Including Heating To Higher Temperature Patents (Class 502/107)
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Patent number: 12132210Abstract: Techniques for preparing an electrocatalyst include growing and immobilizing an earth-abundant metal on an MXene two-dimensional (2D) substrate using a solvothermal, hydrothermal, or electrodeposition process. The earth-abundant metal may include NiFeOOH. The earth-abundant metal may include Mn, Fe, Co, Ni, Cu, Ti, V, Cr, and a combination thereof. The earth-abundant metal may be nanoparticles. The nanoparticles may include multiple metals. The electrocatalyst may be provided for an oxygen evolution reaction. The electrocatalyst may produce a current density of 500-1000 mA/cm2 for at least 20 hours without degradation thereof.Type: GrantFiled: September 21, 2021Date of Patent: October 29, 2024Assignee: United States Army as Represented by the Secretary of the ArmyInventors: Shaun M Debow, Brendan G DeLacy, Yi Rao
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Patent number: 12043687Abstract: The present invention is concerned with a process for polymerizing ethylene or copolymerizing ethylene and at least one alpha-olefin comonomer in the presence of a supported polymerization catalyst in a multi-stage process in which the last polymerization stage is a gas phase reactor, the use of said process for reducing particle carry-over in the last polymerization stage and the use of a supported polymerization catalyst with a certain median particle size to polymerize an ethylene homo- or copolymer in said multi-stage process with a span of its particle size distribution which can be predicted from the median particle size of the catalyst.Type: GrantFiled: August 1, 2019Date of Patent: July 23, 2024Assignee: Borealis AGInventors: Apostolos Krallis, Vasileios Kanellopoulos, Pascal Castro, Vuokko Ojanperä, Kumudini Jayaratne
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Patent number: 11565245Abstract: The present invention relates to a catalyst composition comprising a gold nanoparticle superlattice embedded in hierarchical porous silica and a method for manufacturing the same. The catalyst composition comprising a gold nanoparticle superlattice embedded in hierarchical porous silica according to the present invention comprises micropores and mesopores in the superlattice, so that these pores are channelized to allow the rapid access of reactants to surfaces of gold nanoparticles, and the catalyst composition is very structurally stable and has excellent catalytic activity, and thus has an effect of exhibiting a CO conversion rate of 100% at room temperature.Type: GrantFiled: February 28, 2017Date of Patent: January 31, 2023Assignee: Korea Advanced Institute of Science and TechnologyInventors: Sung Min Choi, Shin Hyun Kang
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Patent number: 11267907Abstract: A process for the preparation of a solid catalyst component for the polymerization of CH2?CHR olefins, wherein R is hydrogen or hydrocarbyl radical with 1-12 carbon atoms, made from or containing a Ti compound on a Mg chloride based support, including the steps of (a) reacting a Mg based compound with a liquid medium made from or containing a Ti compound, at a temperature ranging from 0 to 150° C., thereby yielding solid particles; and (b) suspending the solid particles coming from step (a) in a liquid medium made from or containing hydrocarbons at a temperature ranging from 10 to 100° C., wherein step (a) or (b) is carried out in the presence of 0.2 to 20.0% by weight, with respect to the amount of Mg compound, of particles of a solid compound containing more than 50% by weight of SiO2 units and having average particle size from 1 to 100 ?m.Type: GrantFiled: September 7, 2018Date of Patent: March 8, 2022Assignee: Basell Poliolefine Italia S.r.l.Inventors: Diego Brita, Nicolo Arich De Finetti, Ofelia Fusco, Benedetta Gaddi
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Patent number: 11014995Abstract: A phthalate-free procatalyst composition is disclosed for olefin polymerization that exhibits excellent polymerization activity and response to hydrogen, and can produce a polyolefin exhibiting high stereoregularity, high melt flow rate, and desirable molecular weight distribution. The method for producing the procatalyst composition includes reaction of a magnesium support precursor with a tetravalent titanium halide and a combination of different internal electron donors. The first internal electron donor may comprise one or more substituted phenylene aromatic diester and the second internal electron donor may comprise a polyether, preferably a 1,3-diether. In one embodiment, the support precursor comprises a spherical spray crystalized MgCl2-EtOH adduct.Type: GrantFiled: September 28, 2017Date of Patent: May 25, 2021Assignee: W.R. Grace & Co.—Conn.Inventors: Michael J. Elder, Ronald A. Epstein, Timothy A. Boyer, Courtney S. Spain, Michael S. Miller
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Patent number: 10633464Abstract: This invention relates to a non-phthalate catalyst system for olefin polymerization. The non-phthalate catalyst system comprises (a) a solid Ziegler-Natta catalyst composition comprising a transition metal, a Group 2 metal, and one or more halogens; and one or more internal electron donor compounds; and (b) one or more external electron donor compounds.Type: GrantFiled: December 29, 2016Date of Patent: April 28, 2020Assignee: BRASKEM AMERICA, INC.Inventors: Brandi Mitchell, Craig Meverden
