Cyanide Patents (Class 502/175)
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Patent number: 11833491Abstract: The present disclosure provides a synthesis method of a g-C3N4/C composite material based on a hollyhock stalk, including the following steps: (1) pretreatment of hollyhock stalks; and (2) fabrication of the g-C3N4/C composite material. In this method, with the hollyhock stalk as a carbon skeleton, g-C3N4 is spread on a template surface to form a laminated layer, and a composite system with a special structure is constructed. Compared with pure phase g-C3N4, the composite material substantially increases specific surface area and has a clear interface; the carbon skeleton not only functions as a rigid support, but also increases the electron transfer efficiency of the composite material, thereby improving the separation efficiency of photogenerated carriers and the utilization rate of visible light.Type: GrantFiled: July 18, 2022Date of Patent: December 5, 2023Assignee: Suzhou University of Science and TechnologyInventors: Chengbao Liu, Fei Tang, Tao Jin, Feng Chen, Junchao Qian, Zhigang Chen
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Patent number: 10995178Abstract: An alkyloxirane derivative represented by formula (1), wherein MH and ML calculated from a gel permeation chromatogram satisfy formula (2): Z—[O-(AO)n-H]x??(1) where Z represents a residual group of a compound having 1 to 22 carbon atoms and one to six hydroxyl groups and wherein all of the hydroxyl groups are excluded from said compound; x is 1 to 6; and AO represents an oxyalkylene group having 3 carbon atoms; and n is 25 or more; 0.35?ML/MH?0.75??(2) where MH represents a distance between point O and intersecting point P, and ML represents a distance between point Q and intersecting point P determined from the chromatogram.Type: GrantFiled: August 4, 2017Date of Patent: May 4, 2021Assignee: NOF CORPORATIONInventors: Yusuke Hara, Kazuaki Wakita, Mitsushi Kusumoto, Megumi Nagayama, Shunsuke Monjiyama, Aiko Yamanaka, Hideki Kawamoto
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Patent number: 10487175Abstract: The present invention relates to a process for preparing polyether polyols by adding alkylene oxides onto H-functional starter compounds, characterized in that at least one alcohol containing at least two urethane groups is used as H-functional starter compound.Type: GrantFiled: May 19, 2016Date of Patent: November 26, 2019Assignee: Covestro Deutschland AGInventors: Jörg Hofmann, Urs Rauwald, Bert Klesczewski, Hartmut Nefzger
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Patent number: 10005877Abstract: Polyurethane composites to which paint will adhere without the need for an aggressive pretreatment are produced by a pultrusion process using a polyurethane-forming system that includes a polyisocyanate component containing at least one polyisocyanate and an isocyanate-reactive component containing at least one cashew oil-based polyether polyol.Type: GrantFiled: June 18, 2014Date of Patent: June 26, 2018Assignee: COVESTRO LLCInventors: Stephen J. Harasin, John E. Hayes, David Sounik
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Patent number: 9896534Abstract: The present invention provides specific alkoxylation products, a process for preparing them, compositions comprising these alkoxylation products, and their use.Type: GrantFiled: November 26, 2014Date of Patent: February 20, 2018Assignee: Evonik Degussa GmbHInventors: Matthias Lobert, Anke Lewin, Michael Ferenz, Frank Schubert
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Patent number: 9896542Abstract: A method of producing a high primary hydroxyl group content and a high number average molecular weight polyol includes preparing a mixture that includes a double metal cyanide catalyst and a low molecular weight polyether polyol having a number average molecular weight of less than 1,000 g/mol, the polyether polyol is derived from propylene oxide, ethylene oxide, or butylene oxide, setting the mixture to having a first temperature, adding at least one selected from propylene oxide, ethylene oxide, and butylene oxide to the mixture at the first temperature, allowing the mixture to react to form a reacted mixture, adding a Lewis acid catalyst to the reacted mixture, setting the reaction mixture including the second catalyst to have a second temperature that is less than the first temperature, and adding additional at least one selected from propylene oxide, ethylene oxide, and butylene oxide to the reacted mixture at the second temperature such that a resultant polyol having a primary hydroxyl group content ofType: GrantFiled: October 19, 2015Date of Patent: February 20, 2018Inventors: Arjun Raghuraman, Matthias Schaefer, Jean-Paul Masy, David S. Laitar
