Cyanide Patents (Class 502/175)
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Patent number: 6797665Abstract: The invention relates to double-metal cyanide catalysts for preparing polyols by the polyaddition of alkylene oxides on to starter compounds containing active hydrogen atoms, wherein the DMC catalysts are composed of: a) at least one double-metal cyanide compound; b) at least one organic complexing ligand; and, optionally, c) at least one functionalized polymer, wherein the organic complexing ligand is a mixture of a C3-C7 aliphatic alcohol and from about 2 to about 98 mole %, based on the total amount of organic complexing ligand, of a cyclic, aliphatic, cycloaliphatic or aromatic ketone. The DMC catalysts of the present invention have increased activity compared to known catalysts. Additionally, the DMC catalysts of the present invention can be used to prepare polyols with reduced high molecular weight components.Type: GrantFiled: May 10, 2002Date of Patent: September 28, 2004Assignee: Bayer AntwerpenInventor: Bi Le-Khac
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Patent number: 6780813Abstract: The invention relates to an improved method of producing double-metal cyanide (DMC) catalysts for the production of polyether polyols by polyaddition of alkylene oxides to starter compounds containing active hydrogen atoms, in which the DMC catalyst dispersion is produced using a mixing nozzle, preferably a jet disperser. The DMC catalysts produced in this way have an increased activity in polyether polyol production, reduced particle size and narrower particle size distribution.Type: GrantFiled: May 30, 2002Date of Patent: August 24, 2004Assignee: Bayer AktiengesellschaftInventors: Jörg Hofmann, Bernd Klinksiek, Stephan Ehlers, Thorsten Fechtel, Franz Föhles, Pieter Ooms
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Patent number: 6764978Abstract: The invention relates to DMC catalysts which comprise at least 10% by weight, based on the weight of the DMC catalysts, of a crystalline multimetal cyanide compound whose X-ray diffractogram shows sharp reflections at least at the d values of 11.4 ű0.5 Å 8.9 ű0.5 Å 6.3 ű0.5 Å 5.8 ű0.5 Å 5.5 ű0.5 Å 4.5 ű0.5 Å 4.4 ű0.5 Å 3.9 ű0.4 Å 3.7 ű0.4 Å 3.4 ű0.4 Å.Type: GrantFiled: August 28, 2002Date of Patent: July 20, 2004Assignee: BASF AktiengesellschaftInventors: Georg Heinrich Grosch, Edward Bohres, Raimund Ruppel, Kathrin Harre, Eva Baum, Michael Stösser, Jeffery T. Miller, Richard B. Prager
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Publication number: 20040116281Abstract: The present invention is directed to polyols prepared in the presence of double metal cyanide catalysts (“DMC”) which are prepared by combining i) at least one metal salt; ii) at least one metal cyanide salt; iii) at least one organic complexing ligand; iv) at least one alkali metal salt; and, optionally, v) at least one functionalized polymer under conditions sufficient to form a catalyst; and adding a sufficient amount of the at least one alkali metal salt to the catalyst so formed in an amount such that the catalyst includes the at least one alkali metal salt in an amount of from about 0.4 to about 6 wt. % based on the total weight of the catalyst. The polyols produced by the process of the present invention have reduced levels of high molecular weight tail.Type: ApplicationFiled: November 19, 2003Publication date: June 17, 2004Inventors: Bi Le-Khac, Wei Wang
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Publication number: 20040102314Abstract: The present invention is directed to double metal cyanide catalysts (“DMC”) which are prepared by combining i) at least one metal salt; ii) at least one metal cyanide salt; iii) at least one organic complexing ligand; iv) at least one alkali metal salt; and, optionally, v) at least one functionalized polymer under conditions sufficient to form a catalyst; and adding a sufficient amount of the at least one alkali metal salt to the catalyst so formed in an amount such that the catalyst includes the at least one alkali metal salt in an amount of from about 0.4 to about 6 wt. % based on the total weight of the catalyst. The polyols produced in the presence of the catalysts of the present invention have reduced levels of high molecular weight tail.Type: ApplicationFiled: November 19, 2003Publication date: May 27, 2004Inventors: Bi Le-Khac, Wei Wang