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Patent number: 10633463Abstract: This invention relates to a non-phthalate catalyst system for olefin polymerization. The non-phthalate catalyst system comprises (a) a solid Ziegler-Natta catalyst composition comprising a transition metal, a Group 2 metal, and one or more halogens; and one or more internal electron donor compounds; and (b) one or more external electron donor compounds.Type: GrantFiled: December 29, 2016Date of Patent: April 28, 2020Assignee: BRASKEM AMERICA, INC.Inventors: Brandi Mitchell, Craig Meverden
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Patent number: 10059784Abstract: Particles of a procatalyst composition having a particle size D50 from 19 microns to 30 microns. A polymerization process comprising halogenating, in the presence of a substituted phenylene aromatic diester, particles of a MagTi procatalyst precursor to form particles of a procatalyst composition having a particle size D50 from 19 microns to 30 microns; first contacting a propylene and optionally one or more first comonomers with a catalyst composition comprising the particles of the procatalyst composition in a first polymerization reactor to form an active propylene-based polymer; and second contacting the active propylene-based polymer with at least one second comonomer in a second polymerization reactor to form a propylene impact copolymer.Type: GrantFiled: November 26, 2014Date of Patent: August 28, 2018Assignee: W. R. Grace & Co.-Conn.Inventor: Jan W. Van Egmond
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Patent number: 9932318Abstract: The present disclosure relates to a method of epoxidizing an olefin to form an epoxide, the method comprising contacting an alkene(C?12) or aralkene(C?12) with a titanium silica catalyst, a peroxide, a buffer, and one or more organic solvents in a reaction mixture, wherein the one or more organic solvents comprise a first organic solvent selected from: R1—OH??(I), R2—CN??(II), R3—C(O)—R4??(III) or R5—O—R6??(IV) wherein: R1 is alkyl(C?12), aryl(C?12), aralkyl(C?12) or a substituted version of any of these groups; R2 is alkyl(C?12), aryl(C?12), aralkyl(C?12) or a substituted version of any of these groups; R3 is hydrogen, alkyl(C?6) or substituted alkyl(C?6); and R4, R5, and R6 are each independently selected from alkyl(C?12), aryl(C?12), aralkyl(C?12) or a substituted version of any of these groups, or are taken together are alkoxydiyl(C?12), alkanediyl(C?12), substituted alkoxydiyl(C?12) or substituted alkanediyl(C?12).Type: GrantFiled: April 7, 2016Date of Patent: April 3, 2018Assignee: Lyondell Chemical Technology, L.P.Inventors: Vu A. Dang, David W. Leyshon, Sandor Nagy, Roger A. Grey
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Patent number: 9605360Abstract: A polymer filament or fiber comprising a polyethylene material (I) having the following features: a) a density of 0.900 g/cm3 or higher; b) a MI21 value of 25 g/10 min.; c) a MFR value from 25 to 60; the said fiber being stretched by drawing with a draw ratio from 1.5 to 10.Type: GrantFiled: April 21, 2011Date of Patent: March 28, 2017Assignee: Basell Polyolefine GmbHInventors: Gianni Perdomi, Fabiana Fantinel, Roberto Vanzini, Shahram Mihan, Roberto De Palo
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Patent number: 9567410Abstract: The presently disclosed and claimed inventive concept(s) relates to solid catalyst components comprising titanium, magnesium, halogen and an internal electron donor compound having at least one ester group and at least one alkoxy group, and catalyst systems containing the catalyst solid components, organoaluminum compounds, and organosilicon compounds. The presently disclosed and claimed inventive concept(s) further relates to methods of making the catalyst components and the catalyst systems, and methods of polymerizing or copolymerizing alpha-olefins using the catalyst systems.Type: GrantFiled: November 18, 2015Date of Patent: February 14, 2017Assignee: W.R. Grace & Co.-Conn.Inventor: Main Chang
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Patent number: 9403924Abstract: Solid catalyst particles for use in olefin polymerization, olefin polymerization catalyst systems containing the solid catalyst particles, methods of making the solid catalyst particles and the catalyst systems, and methods of polymerizing and copolymerizing olefins involving the use of the catalyst systems. The method of preparing the solid catalyst particles includes steps of maintaining a mixture of reactants at a temperature of about 5° C. to about 35° C. for at least 2 hours; increasing the temperature of said mixture to a temperature of about 40° C. to about 50° C. over a period of at least 3 hours; and increasing the temperature of said mixture to a temperature of about 80° C. to about 90° C.Type: GrantFiled: June 13, 2014Date of Patent: August 2, 2016Assignee: BASF CorporationInventors: Kayo Umezawa-Vizzini, Michael Donald Spencer
