Including Heating To Higher Temperature Patents (Class 502/107)
  • Patent number: 4874737
    Abstract: A process is disclosed for improving the productivity of a polymerization catalyst formed from a magnesium alkoxide which normally undergoes poor metathesis towards production of magnesium chloride. The process comprises treating the magnesium alkoxide with a silane alkoxide at or above the temperature at which the alcohol which is formed dissociates from the alkoxide prior to subjecting the magnesium alkoxide to metathesis.
    Type: Grant
    Filed: September 6, 1988
    Date of Patent: October 17, 1989
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 4857613
    Abstract: Polymers of propene are prepared using a Ziegler-Natta catalyst system consisting of (1) a titanium component which is based on a finely divided, shape-imparting silica gel and contains titanium, magnesium, chlorine and a benzenecarboxylic acid derivative, (2) an aluminum component and (3) a silane component. In the process, a titanium component (1) is employed which is obtained by (1.1) first preparing (I) a carrier from (Ia) a silica gel which has a relatively high moisture content, (Ib) an organomagnesium compound and (Ic) a gaseous chlorinating agent by a method in which (1.1.1) first (Ia) is reacted with (Ib), (1.1.2) then (Ic) is passed into the mixture obtained in (1.1.1), and (I) is isolated, (1.2) thereafter a solid-phase intermediate is prepared from (I), (II) an alkanol, (III) titanium tetrachloride and (IV) a phthalic acid derivative by a procedure in which (1.2.1) first (I) is reacted with (II), (1.2.2) then (III) is introduced into the mixture resulting from (1.2.
    Type: Grant
    Filed: August 25, 1988
    Date of Patent: August 15, 1989
    Assignee: BASF Akteingesellschaft
    Inventors: Ralf Zolk, Juergen Kerth, Rainer Hemmerich
  • Patent number: 4855271
    Abstract: A catalyst and its use in polymerizing olefins, wherein the catalyst is prepared by contacting a support with a compound of titanium and/or vanadium.
    Type: Grant
    Filed: June 22, 1987
    Date of Patent: August 8, 1989
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Shirley J. Martin
  • Patent number: 4851378
    Abstract: Aluminum-containing compositions for use particularly as olefin polymerization or copolymerization cocatalysts are produced by reaction of trialkylaluminums or dialkylaluminum hydrides with 1,3- or 1,4-pentadiene at a mole ratio of aluminum compound to pentadiene of approximately 1:1, with removal during the reaction of evolved olefin.
    Type: Grant
    Filed: October 11, 1988
    Date of Patent: July 25, 1989
    Assignee: Texas Alkyls, Inc.
    Inventors: Dennis B. Malpass, Loyd W. Fannin, Michael J. Breen
  • Patent number: 4849389
    Abstract: A supported alpha-olefin polymerization catalyst composition is synthesized by reacting (1) a slurry of a solid catalyst carrier in a non-polar solvent, e.g., hexane, with a dialkyl organomagnesium composition; (2) contacting the slurry of step (1) with a hydroxyl group-containing compound, e.g., an alcohol; (3) contacting the slurry of step (2) with at least one transition metal compound; (4) removing the non-polar solvent to obtain a dry-flowing powder; and, (5) activating the powder with trimethylaluminum. The resulting catalyst composition is extremely active in polymerizing C.sub.2 -C.sub.10 alpha-olefins and exhibits very good higher (C.sub.3 -C.sub.10) alpha-olefin incorporation properties.
    Type: Grant
    Filed: January 14, 1988
    Date of Patent: July 18, 1989
    Assignee: Mobil Oil Corporation
    Inventors: Thomas E. Nowlin, Kenneth G. Schurzky
  • Patent number: 4837188
    Abstract: Improved catalytic systems of long active duration, comprising initially (a) a tungsten compound, (b) an organometallic compound and (c) a partially or totally fluorinated organic compound.Process of stabilization of these catalytic systems, comprising dissolving (a) in an organic solvent, contacting (b) with (a), agitation and heating at 0.degree. to 100.degree. C. for 0.5 to 60 minutes, then introduction of (c) into the mixture of (a) and (b).Use of these stabilised catalytic systems for the metathesis of olefins which carry functional groups or do not carry such groups.
    Type: Grant
    Filed: March 18, 1988
    Date of Patent: June 6, 1989
    Assignee: Societe Nationale Elf Aquitaine
    Inventors: Jean-Paul Laval, Michel Leconte, Jean Ollivier, Emile Perez, Francoise Quignard, Isabelle Rico
  • Patent number: 4833111
    Abstract: A supported alpha-olefin polymerization catalyst composition is synthesized by reacting (1) a slurry of a solid catalyst carrier in a non-polar solvent, e.g., hexane, with a dialkyl organomagnesium composition; (2) contacting the slurry of step (1) with a hydroxyl group-containing compound, e.g., an alcohol; (3) contacting the slurry of step (2) with at least one transition metal compound; (4) contacting the slurry of step (3) with a halogenated alkyl aluminum compound, e.g., ethyl aluminum dichloride, and, (5) activating the product of step (5) with trimethylaluminum. The resulting catalyst composition is extremely active in polymerizing C.sub.2 -C.sub.10 alpha-olefins and exhibits very good higher (C.sub.3 -C.sub.10) alpha-olefins incorporation properties.