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Publication number: 20040092389Abstract: The present invention relates to novel double metal cyanide (DMC) catalysts for the preparation of polyether polyols by a polyaddition reaction between alkylene oxides and starter compounds having active hydrogen atoms, wherein the catalyst contains a) at least one double metal cyanide compound, b) at least one organic complexing ligand and c) at least one fluorine-containing complexing ligand.Type: ApplicationFiled: July 23, 2003Publication date: May 13, 2004Inventors: Pieter Ooms, Jorg Hofmann, Martin Dobler
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Patent number: 6716788Abstract: The present invention relates to a process for the preparation of a double metal cyanide (DMC) catalyst, which process involves: (a) combining an aqueous solution of a metal salt with an aqueous solution of a metal cyanide salt and reacting these solutions; and (b) recovering the DMC catalyst from the reaction mixture, in which process the DMC catalyst is prepared in the presence of from 0.03 to 0.4 mole of alkaline metal compound, based on amount of metal salt. Further, the present invention relates to DMC catalyst obtainable by such process, to DMC catalyst prepared from a metal salt and a metal cyanide salt in which the molar ratio of metal derived from the metal salt to metal derived from the metal cyanide salt is at least 2.25 and to a process for polymerization of alkylene oxides which process involves reacting initiator with alkylene oxide in the presence of at most 15 ppm of DMC catalyst.Type: GrantFiled: June 10, 2003Date of Patent: April 6, 2004Assignee: Shell Oil CompanyInventors: Michiel Barend Eleveld, Robert Adrianus Wilhelmus Grotenbreg, Ronald Van Kempen
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Publication number: 20040044240Abstract: The invention relates to DMC catalysts which comprise at least 10% by weight, based on the weight of the DMC catalysts, of a crystalline multimetal cyanide compound whose X-ray diffractogram shows sharp reflections at least at the d values ofType: ApplicationFiled: August 28, 2002Publication date: March 4, 2004Inventors: Georg Heinrich Grosch, Edward Bohres, Raimund Ruppel, Kathrin Harre, Eva Baum, Michael Stosser, Jeffery T. Miller, Richard B. Prager
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Patent number: 6699961Abstract: A process for the preparation of a DMC catalyst useful in the polymerization of alkylene oxides into polyether polyols, which process having the steps of (a combining an aqueous solution of a metal salt with an aqueous solution of a metal salt with an aqueous solution of a metal cyanide salt and reacting these solutions, wherein at least part of this reaction takes place in the presence of an organic complexing agent, thereby forming a dispersion of a solid DMC complex in an aqueous medium; (b) combining the dispersion obtained in step (a) with a liquid, which is essentially insoluble in water and which is capable of extracting the solid DMC complex formed in step (a) from the aqueous medium, and allowing a two-phase system to be formed consisting of a first aqueous layer and a layer containing the DMC complex and the liquid added; (c) removing the first aqueous layer; and (d) recovering the DMC catalyst from the layer containing the DMC catalyst.Type: GrantFiled: September 24, 2002Date of Patent: March 2, 2004Assignee: Shell Oil CompanyInventors: Michiel Barend Eleveld, Riemer Alberts De Groot, Ronald Van Kempen, Johan Paul Smit
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Patent number: 6696383Abstract: The present invention is directed to double metal cyanide catalysts (“DMC”) which can be used to prepare polyols. DMC catalysts of the present invention are prepared by combining i) at least one metal salt; ii) at least one metal cyanide salt; iii) at least one organic complexing ligand; iv) at least one alkaline metal salt; and, optionally, v) at least one functionalized polymer. The present invention is also directed to a process for preparing a polyol in the presence of a DMC catalyst prepared according to the process of the present invention. Surprisingly, DMC catalysts of the present invention, which are preferably prepared with at least one alkaline metal halide, have acceptable activity and can be used to catalyze oxyalkylation reactions. Additionally, DMC catalysts produced by the process of the present invention can be used to prepare polyols which have reduced levels of high weight tail.Type: GrantFiled: September 20, 2002Date of Patent: February 24, 2004Assignees: Bayer Polymers LLC, Bayer Antwerpen, NV.Inventors: Bi Le-Khac, Wei Wang