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Patent number: 9469722Abstract: A metal cyanide complex catalyst and its preparation and application are disclosed. The formula of this catalyst is M1a[M2(CN)bL1c]d(X)m(L2)n.xSu.yL3.zH2O and its preparation method comprises: (A) adjusting pH of a mixed solution I? of L3, M3e[M2(CN)bL1c]f, de-ionized water I, alcohol and/or ether solvent to less than 7.0, and adding it into a mixed solution II? of M1(X)g salt, Su or Su precursor, de-ionized water II, stirring for reaction under 20° C.-120° C. for 0.5-200 hours, separating and drying to obtain a solid product; and (B) repeatedly dispersing the solid into an anhydrous organic solvent containing L2 to form a slurry, distilling, separating and drying to obtain the metal cyanide complex catalyst. The catalyst is useful in preparing polyethers, polycarbonates and polyesters by homopolymerization of epoxides, or copolymerization of epoxides with carbon dioxide or anhydrides.Type: GrantFiled: September 12, 2014Date of Patent: October 18, 2016Assignee: ZHEJIANG UNIVERSITYInventors: Xinghong Zhang, Guorong Qi, Binyang Du, Renjian Wei, Xueke Sun
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Patent number: 9334361Abstract: Process for preparing hyperbranched polyesters at atmospheric pressure by reacting polyols with polycarboxylic acid in the presence of a heterogeneous, reusable, acid, crystalline, micro-mesoporous double-metal cyanide catalyst Zn3M2(CN)n(ROH).xZnCl2.yH2O at moderate temperatures for a short period of reaction time. Examples of a polyol include glycerol, sorbitol, mannitol, glucose and sucrose. Examples of a polycarboxylic acid include succinic acid and adipic acid. The hyper-branched polyester produced has a high degree of branching (56-90%), a low viscosity (inherent viscosity 0.02-0.1 dL/g), and a controlled gelation.Type: GrantFiled: February 23, 2012Date of Patent: May 10, 2016Assignee: Council of Scientific & Industrial ResearchInventors: Darbha Srinivas, Joby Sebastian
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Patent number: 8859452Abstract: A metal cyanide complex catalyst and its preparation and application are disclosed. The formula of this catalyst is M1a[M2(CN)bL1c]d(X)m(L2)n.xSu.yL3.zH2O and its preparation method comprises: (A) adjusting pH of a mixed solution I? of L3, M3e[M2(CN)bL1c]f, de-ionized water I, alcohol and/or ether solvent to less than 7.0, and adding it into a mixed solution II? of M1(X)g salt, Su or Su precursor, de-ionized water II, stirring for reaction under 20° C.-120° C. for 0.5-200 hours, separating and drying to obtain a solid product; and (B) repeatedly dispersing the solid into an anhydrous organic solvent containing L2 to form a slurry, distilling, separating and drying to obtain the metal cyanide complex catalyst. The catalyst is useful in preparing polyethers, polycarbonates and polyesters by homopolymerization of epoxides, or copolymerization of epoxides with carbon dioxide or anhydrides.Type: GrantFiled: December 13, 2010Date of Patent: October 14, 2014Assignee: Zhejiang UniversityInventors: Xinghong Zhang, Guorong Qi, Binyang Du, Renjian Wei, Xueke Sun
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Publication number: 20140213437Abstract: Powder catalysts that comprise particles of chemical compounds of Au and Cu deposited on acid-washed carbon-based supports are effective catalysts in ethyne hydrochlorination to produce vinyl chloride monomers (VCMs). They give a high selectivity and productivity of VCM and decreased amounts of the byproducts of chloroethane, dichloroethane and others. Thiocyanates are used as complexing agents to extend the catalyst lifetime. The activity of the catalyst is enhanced by doping nitrogen atoms into the support.Type: ApplicationFiled: January 30, 2013Publication date: July 31, 2014Applicant: Tsinghua UniversityInventors: Guohua Luo, Kai Zhou, Wei Wang, Fei Wei
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Patent number: 8791037Abstract: A method of making ceramic membranes, and the ceramic membranes so formed, comprising combining a ceramic precursor with an organic or inorganic comonomer, forming the combination as a thin film on a substrate, photopolymerizing the thin film, and pyrolyzing the photopolymerized thin film.Type: GrantFiled: June 11, 2009Date of Patent: July 29, 2014Assignee: U.S. Department of EnergyInventors: Kathryn A. Berchtold, Jennifer S. Young
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Patent number: 8680002Abstract: A double metal cyanide catalyst of the present invention having a controlled reactivity for preparing a polyol, which contains an ether ligand having a molecular weight of less than 200 and a glycol ligand having a molecular weight of less than 200 can be used in the preparation of a polyol having a unsaturation degree suitable for direct use for producing a polyurethane having suitable properties.Type: GrantFiled: November 4, 2008Date of Patent: March 25, 2014Assignee: SKC Co., Ltd.Inventors: Jun Tae Ahn, Sang Hyun Lee, Young Chan Jeon, Sang Wook Park, Chang Ha Park, In Ha Park