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Patent number: 9102770Abstract: Slurry polymerization process for the preparation of a polypropylene (PP) having a decaline soluble fraction (DS) of equal or below 2.5 wt.-%, wherein (a) a Ziegler-Natta catalyst (ZN), (b) propylene and optionally ethylene and/or an C4 to C12 ?-olefin, and (c) a diluent (D) comprising a donor agent (DA), are fed into a first reactor vessel (R1) and the polymerization of said polypropylene (PP) takes place in at least said first reactor (R1).Type: GrantFiled: July 5, 2012Date of Patent: August 11, 2015Assignee: Borealis AGInventors: Evi De Smet, Lodewijk Hendrickx, Werner Verwimp, Marc Verheijen, Paul Allemeersch, Erwin Vanzeir, Francisus Jacobs, Yvo Daniels, Kristof Storms
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Patent number: 9044743Abstract: This invention relates generally to a platinized tin oxide-based catalyst. It relates particularly to an improved platinized tin oxide-based catalyst able to decompose nitric oxide to nitrogen and oxygen without the necessity of a reducing gas.Type: GrantFiled: March 18, 2010Date of Patent: June 2, 2015Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space AdministrationInventors: David R. Schryer, Jeffrey D. Jordan, Ates Akyurtlu, Jale Akyurtlu
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Patent number: 9040444Abstract: A semi-continuous process and system thereof, for the synthesis of a narrow particle size distribution Zeigler Natta procatalyst for use in the manufacture of polyolefins. The process comprises: (a) mixing a reaction mixture containing a titanium compound; (b) charging a first reactor with said reaction mixture; (c) removing excess reactants from said first reactor as a filtrate; (d) feeding said filtrate to at least one further reactor; and continuously removing excess reactants from said at least further reactor.Type: GrantFiled: December 14, 2010Date of Patent: May 26, 2015Assignee: Reliance Industries LimitedInventors: Kamlesh Singala, Saurabh Singh, Virendrakumar Gupta
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Patent number: 9029285Abstract: A catalyst including: a support, the support including a mixture of SiO2 and ZrO2; an active ingredient including copper; a first additive including a metal, an oxide thereof, or a combination thereof; and a second additive including Li, Na, K, or a combination thereof. The metal is Mg, Ca, Ba, Mn, Fe, Co, Zn, Mo, La, or Ce. Based on the total weight of the catalyst, the weight percentages of the different components are as follows: SiO2=50-90 wt. %; ZrO2=0.1-10 wt. %; copper=10-50 wt. %; the first additive=0.1-10 wt. %; and the second additive=0.1-5 wt. %.Type: GrantFiled: May 28, 2013Date of Patent: May 12, 2015Assignee: Tianjin UniversityInventors: Xinbin Ma, Jing Lv, Yujun Zhao, Shengping Wang, Jinlong Gong, Baowei Wang, Zhenhua Li, Yan Xu
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Patent number: 9029284Abstract: A solid particulate catalyst free from an external carrier comprising: (i) a complex of formula (I): wherein M is zirconium or hafnium; each X is a sigma ligand; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-C20-alkyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl; each R1 independently is hydrogen or a linear or branched C1-C20 hydrocarbyl radical optionally containing one or more heteroatoms from groups 14-16 of the Periodic Table of the Elements; each R2 and R3 taken together form a 4-7 membered ring condensed to the benzene ring of the indenyl moiety, said ring optionally containing heteroatoms from groups 14-16, each atom forming said ring being optionally substituted with at least one R18 radical; each R18 is the same or different and may be a C1-C20 hydrocarbyl radical optionally containing one or more heteroatoms belonging to groups 14-16; each R4 is a hydrogen atoType: GrantFiled: December 21, 2010Date of Patent: May 12, 2015Assignee: Borealis AGInventors: Luigi Resconi, Pascal Castro, Lauri Huhtanen
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Patent number: 8987163Abstract: Disclosed is a process for the production of lower olefins by the conversion of a feed stream comprising carbon monoxide and hydrogen, and catalysts as used therein, such as a Fischer-Tropsch process. By virtue of the invention, lower olefins can be formed from synthesis gas, with high selectivity, and low production of methane. The catalysts used herein comprise an ?-alumina support, and a catalytically active component that comprises iron-containing particles dispersed onto the support in at least 1 wt. %. The majority of the iron-containing particles is in direct contact with the ?-alumina and is well-distributed thereon. Preferably, the iron-containing particles have an average particle size below 30 nm, and most preferably below 10 nm. The supported catalysts not only show a high selectivity, but also a high catalyst activity and chemical and mechanical stability.Type: GrantFiled: March 12, 2014Date of Patent: March 24, 2015Assignee: Nederlandse organisatie voor wetenschappelijk onderzoek (NWO)Inventors: Hirsa Maria Torres Galvis, Johannes Hendrik Bitter, Krijn Pieter de Jong
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Patent number: 8946363Abstract: Solid, particulate catalysts comprising bridged bis indenyl ?-ligands are disclosed, together with methods for the preparation and use thereof, for example, in olefin polymerization.Type: GrantFiled: April 27, 2011Date of Patent: February 3, 2015Assignee: Borealis AGInventors: Luigi Resconi, Pascal Castro, Lauri Huhtanen
