Ester Patents (Class 502/127)
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Publication number: 20130017946Abstract: Disclosed are a method for preparing a solid catalyst for propylene polymerization and a catalyst prepared thereby. Specifically, disclosed are a method for preparing a solid catalyst for propylene polymerization which can prepare polypropylene having excellent stereoregularity with a high production yield by using silane compounds and bicycloalkanedicarboxylate or bicycloalkenedicarboxylate as an internal electron donor, and a catalyst prepared thereby method for preparing polypropylene using the same.Type: ApplicationFiled: December 30, 2010Publication date: January 17, 2013Applicant: SAMSUNG TOTAL PETROCHEMICALS CO., LTD.Inventors: Sang Yull Kim, Jin Woo Lee, Eun Il Kim, Joon Ryeo Park
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Publication number: 20120322958Abstract: A mixed magnesium dialkoxide particulate obtained by direct solid-liquid reaction between particulate magnesium metal with a mean particle size of 50 ?m to 500 ?m and two or more alcohols including ethyl alcohol and at least one C3-6 alcohol, and comprising magnesium diethoxide, wherein the content of alkoxides other than ethoxide is 2.5 to 15 mol % of the total, the mean particle size (D50) is 20 to 100 ?m and the bulk density is at least 0.4 g/ml. The mixed magnesium dialkoxide is for use as a catalyst component for polymerization of olefins such as propylene, exhibits high breaking strength, and when used for preparation of a polymerization catalyst, high polymerization activity is exhibited resulting in a high catalyst product yield.Type: ApplicationFiled: February 24, 2011Publication date: December 20, 2012Inventors: Akihiko Yamanaka, Hiroshi Kumai
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Publication number: 20120302708Abstract: A magnesium halide adduct is provided, comprising at least one compound of the formula MgXY, at least one compound of the formula ROH, methanol, at least one modifying agent chosen from DOE and o-hydroxy benzoates, and optionally water. Also provided herein are a catalyst component comprising the magnesium halide adduct, a catalyst for olefin polymerization comprising the catalyst component; the respective processes for preparing the magnesium halide adduct and the catalyst component; use of the magnesium halide adduct for preparing the catalyst component, use of the catalyst component in a catalyst for olefin polymerization and use of the catalyst in olefin polymerization; and a process of olefin polymerization.Type: ApplicationFiled: May 25, 2012Publication date: November 29, 2012Inventors: Xianzhi XIA, Yuexiang LIU, Jin ZHAO, Jigui ZHANG, Yongtai LING, Weili LI, Suzhen QIAO, Yang TAN, Renqi PENG, Ping GAO, Futang GAO, Zhihui ZHANG
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Patent number: 8318626Abstract: The present invention relates to solid catalyst components comprising titanium, magnesium, halogen and an internal electron donor compound containing at least one 1,8-naphthyl diester compound. The 1,8-naphthyl diester compounds include naphthalene-1,8-diyl dicycloalkanecarboxylate derivatives, dicycloalkenecarboxylate derivatives, 8-(cycloalkanecarbonyloxy)naphthalene-1-yl benzoate derivatives, and 8-(cycloalkenecarbonyloxy)naphthalene-1-yl benzoate derivatives. The present invention further relates to catalyst systems containing the catalyst solid components, organoaluminum compounds, and organosilicon compounds. The present invention also relates to methods of making the solid catalyst components and the catalyst systems, and methods of polymerizing or copolymerizing alpha-olefins using the catalyst systems.Type: GrantFiled: March 1, 2010Date of Patent: November 27, 2012Assignee: BASF CorporationInventor: Main Chang
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Patent number: 8288304Abstract: Disclosed are procatalyst compositions having an internal electron donor which includes an adamantane dicarboxylate and optionally an additional electron donor component. Ziegler-Natta catalyst compositions containing the present procatalyst compositions to produce propylene-based olefins with broad molecular weight distribution.Type: GrantFiled: April 16, 2010Date of Patent: October 16, 2012Assignee: Dow Global Technologies LLCInventors: Linfeng Chen, Tak W. Leung, Tao Tao, Kuanqiang Gao
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Publication number: 20120252992Abstract: A catalyst component for olefin polymerization is disclosed, which comprises a reaction product of the following components: (1) a spheric carrier; (2) a titanium compound; and optionally, (3) an electron donor, wherein the spheric carrier comprises a reaction product of at least the following components: (a) a magnesium halide represented by a general formula of MgX2-nRn, wherein X is independently chloride or bromide, R is a C1-C14 alkyl, a C6-C14 aryl, a C1-C14 alkoxy, or a C6-C14 aryloxy, and n is 0 or 1; (b) an alcohol compound; and (c) an epoxy compound represented by a general formula (I), wherein R2 and R3 are independently hydrogen, a C1-C5 linear or branched alkyl, or a C1-C5 linear or branched haloalkyl.Type: ApplicationFiled: October 18, 2010Publication date: October 4, 2012Inventors: Weili Li, Xianzhi Xia, Yuexiang Liu, Jigui Zhang, Suzhen Qiao, Jin Zhao, Ping Gao, Xinsheng Wang, Yang Tan, Zhihui Zhang, Linna Yang, Ruilin Duan, Renqi Peng