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Patent number: 6689710Abstract: A process for preparing multimetal cyanide compounds by reacting a metal salt with a cyanometalate compound comprises the steps a) precipitation of the multimetal cyanide compound by reaction of a metal salt with a cyanometalate compound and b) recrystallization of the multimetal cyanide compound precipitated in step a).Type: GrantFiled: August 20, 2002Date of Patent: February 10, 2004Assignee: BASF AktiengesellschaftInventors: Georg Heinrich Grosch, Dirk Franke, Manfred Munzinger, Kathrin Harre, Eva Baum, Michael Stösser
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Publication number: 20030236162Abstract: The present invention relates to a process for the preparation of a double metal cyanide (DMC) catalyst, which process involves:Type: ApplicationFiled: June 10, 2003Publication date: December 25, 2003Inventors: Michiel Barend Eleveld, Robert Adrianus Wilhelmus Grotenbreg, Ronald Van Kempen
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Patent number: 6642171Abstract: Double metal cyanide (“DMC”) complex catalysts comprise a double metal cyanide compound and a complexing agent such as an alkyl ether of a glycol, preferably of the formula R1O(CH2CHR2O)xH (I) wherein: x is 1, 2, or 3; R1 is a C1-C4 alkyl group; and R2 is —H or a —CH3 group. Such catalysts have particular applicability in the production of low unsaturated polyols from epoxides.Type: GrantFiled: April 27, 2001Date of Patent: November 4, 2003Assignee: Synuthane International, Inc.Inventors: James M. O'Connor, Robin L. Grieve
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Publication number: 20030199670Abstract: In multimetal cyanide complexes, more than 30% by weight of the primary particles have a platelet-like habit, i.e. the length and width of the primary particles is at least three times the thickness of the particles.Type: ApplicationFiled: May 29, 2003Publication date: October 23, 2003Inventors: Georg Heinrich Grosch, Kathrin Harre, Jorg Erbes, Reinhard Lorenz, Stephan Bauer, Thomas Ostrowski, Eva Baum, Dieter Junge
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Patent number: 6627576Abstract: A process for producing a double metal cyanide complex catalyst for ring opening polymerization of alkylene oxide, which comprises subjecting a substantially crystalline double metal cyanide compound to a contact treatment by heating at from 45 to 125° C. with an aqueous solution containing an organic ligand and a metal salt, and then separating the resulting solid from the obtained slurry.Type: GrantFiled: August 28, 2002Date of Patent: September 30, 2003Assignee: Asahi Glass Company, LimitedInventors: Kayoko Sugiyama, Shigeru Ikai
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Patent number: 6627575Abstract: A double metal cyanide complex catalyst for producing polyol, which is produced by using monovalent alcohol and polyvalent alcohol as a complexing agent. The double metal cyanide complex catalyst has advantages in that when polyol is produced by an epoxide polymerization reaction, the amount of unsaturated polyol produced is small, catalyst activation time is short, and the production yield of polyol is increased. There is no need to remove remaining catalyst from polyol after the polymerization reaction.Type: GrantFiled: March 29, 2002Date of Patent: September 30, 2003Assignee: SK Evertec Co., Ltd.Inventors: Il Kim, Sang Hyun Lee
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Patent number: 6624286Abstract: The invention relates to new improved double-metal cyanide (DMC) catalysts for the preparation of polyether-polyols by polyaddition of alkylene oxides on to starter compounds containing active hydrogen atoms, the catalyst comprising a double-metal cyanide compound, an organic complexing ligand and 5-80 wt. %, based on the amount of catalyst, of a polyester. For the preparation of polyether-polyols, the new improved catalysts have significantly shortened induction times and at the same time a greatly increased activity.Type: GrantFiled: December 5, 2001Date of Patent: September 23, 2003Assignee: Bayer AktiengesellschaftInventors: Jörg Hofmann, Pramod Gupta, Robert-Joseph Kumpf, Pieter Ooms, Walter Schäfer