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Publication number: 20140378298Abstract: The invention relates to a particulate Group 2 metal/transition metal olefin polymerisation catalyst component comprising a special 1,3-diether as internal donor, to a process for preparing same and to the use of such a catalyst component for pre paring a catalyst used in the polymerisation of olefins.Type: ApplicationFiled: December 19, 2012Publication date: December 25, 2014Inventors: Georgy Kipiani, Timo Leinonen, Peter Denifl, Reijo Mulari, Tommi Krogerus
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Publication number: 20140357477Abstract: Process for the preparation of new particulate olefin polymerisation catalyst components using a special alcohol mixture as well as the use of said new catalyst components for preparing a catalyst used in polymerisation processes.Type: ApplicationFiled: December 19, 2012Publication date: December 4, 2014Inventors: Peter Denifl, Timo Leinonen
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Patent number: 8865848Abstract: A process for the preparation of a random propylene copolymer comprising polymerizing propylene and at least one C2-10 alpha olefin (especially ethylene) in the presence of a catalyst; wherein said catalyst comprises: (i) a complex of formula (I): wherein M is zirconium or hafnium; each X is a sigma ligand; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-C20-hydrocarbyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl; each R1 is a C4-C20 hydrocarbyl radical branched at the ?-atom to the cyclopentadienyl ring, optionally containing one or more heteroatoms belonging to groups 14-16, or is a C3-C20 hydrocarbyl radical branched at the ?-atom to the cyclopentadienyl ring where the ?-atom is an Si-atom; n is 0-3; each R18 is the same or different and may be a C1-C20 hydrocarbyl radical optionally containing one or more heteroatoms belonging to groups 14-16; each R4 is a hydrogen atom or a C1-6-hType: GrantFiled: June 29, 2011Date of Patent: October 21, 2014Assignee: Borealis AGInventors: Pascal Castro, Luigi Resconi, Lauri Huhtanen
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Patent number: 8859456Abstract: One-dimensional ring structures from M13 viruses were constructed by two genetic modifications encoding binding peptides and synthesis of a heterobifunctional linker molecule. The bifunctional viruses displayed an anti-streptavidin peptide and hexahistidine (SEQ ID NO:4) peptide at opposite ends of the virus as pIII and pIX fusions. Stoichiometric addition of the streptavidin-NiNTA linker molecule led to the reversible formation of virus-based nanorings with circumferences corresponding to lengths of the packagable DNAs. These virus-based ring structures can be further engineered to nucleate inorganic materials and form metallic, magnetic, or semiconductor nanorings using trifunctionalized viruses.Type: GrantFiled: December 30, 2011Date of Patent: October 14, 2014Assignees: Board of Regents, The University of Texas System, Massachusetts Institute of TechnologyInventors: Angela M. Belcher, Beau R. Peelle, Ki Tae Nam
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Patent number: 8846811Abstract: A dual catalyst system comprising a phosphinimine ligand containing catalyst and phenoxide ligand (preferably a salicylaldimine) on a support treated with a metal salt has improved reactor continuity in a dispersed phase reaction in terms of initial activation and subsequent deactivation The resulting catalyst has a lower consumption of ethylene during initiation and a lower rate of deactivation. Preferably the catalyst is used with an antistatic agent.Type: GrantFiled: March 26, 2012Date of Patent: September 30, 2014Assignee: Nova Chemicals (International) S.A.Inventors: Lee Douglas Henderson, Peter Phung Minh Hoang, Ian Ronald Jobe, Xiaoliang Gao
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Patent number: 8829128Abstract: Process for the preparation of a polypropylene, wherein propylene is polymerized optionally with a comonomer selected from the group consisting of ethylene, a C4-C20 ?-olefin and mixtures thereof, in the presence of a catalyst system comprising solid catalyst particles, wherein the solid catalyst particles (a) comprise a transition metal compound of formula (I) LmRnMXq (I) wherein “M” is a transition metal of anyone of the groups 3 to 10 of the periodic table (IUPAC), each “X” is independently a monovalent anionic ?-ligand, each “L” is independently an organic ligand which coordinates to the transition metal (M), each “R” is a bridging group linking two organic ligands (L), “m” is 2 or 3, preferably 2, “n” is 0, 1 or 2, preferably 1, “q” is 1, 2 or 3, preferably 2, m+q is equal to the valency of the transition metal (M), (c) comprise a cocatalyst (Co) comprising an element (E) of group 13 of the periodic table (IUPAC), preferably a cocatalyst (Co) comprising a compound of A1, wherein further the loss of activType: GrantFiled: June 16, 2010Date of Patent: September 9, 2014Assignee: Borealis AGInventors: Lauri Huhtanen, Kalle Kallio, Pascal Castro