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Patent number: 8263692Abstract: Disclosed are propylene-based polymer compositions and processes for producing same. Polymerization with an improved catalyst composition provides a propylene-based polymer with improved stiffness.Type: GrantFiled: December 31, 2009Date of Patent: September 11, 2012Assignee: Dow Global Technologies LLCInventors: William G. Sheard, Linfeng Chen
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Two atom bridged dicarbonate compounds as internal donors in catalysts for polypropylene manufacture
Patent number: 8263520Abstract: A solid, hydrocarbon-insoluble, catalyst component useful in polymerizing olefins, said catalyst component containing magnesium, titanium, and halogen, and further containing an internal electron donor having a structure: [R1—O—C(O)—O—]xR2 wherein R1 is independently at each occurrence, an aliphatic or aromatic hydrocarbon, or substituted hydrocarbon group containing from 1 to 20 carbon atoms; x is 2-4; and R2 is an aliphatic or aromatic hydrocarbon, or substituted hydrocarbon group containing from 1 to 20 carbon atoms, provided that there are 2 atoms in the shortest chain connecting a first R1—O—C(O)—O— group and a second R1—O—C(O)—O— group.Type: GrantFiled: November 30, 2010Date of Patent: September 11, 2012Assignee: Dow Global Technologies LLCInventors: Joseph N. Coalter, III, Tak W. Leung, Tao Tao, Kuanqiang Gao -
Patent number: 8247341Abstract: Disclosed are procatalyst compositions having an internal electron donor which includes a silyl glutarate and optionally an electron donor component. Ziegler-Natta catalyst compositions containing the present procatalyst compositions exhibit strong activity and produce propylene-based olefins with high isotacticity.Type: GrantFiled: April 14, 2010Date of Patent: August 21, 2012Assignee: Dow Global Technologies LLCInventors: Kelly A. Gonzalez, Tao Tao, Tak W. Leung
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Patent number: 8227370Abstract: A catalyst system containing (a) a solid catalyst component containing a titanium halide, a magnesium halide, a first internal electron donor compound, and a second internal electron donor compound, (b) an organoaluminum compound, and (c) an external electron donor compound is disclosed. The first internal electron donor compound contains at least one ether group and at least one ketone group. The second internal electron donor compound is a 1,8-naphthyl diester compound. Methods of polymerizing or copolymerizing alpha-olefins using the catalyst system also are disclosed.Type: GrantFiled: November 10, 2010Date of Patent: July 24, 2012Assignee: BASF CorporationInventor: Main Chang
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Publication number: 20120184694Abstract: A magnesium halide adduct represented by the formula (I): MgX2.mROH.nE.pH2O, in which X is chlorine, bromine, a C1-C12 alkoxy, a C3-C10 cycloalkoxy or a C6-C10 aryloxy, with the proviso that at least one X is chlorine or bromine; R is a C1-C12 alkyl, a C3-C10 cycloalkyl or a C6-C10 aryl; E is an o-alkoxybenzoate compound represented by the formula (II): in which R1 and R2 groups are independently a C1-C12 linear or branched alkyl, a C3-C10 cycloalkyl, a C6-C10 aryl, a C7-C10 alkaryl or an C7-C10 aralkyl, the R1 and R2 groups are identical to or different from the R group; m is in a range of from 1.0 to 5.0; n is in a range of from 0.001 to 0.5; and p is in a range of from 0 to 0.8, is disclosed. A catalyst component useful in olefin polymerization, which comprises a reaction product of (1) the magnesium halide adduct, (2) a titanium compound, and optionally (3) an electron donor compound, is also disclosed.Type: ApplicationFiled: July 15, 2009Publication date: July 19, 2012Inventors: Xianzhi Xia, Yuexiang Liu, Jigui Zhang, Xinsheng Wang, Ping Gao, Suzhen Qiao, Maoping Yin, Weili Li, Tianyi Zhang, Renqi Peng, Ying Chen, Zhihui Zhang
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Patent number: 8216957Abstract: The invention refers to a process for preparing a Group 2 metal/transition metal olefin polymerization catalyst component in particulate form having improved polymerization properties due to the use of H2 during catalyst component preparation and the use of such catalyst components in a process for polymerizing olefins.Type: GrantFiled: June 22, 2009Date of Patent: July 10, 2012Assignee: Borealis AGInventors: Timo Leinonen, Peter Denifl, Anssi Haikarainen
