Cr2O3, CuO, NiO, Fe2O3, ZrO2, HfO2 and complex metal oxides thereof. At least a portion of the glass may be converted to crystals.Type: GrantFiled: June 26, 2007Date of Patent: February 16, 2010Assignee: 3M Innovative Properties CompanyInventors: Anatoly Z. Rosenflanz, Ahmet Celikkaya, Thomas J. Anderson
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Patent number: 7651965Abstract: Thermal insulation is provided for use in applications requiring continuous resistance to temperatures of 1260° C. without reaction with alumino-silicate firebricks, the insulation comprises fibers having a composition in wt % 65%<SiO2<86% MgO<10% 14%<CaO<28% Al2O3<2% ZrO2<3% B2O3<5% P2O5<5% 72%<SiO2+ZrO2+B2O3+5*P2O5 95%<SiO2+CaO+MgO+Al2O3+ZrO2+B2O3+P2O5 Addition of elements selected from the group Sc, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Y or mixtures thereof improves fiber quality and the strength of blankets made from the fibers.Type: GrantFiled: November 20, 2008Date of Patent: January 26, 2010Assignee: The Morgan Crucible Company PLCInventors: Gary Anthony Jubb, Craig John Freeman
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Patent number: 7648929Abstract: The present invention relates to fiberglass loose-fill insulation that is insensitive to the content of boron in the composition of the glass. It has been discovered that the level of boron in the glass used for the manufacture of loose-fill glass wool can be substantially reduced without degrading thermal performance. The lowered amount of boron provides for a lower cost batch composition and increased furnace life. The glass composition of the present invention includes a substantially reduced content of boron and preferably an increased amount of sodium dioxide. The primary phase of these glass compositions is typically devitrite (Na2Ca3Si6O16). The glass of the present invention provides a glass fiber blowing wool that does not require an increase in pack density to compensate for the reduced boron content while achieving the similar thermal conductivity. The glass of the present invention is also suitable for use in acoustic insulation.Type: GrantFiled: December 30, 2004Date of Patent: January 19, 2010Assignee: Owens Corning Intellectual Capital, LLCInventors: Ernest P. Guter, Russell M. Potter, Michael E. Evans
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Patent number: 7638447Abstract: The subject of the invention is a mineral wool capable of dissolving in a physiological medium, which wool comprises the constituents below in the following percentages by weight: SiO2 39–44%, preferably 40–43% Al2O3 16–27%, preferably 16–26% CaO 6–20%, preferably 8–18% MgO 1–5%, preferably 1–4.9% Na2O 0–15%, preferably 2–12% K2O 0–15%, preferably 2–12% R2O (Na2O + K2O) 10–14.7%, preferably 10–13.5% P2O5 0–3%, especially 0–2% Fe2O3 (total iron) 1.5–15%, especially 3.2–8% B2O3 0–2%, preferably 0–1% TiO2 0–2%, preferably 0.4–1%.Type: GrantFiled: October 4, 2004Date of Patent: December 29, 2009Assignee: Saint-Gobain IsoverInventors: Jean-Luc Bernard, Eric Bocquet
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Patent number: 7629280Abstract: The properties of mineral fibres comprising silicon, magnesium, calcium, iron, aluminium and oxygen atoms are improved by exposure to a heat treatment under oxidising conditions which causes migration of MgO, thereby creating an outer layer with increased concentrations of MgO. Batts and other fibrous products containing the fibres have increased resistance to shrinkage and sintering.Type: GrantFiled: June 11, 2004Date of Patent: December 8, 2009Assignee: Rockwool International A/SInventor: Soren Lund Jensen
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Patent number: 7629279Abstract: The glass fiber of the present invention is formed of the glass composition including 50 to 60% SiO2, 0.1 to 10% Al2O3, 20 to 45% MgO+CaO+SrO+BaO, 0.5 to 20% TiO2, 0.1 to 10% ZrO2, and 0 to 2% Li2O+Na2O+K2O in terms of mol %, in which a BaO/CaO mol ratio is from 0.3 to 1.6.Type: GrantFiled: October 15, 2003Date of Patent: December 8, 2009Assignee: Nippon Electric Glass Co., Ltd.Inventors: Toshikatsu Tanaka, Shinji Nishibori, Hiroki Mochizuki, Motoyoshi Sugiyama
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Patent number: 7615505Abstract: Disclosed herein is a bio-soluble inorganic fiber with high tensile strength, manufactured in a method comprising: heating and melting a raw material which includes, on a weight basis, 60 to 80 percent of SiO2, 5 to 20 percent of MgO, 5 to 30 percent of CaO, 0.5 to 5 of Al2O3, and 0.1 to 5 of BaO, at a temperature of 1800 to 2100 degrees Celsius; and exposing the melting material to an air flow for fiber forming.Type: GrantFiled: August 25, 2006Date of Patent: November 10, 2009Assignee: Nichias CorporationInventors: Akira Asano, Hideki Kitahara, Takahito Mochida