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Patent number: 8822365Abstract: Process for the preparation of a solid olefin polymerization catalyst system, comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC 2007) in the form of solid particles comprising the steps of I) generating an emulsion by dispersing a liquid clathrate in a solvent (S) wherein (i) the solvent (S) constitutes the continuous phase of the emulsion and comprises a nonreactive fluorinated synthetic oil having a viscosity at 20° C.Type: GrantFiled: April 28, 2011Date of Patent: September 2, 2014Assignee: Borealis AGInventors: Jenni Valonen, Marja Mustonen
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Patent number: 8791042Abstract: Process for the preparation of an unsupported, heterogeneous olefin polymerization catalyst system, comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC 2007) in the form of solid particles comprising the steps of a) preparing a solution (A) comprising ai) an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC 2007) or of an actinide or lanthanide, a2) a cocatalyst comprising an element of group 13 of the Periodic Table (IUPAC 2007) and a3) a solvent (A-1), b) preparing a liquid/liquid emulsion system by dispersing the solution (A) in a solvent (B) essentially immiscible with said solution (A) in the presence of a polystyrene-b-fluoro polystyrene copolymer of the formula (I) in which n is a number from 10 to 100, m is a number from 1 to 40, x is a number from 5 to 16, y is a number from 11 to 33, provided that m, n, x and y are selected in a way that the block copolymer is soluble in the solvent B or the solution A inType: GrantFiled: December 3, 2010Date of Patent: July 29, 2014Assignee: Borealis AGInventors: Nicolas Ronan, Peter Denifl
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Patent number: 8778826Abstract: Disclosed herein are processes for preparing procatalyst compositions and polymers, i.e., propylene-based polymers, produced therefrom. The present procatalyst compositions improve catalyst selectivity and also increase the bulk density of the formant polymer.Type: GrantFiled: December 31, 2009Date of Patent: July 15, 2014Assignee: W. R. Grace & Co.-Conn.Inventors: Kelly Gonzalez, Clark C. Williams, Linfeng Chen
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Patent number: 8765627Abstract: The present invention relates to a catalyst system, to a method of manufacturing this system, and also to uses of this system. The catalyst system of the invention is characterized in that it comprises molecules of a polymer having, at one of its ends or along the chain, one or more polar functional groups; a solvent, said solvent, due to the fact of said polar functional group of said polymer, provoking and maintaining, when said molecules of the polymer are introduced thereinto, an organization of said molecules of the polymer into aggregates, micelles or vesicles so that the polar functional groups of said polymer are located inside the aggregates, micelles or vesicles formed; and a catalyst activator and a catalyst trapped in said aggregates, micelles or vesicles of said polymer. The catalyst system of the present invention may be used, for example, for catalyzing a (co)polymerization of olefins.Type: GrantFiled: June 12, 2008Date of Patent: July 1, 2014Assignee: Centre National de la Recherche Scientifique—CNRSInventors: Henri Cramail, Cécile Bouilhac, Eric Cloutet, Daniel Taton, Alain Deffieux
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Patent number: 8722821Abstract: The method of making polyolefin with a silicon nitride nano-filler uses silicon nitride (SiN) as a promoter for in situ polymerization with a zirconocene catalyst. The method includes adding the bis(cyclopentadienyl) zirconium dichloride catalyst and nanoparticles of silicon nitride to a reactor. The reactor is then charged with toluene and a methylaluminoxane co-catalyst, and is heated for a period of time sufficient to bring the reactor to a polymerization reaction temperature. Nitrogen gas is removed from the reactor following the heating, and then ethylene monomer is fed into the reactor, initiating polymerization. The polymerization is then quenched, and non-reacted monomer is vented. The polyolefin product is then removed from the reactor, washed and dried.Type: GrantFiled: March 18, 2013Date of Patent: May 13, 2014Assignee: King Fahd University of Petroleum and MineralsInventors: Mamdouh Ahmed Al-Harthi, Omer Bin Sohail, Sadhan Kumar De, Masiullah Jabarullah Khan
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Publication number: 20140128249Abstract: The present invention provides titanium based precursor for polyolefin catalyst with desired morphology and high particle strength. The of preparation of the precursor in accordance with the present invention obviates the use of iodine.Type: ApplicationFiled: June 4, 2012Publication date: May 8, 2014Applicant: RELIANCE INDUSTRIES LIMITEDInventors: Umesh Makwana, Ajay Kothari, Bhavesh Desai, Virendrakumar Gupta
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Patent number: 8710283Abstract: The present invention provides novel bimetallic complexes and methods of using the same in the isoselective polymerization of epoxides. The invention also provides methods of kinetic resolution of epoxides. The invention further provides polyethers with high enantiomeric excess that are useful in applications ranging from consumer goods to materials.Type: GrantFiled: September 21, 2012Date of Patent: April 29, 2014Assignee: Cornell UniversityInventors: Geoffrey W. Coates, Wataru Hirahata