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Patent number: 8211819Abstract: The present invention relates to catalyst systems containing solid catalyst components comprising titanium, magnesium, halogen and a 1,8-naphthyl diaryloate internal electron donor compound; organoaluminum compounds and alkyl benzoate derivatives as external electron donors. The present invention also relates to methods of making the catalyst systems, and methods of polymerizing or copolymerizing alpha-olefins using the catalyst systems.Type: GrantFiled: December 21, 2009Date of Patent: July 3, 2012Assignee: BASF CorporationInventor: Main Chang
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Publication number: 20120165483Abstract: Solid adducts comprising a MgCl2, ethanol and a compound (A), said compounds being present in molar ratios defined by the following formula MgCl2.(EtOH)n(A)p in which n is from 0.1 to 6, p ranges from 0.001 to 0.5 and A is a compound selected from cyclic hydrocarbon structures which are substituted with at least two hydroxy groups.Type: ApplicationFiled: September 3, 2010Publication date: June 28, 2012Applicant: BASELL POLIOLEFINE ITALIA S.R.L.Inventors: Simona Guidotti, Dario Liguori, Giampiero Morini, Joachim T.M. Pater
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Patent number: 8207271Abstract: The invention is directed to a process for the manufacture of heterophasic propylene copolymer compositions comprising the steps of forming a propylene polymer matrix in at least one slurry reactor and optionally in at least one gas phase reactor and subsequently forming in at least one gas phase reactor an elastomeric copolymer by copolymerizing propylene with ethylene and/or with another alpha-olefin in the presence of said matrix, wherein the polymerization is carried out in the presence of a catalyst system comprising a catalyst in form of solid particles, said particles (a) have a surface area of less than 20 m2/g, (b) comprise a transition metal compound of groups 4 to 10 of the periodic table or a compound of actinide or lanthanide, (c) comprise a metal compound of groups 1 to 3 of the periodic table, and (d) comprise inclusions not comprising catalytically active sites.Type: GrantFiled: November 26, 2008Date of Patent: June 26, 2012Assignee: Borealis Technology OyInventors: Peter Denifl, Timo Leinonen, Anssi Haikarainen, Torvald Vestberg
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Patent number: 8193288Abstract: This invention relates to a supported nonmetallocene catalyst for olefin polymerization, which is produced by directly reacting a nonmetallocene ligand with a catalytically active metallic compound on a carrier through an in-situ supporting process. The process according to this invention is simple and feasible, and it is easy to adjust the load of the nonmetallocene ligand on the porous carrier. The supported nonmetallocene catalyst according to this invention can be used for olefin homopolymerization/copolymerization, even in combination with a comparatively less amount of the co-catalyst, to achieve a comparatively high polymerization activity. Further, the polymer product obtained therewith boasts desirable polymer morphology and a high bulk density.Type: GrantFiled: October 15, 2008Date of Patent: June 5, 2012Assignee: Sinopec Yangzi Petro-Chemical Ltd.Inventors: Yuefeng Gu, Chuanfeng Li, Xiaoli Yao, Zhonglin Ma, Bo Liu, Feng Guo, Yaming Wang, Jiye Bai, Shaohui Chen, Xiaoqiang Li
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Publication number: 20120035338Abstract: A process for preparing a solid particle-type catalyst component used for olefin polymerization which contains magnesium, titanium, a halogen and an electron donor as essential ingredients, a catalyst component obtained by said process, and a catalyst containing the catalyst component are disclosed.Type: ApplicationFiled: April 16, 2010Publication date: February 9, 2012Inventors: Zhong Tan, Lian Yan, Xiudong Xu, Qilong Zhou, Weiwei Song, Fengkul Li, Shanshan Yin, Jinhua Yu, Ying Wang, Chunghong Ren
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Publication number: 20110294970Abstract: The present invention relates to solid catalyst components comprising a reaction product of a titanium compound, a magnesium compound, an alcohol, an aluminum alkoxide, a siloxane mixture, and a maleate derivative; and catalyst systems comprising the solid catalyst components and organoaluminum compounds. The present invention also relates to methods of making the solid catalyst components and the catalyst systems, and methods of polymerizing or copolymerizing ethylene using the catalyst systems.Type: ApplicationFiled: May 25, 2010Publication date: December 1, 2011Applicant: BASF CATALYSTS, LLCInventors: Main Chang, Thomas Garoff
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Patent number: 8043990Abstract: The invention relates to a catalyst system for polymerization of olefins, the catalyst system comprising a titanium-containing procatalyst carrying internal electron donor(s), an organoaluminium cocatalyst and a mixture of external electron donors, the mixture comprising a carboxylic acid ester or derivatives thereof, an alkoxy silane and a nitrogen based compound. The invention also relates to a process for polymerization of olefin(s) and to the polyolefin synthesized by the process.Type: GrantFiled: August 25, 2008Date of Patent: October 25, 2011Assignee: Reliance Industries LimitedInventors: Virendrakumar Gupta, Harshad Ramdas Patil, Dhananjay Ghelabhai Naik, Sukhdeep Kaur, Gurmeet Singh, Priyanshu Bharatkumar Vyas