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Patent number: 6613714Abstract: In multimetal cyanide complexes, more than 30% by weight of the primary particles have a platelet-like habit, i.e. the length and width of the primary particles is at least three times the thickness of the particles.Type: GrantFiled: June 2, 1999Date of Patent: September 2, 2003Assignee: BASF AktiengesellschaftInventors: Georg Heinrich Grosch, Kathrin Harre, Jörg Erbes, Reinhard Lorenz, Stephan Bauer, Thomas Ostrowski, Eva Baum, Dieter Junge
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Publication number: 20030158449Abstract: The invention provides an improved process for the preparation of double metal cyanide (DMC) catalysts for the preparation of polyether polyols by polyaddition of alkylene oxides on to starter compounds containing active hydrogen atoms, in which aqueous solutions of a metal salt and a metal cyanide salt are first reacted in the presence of an organic complexing ligand and optionally one or more further complex-forming components to form a DMC catalyst dispersion, this dispersion is then filtered, the filter cake is subsequently washed with one or more aqueous or non-aqueous solutions of the organic complexing ligand and optionally one or more further complex-forming components by a filter cake washing and the washed filter cake is finally dried, after an optional pressing out or mechanical removal of moisture.Type: ApplicationFiled: March 5, 2003Publication date: August 21, 2003Inventors: Jorg Hofmann, Stephan Ehlers, Bernd Klinksiek, Thorsten Fechtel, Matthias Ruhland, Jurgen Scholz, Franz Fohles, Ulrich Esser
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Patent number: 6608231Abstract: The invention relates to novel double metal cyanide (DMC) catalysts for the preparation of polyether polyols by polyaddition of alkylene oxides to starter compounds containing active hydrogen atoms, wherein the catalyst contains a) double metal cyanide compounds, b) organic complex ligands other than c), and c) carboxylic acid ester of polyhydric alcohols. The catalysts according to the invention have greatly increased activity in the preparation of polyether polyols.Type: GrantFiled: March 13, 2001Date of Patent: August 19, 2003Assignee: Bayer AktiengesellschaftInventors: Pieter Ooms, Jörg Hofmann, Pramod Gupta
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Patent number: 6593268Abstract: Improved methods for synthesizing double metal cyanide (DMC) catalysts are disclosed. These methods combine an aqueous solution of a first metal salt, such as ZnCl2, with an aqueous solution of a second metal salt, such as CoCl2, and with an aqueous solution of an alkali metal cyanide, such as KCN, in different manners to synthesize DMC catalysts, such as Zn3[Co(CN)6]2.Type: GrantFiled: June 18, 2002Date of Patent: July 15, 2003Assignee: BASF CorporationInventors: Edward Michael Dexheimer, Georg Heinrich Grosch
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Patent number: 6586564Abstract: The invention relates to double-metal cyanide (DMC) catalysts for preparing polyether polyols by the polyaddition of alkylene oxides on to starter compounds containing active hydrogen atoms, wherein the DMC catalysts are composed of: a) at least one DMC compound; b) at least one organic complexing ligand which is not a coronand; and c) at least one coronand. The DMC catalysts of the present invention have increased activity compared to known catalysts.Type: GrantFiled: August 28, 2002Date of Patent: July 1, 2003Assignee: Bayer AktiengesellschaftInventors: Walter Schäfer, Jörg Hofmann, Pieter Ooms
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Patent number: 6586566Abstract: This invention relates to novel double metal cyanide (DMC) catalysts for the production of polyether polyols by polyaddition of alkylene oxides onto starter compounds having active hydrogen atoms, wherein the catalyst contains a) double metal cyanide compounds, b) organic complex ligands other than c) and c) ionic surface- or interface-active compounds. The catalysts according to the invention have greatly increased activity in the production of polyether polyols.Type: GrantFiled: August 8, 2001Date of Patent: July 1, 2003Assignee: Bayer AktiengesellschaftInventors: Jörg Hofmann, Pieter Ooms, Pramod Gupta, Walter Schäfer, John Lohrenz
