Nonmetallic Organic Oxygen Containing Patents (Class 502/125)
  • Patent number: 7414005
    Abstract: The present invention relates to a process for preparing a catalyst composition for olefin polymerization, which comprises preparing a catalyst solid in a first step by bringing A) at least one support, B) at least one organic compound having at least one functional group containing active hydrogen, C) at least one organometallic compound and D) at least one organic transition metal compound into contact with one another, then bringing this catalyst solid into contact with E) at least one organoaluminum compound in a second step and then using this mixture for the polymerization without further work-up. In addition, the invention relates to catalyst system for the polymerization of olefins which comprise such catalyst compositions, to the use of the catalyst compositions or the catalyst systems for the polymerization of olefins and to a process of the polymerization of olefins.
    Type: Grant
    Filed: November 3, 2003
    Date of Patent: August 19, 2008
    Assignee: Basell Polyolefine GmbH
    Inventor: Roland Kratzer
  • Patent number: 7388061
    Abstract: The present invention provides a solid catalyst component for the polymerization of olefins, comprising magnesium, titanium, a halogen and an electron donor, wherein said electron donor comprises at least one selected from the group consisting of ester of polyol of the formula (I): R1CO—O—CR3R4—A—CR5R6—O—CO—R2??(I) wherein, R1 and R2 groups, which may be identical or different, can be substituted or unsubstituted hydrocarbyl having 1 to 20 carbon atoms, R3-R6 groups, which may be identical or different, can be selected from the group consisting of hydrogen, halogen or substituted or unsubstituted hydrocarbyl having 1 to 20 carbon atoms, R1-R6 groups optionally contain one or more hetero-atoms replacing carbon, hydrogen atom or the both, said hetero-atom is selected from the group consisting of nitrogen, oxygen, sulfur, silicon, phosphorus and halogen atom, two or more of R3-R6 groups can be linked to form saturated or unsaturated monocyclic or polycyclic ring A is a single bond or bivalent linking group wit
    Type: Grant
    Filed: January 30, 2003
    Date of Patent: June 17, 2008
    Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry, China Petroleum & Chemical Corporation
    Inventors: Mingzhi Gao, Haitao Liu, Zhulan Li, Jun Wang, Juxiu Yang, Tianyi Li, Xiaodong Wang, Changxiu Li, Chunming Ding
  • Patent number: 7388060
    Abstract: The invention relates to a catalyst component for olefin (co)polymerization, to preparation thereof, to a catalyst comprising the same, and to use thereof in olefin (co)polymerization. The catalyst component of the invention comprises magnesium, titanium, halogen, inner electron donor compound, and alkoxy group derived from a surface modifier, wherein the content of the alkoxy group derived from the surface modifier is in a range of from 0.01 to 3 percent by weight, based on the weight of the catalyst component.
    Type: Grant
    Filed: January 4, 2006
    Date of Patent: June 17, 2008
    Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry
    Inventors: Zhiwu Wang, Zhong Tan, Zhengyang Guo, Kai Zhang, Tianyi Li, Jun Xiao, Peng Kou, Liang Pan, Li'an Yan, Xingbo Li, Huijuan Xu, Haixiang Cui, Yu Wang, Ling Yang
  • Patent number: 7381780
    Abstract: Improved catalyst compositions, and polymerization processes using such improved catalyst compositions, are provided. An example of an improved catalyst composition is a supported catalyst system that includes at least one titanium compound, at least one magnesium compound, at least one electron donor compound, at least one activator compound, and at least one silica support material, the at least one silica support material having a median particle size in the range of from 20 to 50 microns with no more than 10% of the particles having a size less than 10 microns and no more than 10% of the particles having a size greater than 50 microns and average pore diameter of at least ?220 angstroms.
    Type: Grant
    Filed: July 10, 2007
    Date of Patent: June 3, 2008
    Assignee: Univation Technologies, LLC
    Inventors: Maria A. Apecetche, Phuong A. Cao, Michael D. Awe, Ann M. Schoeb-Wolters, Ryan W. Impelman
  • Patent number: 7378478
    Abstract: The present invention relates to a catalyst precursor composition for electroless plating, and more specifically, the present invention provides the catalyst precursor composition comprising (a) a reactive oligomer; (b) a reactive monomer; (c) a photoinitiator; (d) a catalyst precursor for electroless plating; and (e) a solvent, and a method of preparing the EMI shielding material with the same. The present invention provides an easy and simple method of preparing the EMI shielding material by using the catalyst precursor composition that contains a UV curable resin with good adhesion to the base material, thereby eliminating the need for pre-treating the base material with a receptive layer before electroless plating.
    Type: Grant
    Filed: July 28, 2004
    Date of Patent: May 27, 2008
    Assignee: LG Chem Ltd.