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Publication number: 20120253005Abstract: The invention relates to a method for conditioning double metal catalysts which are used in the production of polyether polyols. The conditioning enhances the performance of the catalyst, so that lower concentrations of the DMC catalyst can be used in polyether polyol production.Type: ApplicationFiled: October 1, 2010Publication date: October 4, 2012Applicant: BASF SEInventors: Igor Shishkov, Sirus Zarbakhsh, Ronald Adelmann, Wolfgang Rohde, Achim Loeffler
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Publication number: 20120129685Abstract: The invention relates to a process for preparing multimetal cyanide compounds by reacting the aqueous solution of a metal salt a) with the aqueous solution of a hexacyanometalate compound b), wherein the mixture of the solutions a) and b) flows over the surface of a rotating body A to an outer region of the surface of the rotating body A and is flung off from there.Type: ApplicationFiled: August 11, 2010Publication date: May 24, 2012Applicant: BASF SEInventors: Jochen Mezger, Burkhard Walther, Helmut Mack, Simone Klapdohr, Zhizhong Cai, Silke Flakus, Tobias Austermann, Bernhard Hoffner, Wolfgang Rohde, Bernd Bechtloff, Michael Triller, Sirus Zarbakhsh
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Patent number: 7811958Abstract: The invention relates to a process for preparing DMC catalysts by reacting cyanometalate compounds, preferably cyanometalate salts, in particular alkali metal or alkaline earth metal salts, with metal salts, wherein the reaction is carried out in the presence of a Brönsted acid.Type: GrantFiled: March 7, 2006Date of Patent: October 12, 2010Assignee: BASF AktiengesellschaftInventors: Edward Bohres, Michael Triller, Raimund Ruppel
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Patent number: 7772330Abstract: The present invention provides a process for conditioning double metal cyanide (DMC) catalysts, which are employed in the preparation of polyether polyols based on starter compounds having active hydrogen atoms, the preparation of polyether polyols using the conditioned catalysts and the use of the polyether polyols prepared in this way for the preparation of polyurethane materials.Type: GrantFiled: January 26, 2010Date of Patent: August 10, 2010Assignee: Bayer MaterialScience AGInventors: Klaus Lorenz, Jorg Hofmann
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Patent number: 7754643Abstract: The present invention provides a novel transesterification catalyst having the general formula: Zn3M2(CN)n(ROH).xZnCl2.yH2O wherein R is tertiary-butyl and M is a transition metal ion selected from Fe, Co and Cr, x varies from 0 to 0.5, y varies from 3-5 and n is 10 or 12. The above said catalyst is useful for an efficient transesterification of glycerides, fatty acid esters and cyclic carbonates on reactions with alcohols.Type: GrantFiled: March 30, 2006Date of Patent: July 13, 2010Assignee: Council of Scientific & Industrial ResearchInventors: Darbha Srinivas, Rajendra Srivastava, Paul Ratnasamy
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Patent number: 7678729Abstract: The present invention provides a process for conditioning double metal cyanide (DMC) catalysts, which are employed in the preparation of polyether polyols based on starter compounds having active hydrogen atoms, the preparation of polyether polyols using the conditioned catalysts and the use of the polyether polyols prepared in this way for the preparation of polyurethane materials.Type: GrantFiled: May 18, 2007Date of Patent: March 16, 2010Assignee: Bayer MaterialScience AGInventors: Klaus Lorenz, Jorg Hofmann
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Patent number: 7645717Abstract: Nano-scale DMC catalyst complexes are highly active alkylene oxide polymerization catalysts. Thy show a greatly improved ability to catalyze the formation of EO-capping onto secondary hydroxyl-terminated polyethers. The catalysts can be prepared by precipitation in the dispersed adequous phase of a water-in-oil emulsion.Type: GrantFiled: May 21, 2004Date of Patent: January 12, 2010Assignee: Dow Global Technologies, Inc.Inventors: Sandeep S. Dhingra, Karla F. Mabe, Keith Jeffrey Watson