    Type: Grant
    Filed: January 14, 1988
    Date of Patent: May 23, 1989
    Assignee: Mobil Oil Corporation
    Inventor: Thomas E. Nowlin
  • Patent number: 4829034
    Abstract: The invention concerns a procedure for manufacturing solid catalyst components for catalysts serving polymerization of alpha-olefines, having a solid carrier substance containing an organic or inorganic magnesium compound and treated with a titanium halide and optionally with an electron donor compound. The magnesium compound or the mixture of magnesium compound and electron donor compounds is sprayed in molten state into a chamber or volume which has been cooled to a temperature at which the catalyst component will solidify from the melt in the form of particles with generally spherical shape, without any substantial evaporation of solvents.
    Type: Grant
    Filed: February 5, 1988
    Date of Patent: May 9, 1989
    Assignee: Neste Oy
    Inventors: Eero Iiskolan, Jukka Koskinen
  • Patent number: 4829037
    Abstract: A catalyst for the polymerization of olefins which exhibits a high catalytic activity and is capable of producing a stereoregular polymer in a high yield. The catalyst includes a catalyst component for the polymerization of olefins prepared by subjecting a solid composition obtained by a process comprising contacting dialkoxymagnesium, diester of aromatic dicarboxylic acid, aromatic hydrocarbon and titanium halide to a heat treatment in the presence or absence of a solvent; a silicon compound; and an organic aluminum compound.
    Type: Grant
    Filed: January 5, 1988
    Date of Patent: May 9, 1989
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Minoru Terano, Hirokazu Soga, Kohei Kimura
  • Patent number: 4816432
    Abstract: A modified catalyst for polymerizing alpha-olefins, for example, ethylene, is prepared by combining a chromium-compound-comprising catalyst, supported on a refractory oxide support with at least one catalyst modifier of the formula R Mg R' where R and R' are the same or different C.sub.1 -C.sub.12 hydrocarbyl, alkoxy, alkenoxy or aryloxy groups. The amount of the modifier is such that the modified catalyst composition has the molar ratio of magnesium to chromium of about 0.2 to about 1.25. The modified catalyst composition produces resins of relatively high HLMI at relatively low temperatures.There is also disclosed a process for polymerizing alpha-olefins, at relatively lower temperatures than was heretofore possible, to obtain resins of relatively high HLMI, using the modified catalyst composition. The resulting polymers can be used for the fabrication of blow-molded products, e.g., household and industrial containers.
    Type: Grant
    Filed: May 28, 1987
    Date of Patent: March 28, 1989
    Assignee: Mobil Oil Corporation
    Inventor: J. T. T. Hsieh
  • Patent number: 4814310
    Abstract: This invention relates to a process for preparing a supported metallocene alumoxane catalyst for use in the gas phase polymerization of olefins. The invention particularly relates to the use of silica gel containing from about 6 to about 10 percent by weight adsorbed water as the catalyst support material. It has been found that such silica gel may be safely added to an aluminum trialkyl solution to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane component of the catalyst system. An alumoxane coated silica gel is formed to which a metallocene may be added and the resulting material dried to free flowing powder. The dry free flowing powder may then be used as a supported metalllocene alumoxane catalyst complex for gas phase polymerization of olefins.
    Type: Grant
    Filed: December 17, 1987
    Date of Patent: March 21, 1989
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Main Chang
  • Patent number: 4814309
    Abstract: Catalyst for polymerization of .alpha.-olefines, comprising an organoaluminum compound, an electron donor, as well as a solid catalyst component which is obtained when a compound containing magensium reacts with a titanium halogen compound. A method for producing the catalyst is also provided. The catalyst component is manufactured by reacting with a titanium halogen compound in the presence of an internal electron donor, a solid catalyst component which has been produced by the steps of(a) reacting a magnesium alkyl compound with a chlorinating compound,(b) dissolving the chlorinated magnesium alkyl compound in alcohol, after possible washing,(c) adding into the solution, magnesium silicate which has been calcinated by heating at about 200.degree.-600.degree. C.,(d) adding the mixture obtained in step (c) into a cold medium, to precipitate the magnesium compound into and onto the magnesium silicate carrier, and(e) separating the thus-obtained solid carrier component.