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Publication number: 20110245439Abstract: A solid catalyst component for olefin polymerization containing a titanium atom, a magnesium atom, a halogen atom, and a defined internal electron donor such as dodecanedioyl dichloride; a production process of such a solid catalyst component, using a titanium compound, a magnesium compound, and the above internal electron donor, or using a solid component containing a titanium atom and a magnesium atom, and the above internal electron donor; a production process of a solid catalyst, using (i) the above solid catalyst component, (ii) an organoaluminum compound, and (iii) an external electron donor; and a production process of an olefin polymer using the above solid catalyst.Type: ApplicationFiled: March 22, 2011Publication date: October 6, 2011Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Mitsuhiro OKADA, Wataru HIRAHATA
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Publication number: 20110213106Abstract: The present invention relates to solid catalyst components comprising titanium, magnesium, halogen and an internal electron donor compound containing at least one 1,8-naphthyl diester compound. The 1,8-naphthyl diester compounds include naphthalene-1,8-diyl dicycloalkanecarboxylate derivatives, dicycloalkenecarboxylate derivatives, 8-(cycloalkanecarbonyloxy)naphthalene-1-yl benzoate derivatives, and 8-(cycloalkenecarbonyloxy)naphthalene-1-yl benzoate derivatives. The present invention further relates to catalyst systems containing the catalyst solid components, organoaluminum compounds, and organosilicon compounds. The present invention also relates to methods of making the solid catalyst components and the catalyst systems, and methods of polymerizing or copolymerizing alpha-olefins using the catalyst systems.Type: ApplicationFiled: March 1, 2010Publication date: September 1, 2011Applicant: BASF CATALYSTS LLCInventor: Main Chang
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Patent number: 7989383Abstract: A catalyst composition for the polymerization of propylene comprising one or more Ziegler-Natta procatalyst compositions comprising one or more transition metal compounds and one or more esters of aromatic dicarboxylic acid internal electron donors; one or more aluminum containing cocatalysts; a selectivity control agent (SCA) comprising at least one silicon containing compound containing at least one C1-10 alkoxy group bonded to a silicon atom, and one or more activity limiting agent (ALA) compounds comprising one or more aliphatic or cycloaliphatic carboxylic acids; alkyl-, cycloalkyl- or alkyl(poly)(oxyalkyl)-(poly)ester derivatives thereof; or inertly substituted derivatives of the foregoing.Type: GrantFiled: August 4, 2010Date of Patent: August 2, 2011Assignee: Dow Global Technologies LLCInventors: Linfeng Chen, Richard E. Campbell, Jr.
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Patent number: 7989382Abstract: An olefin polymerization catalyst whose molar ratio of residual alkoxy groups to titanium is 0.60 or less, obtained by reacting (a1) an oxide of an element from Groups II to IV elements and which supports an alcohol-free halogen-containing magnesium compound, with (b1) an alcohol, at a hydroxyl group/magnesium molar ratio of 1.0 or more, then reacting that reaction mixture with (c1) a halogen-containing silicon compound, at a halogen/magnesium molar ratio of 0.20 or more, then reacting the resultant reaction mixture with (d1) an electron-donating compound, and (e) a halogen-containing titanium compound at a temperature of 120° C. to 150° C., washing the reaction mixture with an inert solvent, reacting the reaction mixture with (e) again at that temperature and washing the reaction mixture with an inert solvent, thereby providing a solid catalyst component for olefin polymerization.Type: GrantFiled: March 12, 2009Date of Patent: August 2, 2011Assignee: Idemitsu Kosan Co., Ltd.Inventors: Shojiro Tanase, Takanori Sadashima
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Publication number: 20110152490Abstract: The present disclosure provides a Ziegler-Natta catalyst composition comprising a procatalyst, a cocatalyst and a mixed external electron donor comprising a first selectivity control agent, a second selectivity control agent and an activity limiting agent. A polymerization process incorporating the present catalyst composition produces a high-stiffness propylene-based polymer with a melt flow rate greater than about 50 g/10 min. The polymerization process occurs in a single reactor, utilizing standard hydrogen concentration with no visbreaking.Type: ApplicationFiled: February 23, 2009Publication date: June 23, 2011Applicant: DOW GLOBAL TECHNOLOGIES INC.Inventor: Linfeng Chen