    Inventors: Seung-Hun Eu, Jang-Hoon Lee
  • Patent number: 7351678
    Abstract: The invention relates to the use of nitrogenous aluminium organyl complexes of general formula (I) as co-catalysts in heterogeneous polymerisation reactions of propene. In said formula: R, R?, R1 and R1? independently of one another represent branched or unbranched C1-C7 alkyl, cycloalkyl, alkenyl, cycloalkenyl, aryl or alkynyl; R2 represents unsubstituted, monoalkylated or polyalkylated and/or monofluorinated or polyfluorinated aromatic hydrocarbons from group (II); R3 and R4 independently of one another represent CH2, CF2 oder C(R1)2; m stands for 0, 1 or 2; n stands for 0, 1 or 2; o stands for 0 or 1, all independently of one another.
    Type: Grant
    Filed: September 11, 2002
    Date of Patent: April 1, 2008
    Assignee: Merck Patent GmbH
    Inventors: Kartin Köhler, Herbert Schumann, Birgit Corinna Wassermann, Wilfried Wassermann, Katharina Lange, Sebastian Dechert, Markus Hummert, Stefan Schutte, Walter Kaminsky, Andrea Eisenhardt, Björn Heuer, Andre Laban
  • Patent number: 7351778
    Abstract: The present invention provides a catalyst component for polymerization of olefin CH2?CHR, in which R is hydrogen or C1-C12 alkyl or aryl, comprising magnesium, titanium, a halogen and an electron donor compound (a) which is at least one selected from the group consisting of dibasic ester compounds of the formula (I), and said catalyst component optionally further comprising an electron donor compound (b) selected from the group consisting of aliphatic dicarboxylic esters and aromatic dicarboxylic esters, and/or an electron donor compound (c) selected from the group consisting of 1,3-diether compounds of formula (IV): wherein, R1, R? and A are as defined in the description, wherein RI-RVIII are as defined in the description, and a catalyst comprising the catalyst component.
    Type: Grant
    Filed: April 28, 2005
    Date of Patent: April 1, 2008
    Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry China Petroleum & Chemical Corporation
    Inventors: Mingzhi Gao, Haitao Liu, Tianyi Li, Xianzhong Li, Changxiu Li, Jiyu Li, Lingyan Xing, Juxiu Yang, Jing Ma, Xiaodong Wang, Chunmin Ding
  • Patent number: 7329626
    Abstract: A method for making a solid catalytic component for a Ziegler-Natta catalyst includes contacting a particulate porous support with a solution of a hydrocarbon soluble organomagnesium precursor compound in a hydrocarbon solvent; and reacting said hydrocarbon soluble organo-magnesium precursor compound with an amount of aliphatic or aromatic alcohol, said amount being within an acceptable range of a molar equivalent of aliphatic or aromatic alcohol calculated according to formula (I): Equ Alkanol = 2 ? · [ ( mmole ? ? MgR ? / ? g ? ? support ) - 2.1 - 0.
    Type: Grant
    Filed: September 7, 2004
    Date of Patent: February 12, 2008
    Assignee: Lummus Novolen Technology GmbH
    Inventors: Frank Wolf Spaether, David Andrew Presken
  • Patent number: 7326757
    Abstract: Disclosed are catalyst systems and methods of making the catalyst systems for the polymerization of an olefin containing a solid titanium catalyst component containing an inorganic titanium compound, a magnesium alcohol adduct made from an inorganic magnesium compound and an alcohol, and a porous support having at least one of a certain specific surface area, a certain pore volume, and a certain median particle size. The catalyst system may further contain an organoaluminum compound and optionally an organosilicon compound. Also disclosed are methods of making polyolefins.
    Type: Grant
    Filed: July 20, 2005
    Date of Patent: February 5, 2008
    Assignee: BASF Catalysts LLC
    Inventors: Zhidong Zhu, Main Chang
  • Patent number: 7323526
    Abstract: A supported catalyst composition having improved flow properties is disclosed comprising an alkylalumoxane, a metallocene-alkyl an inorganic oxide support having an average particle size of from 0.1 to 50 ?m and calcined at a temperature greater than 600° C., and optionally an antifoulant agent and. In one embodiment, the metallocene-alkyl is a Group 4, 5 or 6 metallocene-alkyl, and in another embodiment is a hafnocene-alkyl. Also disclosed is a method of polymerization using such a supported catalyst composition.
    Type: Grant
    Filed: July 29, 2005
    Date of Patent: January 29, 2008
    Assignee: Univation Technologies, LLC
    Inventors: Agapios K. Agapiou, Phuong Anh Cao, Sun-Chueh Kao
  • Patent number: 7323431
    Abstract: The present application discloses a catalyst for olefin polymerization, comprising a product of the following components: (A) solid titanium-containing catalyst component comprising magnesium, titanium and halogen as essential components; (B) organo-aluminum compound catalyst component, and (C) silicon ether compound catalyst component, the silicon ether compound being represented by a general formula (I): wherein R1-R12 and A are as defined in the description.