    Type: Grant
    Filed: September 29, 1987
    Date of Patent: March 21, 1989
    Assignee: Neste Oy
    Inventors: Hanneli Seppanen, Outi Krause
  • Patent number: 4814308
    Abstract: Ethene polymerization by Phillips catalysis is carried out using (1) a supported catalyst, which is laden with chromium, phosphorus and aluminum, and (2) a cocatalyst, (1) being obtained by a method in which (1.1) a catalyst intermediate laden with chromium, phosphorus and aluminum is prepared from a silicate carrier, a selected chromium compound, a selected phosphorus compound and a selected aluminum compound, and then (1.2) the catalyst intermediate is heated in an oxygen-containing gas stream. In this process, the component (1) used is one which is obtained by a method in which, in each case in a specific manner, (1.1) in a first stage, (1.1.1) first a suspension is prepared from (1.1.1.1) a finely divided silicate carrier and (1.1.1.2) an inert organic solvent, (1.1.2) then, (1.1.2.1) in an inert organic solvent, (1.1.2.2) an organic chromium compound is combined with (1.1.2.3) an aluminum trialkyl, (1.1.3) then (1.1.3.1) the suspension resulting from (1.1.1) is combined with (1.1.3.
    Type: Grant
    Filed: October 21, 1987
    Date of Patent: March 21, 1989
    Assignee: BASF Aktiengesellschaft
    Inventors: Rainer Konrad, Guido Funk, Juergen Schmidt-Thuemmes, Rudolf Mueller-Mall, Guenther Schweier
  • Patent number: 4806513
    Abstract: In one embodiment of this invention a surface silicated alumina composition, as opposed to conventional silica alumina, is provided. Such composition may also be fluorided and/or phosphated or phosphited. The resulting compositions are broadly useful but are of particular applicability as supports for chromium olefin polymerization catalysts. In another aspect alumina is fluorided and used with hexavalent chromium catalyst and a co-catalyst or in the alternative with an organochromium catalyst. If desired the support in this embodiment can also be phosphated or phosphited. In another embodiment, aluminum phosphate is formed in the pores of alumina. In contrast with alumina catalyst supports of the prior art, the supports of this invention allow for the production of olefin polymers at high rates of productivity. Also novel high density ultrahigh molecular weight polymers are produced.
    Type: Grant
    Filed: May 29, 1984
    Date of Patent: February 21, 1989
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Paul D. Smith, Donald D. Norwood
  • Patent number: 4791086
    Abstract: A process for producing a novel-highly active lanthanide containing catalyst comprising the product produced by reacting a lanthanide hydride, a Lewis acid, and an electron donor ligand with an organoaluminum cocatalyst component and its use in the polymerization of olefins, especially olefins such as ethylene and 1,3-butadiene.
    Type: Grant
    Filed: July 1, 1987
    Date of Patent: December 13, 1988
    Assignee: Phillips Petroleum Company
    Inventors: Gene H. C. Yeh, Henry L. Hsieh
  • Patent number: 4780441
    Abstract: A catalyst component for alpha olefine-polymerizing catalysts which comprise an organoaluminum compound, an external electron donor, and a solid catalyst component obtained when a solid carrier component containing magnesium has reacted with a titanium halide compound, in addition to a procedure for manufacturing the same. The catalyst component is produced by reacting a solid carrier component with a titanium halide compound with or without the presence of an internal electron donor. The solid carrier component is prepared by(a) dissolving or suspending a magnesium compound in ethanol or water,(b) adding to the solution or suspension, hydrochloric acid in a substantially stoichiometric quantity to the magnesium, to completely dissolve the same,(c) drying the magnesium solution with the aid of periodic azeotropic distillation, and(d) precipitating the solid carrier component from the thus-dried solution.
    Type: Grant
    Filed: April 1, 1987
    Date of Patent: October 25, 1988
    Assignee: Neste Oy
    Inventor: Thomas Graroff
  • Patent number: 4780442
    Abstract: A catalyst component for alpha olefine-polymerizing catalysts which comprise an organoaluminum compound, an external electron donor, and a solid catalyst compound obtained when a solid carrier component containing magnesium has reacted with a titanium halide compound, in addition to a procedure for manufacturing the same. The catalyst component is produced by reacting a solid carrier component with a titanium halide compound with or without the presence of an internal electron donor. The solid carrier component is prepared by(a) precipitating a water-soluble magnesium compound from an aqueous solution thereof by adding an alkali thereto,(b) separating the thus-precipitated magnesium component and dissolving the same in hydrochloric acid,(c) evaporating the solution until dry,(d) heating the obtained salt mixture at 130.degree. to 150.degree. C.
    Type: Grant
    Filed: April 1, 1987
    Date of Patent: October 25, 1988
    Assignee: Neste Oy
    Inventor: Thomas Garoff
  • Patent number: 4780438
    Abstract: A catalyst component for alpha olefine-polymerizing catalysts which comprise an organo-aluminum compound, an external electron donor, and a solid catalyst component obtained when a solid carrier component containing magnesium has reacted with a titanium halide compound, in addition to a procedure for manufacturing the same. The catalyst component is produced by reacting a solid carrier component with a titanium halide compound with or without the presence of an internal electron donor. The solid carrier component is prepared by(a) dissolving a natural or synthetic mineral containing magnesium and aluminum in hydrochloric acid,(b) evaporating the solution until dry,(c) calcinating the obtained salt mixture from the evaporated solution by heating the same at a temperature of about 130.degree.-150.degree. C.