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Patent number: 7553921Abstract: A polyether polyol composition, the reactivity of which with a polyisocyanate can be controlled, to thereby obtain an isocyanate group-terminated prepolymer having excellent storage stability. A polyether polyol composition comprising a polyether polyol obtained by a ring-opening polymerization of an alkylene oxide in the presence of a composite metal cyanide complex catalyst, and a phosphoric acid compound comprising a phosphoric acid selected from orthophosphoric acid, polyphosphoric acid and polymetaphosphoric acid, and/ or a partial ester of such a phosphoric acid, wherein the polyether polyol composition contains metals derived from the composite metal cyanide complex catalyst in an amount of from 1 to 30 ppm based on the polyether polyol, and the above phosphoric acid compound in an amount of from 0.5 to 100 ppm based on the polyether polyol.Type: GrantFiled: July 26, 2005Date of Patent: June 30, 2009Assignee: Asahi Glass Company, LimitedInventors: Chitoshi Suzuki, Hiroki Fukuda, Shigeru Ikai
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Publication number: 20070276099Abstract: The present invention provides a process for conditioning double metal cyaide (DMC) catalysts, which are employed in the preparation of polyether polyols based on starter compounds having active hydrogen atoms, the preparation of polyether polyols using the conditioned catalysts and the use of the polyether polyols prepared in this way for the preparation of polyurethane materials.Type: ApplicationFiled: May 18, 2007Publication date: November 29, 2007Inventors: Klaus Lorenz, Jorg Hofmann
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Patent number: 7241926Abstract: A process for preparing polyether alcohols by addition of alkylene oxides onto H-functional starter substances in the presence of multimetal cyanide catalysts, wherein the multimetal cyanide catalysts are microporous and have a specific surface area of more than 100 m2/g, determined by nitrogen adsorption at 77 K.Type: GrantFiled: November 8, 2002Date of Patent: July 10, 2007Assignee: BASF AktiengesellschaftInventors: Edward Bohres, Ulrich Müller, Raimund Ruppel, Eva Baum
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Patent number: 7226887Abstract: Complexes of a metal cyanide polymerization catalyst and certain monomer complexing agents provide a method whereby heterogeneous, active metal cyanide catalysts can be prepared. The catalysts are useful alkylene oxide polymerization catalysts that are easily separated from the polymerization product and recycled.Type: GrantFiled: October 30, 2003Date of Patent: June 5, 2007Assignee: Dow Global Technologies Inc.Inventor: Richard M. Wehmeyer
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Patent number: 7169956Abstract: Provided is a double metal cyanide complex catalyst with a high activity which is readily produced on an industrial scale. The double metal cyanide complex catalyst is of a fine particle form and contains t-butyl alcohol or, t-butyl alcohol and another organic compound as an organic ligand. The catalyst of the fine particle form has a volume-average particle size in a range of from 3 to 20 ?m, based on measurement by a light scattering method for measuring fine particles having particle sizes of at least 0.15 ?m. A particle content of the catalyst in a particle size range of at least 0.15 ?m and at most 1 ?m is less than 5% by volume, and a particle content of the catalyst over a particles size of 1 ?m is in a range of more than 95% and at most 100% by volume.Type: GrantFiled: August 26, 2005Date of Patent: January 30, 2007Assignee: Asahi Glass Company, LimitedInventors: Chitoshi Suzuki, Hiroki Fukuda, Yoshinori Toyota, Shigeru Ikai, Hideo Sakurai
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Patent number: 7112551Abstract: Process comprising treating a double metal cyanide complex catalyst with sound waves and/or electromagnetic radiation, process for polymerising alkylene oxide in which such catalyst is used, and double metal cyanide complex catalyst which catalyst has been treated with sound waves and/or electromagnetic radiation.Type: GrantFiled: June 12, 2003Date of Patent: September 26, 2006Assignee: Shell Oil CompanyInventors: Michiel Barend Eleveld, Johan Paul Smit, Robert Adrianus Wilhelmus Grotenberg, Riemer Alberts De Groot
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Patent number: 7101823Abstract: Double metal cyanide catalysts (DMC) are complexed with complexing agents that are miscible in poly(propylene oxide) at higher temperatures and immiscible at lower temperatures. The complexing agent is a poly(ethylene oxide) polymer or a copolymer having a poly(ethylene oxide) block. The catalyst is easily removed from a polyether polyol.Type: GrantFiled: March 17, 2003Date of Patent: September 5, 2006Assignee: United States of AmericaInventor: Richard M. Wehmeyer