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Publication number: 20110152482Abstract: A solid catalyst component comprising Ti, Mg, halogen and a couple of monofunctional electron donor compounds MD1 and MD2 selected from esters and ethers, said donors being present in amounts such that the molar ratio MD1/MD2 ranges from 20 to 800. The so obtained catalyst component when converted into a catalyst is able to produce ethylene polymers with good morphological properties even under drastic polymerization conditions.Type: ApplicationFiled: August 13, 2009Publication date: June 23, 2011Applicant: Basell Poliolefine Italia s.r.l.Inventors: Diego Brita, Gianni Collina
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Publication number: 20110152067Abstract: A catalyst composition for the polymerization of propylene is provided. The catalyst composition includes one or more Ziegler-Natta procatalyst compositions having one or more transition metal compounds and one or more esters of aromatic dicarboxylic acid internal electron donors, one or more aluminum containing cocatalysts and a selectivity control agent (SCA). The SCA is a mixture of an activity limiting agent and a silane composition. The catalyst composition has a molar ratio of aluminum to total SCA from 0.5:1 to 4:1. This aluminum/SCA ratio improves polymerization productivity and the polymer production rate. The catalyst composition is self-extinguishing.Type: ApplicationFiled: August 21, 2008Publication date: June 23, 2011Inventors: Linfeng Chen, Richard E. Campbell, JR., Jan W. Van Egmond
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Publication number: 20110152481Abstract: The present invention relates to catalyst systems containing solid catalyst components comprising titanium, magnesium, halogen and a 1,8-naphthyl diaryloate internal electron donor compound; organoaluminum compounds and alkyl benzoate derivatives as external electron donors. The present invention also relates to methods of making the catalyst systems, and methods of polymerizing or copolymerizing alpha-olefins using the catalyst systems.Type: ApplicationFiled: December 21, 2009Publication date: June 23, 2011Applicant: BASF Catalysts LLCInventor: Main Chang
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Publication number: 20110130529Abstract: A solid, hydrocarbon-insoluble, catalyst component useful in polymerizing olefins, said catalyst component containing magnesium, titanium, and halogen, and further containing an internal electron donor having a structure: [R1—O—C(O)—O—]xR2 wherein R1 is independently at each occurrence, an aliphatic or aromatic hydrocarbon, or substituted hydrocarbon group containing from 1 to 20 carbon atoms; x is 2-4; and R2 is an aliphatic or aromatic hydrocarbon, or substituted hydrocarbon group containing from 1 to 20 carbon atoms, provided that there are from 3 to 4 atoms in the shortest chain connecting a first R1—O—C(O)—O— group and a second R1—O—C(O)—O— group.Type: ApplicationFiled: November 30, 2010Publication date: June 2, 2011Applicant: Dow Global Technologies Inc.Inventors: Joseph N. Coalter, III, Tak W. Leung, Tao Tao, Kuanqiang Gao
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Publication number: 20110124491Abstract: A catalyst composition for the polymerization of propylene is provided. The catalyst composition includes one or N more Ziegler-Natta procatalyst compositions having one or more transition metal compounds and an internal electron donor, one or more aluminum containing cocatalysts, and a selectivity control agent (SCA), The SCA is a mixture of an activity limiting agent (ALA) and selectivity determining agent (SDA) such as a non-silane composition. The present catalyst composition is silane-tree, has high catalyst activity and high stereoselectivity, and is self-extinguishing.Type: ApplicationFiled: August 20, 2008Publication date: May 26, 2011Inventors: Linfeng Chen, Richard E. Campbell, JR.
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Publication number: 20110105694Abstract: A hydrogenation catalyst composition for hydrogenating a polymer of conjugated diene is provided. The polymer of conjugated diene is a homopolymer of conjugated diene or a copolymer of conjugated diene and vinyl aromatics. The hydrogenation catalyst composition includes: (a) a titanium compound, (b) a compound of formula (II), where R5 is C1˜C12 alkyl, alkenyl, amine, ether, ketone or ester groups, R3 and R6 are C1˜C12 alkyl or alkenyl groups, R4 and R7 are C1˜C12 alkyl, alkenyl, amine, ether, ketone or ester groups, n and m are integrals, 1?n?3, 1?m?3, and (c) alkyl aluminum.Type: ApplicationFiled: May 18, 2010Publication date: May 5, 2011Applicant: TSRC CORPORATIONInventors: Chi-Chen Hsieh, Chih-Kuang Tsai, Yen-Hsian Li, Ming-Cheng Chiu
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Patent number: 7893003Abstract: The present disclosure provides a Ziegler-Natta catalyst composition comprising a procatalyst, a cocatalyst and a mixed external electron donor comprising a first selectivity control agent, a second selectivity control agent, and an activity limiting agent. A polymerization process incorporating the present catalyst composition produces a high-stiffness propylene-based polymer with a melt flow rate greater than about 50 g/10 min. The polymerization process occurs in a single reactor, utilizing standard hydrogen concentration with no visbreaking.Type: GrantFiled: February 23, 2009Date of Patent: February 22, 2011Assignee: Dow Global Technologies Inc.Inventor: Linfeng Chen