    Type: Grant
    Filed: April 1, 1987
    Date of Patent: October 25, 1988
    Assignee: Neste Oy
    Inventors: Thomas Garoff, Barbro Lofgren, Luciano Luciani
  • Patent number: 4780440
    Abstract: A catalyst component for alpha olefine-polymerizing catalysts which comprise an organoaluminum compound, an external electron donor, and a solid catalyst compound obtained when a solid carrier component containing magnesium has reacted with a titanium halide compound, in addition to a procedure for manufacturing the same. The catalyst component is produced by reacting a solid carrier component with a titanium halide compound with or without the presence of an internal electron donor. The solid carrier component is prepared by:(a) mixing an aqueous solution or alcoholic suspensions of magnesium sulfate with an equeous or alcoholic solution of barium or calcuim chloride,(b) separating the undissolved material therefrom,(c) evaporating the remaining solution until dry,(d) heating the obtained residue at 130.degree. to 150.degree. C.
    Type: Grant
    Filed: April 1, 1987
    Date of Patent: October 25, 1988
    Assignee: Neste Oy
    Inventor: Thomas Garoff
  • Patent number: 4780439
    Abstract: A catalyst component for alpha olefine-polymerizing catalysts which comprise an organoaluminum compound, an external electron donor, and a solid catalyst compound obtained when a solid carrier component containing magnesium has reacted with a titanium halide compound, in addition to a procedure for manufacturing the same. The catalyst component is produced by reacting a solid carrier component with a titanium halide compound with or without the presence of an internal electron donor. The solid carrier component is prepared by(a) dissolving, in hydrochloric acid, a magnesium compound selected from the group consisting of magnesium hydroxide, magnesium carbonate, magnesium oxide, and natural and/or synthetic minerals containing the same,(b) evaporating the solution until dry,(c) heating the obtained salt mixture at 130.degree. to 150.degree. C.
    Type: Grant
    Filed: April 1, 1987
    Date of Patent: October 25, 1988
    Assignee: Neste Oy
    Inventor: Thomas Garoff
  • Patent number: 4778605
    Abstract: An apparatus and method are provided wherein liquid is removed from a liquid-solids mixture by employing both filtration and low pressures to achieve vaporization of liquid. The mixture is introduced to a vessel in which the mixture is filtered so that a substantial portion of the liquid is withdrawn from the vessel. The vessel is then depressurized to an extent necessary to vaporize a substantial portion of the remaining liquid. Such vapor is withdrawn from the vessel. During vaporization, the contents of the vessel are agitated and heated.
    Type: Grant
    Filed: April 29, 1987
    Date of Patent: October 18, 1988
    Assignee: Phillips Petroleum Company
    Inventors: William R. Anthoney, Richard K. Young, Brian H. Limoges
  • Patent number: 4777250
    Abstract: Low molecular weight chymotrypsin analogs exhibiting the binding and catalytic groups of the real enzyme of the formula ##STR1## where D equals .alpha.-, .beta.- or .gamma.-cyclodextrin; P is X or (CH.sub.2).sub.n X, wherein n equals 0 to 2 and X equals S, NH, or 0; Q equals substituted phenyl with the carboxylate ion attached to the ortho position or equals (CH.sub.2).sub.n, wherein n equals 0 to 3; and R equals hydrogen --CH.sub.3 or --C.sub.2 H.sub.5.The enzyme models are useful as an analytical model mimicking the real enzyme, a stain remover, a laundry detergent additive, a food additive, and as a therapeutic agent for treating enzyme deficiencies.
    Type: Grant
    Filed: June 19, 1986
    Date of Patent: October 11, 1988
    Assignee: Northwestern University
    Inventors: Myron L. Bender, Valerian T. D'Souza
  • Patent number: 4735931
    Abstract: The catalyst system is produced by first forming a chromium catalyst on a predominantly silica support, activating in an oxygen-containing ambient and thereafter subjecting the thus activated composition to carbon monoxide reduction. The resulting reduced supported chromium catalyst composition is then precontacted with a cocatalyst selected from trialkyl boron compounds and dialkyl aluminum alkoxide compounds, preferably triethyl borane and thereafter contacted with ethylene. This results in a catalyst system which produces comonomer in situ so as to give tough, flexible ethylene copolymers from an essentially pure ethylene feed.
    Type: Grant
    Filed: June 16, 1986
    Date of Patent: April 5, 1988
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Douglas Klendworth, Donald D. Norwood, Eric T. Hsieh, Elizabeth A. Boggs
  • Patent number: 4724225
    Abstract: A solid catalyst component which can produce .alpha.-olefin polymers having a high stereoregularity and a good powder fluidity, stably and with a good efficiency in gas phase polymerization, particularly in gas phase copolymerization, a catalyst for .alpha.-olefin polymerization using the above solid catalyst component and a process for producing the above catalyst component, are provided,which solid catalyst component is charcterized in that it contains titanium as an active ingredient and is in the form of hollow fine particles, andwhich process is characterized by adding a reaction product (I) of an organoaluminum compound (A) with an electron dnor (B.sub.1) to TiCl.sub.4 and reacting these under agitation in a baffle ratio of 0.35 or less with a power required for agitation of 2.50 KW/m.sup.3 or less at a temperature of 0.degree. to 70.degree. C. for a period of 1 to 10 hours and further reacting an electron donor (B.sub.