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Patent number: 7060647Abstract: Process comprising treating a double metal cyanide complex catalyst with sound waves and/or electromagnetic radiation, process for polymerising alkylene oxide in which such catalyst is used, and double metal cyanide complex catalyst which catalyst has been treated with sound waves and/or electromagnetic radiation.Type: GrantFiled: June 12, 2003Date of Patent: June 13, 2006Assignee: Shell Oil CompanyInventors: Michiel Barend Eleveld, Johan Paul Smit, Robert Adrianus Wilhelmus Grotenbreg, Riemer Alberts De Groot
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Patent number: 7022641Abstract: Metal cyanide catalyst dispersions in initiator compounds and/or polyethers are prepared by reacting an acidic metal cyanide compound with an insoluble metal salt in a medium that is a solvent for the acidic metal cyanide compound but not the metal salt. The resulting catalyst slurry may be combined with an initiator and stripping to form a catalyst/initiator or catalyst/polyether slurry. Using this method, an active alkylene oxide polymerization catalyst is prepared, and the preparation method is greatly simplified. Further, it is not necessary to use a separate organic complexing agent in the preparation.Type: GrantFiled: March 17, 2003Date of Patent: April 4, 2006Assignee: Dow Global Technologies Inc.Inventor: Richard M. Wehmeyer
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Patent number: 7008900Abstract: The invention provides new double metal cyanide (DMC) catalysts for preparing polyetherpolyols by the polyaddition of alkylene oxides to starter compounds which contain active hydrogen atoms, wherein the catalyst comprises a) double metal cyanide compounds, b) bile acids or their salts, esters or amides and c) organic complex ligands. The catalysts according to the invention show greatly increased activity during preparation of a polyetherpolyol.Type: GrantFiled: January 31, 2000Date of Patent: March 7, 2006Assignee: Bayer AktiengesellschaftInventors: Jörg Hofmann, Pieter Ooms, Pramod Gupta, Walter Schäfer, John Lohrenz
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Patent number: 6977236Abstract: The present invention relates to a process for the preparation of a double metal cyanide (DMC) catalyst, which process involves: (a) combining an aqueous solution of metal salt with an aqueous solution of a metal cyanide salt and reacting these solutions; and (b) recovering the DMC catalyst from the reaction mixture, in which process the DMC catalyst is prepared in the presence of from 0.03 to 0.4 mole of alkaline metal compound, based on amount of metal salt. Further, the present invention relates to DMC catalyst obtainable by such process, to DMC catalyst prepared from a metal salt and a metal cyanide salt in which the molar ratio of metal derived from the metal salt to metal derived from the metal cyanide salt is at least 2.25 and to a process for polymerization of alkylene oxides which process involves reacting initiator with alkylene oxide in the presence of at most 15 ppm of DMC catalyst.Type: GrantFiled: February 17, 2004Date of Patent: December 20, 2005Assignee: Shell Oil CompanyInventors: Michiel Barend Eleveld, Robert Adrianus Wilhelmus Grotenbreg, Ronald van Kempen
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Patent number: 6953765Abstract: The invention is directed to a double-metal cyanide catalyst for the preparation of a polyether polyol by the polyaddition of an alkylene oxideon to a starter compound containing active hydrogen atoms, wherein the DMC catalyst comprises a) at least one double-metal cyanide compound; b) at least one organic complexing ligand; and c) two different complexing components.Type: GrantFiled: May 3, 2002Date of Patent: October 11, 2005Assignee: Bayer AktiengesellschaftInventors: Pieter Ooms, Jörg Hofmann, Walter Schäfer
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Patent number: 6921737Abstract: An improved method for synthesizing a double metal cyanide (DMC) catalyst combines and sonicates aqueous and non-aqueous solutions of a first metal salt, such as Zn(OAc)2, of a second metal salt, such as CoCl2, and of an alkali metal cyanide, such as NaCN, to synthesize the DMC catalyst, Zn3[Co(CN)6]2. An improved method of producing a polyether polyol uses the DMC catalyst to produce the polyol.Type: GrantFiled: May 26, 2004Date of Patent: July 26, 2005Assignee: BASF CorporationInventors: Edward M. Dexheimer, Jacob Wildeson, Werner Hinz