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Publication number: 20030119663Abstract: The invention is directed to a double-metal cyanide catalyst for the preparation of a polyether polyol by the polyaddition of an alkylene oxide on to a starter compound containing active hydrogen atoms, wherein the DMC catalyst comprises a) at least one double-metal cyanide compound; b) at least one organic complexing ligand which is not a polyether, polyester, polycarbonate, polyalkylene glycol sorbitan ester, polyalkylene glycol glycidyl ether, glycidyl ether, glycoside, carboxylic acid ester of polyhydric alcohol, cyclodextrin, phosphorus compound, &agr;,&bgr;-unsaturated carboxylic acid ester or ionic surfactant compound; c) at least one polyether; and d) at least one polyester, polycarbonate, polyalkylene glycol sorbitan ester, polyalkylene glycol glycidyl ether, glycidyl ether, glycoside, carboxylic acid ester of polyhydric alcohol, cyclodextrin, phosphorus compound, &agr;,&bgr;-unsaturated carboxylic acid ester or ionic surfactant compound.Type: ApplicationFiled: May 3, 2002Publication date: June 26, 2003Inventors: Pieter Ooms, Jorg Hofmann, Walter Schafer
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Publication number: 20030100444Abstract: A process for producing a double metal cyanide complex catalyst for ring opening polymerization of alkylene oxide, which comprises subjecting a substantially crystalline double metal cyanide compound to a contact treatment by heating at from 45 to 125° C. with an aqueous solution containing an organic ligand and a metal salt, and then separating the resulting solid from the obtained slurry.Type: ApplicationFiled: August 28, 2002Publication date: May 29, 2003Applicant: Asahi Glass Company, LimitedInventors: Kayoko Sugiyama, Shigeru Ikai
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Publication number: 20030069389Abstract: Process for the preparation of a DMC catalyst useful in the polymerization of alkylene oxides into polyether polyols, which process comprises the steps of (a) combining an aqueous solution of a metal salt with an aqueous solution of a metal cyanide salt and reacting these solutions, wherein at least part of this reaction takes place in the presence of an organic complexing agent, thereby forming a dispersion of a solid DMC complex in an aqueous medium; (b) combining the dispersion obtained in step (a) with a liquid, which is essentially insoluble in water and which is capable of extracting the solid DMC complex formed in step (a) from the aqueous medium, and allowing a two-phase system to be formed consisting of a first aqueous layer and a layer containing the DMC complex and the liquid added; (c) removing the first aqueous layer; and (d) recovering the DMC catalyst from the layer containing the DMC catalyst.Type: ApplicationFiled: September 24, 2002Publication date: April 10, 2003Inventors: Michiel Barend Eleveld, Riemer Alberts De Groot, Ronald Van Kempen, Johan Paul Smit
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Publication number: 20030050187Abstract: The invention relates to double-metal cyanide (DMC) catalysts for preparing polyether polyols by the polyaddition of alkylene oxides on to starter compounds containing active hydrogen atoms, wherein the DMC catalysts are composed of: a) at least one DMC compound; b) at least one organic complexing ligand which is not a cyclic polyol; and c) at least one cyclic polyol. The DMC catalysts of the present invention have increased activity compared to known catalyst.Type: ApplicationFiled: August 28, 2002Publication date: March 13, 2003Inventors: Walter Schafer, Jorg Hofmann, Pieter Ooms
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Publication number: 20030050186Abstract: The invention relates to double-metal cyanide (DMC) catalysts for preparing polyether polyols by the polyaddition of alkylene oxides on to starter compounds containing active hydrogen atoms, wherein the DMC catalysts are composed of: a) at least one DMC compound; b) at least one organic complexing ligand which is not a coronand; and c) at least one coronand. The DMC catalysts of the present invention have increased activity compared to known catalysts.Type: ApplicationFiled: August 28, 2002Publication date: March 13, 2003Inventors: Walter Schafer, Jorg Hofmann, Pieter Ooms
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Patent number: 6528616Abstract: The invention relates to new double metal cyanide (DMC) catalysts for the production of polyether polyols by polyaddition of alkylene oxides to starter compounds containing active hydrogen atoms, wherein the catalyst contains a) double metal cyanide compounds, b) organic complex ligands different from c), and c) &agr;,&bgr;-unsaturated carboxylic acid esters. The catalysts according to the invention have a significantly improved activity in the production of polyether polyols.Type: GrantFiled: October 29, 2001Date of Patent: March 4, 2003Assignee: Bayer AktiengesellschaftInventors: Pieter Ooms, Jörg Hofmann, Pramod Gupta