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Patent number: 7612002Abstract: Glass reinforcement strand, the composition of which comprises the following constituents, within the limits defined below, expressed as percentages by weight: SiO2 50 to 60%, preferably SiO2 ? 52% and/or SiO2 ? 57%; Al2O3 10 to 19%, preferably Al2O3 ? 13% and/or Al2O3 ? 17%; B2O3 16 to 25%; ZrO2 0.5 to 1.5%; Na2O ?1.5%, preferably Na2O ? 0.8%; K2O ?1.5%, preferably K2O ? 0.8%; R2O ?2%, preferably R2O ? 1%; CaO ?10%; MgO ?10%; F 0 to 2%; TiO2 0 to 3%; RO 4 to 15%, preferably RO ? 6% and/or RO ? 10%; and Various ?3%, where R2O = Na2O + K2O + Li2O, and RO = CaO + MgO. The dielectric properties of such glass compositions are particularly advantageous in the MHz and GHz ranges.Type: GrantFiled: March 10, 2004Date of Patent: November 3, 2009Assignee: Saint-Gobain Technical Fabrics EuropeInventors: Sophie Creux, Emmanuel Lecomte, Nicolas Renaud
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Patent number: 7605098Abstract: A substantially white powder for use as a filler and/or extender derived from by-products of manufacturing vitreous low alkali, low iron glass fibers, and a method for producing the powder. The filler has very low alkalinity and by virtue of its being essentially free of crystalline silica is non-hazardous to health and therefore safe for consumer-based and industrial-based uses.Type: GrantFiled: June 28, 2006Date of Patent: October 20, 2009Assignee: Albacem, LLCInventors: Raymond T. Hemmings, Robert D. Nelson, Philip L. Graves, Bruce J. Cornelius
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Publication number: 20090258776Abstract: The subject of the invention is a mineral wool, the glass fibres of which have a chemical composition substantially free of boron oxide and comprising the following constituents in the limits defined below, expressed in percentages by weight: 60 to 75 SiO2; 0 to 4 Al2O3; 17 to 22 Na2O; 5 to 15 CaO; 0 to 2 Fe2O3; and 0 to 3 P2O5.Type: ApplicationFiled: September 10, 2007Publication date: October 15, 2009Applicant: Saint-Gobain IsoverInventors: Emmanuel Lecomte, Yannick Lefrere
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Publication number: 20090042030Abstract: The invention relates to a mineral wool which can dissolve in a physiological medium, comprising fibres having a chemical composition that contains the following constituents in the limits defined hereafter and expressed in percentage by weight, namely: 35 to 75 SiO2; 0 to 12 Al2O3; 0 to 30 CaO; 0 to 20 MgO; 0 to 20 Na2O; 0 to 10 K2O; 0 to 10 B2O3; 0 to 5 Fe2O3; and 0 to 3 P2O5, said mineral wool also comprising at least one phosphorus compound. The invention is characterised in that a phosphorus compound is a molecule in which the phosphorus atom(s) are bound to at least one carbon atom either directly or by means of an oxygen atom.Type: ApplicationFiled: March 31, 2006Publication date: February 12, 2009Applicant: SAINT-GOBAIN ISOVERInventors: Jerome Douce, Philippe Espiard, Valerie Dupouy
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Publication number: 20090035511Abstract: Low cost aluminosilicate fibers are used to form a ceramic substrate material using inorganic binders that promote the formation of stable compounds that inhibit the formation of crystal silica, or cristobalite, when the substrate is used or exposed to high operating temperatures. The aluminosilicate fibers are mixed with additives including organic and inorganic binders and a fluid to form a plastic mixture. The plastic mixture is formed into a green substrate, and subsequently cured into the ceramic substrate. The fiber-based constituents permit the formation of rigid porous structures for filtration, insulation, and high temperature processes and chemical reactions.Type: ApplicationFiled: July 31, 2007Publication date: February 5, 2009Applicant: GEO2 TECHNOLOGIES, INC.Inventors: James Jenq Liu, Bilal Zuberi
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Patent number: 7470641Abstract: Thermal insulation is provided for use in applications requiring continuous resistance to temperatures of 1260° C. without reaction with alumino-silicate firebricks, the insulation comprises fibers having a composition in wt % 65%<SiO2<86%, MgO<10%, 14%<CaO<28%, Al2O3<2%, ZrO2<3%, B2O3<5%, P2O5<5%, 72%<SiO2+ZrO2+B2O3+5*P2O5, 95%<SiO2+CaO+MgO+Al2O3+ZrO2+B2O3+P2O5. Addition of elements selected from the group Sc, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Y or mixtures thereof improves fiber quality and the strength of blankets made from the fibers.Type: GrantFiled: January 2, 2003Date of Patent: December 30, 2008Assignee: The Morgan Crucible Company PLCInventors: Gary Anthony Jubb, Craig John Freeman
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Patent number: 7468336Abstract: A high temperature resistant vitreous inorganic fiber having a use temperature of up to at least 1000° C., or greater, having after service mechanical integrity, is non-durable (soluble) in physiological fluids, and is produced from a melt containing silica, magnesia, calcia, a lanthanide series element-containing compound, and optionally zirconia.Type: GrantFiled: June 25, 2004Date of Patent: December 23, 2008Assignee: Unifrax LLCInventors: Bruce K. Zoitos, Michael J. Andrejcak, Paul M. Boymel