Cyanide Patents (Class 502/175)
  • Patent number: 6797665
    Abstract: The invention relates to double-metal cyanide catalysts for preparing polyols by the polyaddition of alkylene oxides on to starter compounds containing active hydrogen atoms, wherein the DMC catalysts are composed of: a) at least one double-metal cyanide compound; b) at least one organic complexing ligand; and, optionally, c) at least one functionalized polymer, wherein the organic complexing ligand is a mixture of a C3-C7 aliphatic alcohol and from about 2 to about 98 mole %, based on the total amount of organic complexing ligand, of a cyclic, aliphatic, cycloaliphatic or aromatic ketone. The DMC catalysts of the present invention have increased activity compared to known catalysts. Additionally, the DMC catalysts of the present invention can be used to prepare polyols with reduced high molecular weight components.
    Type: Grant
    Filed: May 10, 2002
    Date of Patent: September 28, 2004
    Assignee: Bayer Antwerpen
    Inventor: Bi Le-Khac
  • Patent number: 6780813
    Abstract: The invention relates to an improved method of producing double-metal cyanide (DMC) catalysts for the production of polyether polyols by polyaddition of alkylene oxides to starter compounds containing active hydrogen atoms, in which the DMC catalyst dispersion is produced using a mixing nozzle, preferably a jet disperser. The DMC catalysts produced in this way have an increased activity in polyether polyol production, reduced particle size and narrower particle size distribution.
    Type: Grant
    Filed: May 30, 2002
    Date of Patent: August 24, 2004
    Assignee: Bayer Aktiengesellschaft
    Inventors: Jörg Hofmann, Bernd Klinksiek, Stephan Ehlers, Thorsten Fechtel, Franz Föhles, Pieter Ooms
  • Patent number: 6764978
    Abstract: The invention relates to DMC catalysts which comprise at least 10% by weight, based on the weight of the DMC catalysts, of a crystalline multimetal cyanide compound whose X-ray diffractogram shows sharp reflections at least at the d values of 11.4 ű0.5 Å 8.9 ű0.5 Å 6.3 ű0.5 Å 5.8 ű0.5 Å 5.5 ű0.5 Å 4.5 ű0.5 Å 4.4 ű0.5 Å 3.9 ű0.4 Å 3.7 ű0.4 Å 3.4 ű0.4 Å.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: July 20, 2004
    Assignee: BASF Aktiengesellschaft
    Inventors: Georg Heinrich Grosch, Edward Bohres, Raimund Ruppel, Kathrin Harre, Eva Baum, Michael Stösser, Jeffery T. Miller, Richard B. Prager
  • Publication number: 20040116281
    Abstract: The present invention is directed to polyols prepared in the presence of double metal cyanide catalysts (“DMC”) which are prepared by combining i) at least one metal salt; ii) at least one metal cyanide salt; iii) at least one organic complexing ligand; iv) at least one alkali metal salt; and, optionally, v) at least one functionalized polymer under conditions sufficient to form a catalyst; and adding a sufficient amount of the at least one alkali metal salt to the catalyst so formed in an amount such that the catalyst includes the at least one alkali metal salt in an amount of from about 0.4 to about 6 wt. % based on the total weight of the catalyst. The polyols produced by the process of the present invention have reduced levels of high molecular weight tail.
    Type: Application
    Filed: November 19, 2003
    Publication date: June 17, 2004
    Inventors: Bi Le-Khac, Wei Wang
  • Publication number: 20040102314
    Abstract: The present invention is directed to double metal cyanide catalysts (“DMC”) which are prepared by combining i) at least one metal salt; ii) at least one metal cyanide salt; iii) at least one organic complexing ligand; iv) at least one alkali metal salt; and, optionally, v) at least one functionalized polymer under conditions sufficient to form a catalyst; and adding a sufficient amount of the at least one alkali metal salt to the catalyst so formed in an amount such that the catalyst includes the at least one alkali metal salt in an amount of from about 0.4 to about 6 wt. % based on the total weight of the catalyst. The polyols produced in the presence of the catalysts of the present invention have reduced levels of high molecular weight tail.
    Type: Application
    Filed: November 19, 2003
    Publication date: May 27, 2004
    Inventors: Bi Le-Khac, Wei Wang
  • Publication number: 20040092389
    Abstract: The present invention relates to novel double metal cyanide (DMC) catalysts for the preparation of polyether polyols by a polyaddition reaction between alkylene oxides and starter compounds having active hydrogen atoms, wherein the catalyst contains a) at least one double metal cyanide compound, b) at least one organic complexing ligand and c) at least one fluorine-containing complexing ligand.