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Patent number: 8685879Abstract: Disclosed are spherical magnesium-based catalyst supports and methods of using the same in a Ziegler-Natta catalyst system for the polymerization of an olefin. The spherical magnesium-based catalyst supports are made by reacting a magnesium halide, a haloalkylepoxide, and a phosphate acid ester in an organic solvent that does not have to contain substantial amounts of toluene.Type: GrantFiled: April 29, 2011Date of Patent: April 1, 2014Assignee: BASF CorporationInventors: Michael Donald Spencer, Neil O'Reilly
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Patent number: 8609571Abstract: Disclosed is a method for preparing a solid catalyst for polymerization of polypropylene. The method includes: a) reacting a magnesium halide compound with alcohol and then adding a phthalic acid compound thereto to prepare a magnesium compound solution; b) mixing an aliphatic or alicyclic hydrocarbon solvent with an aromatic hydrocarbon solvent to prepare a mixed solvent, dispersing a titanium compound in the mixed solvent, and then reacting the titanium compound dispersed with the magnesium compound solution prepared in step a), and heating to produce a support; and c) reacting the support with the titanium used before disperse in step b) compound and an electron donor to obtain a solid product. When a catalyst prepared by the present disclosure is used, polypropylene with high activity and high bulk density characteristics may be prepared.Type: GrantFiled: December 28, 2010Date of Patent: December 17, 2013Assignee: Lotte Chemical CorporationInventors: Seong Soo Lim, Young Kook Kim
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Patent number: 8604143Abstract: Disclosed are catalyst compositions for isoprene polymerization formed from components comprising (A) at least one titanium halide; (B) at least one organic aluminum compound comprising at least one alkyl aluminum of formula AlR3, wherein each of the three Rs is independently chosen from linear and branched C1-6 alkyl groups; and (C) at least one electron donor comprising at least one polyether compound of formula (I) and/or at least one tetrahydro-furfuryl ether compound of formula (II). Also disclosed are processes for preparation of the catalyst compositions and processes using the catalyst compositions for isoprene polymerization.Type: GrantFiled: October 28, 2011Date of Patent: December 10, 2013Assignees: China Petroleum & Chemical Corporation, Sinopec Beijing Research Institute of Chemical IndustryInventors: Chao Wang, Chuanqing Li, Guozhu Yu, Aimin Liang, Jie Zhang, Lin Xu, Pengfei Lv, Huiling Liu
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Patent number: 8603933Abstract: The present application aims to provide a process for producing a solid polymerization catalyst component, including the steps of (A) producing a solution with a transition metal compound and a solvent; (B) solidifying a component with the transition metal compound to produce the solid polymerization catalyst component in a solidification stage; (C) recovering from the solidification stage a liquid stream containing a minor amount of the transition metal compound dissolved therein and a solid catalyst stream; and (D) recovering the transition metal component from the liquid stream, characterized in that step (D) may include concentrating the solution to produce a first product stream including the solvent and being essentially free of the transition metal compound and a second product stream including the solvent and the transition metal compound, characterized in that the concentration is conducted within a temperature range of from 0 to 100 degrees Celsius.Type: GrantFiled: November 11, 2010Date of Patent: December 10, 2013Assignee: Borealis AGInventors: Pertti Elo, Sameer Vijay, Kimmo Hakala, Soile Rautio, Ismo Lehtiniemi
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Publication number: 20130310526Abstract: A process for preparing a catalyst, and catalysts prepared thereby. The process includes selecting a catalyst support and mixing it with one or more chromium containing compounds oxidizable to a Cr+6 state or already in a Cr+6 state, and with with one or more transition metal catalyst component, and calcining the catalyst support while oxidizing any chromium containing compound to a Cr+6 state, and spray drying the catalyst support to form catalyst particles. The catalyst supports are characterized by a surface area greater than 50 m2/gram and a pore volume greater than 0.5 cc/gram at the time of mixing the catalyst support gels with the chromium containing compound.Type: ApplicationFiled: May 18, 2012Publication date: November 21, 2013Applicant: UNION CARBIDE CHEMICALS & PLASTICS TECHNOLOGY LLCInventor: Robert James Jorgensen
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Publication number: 20130274428Abstract: A solid adduct comprising magnesium chloride and ethanol in which the moles of ethanol per mole of magnesium chloride range from 2 to 5 and in which the ratio between the average pore radius measured in Angstrom of said adduct, determined by mercury porosity, and the moles of ethanol, is higher than 500.Type: ApplicationFiled: December 16, 2011Publication date: October 17, 2013Applicant: Bassell Poliolefine Italia S.r.l.Inventors: Gianni Collina, Daniele Evangelisti, Ofelia Fusco, Benedetta Gaddi