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Patent number: 7893175Abstract: A method for making a solid catalytic component for a Ziegler-Natta catalyst includes contacting a particulate porous support with a solution of a hydrocarbon soluble organomagnesium precursor compound in a hydrocarbon solvent; and reacting said hydrocarbon soluble organo-magnesium precursor compound with an amount of aliphatic or aromatic alcohol, said amount being within an acceptable range of a molar equivalent of aliphatic or aromatic alcohol calculated according to formula (I): Equ Alkanol = 2 · [ ( mmole ? ? MgR / g ? ? support ) - 2.1 - 0.Type: GrantFiled: December 12, 2007Date of Patent: February 22, 2011Assignee: Lummus Novolen Technology GmbHInventors: Frank Wolf Spaether, David Andrew Presken
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Publication number: 20110040051Abstract: A catalyst component for olefin polymerization comprising an ?-cyanosuccinate compound as an internal electron donor, a catalyst comprising the catalyst component, and use of the catalyst in olefin polymerization. When used in propylene polymerization, the catalyst can exhibit good catalytic activity and good hydrogen response, and the resulting polymer can have a good isotacticity and a good molecular weight distribution.Type: ApplicationFiled: August 13, 2010Publication date: February 17, 2011Inventors: Lunjia XIE, Yongtai Ling, Yu Tian, Zaixing Feng, Siyuan Zhao, Qing Hu, Zhufang Sun, Yu Kang
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Patent number: 7888438Abstract: A catalyst for olefin polymerization of the present invention includes a solid titanium catalyst component (I) including titanium, magnesium, halogen, and a cyclic ester compound (a) represented by the following formula (1): wherein n is an integer of 5 to 10; R2 and R3 are each independently COOR1 or R, and at least one of R2 and R3 is COOR1; a single bond (excluding Ca—Ca bonds, and a Ca—Cb bond in the case where R3 is R) in the cyclic backbone may be replaced with a double bond; a plurality of R1's are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms; and a plurality of R's are each independently a hydrogen atom or a substituent, but at least one of R's is a hydrogen atom, and an organometal compound catalyst component (II). When this catalyst for olefin polymerization is used, an olefin polymer having a broad molecular weight distribution can be produced.Type: GrantFiled: July 26, 2007Date of Patent: February 15, 2011Assignee: Mitsui Chemicals, Inc.Inventors: Kazuhisa Matsunaga, Hisao Hashida, Toshiyuki Tsutsui, Kunio Yamamoto, Atsushi Shibahara, Tetsunori Shinozaki
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Patent number: 7888437Abstract: The process for producing an olefin polymer according to the present invention is characterized in that it comprises polymerizing an olefin having 3 or more carbon atoms in the presence of a catalyst for olefin polymerization containing a solid titanium catalyst component (I) which contains titanium, magnesium, halogen, and a cyclic ester compound (a) specified by the following formula (1): wherein n is an integer of 5 to 10, R2 and R3 are each independently COOR1 or a hydrogen atom, and at least one of R2 and R3 is COOR1; and R1's are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms, and a single bond (excluding Ca—Ca bonds, and a Ca—Cb bond in the case where R3 is a hydrogen atom) in the cyclic backbone may be replaced with a double bond, and an organometallic compound catalyst component (II), at an internal pressure of the polymerization vessel which is 0.25 times or more as high as the saturation vapor pressure of the olefin at a polymerization temperature.Type: GrantFiled: January 19, 2006Date of Patent: February 15, 2011Assignee: Mitsui Chemicals, Inc.Inventors: Kazuhisa Matsunaga, Hisao Hashida, Toshiyuki Tsutsui, Kunio Yamamoto, Atsushi Shibahara, Tetsunori Shinozaki
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Publication number: 20100317510Abstract: A catalyst composition for the polymerization of propylene comprising one or more Ziegler-Natta procatalyst compositions comprising one or more transition metal compounds and one or more esters of aromatic dicarboxylic acid internal electron donors; one or more aluminum containing cocatalysts; a selectivity control agent (SCA) comprising at least one silicon containing compound containing at least one C1-10 alkoxy group bonded to a silicon atom, and one or more activity limiting agent (ALA) compounds comprising one or more aliphatic or cycloaliphatic carboxylic acids; alkyl-, cycloalkyl- or alkyl(poly)(oxyalkyl)-(poly)ester derivatives thereof; or inertly substituted derivatives of the foregoing.Type: ApplicationFiled: August 4, 2010Publication date: December 16, 2010Inventors: Linfeng Chen, Richard E. Campbell, JR.