    Type: Grant
    Filed: November 28, 1986
    Date of Patent: February 9, 1988
    Assignee: Chisso Corporation
    Inventors: Hiroshi Shimizu, Toshihiro Uwai, Masami Tachibana
  • Patent number: 4719193
    Abstract: Ethylene polymers are obtained in enhanced yield in a process for homopolymerizing ethylene or copolymerizing ethylene with an alpha-olefin having 3 to 8 carbon atoms employing a catalyst system comprising (a) a solid titanium (III)-containing precursor, and (b) an organoaluminum activator, by heating the titanium (III)-containing precursor, prior to activating with the organoaluminum activator, at a temperature of 140.degree.-200.degree. C. for a sufficient time to reduce the electron donor level of the precursor from at least about 20 percent to about 80 percent over the electron donor level achieved by drying to constant weight.
    Type: Grant
    Filed: September 30, 1986
    Date of Patent: January 12, 1988
    Assignee: Union Carbide Corporation
    Inventors: Isaac J. Levine, Frederick J. Karol
  • Patent number: 4717701
    Abstract: Density and flexural modulus of olefin polymers can be controlled using a chromium catalyst on a iron and aluminum phosphate and/or polyphosphate gel base.
    Type: Grant
    Filed: August 13, 1986
    Date of Patent: January 5, 1988
    Assignee: Phillips Petroleum Company
    Inventor: Max P. McDaniel
  • Patent number: 4683215
    Abstract: A process for removing one or more contaminants of the formula TiCl.sub.3 OR, in which R is an alkyl or aryl group, from a liquid phase comprising TiCl.sub.4, characterized in that the contaminants are reacted with an organic acid halide ##STR1## in which R' is an aryl or alkyl group, to precipitate an addition complex of the formula ##STR2## in which n is a number of from 0.3 to 3.0, and the addition complex is separated from the liquid phase.
    Type: Grant
    Filed: May 8, 1986
    Date of Patent: July 28, 1987
    Assignee: Shell Oil Company
    Inventors: Jean L. Bilhou, Brian L. Goodall
  • Patent number: 4681866
    Abstract: Polymerization catalyst consisting essentially of treated silica support and zerovalent chromium compound is provided, as well as process for preparation and polymerization process with the invention catalyst. Silica treatment involves contacting a predominantly silica-containing support with at least one compound selected from the group consisting of Group IIA oxide or compounds convertible to the oxide form, a Group VA or VB oxide or compounds convertible to the oxide form or sulfuric acid, and calcining prior to contacting the treated support with a zerovalent chromium compound, thereby producing an active polymerization catalyst.
    Type: Grant
    Filed: July 21, 1986
    Date of Patent: July 21, 1987
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Paul D. Smith
  • Patent number: 4650778
    Abstract: Metal halide particles useful, among other things, as olefin polymerization catalyst precursors and catalyst supports are prepared by vaporizing the metal halide and then condensing it in the presence of a diluent.
    Type: Grant
    Filed: January 18, 1985
    Date of Patent: March 17, 1987
    Assignee: E. I. Du Pont de Nemours and Company
    Inventors: Ulrich Klabunde, Rolf Mulhaupt
  • Patent number: 4649182
    Abstract: The catalysts are composed of an organometallic compound and a solid catalytic component which is the reaction product of a transition metal derivative and a solid support having a composition, at least on its surface, which corresponds to the formula M(OH).sub.x X.sub.y.nH.sub.2 O wherein X is a halogen, M is a bivalent metal 1>x>0, y=2-x, and 1>n.gtoreq.o. Polymerization and copolymerization of olefins are carried out advantageously using the new catalysts.
    Type: Grant
    Filed: August 22, 1985
    Date of Patent: March 10, 1987
    Assignee: Solvay & Cie
    Inventors: Andre Delbouille, Jean-Louis Derroitte
  • Patent number: 4639430
    Abstract: A catalyst support consisting essentially of a mixture of silica and magnesium chloride, said support having a porous structure and containing less than 100 micromoles of hydroxyl groups per gram of support; the process of making such support by heating such mixture at a temperature below about 720.degree. C. in the presence of a dehydrating agent, and catalysts consisting essentially of such support and at least one active component.
    Type: Grant
    Filed: May 22, 1986
    Date of Patent: January 27, 1987
    Assignee: Atochem
    Inventors: Veronique Pasquet, Roger Spitz
  • Patent number: 4593009
    Abstract: A catalyst composition for polymerizing alpha-olefins is prepared by treating a carrier containing OH groups with an organomagnesium composition and contacting the thus-formed magnesium-containing carrier with a solution of at least one tetravalent vanadium compound. Alternatively, the solution may also contain at least one tetravalent titanium compound in addition to the vanadium compound, thereby producing catalysts containing both, vanadium and titanium. Also disclosed is a process for polymerizing alpha-olefins in the presence of the catalysts of the invention.