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Publication number: 20130225398Abstract: Disclosed herein are processes for preparing procatalyst compositions with an internal electron donor containing greater than 4.5 wt % of a compounded alkoxyalkyl ester. Also disclosed are catalyst compositions containing the procatalyst composition and polymers, i.e., propylene-based polymers, produced therefrom. The present procatalyst compositions improve catalyst selectivity, catalyst activity, procatalyst morphology and polymer particle morphology, and improve hydrogen response during olefin polymerization.Type: ApplicationFiled: April 1, 2013Publication date: August 29, 2013Applicant: Dow Global Technologies LLCInventor: Dow Global Technologies LLC
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Patent number: 8507403Abstract: A process is described for producing a powder batch comprises a plurality of particles, wherein the particles include (a) a first catalytically active component comprising at least one transition metal or a compound thereof; (b) a second component different from said first component and capable of removing oxygen from, or releasing oxygen to, an exhaust gas stream; and (c) a third component different from said first and second components and comprising a refractory support. The process comprises providing a precursor medium comprising a liquid vehicle and a precursor to al least one of said components (a) to (c) and heating droplets of said precursor medium carried in a gas stream to remove at least part of the liquid vehicle and chemically convert said precursor to said at least one component.Type: GrantFiled: June 27, 2008Date of Patent: August 13, 2013Assignee: Cabot CorporationInventors: Miodrag Oljaca, Toivo T. Kodas, Ranko P. Bontchev, Klaus Kunze, Kenneth C. Koehlert
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Patent number: 8501653Abstract: Catalyst systems, processes of forming the same and polymers formed therefrom are described herein.Type: GrantFiled: February 16, 2011Date of Patent: August 6, 2013Assignee: Fina Technology, Inc.Inventors: Lei Zhang, David Knoeppel
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Patent number: 8420562Abstract: Improved process for the preparation of an unsupported, heterogeneous olefin polymerization catalyst system, comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) or of an actinide or lanthanide in the form of solid particles comprising the steps of a) preparing a solution of catalyst components, including an aluminoxane, a compound being effective to form stable, liquid clathrates with aluminoxane and an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC 2007) or of an actinide or lanthanide, in a hydrocarbon solvent, yielding a two phase system with an upper solvent layer, which is separated, b) preparing a liquid/liquid emulsion system comprising a continuous phase in which said solution of the catalyst components forms a dispersed phase in the form of droplets, c) solidifying said dispersed phase to convert said droplets to solid particles and optionally recovering said particles to obtain said catalyst system, tType: GrantFiled: November 4, 2009Date of Patent: April 16, 2013Assignee: Borealis AGInventors: Pertti Elo, John Severn, Peter Denifl, Soile Rautio, Marja Mustonen, Anu-Leena Hongell
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Patent number: 8394733Abstract: Improved process for the preparation of an unsupported, heterogeneous olefin polymerization catalyst, comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) or of an actinide or lanthanide in the form of solid particles comprising the steps of a) preparing a solution of an aluminoxane and an ionic complex M-X, M being an alkali or earth alkali metal and X being a halide or pseudo halide, in a molar ratio of Al of the aluminoxane to M of the ionic complex between 80:1 and 300:1, b) mixing said solution with an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) or of an actinide or lanthanide in a molar ratio of M of the ionic complex to the transition metal of the organometallic compound between 1:1 and 4:1, yielding a second solution, c) dispersing said second solution obtained in step b) in a solvent immiscible therewith to form an emulsion in which said second solution of step b) forms the dispersed phase in the foType: GrantFiled: November 4, 2009Date of Patent: March 12, 2013Assignee: Borealis AGInventors: John Severn, Pertti Elo, Sameer Vijay, Marja Mustonen
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Publication number: 20130053521Abstract: A semi-continuous process and system thereof, for the synthesis of a narrow particle size distribution Zeigler Natta procatalyst for use in the manufacture of polyolefins. The process comprises: (a) mixing a reaction mixture containing a titanium compound; (b) charging a first reactor with said reaction mixture; (c) removing excess reactants from said first reactor as a filtrate; (d) feeding said filtrate to at least one further reactor; and continuously removing excess reactants from said at least further reactor.Type: ApplicationFiled: December 14, 2010Publication date: February 28, 2013Inventors: Kamlesh Singala, Saurabh Singh, Virendrakumar Gupta