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Patent number: 7851578Abstract: It has been discovered that using n-butylmethyldimethoxysilane (BMDS) as an external electron donor for succinate-containing Ziegler-Natta catalysts can provide a catalyst system that may prepare polypropylene films with improved properties. The catalyst systems of the invention provide for controlled chain defects/defect distribution and thus a regulated microtacticity along with broadened molecular weight distribution.Type: GrantFiled: December 18, 2007Date of Patent: December 14, 2010Assignee: Fina Technology, Inc.Inventors: Kenneth P. Blackmon, Joseph L. Thorman, Shabbir Ahmedbhai Malbari, Michael Wallace
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Publication number: 20100273966Abstract: Disclosed are procatalyst compositions having an internal electron donor which includes an adamantanedicarboxylate and optionally an electron donor component. Ziegler-Natta catalyst compositions containing the present procatalyst compositions produce propylene-based olefins with broad molecular weight distribution.Type: ApplicationFiled: April 16, 2010Publication date: October 28, 2010Inventors: Linfeng Chen, Tak W. Leung, Tao Tao, Kuanqiang Gao
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Publication number: 20100273641Abstract: A catalyst composition for the polymerization of propylene is provided. The catalyst composition includes one or more Ziegler-Natta procatalyst compositions having one or more transition metal compounds and an internal electron donor, one or more aluminum containing cocatalysts, and an external electron donor. The internal electron donor is a bidentate compound excluding plithalates. Suitable bidentale compounds include diethers, succinates, dialkoxybenzenes and diol esters. The external electron donor is a mixture of an activity limiting agent and selectivity determining agent. The present catalyst composition has high catalyst activity and high stereoselectivity, and is self-extinguishing.Type: ApplicationFiled: December 12, 2008Publication date: October 28, 2010Inventors: Linfeng Chen, Richard E. Campbell, JR.
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Publication number: 20100261859Abstract: Catalyst component having average particle size equal to or lower than 40 ?m comprising a magnesium halide, a titanium compound having at least a Ti-halogen bond and at least two electron donor compounds one of which being present in an amount from 15 to 50% by mol with respect to the total amount of donors and selected from succinates of formula (I) below in which the radicals R1 and R2, equal to, or different from, each other are a C1-C20 linear or branched alkyl, alkenyl, cycloalkyl, aryl, arylalkyl or alkylaryl group, optionally containing heteroatoms; and the radicals R3 and R4 equal to, or different from, each other, are C1-C20 alkyl, C3-C20 cycloalkyl, C5-C20 aryl, arylalkyl or alkylaryl group with the proviso that at least one of them is a branched alkyl; said compounds being, with respect to the two asymmetric carbon atoms identified in the structure of formula (I), stereoisomers of the type (S,R) or (R,S) and at least another electron donor compound which is extractable, under the test of extracType: ApplicationFiled: December 9, 2008Publication date: October 14, 2010Applicant: Basell Poliolefine Italia s.r.l.Inventors: Paolo Vincenzi, Giovanni Patroncini
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Publication number: 20100240836Abstract: The invention is directed to a process for the manufacture of heterophasic propylene copolymer compositions comprising the steps of forming a propylene polymer matrix in at least one slurry reactor and optionally in at least one gas phase reactor and subsequently forming in at least one gas phase reactor an elastomeric copolymer by copolymerizing propylene with ethylene and/or with another ?-olefin in the presence of said matrix, wherein the polymerization is carried out in the presence of a catalyst system comprising a catalyst in form of solid particles, said particles (a) have a surface area of less than 20 m2/g (b) comprise a transition metal compound of groups 4 to 10 of the periodic table or a compound of actinide or lanthanide, (c) comprise a metal compound of groups 1 to 3 of the periodic table, and (d) comprise inclusions not comprising catalytically active sites.Type: ApplicationFiled: November 26, 2008Publication date: September 23, 2010Applicant: Borealis Technology OyInventors: Peter Denifl, Timo Leinonen, Anssi Haikarainen, Torvald Vestberg
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Publication number: 20100227988Abstract: Disclosed are catalyst compositions having an external electron donor which includes one or more of the following compositions: a phosphite, a phosphonite, a pyrophosphite, and/or a diphosphazane. Ziegler-Natta catalyst compositions containing the present external electron donor exhibit strong activity and produce propylene-based olefins with high isotacticity and high melt flow rate.Type: ApplicationFiled: December 29, 2009Publication date: September 9, 2010Inventor: Joseph N. Coalter, III
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Publication number: 20100222530Abstract: Disclosed are procatalyst compositions having an internal electron donor which include a substituted phenylene aromatic diester and optionally an electron donor component. Ziegler-Natta catalyst compositions containing the present procatalyst compositions exhibit high activity and produce propylene-based olefins with broad molecular weight distribution.Type: ApplicationFiled: December 31, 2009Publication date: September 2, 2010Inventors: Linfeng Chen, Tak W. Leung, Tao Tao
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Patent number: 7781363Abstract: A catalyst composition for the polymerization of propylene comprising one or more Ziegler-Natta procatalyst compositions comprising one or more transition metal compounds and one or more esters of aromatic dicarboxylic acid internal electron donors; one or more aluminum containing cocatalysts; a selectivity control agent (SCA) comprising at least one silicon containing compound containing at least one C1-10 alkoxy group bonded to a silicon atom, and one or more activity limiting agent (ALA) compounds comprising one or more aliphatic or cycloaliphatic carboxylic acids; alkyl-, cycloalkyl- or alkyl(poly)(oxyalkyl)-(poly)ester derivatives thereof; or inertly substituted derivatives of the foregoing.Type: GrantFiled: January 12, 2009Date of Patent: August 24, 2010Assignee: Dow Global Technologies Inc.Inventors: Linfeng Chen, Richard E. Campbell, Jr.