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Publication number: 20030013604Abstract: A process for preparing multimetal cyanide compounds by reacting a metal salt with a cyanometalate compound comprises the stepsType: ApplicationFiled: August 20, 2002Publication date: January 16, 2003Inventors: George Heinrich Grosch, Dirk Franke, Manfred Munzinger, Kathrin Harre, Eva Baum, Michael Stsser
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Publication number: 20020193245Abstract: Improved methods for synthesizing double metal cyanide (DMC) catalysts are disclosed. These methods combine an aqueous solution of a first metal salt, such as ZnCl2, with an aqueous solution of a second metal salt, such as CoCl2, and with an aqueous solution of an alkali metal cyanide, such as KCN, in different manners to synthesize DMC catalysts, such as Zn3[Co(CN)6]2.Type: ApplicationFiled: June 18, 2002Publication date: December 19, 2002Inventors: Edward Michael Dexheimer, Georg Heinrich Grosch
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Publication number: 20020177523Abstract: Disclosed is a double metal cyanide complex catalyst for producing polyol, which is produced by using monovalent alcohol and polyvalent alcohol as a complexing agent. The double metal cyanide complex catalyst has advantages in that when polyol is produced by an epoxide polymerization reaction, the amount of unsaturated polyol produced is small, catalyst activation time is short, and the production yield of polyol is increased, therefore there is no need to remove remaining catalyst from polyol after polymerization reaction.Type: ApplicationFiled: March 29, 2002Publication date: November 28, 2002Applicant: SK Evertec Co., Ltd.Inventors: Il Kim, Sang Hyun Lee
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Patent number: 6486361Abstract: The invention relates to a process for the preparation of polyether polyols by means of double metal cyanide (DMC) catalysts, in which the induction phase is shortened markedly. By continuous dispensing of an alkylene oxide into the starter-catalyst mixture it is possible to achieve a substantial shortening of the induction phase by comparison with the batch-wise activation.Type: GrantFiled: March 20, 2002Date of Patent: November 26, 2002Assignee: Bayer AktiengesellschaftInventors: Stephan Ehlers, Jörg Hofmann, Manfred Dietrich, Pramod Gupta, Christian Steinlein, Horst Zwick
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Patent number: 6468939Abstract: This invention relates to new double metal cyanide (DMC) catalysts, a process for the preparation of these DMC catalysts, and to a process for the production of polyether polyols by the polyaddition of alkylene oxides to starter compounds which comprise active hydrogen atoms, wherein the catalyst comprises a) one or more double metal cyanide compounds, b) one or more organic complexing ligands, and c) one or more organic phosphates, organic phosphites, organic phosphonates, organic phosphonites, organic phosphinates or organic phosphinites. The catalysts according to the invention exhibit a considerably increased activity for polyether polyol production.Type: GrantFiled: March 15, 2000Date of Patent: October 22, 2002Assignee: Bayer AktiengesellschaftInventors: Pieter Ooms, Jörg Hofmann, Pramod Gupta
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Patent number: 6440893Abstract: A method and catalyst composition for economically producing aromatic carbonates from aromatic hydroxy compounds is disclosed. The present invention provides a method for carbonylating aromatic hydroxy compounds, comprising the step of contacting at least one aromatic hydroxy compound with oxygen and carbon monoxide in the presence of a halide-free carbonylation catalyst composition comprising an effective amount of at least one Group 8, 9, or 10 metal source, an effective amount of a first inorganic co-catalyst comprising at least one Group 14 metal source, an effective amount of a salt co-catalyst, and optionally an effective amount of a second inorganic co-catalyst selected from the group consisting of a Group 4 metal source, a Group 7 metal source, a Group 11 metal source, and a lanthanide element source, and optionally an effective amount of a base.Type: GrantFiled: March 30, 2001Date of Patent: August 27, 2002Assignee: General Electric CompanyInventors: Kirill Vladimirovich Shalyaev, Bruce Fletcher Johnson, Donald Wayne Whisenhunt, Jr., Grigorii Lev Soloveichik