    Type: Grant
    Filed: December 23, 2004
    Date of Patent: January 29, 2008
    Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry, China Petroleum & Chemical Corporation
    Inventors: Mingzhi Gao, Lunjia Xie, Xiaodong Wang, Siyuan Zhao, Jing Ma, Haitao Liu, Tianyi Li, Zhufang Sun
  • Patent number: 7307035
    Abstract: The present invention relates to an adduct comprising MgCl2, an alcohol (ROH) in which R is a C1-C10 hydrocarbon group, and a compound containing a transition metal M selected from the Groups 3 to 11 or the lanthanide or actinide groups of the Periodic Table of the Elements (new IUPAC version) in an amount such as to give a weight of M atoms lower than 10% based on the total weight of the adduct. The catalyst components that are obtained by reacting the adducts with halogenating agents show very high specific activity.
    Type: Grant
    Filed: July 4, 2003
    Date of Patent: December 11, 2007
    Assignee: Basell Poliolefine Italia SpA
    Inventors: Mario Sacchetti, Daniele Evangelisti, Diego Brita, Gianni Collina
  • Patent number: 7297832
    Abstract: The invention describes a process for tetramerisation of olefins wherein the product stream of the process contains more than 30% of the tetramer olefin. The process includes the step of contacting an olefinic feedstream with a catalyst system containing a transition metal compound and a heteroatomic ligand.
    Type: Grant
    Filed: December 19, 2003
    Date of Patent: November 20, 2007
    Assignee: Sasol Technology (PTY) Limited
    Inventors: Kevin Blann, Annette Bollmann, John Thomas Dixon, Arno Neveling, David Hedley Morgan, Hulisani Maumela, Esna Killian, Fiona Millicent Hess, Stefanus Otto, Matthew James Overett, Michael James Green
  • Patent number: 7285513
    Abstract: The present invention relates to a process for preparing a catalyst for olefin polymerization which is obtainable by bringing A) at least one organic transition metal compound, B) a mixture of at least two different organo metallic compounds and C) at least one cation-forming compound into contact with one another, wherein the organic transition metal compound A) is firstly brought into contact with the mixture of the organo metallic compounds B). In addition, the invention relates to the use of the catalyst for olefin polymerization, to catalysts obtainable by this process and to a process for the polymerization of olefins in which these catalysts are used.
    Type: Grant
    Filed: July 14, 2003
    Date of Patent: October 23, 2007
    Assignee: Basell Polyolefine GmbH
    Inventors: Roland Kratzer, Volker Fraaije
  • Patent number: 7259125
    Abstract: Improved catalyst compositions, and polymerization processes using such improved catalyst compositions, are provided. An example of an improved catalyst composition is a supported catalyst system that includes at least one titanium compound, at least one magnesium compound, at least one electron donor compound, at least one activator compound, and at least one silica support material, the at least one silica support material having a median particle size in the range of from 20 to 50 microns with no more than 10% of the particles having a size less than 10 microns and no more than 10% of the particles having a size greater than 50 microns and average pore diameter of at least <220 angstroms.
    Type: Grant
    Filed: May 26, 2006
    Date of Patent: August 21, 2007
    Assignee: Univation Technologies, LLC
    Inventors: Maria A. Apecetche, Phuong A. Cao, Michael D. Awe, Ann M. Schoeb-Wolters, Ryan W. Impelman
  • Patent number: 7256150
    Abstract: A process for producing a Gp 2/transition metal olefin polymerisation catalyst component, in which a Gp 2 complex is reacted with a transition metal compound so as to produce an oil-in-oil emulsion, the disperse phase containing the preponderance of the Gp 2 metal being selectively sorbed on a carrier to provide a catalyst component of excellent morphology. Polymerisation of olefins using a catalyst containing such a component is also disclosed.
    Type: Grant
    Filed: June 18, 2002
    Date of Patent: August 14, 2007
    Assignee: Borealis Polymers Oy
    Inventors: Peter Denifl, Timo Leinonen
  • Patent number: 7247596
    Abstract: The invention is polymerizable compositions comprising in one part an organoboron compound capable of forming a free radical generating species and a stabilizing amount of one or more compounds comprising a dihydrocarbyl hydroxyl amine, an alicyclic hydroxyl amine, or a nitrile oxide of a dihydrocarbyl hydroxyl amine or an alicyclic hydroxyl amine, and in the second part one or more compounds capable of free radical polymerization.
    Type: Grant
    Filed: June 9, 2004
    Date of Patent: July 24, 2007
    Assignee: Dow Global Technologies Inc.
    Inventors: Gary L. Jialanella, Toni Ristoski
  • Patent number: 7232785
    Abstract: The present invention relates to a new solid catalytic component, which can be used in combination with an aluminum compound as co-catalyst and optionally an external electron donor as additional co-catalyst to form a catalytic system of the Ziegler-Natta-catalyst-type. The solid catalytic system comprises titanium or vanadium compound, a compound of magnesium containing at least one halogen, a particulate porous support, and optionally an internal electron donor.
    Type: Grant
    Filed: January 28, 2003
    Date of Patent: June 19, 2007
    Assignee: ABB Lummus Global, Inc.