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Patent number: 7772346Abstract: Propylene polymers having a content of isotactic pentads (mmmm) higher than 97%, molecular weight distribution, expressed by the formula (a) ratio, equal to or higher than 6 and a value of formula (b) ratio equal to or lower than 5.5. The said polymers are prepared in the presence of a particular combination of Ziegler-Natta solid catalyst components and highly stereoregulating electron-donor compounds. Laminated articles, in particular bi-axially oriented films and sheets, can be prepared with the said polymers.Type: GrantFiled: August 1, 2006Date of Patent: August 10, 2010Assignee: Basell Poliolefine Italia s.r.l.Inventors: Els Meesters, Jean News, Alessandro Guidicini
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Publication number: 20100130707Abstract: Provided are a catalyst for polymerization of propylene and a method for polymerization of propylene using the same. Specifically, provided are a catalyst for propylene polymerization which comprises titanium tetrachloride, an internal electron donor, and dialkoxy magnesium particles, as a carrier, obtained from the reaction of a halogen compound or nitrogen-halogen compound as a reaction initiator, metal magnesium and an alcohol, and a method for propylene polymerization using the same.Type: ApplicationFiled: October 31, 2007Publication date: May 27, 2010Applicant: SAMSUNG TOTAL PETROCHEMICALS CO., LTD.Inventors: Eun-Il Kim, Young-Joo Lee, Hoe-Chul Jung, Joon-Ryeo Park
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Patent number: 7687426Abstract: A catalyst composition for the polymerization of propylene comprising one or more Ziegler-Natta procatalyst compositions comprising one or more transition metal compounds and one or more monoesters of aromatic carboxylic acid internal electron donors; one or more aluminum containing cocatalyst; and a mixture of two or more different selectivity control agents, said SCA mixture comprising from 70 to 98 mol percent of one or more esters of one or more aromatic monocarboxylic acids or substituted derivatives thereof, and from 30 to 2 mol percent of one or more alkoxysilane compounds containing one or more 5- or 6-membered cyclic groups optionally containing one or more Group 14, 15 or 16 heteroatoms.Type: GrantFiled: June 24, 2008Date of Patent: March 30, 2010Assignee: Dow Global Technologies Inc.Inventors: Jeffery S. Bradley, Linfeng Chen, William G. Sheard, Michael P. Zummallen
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Patent number: 7674741Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2?CHR in which R is hydrogen or a hydrocarbon radical with 1-12 carbon atoms, comprising Mg, Ti, halogen and an electron donor selected from y-butyrolactone derivatives of a particular formula. Said catalyst components, when used in the polymerization of olefins and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.Type: GrantFiled: May 27, 2005Date of Patent: March 9, 2010Assignee: Basell Poliolefine Italia s.r.l.Inventors: Yuri Gulevich, Giulio Balbontin, Remco Kelder, Giampiero Morini, Jan Dirk Van Loon
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Patent number: 7659223Abstract: The invention refers to a process for preparing a Group 2 metal/transition metal olefin polymerization catalyst component in particulate form having an improved high temperature activity and the use thereof in a process for polymerizing olefins.Type: GrantFiled: September 30, 2003Date of Patent: February 9, 2010Assignee: Borealis Technology OyInventors: Timo Leinonen, Peter Denifl, Holger Pöhler
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Publication number: 20100029870Abstract: Disclosed are 1,8-naphthyl diaryloates, methods of making 1,8-naphthyl diaryloates, methods of using 1,8-naphthyl diaryloates, solid titanium catalyst components, catalyst systems containing solid titanium catalyst components, methods of making solid titanium catalyst components, and polymerization methods. The solid titanium catalyst components contain a 1,8-naphthyl diaryloate internal electron donor compound. The catalyst system can contain a solid titanium catalyst component, an organoaluminum compound, and an organosilicon compound.Type: ApplicationFiled: July 29, 2008Publication date: February 4, 2010Applicant: BASF CATALYSTS LLCInventor: Main Chang