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Patent number: 6436867Abstract: An improved method for synthesizing a double metal cyanide (DMC) catalyst is disclosed. The method combines an aqueous solution of a first metal salt, such as ZnCl2, with an aqueous solution of a second metal salt, such as CoCl2, and with an aqueous solution of an alkali metal cyanide, such as KCN, in a single step to synthesize the DMC catalyst, Zn3[Co(CN)6]2.Type: GrantFiled: August 1, 2000Date of Patent: August 20, 2002Assignee: BASF CorporationInventors: Edward Michael Dexheimer, Georg Heinrich Grosch
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Patent number: 6429166Abstract: Metal cyanide catalyst dispersions in initiator compounds are prepared by precipitating the catalyst in an inert organic compound, mixing the resulting slurry with the initiator and stripping off the inert organic compound. Using this method, an active alkylene oxide polymerization catalyst is prepared. It is not necessary to use a separate organic complexing agent in the preparation.Type: GrantFiled: May 19, 2000Date of Patent: August 6, 2002Assignee: Dow Global Technologies Inc.Inventor: Richard M. Wehmeyer
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Patent number: 6423662Abstract: Metal cyanide catalysts are prepared by first forming a precipitate using no more than a stoichiometric amount of a water-soluble metal salt of the form MxAy, based on the amount of metal cyanide compound that is used. The precipitate is then treated with an additional quantity of a metal salt of the form M3xAy, in which M3 may be the same as or different than M. The catalyst is treated with a complexing agent, either during the precipitation step or during the subsequent treatment with the M3xAy salt.Type: GrantFiled: May 19, 2000Date of Patent: July 23, 2002Assignee: Dow Global Technologies Inc.Inventors: David C. Molzahn, William P. Dianis
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Patent number: 6391820Abstract: The invention relates to novel double-metal cyanide catalysts for the preparation of polyether polyols by polyaddition of alkylene oxides to starter compounds containing active hydrogen atoms, wherein the catalyst contains a) double metal cyanide compounds, b) organic complex ligands other than c), and c) glycoside. The catalysts according to the invention have greatly increased activity in the preparation of polyether polyols.Type: GrantFiled: January 23, 2001Date of Patent: May 21, 2002Assignee: Bayer AktiengesellschaftInventors: Pieter Ooms, Jörg Hofmann, Pramod Gupta, Walter Schäfer
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Patent number: 6376420Abstract: The invention relates to novel double metal cyanide (DMC) catalysts for the preparation of polyether polyols by polyaddition of alkylene oxides to starter compounds containing active hydrogen atoms, wherein the catalyst contains a) double metal cyanide compounds, b) organic complex ligands other than c), and c) polyalkylene glycol sorbitan esters. The catalysts according to the invention have greatly increased activity in the preparation of polyether polyols.Type: GrantFiled: March 13, 2001Date of Patent: April 23, 2002Assignee: Bayer AktiengesellschaftInventors: Pieter Ooms, Jörg Hofmann, Pramod Gupta
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Patent number: 6362126Abstract: Double-metal cyanide catalysts of the formula M1a[M2(CN)b(A)c]d. fM1gXn. h (H2O).Type: GrantFiled: September 9, 2000Date of Patent: March 26, 2002Assignee: BASF AktiengesellschaftInventors: Georg Heinrich Grosch, Harald Larbig, Reinhard Lorenz, Dieter Junge, Ulrich Kammel
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Patent number: 6358877Abstract: Metal cyanide catalysts are complexed with organic sulfone or sulfoxide compounds. The catalysts are active alkylene oxide polymerization catalysts that tend to have short induction periods and moderate exotherms.Type: GrantFiled: May 19, 2000Date of Patent: March 19, 2002Assignee: The Dow Chemical CompanyInventors: Kendra L. Flagler, David E. Laycock