    Inventors: Wolf Spaether, John Lynch, Joachim Rösch, Rainer Hemmerich
  • Patent number: 7220694
    Abstract: The invention relates to a magnesium compound effective in producing olefin polymers having an increased bulk density and a narrowed particle size distribution, not lowering the stereospecificity of the polymers produced and not lowering the polymerization activity in producing the polymers, to an olefin polymerization catalyst comprising the compound, and to a method for producing such olefin polymers. The olefin polymerization catalyst comprises (A) a solid catalyst component prepared by contacting a magnesium compound having a specific particle size distribution index (P), a titanium compound and an electron donor compound with each other, (B) an organometallic compound, and (C) an electron donor. The olefin polymerization method comprises polymerizing an olefin in the presence of the catalyst to give olefin polymers.
    Type: Grant
    Filed: April 26, 2004
    Date of Patent: May 22, 2007
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Shohjiroh Tanase, Takehiro Tsuda, Tsuyoshi Ota, Hideo Funabashi
  • Patent number: 7220805
    Abstract: There are provided (1) a process for producing a contact product, which comprises the step of contacting at least a phthalocyanine complex, a porphyrin complex, or their combination with a surfactant; (2) a catalyst component for addition polymerization, which comprises said contact product; (3) a process for producing a catalyst for addition polymerization, which comprises the step of contacting said catalyst component, a compound of a metal atom of Groups 3 to 12 or the lanthanide series, and an optional organoaluminum compound with one another; and (4) a process for producing an addition polymer, which comprises the step of polymerizing an addition polymerizable monomer in the presence of said catalyst.
    Type: Grant
    Filed: January 12, 2005
    Date of Patent: May 22, 2007
    Assignee: Sumitomo Chemical Company, Limited
    Inventor: Kazuo Takaoki
  • Patent number: 7211535
    Abstract: The present invention provides a novel process for preparing a catalyst useful in gas phase polymerization of olefins wherein the physical properties of the polymer and the productivity of the catalyst can be altered depending on the sequence of addition of the catalyst components. The catalyst consists of compounds of Ti, Mg, Al and optionally an electron donor supported on an amorphous support.
    Type: Grant
    Filed: October 29, 2004
    Date of Patent: May 1, 2007
    Assignees: Nova Chemicals Corporation, Ineos Europe Limited
    Inventors: Mark Kelly, Shivendra Kumar Goyal, Victoria Ker, Perry Montyn de Wit, Brian Stephen Kimberley, Peter Phung Ming Hoang
  • Patent number: 7208435
    Abstract: A solid catalyst component for polymerization of olefins prepared by contacting (a) a dialkoxy magnesium compound, (b) a tetra-valent titanium halide, and (c) an electron donor compound of the formula R1R2C(COOR3)2 suspended in (d) an aromatic hydrocarbon having a boiling point in the range of 50–150° C. The catalyst containing the catalyst component is excellent in the olefin polymerization catalyst activity to hydrogen and can produce a polymer with a high stereoregularity in a high yield.
    Type: Grant
    Filed: August 26, 2003
    Date of Patent: April 24, 2007
    Assignee: Toho Catalyst Co., Ltd.
    Inventors: Motoki Hosaka, Maki Sato
  • Patent number: 7208559
    Abstract: An ethylene-based polymer which is an ethylene/C4 to C10 ?-olefin copolymer and satisfies the following requirements [k1] to [k3]: [k1] melt flow rate (MFR) under a loading of 2.16 kg at 190° C. is in the range of 1.0 to 50 g/10 minutes; [k2] LNR defined as a scale of neck-in upon film molding is in the range of 0.6 to 1.4; and [k3] take-up speed at break [DS (m/min)] at 160° C. and melt flow rate (MFR) satisfy the following relationship (Eq-1): 12×MFR0.577?DS?165×MFR0.577 (Eq-1), and a thermoplastic resin composition containing the ethylene-based polymer, provide a molded product, preferably a film, excellent in moldability and mechanical strength.
    Type: Grant
    Filed: December 15, 2003
    Date of Patent: April 24, 2007
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Yasuo Satoh, Mamoru Takahashi, Hideki Bando, Yoshiho Sonobe, Yasushi Nakayama
  • Patent number: 7202314
    Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2?CHR in which R is hydrogen or a hydrocarbon radical with 1–12 carbon atoms, comprising Mg, Ti, halogen and an electron donor selected from succinates, said catalyst component being obtainable by a process comprising the following steps: (a) dissolving a halide of magnesium in a solvent system comprising an organic epoxy compound or an organic phosphorus compound and optionally an inert diluent to form a solution; (b) mixing the obtained solution with a titanium compound to form a mixture; (c) precipitating a solid from the mixture obtained in step (b) in the presence of a succinate and/or an auxiliary precipitant; (d) if a succinate is not used in step (c), contacting the solid obtained in (c) with a succinate, and (e) treating the solid obtained in (c) or (d) with a titanium compound optionally in the presence of an inert diluent.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: April 10, 2007
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Giampiero Morini, Giulio Balbontin, Gianni Vitale
  • Patent number: 7202191
    Abstract: It has been discovered that using n-butylmethyldimethoxysilane (BMDS) as an external electron donor for Ziegler-Natta catalysts can provide a catalyst system that may prepare polypropylene films with improved properties. The catalyst systems of the invention provide for controlled chain defects/defect distribution and thus a regulated microtacticity. Consequently, the curve of storage modulus (G?) v. temperature is shifted such that the film achieves the same storage modulus at a lower temperature enabling faster throughput of polypropylene film through a high-speed tenter.