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Patent number: 6919293Abstract: This invention relates to novel double metal cyanide (DMC) catalysts for the production of polyether polyols by polyaddition of alkylene oxides onto starter compound comprising active hydrogen atoms, wherein the catalyst contains a) double metal cyanide compounds, b) organic complex ligands other than c) and c) two or more complex-forming components from the classes of compounds comprising functionalised polymers, glycidyl ethers, glycosides, carboxylic acid esters of polyhydric alcohols, bile acids or the salts, esters or amides thereof, cyclodextrins, phosphorus compounds, ?,?-unsaturated carboxylic acid esters or ionic surface- or interface-active compounds. The catalysts according to the invention exhibit greatly increased activity in polyether polyol production.Type: GrantFiled: October 26, 2000Date of Patent: July 19, 2005Assignee: Bayer AktiengesellschaftInventors: Pieter Ooms, Jörg Hofmann, Christian Steinlein, Stephan Ehlers
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Patent number: 6900156Abstract: Metal cyanide catalyst dispersions in initiator compounds and/or polyether are prepared by reacting an acidic metal cyanide compound a zero valent metal in a medium that is a solvent for the acidic metal cyanide compound. The resulting catalyst slurry may be combined with an initiator and/or polyether and stripped to form a catalyst/initiator or catalyst/polyether slurry. Using this method, an active alkylene oxide polymerization catalyst is prepared, and the preparation method is greatly simplified. Further, it is necessary to use a separate organic complexing agent in the preparation.Type: GrantFiled: March 18, 2003Date of Patent: May 31, 2005Assignee: Dow Global Technologies Inc.Inventor: Richard M. Wehmeyer
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Patent number: 6884751Abstract: Hydrocyanation catalysts comprising aqueous solutions of at least one water-soluble phosphine and nickel values, well suited for the hydrocyanation of ethylenically unsaturated organic compounds such as diolefins, olefinic nitrites and monolefins, are produced by (a) admixing an aqueous solution of such at least one water-soluble phosphine with a nickel hydroxide, (b) adding hydrogen cyanide or a compound which generates hydrogen cyanide to the mixture thus formed, (c) stirring the resulting mixture until the nickel values have at least partially dissolved, and (d) reducing at least a portion of said nickel values having an oxidation state of greater than zero to the zero oxidation state.Type: GrantFiled: June 22, 2001Date of Patent: April 26, 2005Assignee: Rhodia Feber & Resin IntermedaitesInventors: Paolo Burattin, Pierre Coqueret, Marc Huser
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Patent number: 6878661Abstract: The invention relates to novel double metal cyanide (DMC) catalysts for the preparation of polyether polyols by polyaddition of alkylene oxides to starter compounds containing active hydrogen atoms, wherein the catalyst contains a) double metal cyanide compounds, b) organic complex ligands other than c), and c) complex ligands formed by introduction of a glycidyl ether into the catalyst. The catalysts according to the invention have greatly increased activity in the preparation of polyether polyols.Type: GrantFiled: July 20, 1999Date of Patent: April 12, 2005Assignee: Bsyer AktiengesellschaftInventors: Pieter Ooms, Jörg Hofmann, Pramod Gupta, Walter Schäfer
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Patent number: 6869905Abstract: An improved method for synthesizing a double metal cyanide (DMC) catalyst includes combining a non-aqueous solution of a first metal salt, such as ZnBr2, with a non-aqueous solution of a second metal salt, such as CoBr2, and with a non-aqueous solution of an alkali metal cyanide, such as NaCN, in a single step to synthesize the DMC catalyst, Zn3[Co(CN)6]2.Type: GrantFiled: March 2, 2004Date of Patent: March 22, 2005Assignee: BASF CorporationInventor: Edward Michael Dexheimer
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Patent number: 6867162Abstract: The present invention is directed to double metal cyanide catalysts (“DMC”) which are prepared by combining i) at least one metal salt; ii) at least one metal cyanide salt; iii) at least one organic complexing ligand; iv) at least one alkali metal salt; and, optionally, v) at least one functionalized polymer under conditions sufficient to form a catalyst; and adding a sufficient amount of the at least one alkali metal salt to the catalyst so formed in an amount such that the catalyst includes the at least one alkali metal salt in an amount of from about 0.4 to about 6 wt. % based on the total weight of the catalyst. The polyols produced in the presence of the catalysts of the present invention have reduced levels of high molecular weight tail.Type: GrantFiled: November 19, 2003Date of Patent: March 15, 2005Assignees: Bayer MaterialScience LLC, Bayer Antwerpen, J.V.Inventors: Bi Le-Khac, Wie Wang