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Publication number: 20020032121Abstract: In multimetal cyanide complexes, more than 30% by weight of the primary particles have a platelet-like habit, i.e. the length and width of the primary particles is at least three times the thickness of the particles.Type: ApplicationFiled: June 2, 1999Publication date: March 14, 2002Inventors: GEORG HEINRICH GROSCH, KATHRIN HARRE, JORG ERBES, REINHARD LORENZ, STEPHAN BAUER, THOMAS OSTROWSKI, EVA BAUM, DIETER JUNGE
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Patent number: 6348565Abstract: Complexes of a metal cyanide polymerization catalyst and certain silane-functional complexing agents provide a method whereby supported, active metal cyanide catalysts can be prepared. The catalysts are useful alkylene oxide polymerization catalysts that are easily separated from the polymerization product and recycled.Type: GrantFiled: May 19, 2000Date of Patent: February 19, 2002Assignee: The Dow Chemical CompanyInventor: Richard M. Wehmeyer
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Publication number: 20020006864Abstract: Catalyst suspensions for the ring-opening polymerization of alkylene oxides compriseType: ApplicationFiled: June 2, 1999Publication date: January 17, 2002Inventors: GEORG HEINRICH GROSCH, KATHRIN HARRE, JORG ERBES, REINHARD LORENZ, STEPHAN BAUER, THOMAS OSTROWSKI, EVA BAUM, DIETER JUNGE, EDWARD MICHAEL DEXHEIMER
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Publication number: 20010049090Abstract: The present invention discloses methods and materials for constructing combinatorial libraries composed of organometallic compounds immobilized on solid supports and encoded with detectable tags. The encoded library of organometallic compounds is especially useful for rapidly screening large numbers of member compounds for catalytic performance. These immobilized catalysts can be pooled in a single reactor where they are screened for a predefined property, such as catalytic activity and selectivity.Type: ApplicationFiled: December 23, 1998Publication date: December 6, 2001Inventors: THOMAS BOUSSIE, VINCE MURPHY, JOHANNES A M VAN BEEK, MARTIN DEVENNEY, HOWARD W TURNER, TIMOTHY POWERS
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Publication number: 20010046940Abstract: Double metal cyanide (“DMC”) complex catalysts comprise a double metal cyanide compound and a complexing agent such as an alkyl ether of a glycol, preferably of the formulaType: ApplicationFiled: April 27, 2001Publication date: November 29, 2001Inventors: James M. O'Connor, Robin L. Grieve
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Patent number: 6323375Abstract: The present invention relates to highly active, substantially crystalline double metal cyanide (DMC) catalysts, a process for the preparation of these double metal cyanide catalysts, a process for producing polyether polyols by the polyaddition of alcohol ethers onto starter compounds containing active hydrogen atoms from these DMC catalysts, and to the polyether polyols produced by this process. The DMC catalysts of the invention comprise a) double metal cyanide compounds, b) organic complexing ligands, and c) functionalized polymers. These catalysts exhibit increased activity in the process for the production of polyether polyols.Type: GrantFiled: April 5, 2000Date of Patent: November 27, 2001Assignee: Bayer AktiengesellschaftInventors: Jörg Hofmann, Pramod Gupta, Robert-Joseph Kumpf, Pieter Ooms, Walter Schäfer, Michael Schneider
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Patent number: 6313060Abstract: A resilient polyurethane foam produced by using a polyether polyol produced by reacting alkylene oxides with a polyhydroxy compound having at least 2 hydroxyl groups as an initiator in the presence of the catalyst for alkylene oxide ring-opening polymerization of the present invention, which is excellent in foam physical properties, vibration characteristics and molding properties.Type: GrantFiled: March 8, 2000Date of Patent: November 6, 2001Assignee: Asahi Glass Company, LimitedInventors: Kayoko Sugiyama, Hiroki Fukuda, Akio Horie, Hiroshi Wada
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Patent number: 6303833Abstract: A crystalline multimetal cyanide complex of the formula (I) M1a[M2(CN)bL1c]d*e(M1fXg)*hL2′iH2O (I) where M1 is at least one element from the group consisting of Zn(II), Fe(II), Co(III), Ni(II), Mn(II), Co(II), Sn(II).Type: GrantFiled: March 29, 2000Date of Patent: October 16, 2001Assignee: BASF AktiengesellschaftInventors: Georg Heinrich Grosch, Harald Larbig, Reinhard Lorenz, Dieter Junge, Eugen Gehrer, Ulrich Treuling