    Type: Grant
    Filed: October 4, 2005
    Date of Patent: April 10, 2007
    Assignee: Fina Technology, Inc.
    Inventors: Kenneth Paul Blackmon, David J. Rauscher, Michael R. Wallace
  • Patent number: 7172988
    Abstract: A catalyst component for ethylene polymerization, including an inorganic oxide support, and at least one alkyl metal compound, at least one halide, at least one dihydrocarbyl magnesium compound, at least one difunctional compound that reacts with the dihydrocarbyl magnesium compound and at least one titanium compound, wherein the difunctional compound is a mono-, di- or multi-halogenated alcohol or phenol having from 2 to 20 carbon atoms; or a mono-, di- or multi-halogenated acyl halide having from 2 to 20 carbon atoms. Also, a process for preparing the catalyst component and use thereof.
    Type: Grant
    Filed: October 15, 2003
    Date of Patent: February 6, 2007
    Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry
    Inventors: Kejing Gao, Dongbing Liu, Wei Chen, Guirong Fan, Xinping Lu, Jingyan An, Ying Guan, Jun Zhang, Qinfang Zhao
  • Patent number: 7169727
    Abstract: A pre-catalyst is formed by reacting butylethylmagnesium with an alcohol to form a magnesium alkoxide compound, followed by contacting the magnesium alkoxide compound with a phosphorous compound to form a magnesium alkoxide phosphorous compound mixture. The magnesium alkoxide phosphorous compound mixture is subsequently reacted with TiCl4 to form a MgCl2 support. The MgCl2 support is then contacted with an internal donor while being heated to form a first catalyst slurry, which is then contacted with TiCl4 while being heated to form a second catalyst slurry. The second catalyst slurry is next contacted with TiCl4 while being heated to form a third catalyst slurry, which is washed and dried, resulting in a highly active pre-catalyst with controlled morphology. The pre-catalyst may be combined with one or more co-catalysts and optionally one or more external electron donors to form an active catalyst system, which may be used for the polymerization of olefins.
    Type: Grant
    Filed: July 26, 2004
    Date of Patent: January 30, 2007
    Assignee: Fina Technology, Inc.
    Inventor: Joseph Lyndon Thorman
  • Patent number: 7166682
    Abstract: A process for the preparation of an olefin polymerisation catalyst comprising: a) reacting an aluminoxane and a Lewis base in an optionally halogenated hydrocarbon solvent to form a particulate suspension; b) reacting said suspension with a metallocene complex in an optionally halogenated hydrocarbon solvent; and optionally c) isolating the olefin polymerisation catalyst.
    Type: Grant
    Filed: September 4, 2003
    Date of Patent: January 23, 2007
    Assignee: Borealis Technology Oy
    Inventors: Jarmo Lindroos, Siw Bodil Fredriksen, Pål Christian Bentzrød
  • Patent number: 7160833
    Abstract: A spray-dried composition comprising the reaction product of a magnesium halide, a solvent, an electron donor compound, and a transition metal compound and an inert filler comprising substantially spherical particles having an average particle size ranging from about 1 ?m to about 12 ?m, and a polymerization process using the same.
    Type: Grant
    Filed: July 13, 2004
    Date of Patent: January 9, 2007
    Assignee: Dow Global Technologies Inc.
    Inventors: Burkhard Eric Wagner, Mark Wilton Smale, Robert James Jorgensen
  • Patent number: 7148302
    Abstract: This invention is based upon the discovery that a catalyst system which is comprised of (a) palladium or a palladium compound and (b) a fluorinated alcohol is effective for polymerizing norbornene-functional monomers into polynorbornene-functional polymers. It has been further discovered that this catalyst system is more effective in polymerizing certain norbornene-functional monomers that are difficult to polymerize, such as norbornene ester monomers, than prior art catalyst systems. The activity of the catalyst systems of this invention can be further improved with respect to polymerizing some monomers by including a Lewis acid and/or a ligand, such as a phosphine or a carbene, in the system. In any case, the catalyst systems of this invention offer the advantage of being soluble in a wide variety of solvents, relatively inexpensive, and capable of polymerizing many norbornene-functional monomers that are difficult to polymerize with conventional catalyst systems.
    Type: Grant
    Filed: October 3, 2005
    Date of Patent: December 12, 2006
    Assignee: The Goodyear Tire & Rubber Company
    Inventor: John-Henry Lipian
  • Patent number: 7141635
    Abstract: A catalyst composition for the polymerization of olefins and process for the use thereof, comprising the combination of one or more Ziegler-Natta catalysts, comprising one or more transition metal compounds, one or more aluminum containing cocatalyts, and a mixture of different selectivity control agents, including in said mixture of selectivity control agents at least one normally dominating selectivity control agent and one normally dominated selectivity control agent, characterized in that the individual selectivity control agents are present in the mixture in relative amounts to each other and relative to the one or more transition metal compounds, such that the effect of the selectivity control agents on the resulting polymer properties is not determined solely or substantially solely by the normally dominating selectivity control agent.