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Patent number: 6855658Abstract: The present invention provides a crystalline, hydroxide containing double metal cyanide (DMC) catalyst of the formulae (I) or (II), M1x[M2(CN)6]yOH.L??(I) M1x[M2(CN)6]y.zM1(OH)q.L (II) wherein M1 represents a metal selected from Zn+2, Fe+2, Ni+2, Mn+2, Co+2, Sn+2, Pb+2, Fe+3, Mo+4, Mo+6, Al+3, V+4, V+5, Sr+2, W+4, W+6, Cu+2 and Cr+3, M+2 represents a metal selected from Fe+2, Fe+3, Co+2, Co+3, Cr+2, Cr+3, Mn+2, Mn+3, Ir+3, Ni+2, Rh+3, Ru+2, V+4 and V+5, L represents an organic ligand and x, y and q are chosen to maintain electroneutrality. Further provided are processes for the production of the inventive DMC catalysts. The crystalline, hydroxide containing DMC catalysts of the present invention may find use in the preparation of polyols, such as polyether polyols.Type: GrantFiled: August 26, 2003Date of Patent: February 15, 2005Assignee: Bayer Antwerp, N.V.Inventor: George G. Combs
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Patent number: 6852664Abstract: The present invention relates to novel double metal cyanide (DMC) catalysts for the preparation of polyether polyols by a polyaddition reaction between alkylene oxides and starter compounds having active hydrogen atoms, wherein the catalyst contains a) at least one double metal cyanide compound, b) at least one organic complexing ligand and c) at least one fluorine-containing complexing ligand.Type: GrantFiled: July 23, 2003Date of Patent: February 8, 2005Assignee: Bayer AktiengesellschaftInventors: Pieter Ooms, Jörg Hofmann, Martin Döbler
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Patent number: 6852663Abstract: The invention is directed to a double-metal cyanide catalyst for the preparation of a polyether polyol by the polyaddition of an alkylene oxide on to a starter compound containing active hydrogen atoms, wherein the DMC catalyst comprises a) at least one double-metal cyanide compound; b) at least one organic complexing ligand which is not a polyether, polyester, polycarbonate, polyalkylene glycol sorbitan ester, polyalkylene glycol glycidyl ether, glycidyl ether, glycoside, carboxylic acid ester of polyhydric alcohol, cyclodextrin, phosphorus compound, ?,?-unsaturated carboxylic acid ester or ionic surfactant compound; c) at least one polyether; and d) at least one polyester, polycarbonate, polyalkylene glycol sorbitan ester, polyalkylene glycol glycidyl ether, glycidyl ether, glycoside, carboxylic acid ester of polyhydric alcohol, cyclodextrin, phosphorus compound, ?,?-unsaturated carboxylic acid ester or ionic surfactant compound.Type: GrantFiled: May 3, 2002Date of Patent: February 8, 2005Assignee: Bayer AktiengesellschaftInventors: Pieter Ooms, Jöerg Hofmann, Walter Schäfer
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Patent number: 6835687Abstract: The invention provides an improved process for the preparation of double metal cyanide (DMC) catalysts for the preparation of polyether polyols by polyaddition of alkylene oxides on to starter compounds containing active hydrogen atoms, in which aqueous solutions of a metal salt and a metal cyanide salt are first reacted in the presence of an organic complexing ligand and optionally one or more further complex-forming components to form a DMC catalyst dispersion, this dispersion is then filtered, the filter cake is subsequently washed with one or more aqueous or non-aqueous solutions of the organic complexing ligand and optionally one or more further complex-forming components by a filter cake washing and the washed filter cake is finally dried, after an optional pressing out or mechanical removal of moisture.Type: GrantFiled: March 5, 2003Date of Patent: December 28, 2004Assignee: Bayer AktiengesellschaftInventors: Jörg Hofmann, Stephan Ehlers, Bernd Klinksiek, Thorsten Fechtel, Matthias Ruhland, Jürgen Scholz, Franz Föhles, Ulrich Esser
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Patent number: 6835801Abstract: The present invention is directed to an activated starter mixture which can be used to prepare polyoxyalkylene polyols. The present invention is also directed to a process for preparing an activated starter mixture, particularly, to a process for preparing an activated starter mixture which is composed of a low molecular weight starter compound. The present invention is also directed to a batch or semi-batch process for the polyaddition of an alkylene oxide on to an activated starter mixture, particularly, on to an activated starter mixture which is composed of a low molecular weight starter compound. The present invention provides an activated starter mixture, particularly, an activated starter mixture which is composed of a low molecular weight starter compound, which rapidly initiates polymerization. The present invention can eliminate the need to synthesize costly high molecular weight starter compounds by KOH catalysis in a separate, dedicated reactor.Type: GrantFiled: July 19, 2002Date of Patent: December 28, 2004Assignee: Bayer Antwerp, N.V.Inventor: John E. Hayes