    Type: Grant
    Filed: April 4, 1984
    Date of Patent: June 3, 1986
    Assignee: Mobil Oil Corporation
    Inventor: Thomas E. Nowlin
  • Patent number: 4585749
    Abstract: An olefin polymerization catalyst prepared by reacting an admixture of anhydrous magnesium dihalide and hydrous magnesium dihalide with reactants including benzoic acid ester, an alkoxytitanium compound, an organoaluminum halide, and a titanium halide.
    Type: Grant
    Filed: September 28, 1983
    Date of Patent: April 29, 1986
    Assignee: Phillips Petroleum Company
    Inventors: Dale E. Pierce, Jerry L. Vaughan, Oscar D. Nowlin
  • Patent number: 4568658
    Abstract: A catalyst composition for polymerizing alpha-olefins in a gas phase continuous process is prepared by combining a catalyst precursor with a catalyst activator in such proportions that the polymer product comprises about 9.times.10.sup.-7 to about 18.times.10.sup.-7 gram-moles of the activator per gram of the polymer produced. The use of the activator in these proportions lowers the partial pressure of the monomers used in the process without sacrificing quality of the product. The catalyst precursor is prepared by reacting a carrier having OH groups with a stoichiometric excess, with respect to the OH groups, of an organomagnesium composition, and subsequently reacting the product with a transition metal compound.
    Type: Grant
    Filed: September 5, 1984
    Date of Patent: February 4, 1986
    Assignee: Mobil Oil Corporation
    Inventors: John E. Cook, Thomas J. Giacobbe, Robert O. Hagerty
  • Patent number: 4562168
    Abstract: A polymerization catalyst providing a good balance of productivity and polymer fines prepared by reacting a metal halide, such as MgCl.sub.2, with a titanium compound, such as Ti(OEt).sub.4, to form a first catalyst component; mixing a solution of said first catalyst component with an organoaluminum compound at a temperature in the range of -100.degree. to 70.degree. C.; then heating to a higher temperature in the range of 50.degree. C. to 110.degree. C. to form additional precipitate, and then reacting the resulting solid with a halogenating agent.
    Type: Grant
    Filed: May 17, 1984
    Date of Patent: December 31, 1985
    Assignee: Phillips Petroleum Company
    Inventor: Clifford C. Lee
  • Patent number: 4562169
    Abstract: Alpha-olefin polymerization catalysts are prepared by heating a solid porous carrier having reactive OH groups in the atmosphere of an oxygen-containing gas. The resulting catalysts exhibit higher productivity and produce ethylene polymers of ethylene/C.sub.3 -C.sub.10 copolymers having higher bulk density than similar catalysts prepared with the carriers heated in an atmosphere of nitrogen.
    Type: Grant
    Filed: October 4, 1984
    Date of Patent: December 31, 1985
    Assignee: Mobil Oil Corporation
    Inventors: Robert O. Hagerty, Irena B. Petsche, Kenneth G. Schurzky
  • Patent number: 4555496
    Abstract: A method of producing a polymerization catalyst component suitable for use in the polymerization of alpha-olefins, which method comprises forming an active component by co-comminuting an inorganic Lewis acid, a first organic electron donor, a support base selected from the group consisting of the Group IIA and IIIA salts and the salts of the multivalent metals of the first transition series with the exception of copper, and a polymerization active tri-, tetra-, or penta- valent transition metal compound of a Group IVB-VIB metal, and heating the active component in an inert hydrocarbon solvent to produce the polymerization catalyst component. The active component can be heated in the inert hydrocarbon solvent in the presence of an additional polymerization active tri-, tetra-, or penta- valent transition metal compound of a group IVB-VIB metal. In addition, a second organic electron donor may be incorporated in the active component.
    Type: Grant
    Filed: May 31, 1984
    Date of Patent: November 26, 1985
    Assignee: Phillips Petroleum Company
    Inventors: Agapios Agapiou, John L. H. Allan, Felix I. Jacobson
  • Patent number: 4554264
    Abstract: A process for producing an .alpha.-olefin polymer which comprises polymerizing an .alpha.-olefin in the presence of a catalyst system comprising(A) a solid catalyst component obtained by steps of(i) reducing titanium tetrachloride with an organoaluminum compound represented by the general formula R.sup.1.sub.n AlY.sub.3-n, wherein R.sup.1 represents a C.sub.1 -C.sub.18 hydrocarbon group, Y represents a halogen, and n represents a number satisfying 1<n<3,(ii) heating the reduction product at a temperature of up to 150.degree. C.,(iii) treating the thus obtained solid product containing .gamma.-titanium trichloride by preliminary polymerization of an .alpha.-olefin in the presence thereof, and(iv) reacting the resulting solid product with a halogen represented by the general formula X.sub.