    Type: Grant
    Filed: May 20, 2003
    Date of Patent: November 28, 2006
    Assignee: Union Carbide Chemicals and Plastics Tech
    Inventors: Linfeng Chen, Thomas L. Nemzek
  • Patent number: 7135531
    Abstract: Disclosed are catalyst systems and methods of making the catalyst systems/supports for the polymerization of an olefin containing a solid titanium catalyst component having a substantially spherical shape and containing an internal electron donor, a support made from a magnesium compound, an alcohol, an ether, a surfactant, and an alkyl silicate. The catalyst system may further contain an organoaluminum compound and an organosilicon compound. Also disclosed are methods of making an impact copolymer involving polymerizing an olefin to provide a polyolefin matrix and polymerizing a polyolefin rubber using a catalyst component containing a support made from a magnesium compound, an alcohol, an ether, a surfactant, and an alkyl silicate.
    Type: Grant
    Filed: April 4, 2005
    Date of Patent: November 14, 2006
    Assignee: BASF Catalysts LLC
    Inventors: Zhidong Zhu, Main Chang
  • Patent number: 7129303
    Abstract: The present invention provides a method for producing homo- and co-polymers of ethylene, or more particularly a method for producing homo- and copolymers of ethylene in the presence of (a) a solid titanium catalyst produced by preparing a magnesium solution by contact-reacting a halogenated magnesium compound with an alcohol; reacting thereto an ester compound having at least one hydroxyl group and a silicon compound having at least one alkoxy group; and adding a mixture of a titanium compound and a silicon compound; (b) organometallic compounds of Group II or III of the Periodic Table; and (c) an alkoxysilane compound and a haloalkne compound. The catalyst for homo- and co-polymerization of ethylene, produced according to the present invention, exhibits a high activity and the polymers produced by the method of the present invention using said catalyst have the advantages of exhibiting a high bulk density and a narrow molecular weight distribution.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: October 31, 2006
    Assignee: Samsung Atofina Co., Ltd.
    Inventors: Chun-Byung Yang, Won-Young Kim, Weon Lee
  • Patent number: 7112642
    Abstract: Propylene polymers having a content of isotactic pentads (mmmm) higher than 97%, molecular weight distribution, expressed by the formula (a) ratio, equal to or higher than 6 and a value of formula (b) ratio equal to or lower than 5.5. The said polymers are prepared in the presence of a particular combination of Ziegler-Natta solid catalyst components and highly stereoregulating electron-donor compounds. Laminated articles, in particular bi-axially oriented films and sheets, can be prepared with the said polymers {overscore (M)}w/{overscore (M)}n ??(a) {overscore (M)}z/{overscore (M)}w.
    Type: Grant
    Filed: July 30, 2003
    Date of Patent: September 26, 2006
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Els Meesters, Jean News, Alessandro Guidicini
  • Patent number: 7109143
    Abstract: It has been discovered that using n-butylmethyldimethoxysilane (BMDS) as an external electron donor for Ziegler-Natta catalysts can provide a catalyst system that may prepare polypropylene films with improved properties. The catalyst systems of the invention provide for controlled chain defects/defect distribution and thus a regulated microtacticity. Consequently, the curve of storage modulus (G?) v. temperature is shifted such that the film achieves the same storage modulus at a lower temperature enabling faster throughput of polypropylene film through a high-speed tenter.
    Type: Grant
    Filed: September 10, 2003
    Date of Patent: September 19, 2006
    Assignee: Fina Technology, Inc.
    Inventors: Kenneth Paul Blackmon, David J. Rauscher, Michael Ray Wallace
  • Patent number: 7098285
    Abstract: The present invention provides a prepolymerized olefin polymerization catalyst and olefin polymerization method using the same. More particularly, the present invention provides a prepolymerized catalyst that is encapsulated with macromonomers produced by polymerizing olefin monomers with a vinyl-terminated polysiloxane compound in the presence of a solid titanium catalyst for olefin polymerization having been previously surface treated with silane compounds containing two or more vinyl groups, and a method for producing polyolefin having a high melt strength using the catalyst.
    Type: Grant
    Filed: December 15, 2001
    Date of Patent: August 29, 2006
    Assignee: Samsung Atofina Co., Ltd.
    Inventors: Young-Soo Koo, Yong Chun, Young-Jun Lee, Ho-Sang Son, Ki-Su Ro
  • Patent number: 7087688
    Abstract: A MgCl2·mEtOH·nH2O adducts, where 3.4<m?4.4, 0?n?0.7, characterized by an X-ray diffraction spectrum, taken under the condition set forth above, in which, in the range of 2? diffraction angles between 5° and 10°, at least two diffraction lines are present at diffraction angles 2? of 9.3±0.2°, and 9.9±0.2°, the most intense diffraction lines being the one at 2? of 9.3±0.2°, the intensity of the other diffraction line being less than 0.4 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and/or porosity with respect to the catalysts prepared from the adducts of the prior art.