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Publication number: 20130040805Abstract: Catalyst and solid component of catalyst for the (co)polymerization of ethylene, comprising titanium, magnesium, chlorine, a protic organo-oxygenated compound Dp and a neutral aprotic electron-donor compound D, in the following molar ranges: Mg/Ti=1.0-50; D/Ti=1.0-15; Cl/Ti=6.0-100; Dp/D=0.05-3; and a process for obtaining said component.Type: ApplicationFiled: October 11, 2012Publication date: February 14, 2013Inventors: Giuseppe CONTI, Corrado Adesso, Francesco Menconi, Francesco Masi
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Patent number: 8361923Abstract: A process is provided for producing a complex oxide catalyst which exhibits superior catalytic activity in a vapor phase catalytic oxidation reaction, particularly in production of unsaturated aldehyde and unsaturated carboxylic acid. The process is characterized by the steps of preparing an aqueous slurry by mixing a complex oxide containing molybdenum and cobalt with an acid and water; drying the aqueous slurry; and calcining the resulting dried solid. Preferably, the complex oxide is obtained as follows: a molybdenum- and cobalt-containing complex oxide catalyst which has been used in a vapor phase catalytic oxidation reaction is mixed with an aqueous extracting solution obtained by dissolving at least one of ammonia and an organic base in water, to thereby extract molybdenum and cobalt into the aqueous phase; and the aqueous phase is dried and is then calcined under an atmosphere of an oxidizing gas.Type: GrantFiled: September 29, 2010Date of Patent: January 29, 2013Assignee: Sumitomo Chemical Company, LimitedInventors: Hirotsugu Kano, Eiichi Shiraishi
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Patent number: 8349264Abstract: Methods and systems for preparing catalyst, such as chromium catalysts, are provided. The valence of at least a portion of the catalyst sent to an activator is changed from Cr(III) to Cr(VI). The catalyst is prepared or activated continuously using a fluidization bed catalyst activator.Type: GrantFiled: January 5, 2012Date of Patent: January 8, 2013Assignee: Chevron Phillips Chemical Company LPInventors: Elizabeth A. Benham, Max P. McDaniel, Ted H. Cymbaluk, Charles K. Newsome, Charles R. Nease, H. Kenneth Staffin, Thomas R. Parr
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Publication number: 20120322959Abstract: Solid catalyst with a high thermal stability for the (co)polymerization of ?-olefins, comprising titanium, magnesium, at least one metal selected from hafnium and zirconium, aluminum and chlorine, wherein at least 60% of the titanium is in oxidation state +3, and, when examined by means of XPS spectroscopy, has an absorption band characteristic of a binding energy ranging from 455 to 458 eV. Said catalyst, used in combination with a suitable co-catalyst in (co)polymerization processes of ?-olefins at a high temperature, shows an improved productivity, a high incorporation of co-monomers in the copolymerization of ethylene and an increased thermal stability with respect to the systems so far in use.Type: ApplicationFiled: November 18, 2010Publication date: December 20, 2012Applicant: versalis S.p.A.Inventors: Francesco Masi, Mario Polesello, Roberto Fusco, Anna Sommazzi, Antonio Alfonso Proto, Laura Meda, Tiziano Pennati, Elena Maria Frigerio, Alessandro Pennati, Giuseppe Conti, Francesco Menconi
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Publication number: 20120302708Abstract: A magnesium halide adduct is provided, comprising at least one compound of the formula MgXY, at least one compound of the formula ROH, methanol, at least one modifying agent chosen from DOE and o-hydroxy benzoates, and optionally water. Also provided herein are a catalyst component comprising the magnesium halide adduct, a catalyst for olefin polymerization comprising the catalyst component; the respective processes for preparing the magnesium halide adduct and the catalyst component; use of the magnesium halide adduct for preparing the catalyst component, use of the catalyst component in a catalyst for olefin polymerization and use of the catalyst in olefin polymerization; and a process of olefin polymerization.Type: ApplicationFiled: May 25, 2012Publication date: November 29, 2012Inventors: Xianzhi XIA, Yuexiang LIU, Jin ZHAO, Jigui ZHANG, Yongtai LING, Weili LI, Suzhen QIAO, Yang TAN, Renqi PENG, Ping GAO, Futang GAO, Zhihui ZHANG
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Publication number: 20120289669Abstract: Disclosed is a method for preparing a solid catalyst for polymerization of polypropylene. The method includes: a) reacting a magnesium halide compound with alcohol and then adding a phthalic acid compound thereto to prepare a magnesium compound solution; b) mixing an aliphatic or alicyclic hydrocarbon solvent with an aromatic hydrocarbon solvent to prepare a mixed solvent, dispersing a titanium compound in the mixed solvent, and then reacting the titanium compound dispersed with the magnesium compound solution prepared in step a), and heating to produce a support; and c) reacting the support with the titanium used before disperse in step b) compound and an electron donor to obtain a solid product. When a catalyst prepared by the present disclosure is used, polypropylene with high activity and high bulk density characteristics may be prepared.Type: ApplicationFiled: December 28, 2010Publication date: November 15, 2012Applicant: HONAM PETROCHEMICAL CORPORATIONInventors: Seong Soo Lim, Young Kook Kim