    Type: Grant
    Filed: July 16, 1984
    Date of Patent: November 19, 1985
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Akinobu Shiga, Toshio Sasaki, Junpei Kojima, Akira Nunose
  • Patent number: 4551439
    Abstract: A solid catalyst component for olefin polymerization having a high polymerization activity and affording a highly stereoregular polymer having a good particulate form, and a process for producing the same are provided, which component indispensably contains Mg, Ti, Al, halogen and alkoxy group; has two absorption peaks (absorbances A.sub.1 and A.sub.2) at specified wavenumbers within a specified region of spectra according to infrared spectrophotometry, A.sub.1 /A.sub.2 and A.sub.1 /A.sub.3 (A.sub.
    Type: Grant
    Filed: February 11, 1985
    Date of Patent: November 5, 1985
    Assignee: Chisso Corporation
    Inventors: Masato Harada, Shinya Miya, Sadahiko Yamada, Makoto Iijima
  • Patent number: 4550093
    Abstract: A new polymerization catalyst system comprising an aluminum compound and a transition metal compound on an alumina-based aerogel support, a process for preparing the polymerization catalyst system and use of the catalyst system for polymerization and copolymerization of alpha-olefins are disclosed. A heat-activated alumina-based aerogel useful as a catalyst support and having a morphology by transmission electron microcopy comprising extremely thin folded film-like ribbons or plates and having a high BET surface area, high pore volume, and low bulk density is also disclosed.
    Type: Grant
    Filed: August 6, 1984
    Date of Patent: October 29, 1985
    Assignee: Allied Corporation
    Inventors: Anthony J. Fanelli, Alson K. Price
  • Patent number: 4547473
    Abstract: A solution process for the preparation of high molecular weight homopolymers of ethylene and copolymers of ethylene and C.sub.3 -C.sub.12 .alpha.-olefins is disclosed. The process involves feeding monomer, a particular coordination catalyst and hydrocarbon solvent to a reactor, polymerizing the monomer at a temperature of 105.degree.-320.degree. C. and recovering the polymer. The catalyst is obtained by combining solutions of titanium tetrahalide and of organoaluminum compound at a temperature of less than 30.degree. C., heating the resulting admixture to a temperature of 150.degree.-300.degree. C. for a period of 10 seconds to 10 minutes and combining the thus heat-treated mixture with a solution of an organoaluminum compound. The catalyst thus obtained is fed to the process, without separation of any components of the catalyst. In an embodiment part of the titanium tetrahalide may be replaced with vanadium oxytrihalide.
    Type: Grant
    Filed: October 27, 1983
    Date of Patent: October 15, 1985
    Assignee: Du Pont Canada Inc.
    Inventors: Michael A. Hamilton, Vaclay G. Zboril
  • Patent number: 4537869
    Abstract: A supported vanadium catalyst is provided by impregnating a vanadium compound onto a refractory support, subjecting the resulting support to calcination and thereafter contacting with a titanium component such as titanium tetrachloride. The resulting catalyst is used with a trihydrocarbylaluminum cocatalyst such as triethylaluminum and results in a supported vanadium catalyst having high activity which catalyst is sensitive to molecular weight control agents such as hydrogen.
    Type: Grant
    Filed: November 19, 1984
    Date of Patent: August 27, 1985
    Assignee: Phillips Petroleum Company
    Inventor: Max P. McDaniel
  • Patent number: 4535068
    Abstract: A highly active and stereoselective olefin polymerization catalyst component is obtained by halogenating a magnesium compound of the formula MgR'R" wherein R' is an alkoxide or aryloxide group and R" is an alkoxide or aryloxide group or halogen, with a halide of tetravalent titanium in the presence of a halohydrocarbon, and contacting the halogenated product with an acid halide and a tetravalent titanium compound.
    Type: Grant
    Filed: October 5, 1984
    Date of Patent: August 13, 1985
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 4525551
    Abstract: This invention relates to a novel highly active and more efficient catalyst system for polymerizing alpha-olefins to prepare high, medium, and low molecular weight polymers. This highly active olefin polymerization catalyst therefore can be used to prepare both olefin waxes as well as high molecular weight crystalline polyolefins. This highly efficient, highly active catalyst is prepared by reacting a vanadium tetrahalide with a titanium tetravalent member in a hydrocarbon medium. The product of this reaction is then combined with an activating component, such as triethyl aluminum, to form a highly active and efficient polyolefin catalyst.
    Type: Grant
    Filed: December 2, 1983
    Date of Patent: June 25, 1985
    Assignee: Eastman Kodak Company
    Inventor: Robert R. Schmidt
  • Patent number: 4524141
    Abstract: A catalyst and method in which the catalyst is active with a cocatalyst in the polymerization and copolymerization of 1-olefins and is prepared by reacting together one or more of a specific class of organic silicon compounds, a porous support or a silicon compound treated porous support, a Group IIA organometallic compound, and a Group IVB, VB transition metal compound or mixture thereof.