    Type: Grant
    Filed: August 21, 2003
    Date of Patent: August 8, 2006
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Daniele Evangelisti, Gianni Collina, Ofelia Fusco, Mario Sacchetti
  • Patent number: 7084221
    Abstract: A modified aluminoxane is disclosed. Aluminoxane compounds are modified with glycol ethers or polyethers. The modified aluminoxanes are effective activators for single-site catalysts. Catalyst activated with the modified aluminoxane produces polyolefin with increased melt flow index, broadened molecular weight distribution, and improved thermal processability.
    Type: Grant
    Filed: September 16, 2004
    Date of Patent: August 1, 2006
    Assignee: Equistar Chemicals, LP
    Inventors: Shao-Hua Guo, Shaotian Wang
  • Patent number: 7071138
    Abstract: A solid catalyst component for olefin polymerization in which the molar ratio of residual alkoxy groups to supported titanium is 0.60 or less is obtained by reacting the following compound (a1) with the following compound (b1) at a hydroxyl group/magnesium molar ratio of 1.0 or more, reacting the reaction mixture with the following compound (c1) at a halogen/magnesium molar ratio of 0.20 or more, reacting the resultant reaction mixture with the following compounds (d1) and (e) at a temperature of 120° C. or higher but 150° C.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: July 4, 2006
    Assignee: Idemitsu Petrochemical Co., LTD
    Inventors: Shojiro Tanase, Takanori Sadashima
  • Patent number: 7060763
    Abstract: The present invention relates to a MgCl2.mEtOH adduct in which m is from 2.5 to 3.2 optionally containing water up to a maximum of 1% wt based on the total weight of the adduct, characterized by a DSC profile in which the highest melting Temperature (Tm) peak is over 109° C. and has an associated fusion enthalpy ( H) of 103 J/g or lower. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity with respect to the catalysts prepared from the adducts of the prior art.
    Type: Grant
    Filed: March 17, 2003
    Date of Patent: June 13, 2006
    Assignee: Basell Poliolefine Italia s.r.l.
    Inventors: Daniele Evangelisti, Gianni Collina
  • Patent number: 7049263
    Abstract: There are provided a process for producing a catalyst for ?-olefin polymerization, which comprises the step of contacting (1) a solid catalyst component having Ti, Mg and a halogen as essential components, (2) an organoaluminum compound and (3) a compound having a —C—O—C—O—C— bond group in a closed ring structure with one another; and a process for producing an ?-olefin polymer, which comprises the step of homopolymerizing or copolymerizing an ?-olefin in the presence of a catalyst for ?-olefin polymerization produced by the above process.
    Type: Grant
    Filed: November 5, 2003
    Date of Patent: May 23, 2006
    Assignee: Sumitomo Chemical Company, Limited
    Inventor: Shin-ichi Kumamoto
  • Patent number: 7045481
    Abstract: Supported catalysts include a solid support such as silica that is functionalized to have inorganic acid functional groups attached thereto. Active catalyst particles are supported on the functionalized support material. The acid functionalized support material is made by reacting a solid support with an inorganic acid containing agent such as sulfuric acid or para-toluene sulfonic acid. An organic anchoring agent is used to form and anchor catalyst nanoparticles to the acid functionalized support material. The supported catalyst can be sized and shaped for use in any type of reactor, including a fixed bed or fluidized bed reactor. The methods of the present invention also include a process for the direct synthesis of hydrogen peroxide using the supported catalyst.
    Type: Grant
    Filed: April 12, 2005
    Date of Patent: May 16, 2006
    Assignee: Headwaters Nanokinetix, Inc.
    Inventors: Sukesh Parasher, Michael Rueter, Bing Zhou
  • Patent number: 7045479
    Abstract: Intermediate precursor compositions for use in manufacturing supported reactive catalysts having a controlled coordination structure, and methods for manufacturing such precursor compositions are disclosed. The precursor compositions include a catalyst complex formed from catalyst atoms and a control agent that is applied to a substrate. Reduction of the catalyst complex yields supported reactive catalyst in which a preponderance of the top or outer layer of atoms of the catalyst particles exhibit a controlled coordination number of 2. The supported catalysts are useful for a variety of chemical reactions, including the preparation of hydrogen peroxide with high selectivity.
    Type: Grant
    Filed: July 14, 2003
    Date of Patent: May 16, 2006
    Assignee: Headwaters Nanokinetix, Inc.
    Inventors: Bing Zhou, Michael Rueter
  • Patent number: 7026265
    Abstract: Process for the preparation of a particular olefin polymerisation catalyst component including magnesium dihalide, titanium tetrahalide and a carboxylic acid ester, in which the precursors of its constituents are reacted in solution from which the component is precipitated, this precipitation being accompanied by co-precipitation of one or more oligoesters of the carboxylic acid formed in a controlled manner.