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Patent number: 6833431Abstract: The invention is directed to a double-metal cyanide catalyst for the preparation of a polyether polyol by the polyaddition of an alkylene oxide on to a starter compound containing active hydrogen atoms, wherein the DMC catalyst comprises a) at least one double-metal cyanide compound; b) at least one organic complexing ligand which is not a polyether, a bile acid, a bile acid salt, a bile acid ester or a bile acid amide; c) at least one polyether; and d) at least one bile acid, bile acid salt, bile acid ester or bile acid amide. The catalyst of the present invention has increased activity in the preparation of a polyether polyol.Type: GrantFiled: April 26, 2002Date of Patent: December 21, 2004Assignee: Bayer AktiengesellschaftInventors: Jörg Hofmann, Pieter Ooms, Walter Schäfer
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Publication number: 20040249221Abstract: A process for preparing polyether alcohols by addition of alkylene oxides onto H-functional starter substances in the presence of multimetal cyanide catalysts, wherein the multimetal cyanide catalysts are microporous and have a specific surface area of more than 100 m2/g, determined by nitrogen adsorption at 77K.Type: ApplicationFiled: April 23, 2004Publication date: December 9, 2004Inventors: Edward Bohres, Ulrich Muller, Raimund Ruppel, Eva Baum
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Publication number: 20040242937Abstract: The catalytic activity of multimetal cyanide compounds used as catalysts for the addition of alkylene oxides onto H-functional starter substances is increased by subjecting the multimetal cyanide compounds to deagglomeration immediately before they are mixed with the H-functional starter substances.Type: ApplicationFiled: February 6, 2004Publication date: December 2, 2004Inventors: Eva Baum, Georg Heinrich Grosch, Siegfried Bechtel, Raimund Ruppel, Kathrin Harre, Edward Bohres
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Patent number: 6818587Abstract: The invention relates to double-metal cyanide (DMC) catalysts for preparing polyether polyols by the polyaddition of alkylene oxides on to starter compounds containing active hydrogen atoms, wherein the DMC catalysts are composed of: a) at least one DMC compound; b) at least one organic complexing ligand which is not a cyclic polyol; and c) at least one cyclic polyol. The DMC catalysts of the present invention have increased activity compared to known catalyst.Type: GrantFiled: August 28, 2002Date of Patent: November 16, 2004Assignee: Bayer AktiengesellschaftInventors: Walter Schäfer, Jörg Hofmann, Pieter Ooms
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Patent number: 6806348Abstract: A method of removing and reclaiming a double metal cyanide (DMC) catalyst from a polyol is disclosed. A polymeric acid that is soluble in the polyol is introduced into the polyol during or after the polymerization reaction. The polymeric acid reacts with the double metal cyanide catalyst thereby causing the double metal cyanide catalyst and the polymeric acid to form an agglomeration in the polyol. The agglomeration is easily separated from the polyol via filtration, for example. The recovered agglomerated DMC catalyst can then be reconstituted using an acid solution.Type: GrantFiled: February 11, 2003Date of Patent: October 19, 2004Assignee: BASF CorporationInventors: Werner Hinz, Edward Michael Dexheimer
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Patent number: 6806393Abstract: In multimetal cyanide complexes, more than 30% by weight of the primary particles have a platelet-like habit, i.e. the length and width of the primary particles is at least three times the thickness of the particles.Type: GrantFiled: May 29, 2003Date of Patent: October 19, 2004Assignee: BASF AktiengesellschaftInventors: Georg Heinrich Grosch, Kathrin Harre, Jörg Erbes, Reinhard Lorenz, Stephan Bauer, Thomas Ostrowski, Eva Baum, Dieter Junge
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Patent number: 6800583Abstract: Catalyst suspensions for the ring-opening polymerization of alkylene oxides comprise a) at least one multimetal cyanide compound having a crystalline structure and a content of platelet-shaped particles of at least 30% by weight, based on the multimetal cyanide compound, and b) at least one organic complexing agent c) water and/or d) at least one polyether and/or e) at least one surface-active substance, with the proviso that at least component a) and at least two of the components b) to e) have to be present.Type: GrantFiled: June 2, 1999Date of Patent: October 5, 2004Assignee: BASF AktiengesellschaftInventors: Georg Heinrich Grosch, Kathrin Harre, Jörg Erbes, Reinhard Lorenz, Stephan Bauer, Thomas Ostrowski, Eva Baum, Dieter Junge, Edward Michael Dexheimer