    Type: Grant
    Filed: April 21, 1983
    Date of Patent: June 18, 1985
    Assignee: Chemplex Company
    Inventors: Thomas J. Pullukat, Yu-Tang Hwang, Robert A. Dombro
  • Patent number: 4514512
    Abstract: A method for the production of a solid titanium trichloride catalyst by the steps of preparing a titanium trichloride composition comprising a solid reduction product obtained by reducing titanium tetrachloride with an organoaluminum compound represented by the formula, R.sup.1.sub.n AlY.sub.3-n (wherein R.sup.1 is a hydrocarbon group having 1 to 18 carbon atoms; Y is a halogen atom or a hydrogen atom; and n is a number satisfying the equation, 1<n.ltoreq.3), or a solid product obtained by thermally treating said solid reduction product at a temperature of not more than 150.degree. C.; reacting said titanium trichloride composition in an aromatic hydrocarbon solvent with a mixture consisting of a halogen compound represented by the formula, X.sub.2 (wherein X is Cl, Br, or I), or an interhalogen compound represented by the formula, XX'.sub.a (wherein X and X' are each Cl, Br, or I, and a is 1 or 3), and an ether compound represented by the formula, R.sup.2 --O--R.sup.3 (wherein R.sup.2 and R.sup.
    Type: Grant
    Filed: March 31, 1983
    Date of Patent: April 30, 1985
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Akinobu Shiga, Yukio Naito, Toshio Sasaki, Junpei Kojima, Hiroshi Yoshioka, Akira Nunose
  • Patent number: 4497905
    Abstract: A highly active and stereoselective olefin polymerization catalyst component is obtained by halogenating a magnesium compound of the formula MgR'R" wherein R' is an alkoxide or aryloxide group and R" is an alkoxide or aryloxide group or halogen, with a halide of tetravalent titanium in the presence of a halohydrocarbon, and contacting the halogenated product with thionyl chloride and a tetravalent titanium compound.
    Type: Grant
    Filed: October 13, 1983
    Date of Patent: February 5, 1985
    Assignee: Shell Oil Company
    Inventor: Kenzie Nozaki
  • Patent number: 4487845
    Abstract: A novel catalyst system for the polymerization of alpha-olefins is provided. The catalyst system is produced by a process comprising heating to an effective temperature for an effective length of time:(i) an organoaluminum containing component comprising an organoaluminum compound and an electron donor compound, e.g. triethyl aluminum and ethyl anisate, and(ii) a titanium halide containing component obtained by contacting a titanium halide compound, e.g. TiCl.sub.4, or complex of the titanium halide compound and an electron donor compound, e.g. TiCl.sub.4.ethylbenzoate, with a support which comprises as the essential support material thereof an anhydrous bihalide of magnesium or manganese in an active state.The combination of effective temperature and effective time is selected to be sufficient to produce a catalyst system having enhanced stereospecificity.
    Type: Grant
    Filed: May 9, 1980
    Date of Patent: December 11, 1984
    Assignee: Stauffer Chemical Company
    Inventor: Kelly B. Triplett
  • Patent number: 4474703
    Abstract: An organometallic halide having the formula:(RMX) (MX.sub.2).sub.a (MR.sub.2).sub.b (MH.sub.2).sub.cwherein a.ltoreq.0.45, b.ltoreq.0.15, and c.ltoreq.0.30, X is a halogen, R is a hydrocarbon radical, and M is a metal selected from the group consisting of magnesium, zinc, beryllium, and calcium is prepared by a continuous dry process by reacting an organic monohalide RX and a metal M in the form of convex solid grains of a size between 1 and 15 mm. The reaction temperature is lower than the temperature at which decomposition of the organometallic halide RMX begins and at least 10.degree. C. higher than the boiling point of the organic monohalide. The reaction may also take place in the presence of an organometallic derivative comprising a hydroxy group or an enolysable ketone group. The resulting organometallic halide may be used for the synthesis of anhydrous magnesium halide or for the reduction of titanium tetrachloride.
    Type: Grant
    Filed: September 22, 1982
    Date of Patent: October 2, 1984
    Assignee: Societe Chimique des Charbonnages-CdF Chimie
    Inventors: Karel Bujadoux, Jean-Marie Neyer, Jean-Pierre Houzeaux
  • Patent number: 4465781
    Abstract: A halogen-containing catalyst for the polymerization of ethylene or copolymerization of ethylene and .alpha.-olefins having from 3 to 8 carbon atoms and a process for their preparation. The catalyst has the general formula: M.sub.n Mg(OR).sub.2-m X.sub.m+4n, wherein M is a metal of groups IVa to VIa of the Periodic Tables, X is a halogen, R is an alkyl radical containing from 1 to 4 carbon atoms, 0<m<2, and 0.05<n<1.
    Type: Grant
    Filed: July 19, 1982
    Date of Patent: August 14, 1984
    Assignee: Societe Chimique des Charbonnages-CdF Chimie
    Inventor: Genevieve Le Brasseur