    Type: Grant
    Filed: October 18, 2001
    Date of Patent: April 11, 2006
    Assignee: Borealis Technology Oy
    Inventors: Timo Leinonen, Peter Denifl
  • Patent number: 7022795
    Abstract: Propylene homopolymers, wherein, in their separation according to tacticity by first dissolving the polymers in boiling xylene, then cooling the solution to 25° C. at a cooling rate of 10° C./h and then, with ascending temperature, separating the propylene homopolymers into fractions of different tacticity, either one or more of the conditions that i) the fraction of propylene homopolymers which remains undissolved on heating the cooled propylene homopolymer solution to 112° C. is greater than 20% by weight or ii) the fraction of propylene homopolymers which remains undissolved on heating the cooled propylene homopolymer solution to 117° C. is greater than 8% by weight or iii) the fraction of propylene homopolymers which remains undissolved on heating the cooled propylene homopolymer solution to 122° C. is greater than 1% by weight, are satisfied.
    Type: Grant
    Filed: March 13, 1998
    Date of Patent: April 4, 2006
    Assignee: Novolen Technology Holdings, C.V.
    Inventors: Stephan Hüffer, Joachim Rösch, Stefan Seelert, Franz Langhauser, Dieter Lilge, Roland Hingmann, Günther Schweier
  • Patent number: 7019097
    Abstract: A process for the (co)polymerization ethylene, optionally in mixtures with olefins CH?CHR in which R is hydrogen or a hydrocarbyl radical with 1–12 carbon atoms, carried out in the presence of a catalyst system comprising (A) a solid catalyst component which comprises Mg, halogen an electron donor selected form ethers, esters, or amines, and Ti atoms in an oxidation state such that the weight percentage ratio between Ti(red)/Ti(tot) ranges from about 0.05 to about 1; wherein Ti(red) is the weight percentage on the solid catalyst component of the Ti atoms having a valence less than 4 and Ti(tot) is the weight percentage on the solid catalyst component of all the Ti atoms and (B) an Al-alkyl compound. The said process is capable to produce ethylene polymers with a reduced oligomers content and/or improved mechanical characteristics.
    Type: Grant
    Filed: March 11, 2002
    Date of Patent: March 28, 2006
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Mario Sacchetti, Diego Brita
  • Patent number: 7015364
    Abstract: A process for preparing polyether polyols includes a precipitation step, a recrystallization step, and a reaction step. In the precipitation step, a multimetal cyanide compound is precipitated by reaction of a metal salt with a cyanometalate compound. In the recrystallization step, the multimetal cyanide compound precipitated above is recrystallized by adding further metal salt and/or further cyanometalate compound. The recrystallization forms a multimetal cyanide catalyst compound. In the reaction step, an initiator and one or more alkylene oxide are reacted in the presence of the multimetal cyanide catalyst compound.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: March 21, 2006
    Assignee: BASF Aktiengesellschaft
    Inventors: Georg Heinrich Grosch, Dirk Franke, Manfred Munzinger, Kathrin Harre, Eva Baum, Michael Stösser
  • Patent number: 7005399
    Abstract: An olefin polymerization catalyst comprising: (A) a solid catalyst component prepared by contacting (a) a dialkoxyl magnesium, (b) a tetra-valent titanium halide, and (c) a phthalic acid diester in (d) an aromatic hydrocarbon having a boiling point in the range of 50 to 150° C., (B) an organoaluminum compound of the formula R1pAlQ3?p, one or more compounds selected from the group consisting of (C) one or more halogen-containing organosilicon compounds selected from (C1) a halogen-containing organosilicon compound of the formula R21Si(OR3)4?l?mXm and (C2) a halogen-containing organosilicon compound of the formula R4qSi(OR5)4?q, and (D) an organosilicon compound of the formula R6sSi(OR7)4?s. The catalyst exhibits excellent activity to hydrogen and the same catalytic activity and yield performance as conventional catalysts, and possesses the capability of producing polymers with stereoregularity equivalent to conventional catalysts.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: February 28, 2006
    Assignee: Toho Titanium Co., Ltd.
    Inventor: Motoki Hosaka
  • Patent number: 7001862
    Abstract: The present invention relates to a catalyst composition for polymerization of olefins comprising: (a) a solid catalyst pre cursor comprising at least one vanadium compound, at least one magnesium compound and a polymeric material or a solid catalyst precursor comprising at least one vanadium compound, at least one further transition metal compound and/or at least one alcohol, at least one magnesium compound and a polymeric material; and (b) a cocatalyst comprising at least one aluminum compound; and to a method for preparing a catalyst composition according to the present invention, comprising the steps of: (a) combining the components of the solid catalyst precursor; and (b) activating the catalyst precursor with aluminum compound.
    Type: Grant
    Filed: January 30, 2002
    Date of Patent: February 21, 2006
    Assignee: Saudi Basic Industries Corporation
    Inventors: Akhlaq A. Moman, Khalid Al-Bahily, Atieh Abu-Raqabah, John Ledford, Orass M. Hamed
  • Patent number: 6998449
    Abstract: A metallocene catalyst may be temporarily and reversibly passivated by contact with an effective amount of a passivating compound selected from the group of oxygen, oxygen-containing compounds, and nitrogen-containing compounds.
    Type: Grant
    Filed: September 12, 2002
    Date of Patent: February 14, 2006
    Assignee: BP Corporation North America
    Inventor: Brian S. Kimberley