    Type: Application
    Filed: July 23, 2003
    Publication date: May 13, 2004
    Inventors: Pieter Ooms, Jorg Hofmann, Martin Dobler
  • Patent number: 6716788
    Abstract: The present invention relates to a process for the preparation of a double metal cyanide (DMC) catalyst, which process involves: (a) combining an aqueous solution of a metal salt with an aqueous solution of a metal cyanide salt and reacting these solutions; and (b) recovering the DMC catalyst from the reaction mixture, in which process the DMC catalyst is prepared in the presence of from 0.03 to 0.4 mole of alkaline metal compound, based on amount of metal salt. Further, the present invention relates to DMC catalyst obtainable by such process, to DMC catalyst prepared from a metal salt and a metal cyanide salt in which the molar ratio of metal derived from the metal salt to metal derived from the metal cyanide salt is at least 2.25 and to a process for polymerization of alkylene oxides which process involves reacting initiator with alkylene oxide in the presence of at most 15 ppm of DMC catalyst.
    Type: Grant
    Filed: June 10, 2003
    Date of Patent: April 6, 2004
    Assignee: Shell Oil Company
    Inventors: Michiel Barend Eleveld, Robert Adrianus Wilhelmus Grotenbreg, Ronald Van Kempen
  • Publication number: 20040044240
    Abstract: The invention relates to DMC catalysts which comprise at least 10% by weight, based on the weight of the DMC catalysts, of a crystalline multimetal cyanide compound whose X-ray diffractogram shows sharp reflections at least at the d values of
    Type: Application
    Filed: August 28, 2002
    Publication date: March 4, 2004
    Inventors: Georg Heinrich Grosch, Edward Bohres, Raimund Ruppel, Kathrin Harre, Eva Baum, Michael Stosser, Jeffery T. Miller, Richard B. Prager
  • Patent number: 6699961
    Abstract: A process for the preparation of a DMC catalyst useful in the polymerization of alkylene oxides into polyether polyols, which process having the steps of (a combining an aqueous solution of a metal salt with an aqueous solution of a metal salt with an aqueous solution of a metal cyanide salt and reacting these solutions, wherein at least part of this reaction takes place in the presence of an organic complexing agent, thereby forming a dispersion of a solid DMC complex in an aqueous medium; (b) combining the dispersion obtained in step (a) with a liquid, which is essentially insoluble in water and which is capable of extracting the solid DMC complex formed in step (a) from the aqueous medium, and allowing a two-phase system to be formed consisting of a first aqueous layer and a layer containing the DMC complex and the liquid added; (c) removing the first aqueous layer; and (d) recovering the DMC catalyst from the layer containing the DMC catalyst.
    Type: Grant
    Filed: September 24, 2002
    Date of Patent: March 2, 2004
    Assignee: Shell Oil Company
    Inventors: Michiel Barend Eleveld, Riemer Alberts De Groot, Ronald Van Kempen, Johan Paul Smit
  • Patent number: 6696383
    Abstract: The present invention is directed to double metal cyanide catalysts (“DMC”) which can be used to prepare polyols. DMC catalysts of the present invention are prepared by combining i) at least one metal salt; ii) at least one metal cyanide salt; iii) at least one organic complexing ligand; iv) at least one alkaline metal salt; and, optionally, v) at least one functionalized polymer. The present invention is also directed to a process for preparing a polyol in the presence of a DMC catalyst prepared according to the process of the present invention. Surprisingly, DMC catalysts of the present invention, which are preferably prepared with at least one alkaline metal halide, have acceptable activity and can be used to catalyze oxyalkylation reactions. Additionally, DMC catalysts produced by the process of the present invention can be used to prepare polyols which have reduced levels of high weight tail.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: February 24, 2004
    Assignees: Bayer Polymers LLC, Bayer Antwerpen, NV.
    Inventors: Bi Le-Khac, Wei Wang
  • Patent number: 6689710
    Abstract: A process for preparing multimetal cyanide compounds by reacting a metal salt with a cyanometalate compound comprises the steps a) precipitation of the multimetal cyanide compound by reaction of a metal salt with a cyanometalate compound and b) recrystallization of the multimetal cyanide compound precipitated in step a).
    Type: Grant
    Filed: August 20, 2002
    Date of Patent: February 10, 2004
    Assignee: BASF Aktiengesellschaft
    Inventors: Georg Heinrich Grosch, Dirk Franke, Manfred Munzinger, Kathrin Harre, Eva Baum, Michael Stösser
  • Publication number: 20030236162
    Abstract: The present invention relates to a process for the preparation of a double metal cyanide (DMC) catalyst, which process involves:
    Type: Application
    Filed: June 10, 2003
    Publication date: December 25, 2003
    Inventors: Michiel Barend Eleveld, Robert Adrianus Wilhelmus Grotenbreg, Ronald Van Kempen
  • Patent number: 6642171
    Abstract: Double metal cyanide (“DMC”) complex catalysts comprise a double metal cyanide compound and a complexing agent such as an alkyl ether of a glycol, preferably of the formula R1O(CH2CHR2O)xH  (I) wherein: x is 1, 2, or 3; R1 is a C1-C4 alkyl group; and R2 is —H or a —CH3 group. Such catalysts have particular applicability in the production of low unsaturated polyols from epoxides.
    Type: Grant
    Filed: April 27, 2001
    Date of Patent: November 4, 2003
    Assignee: Synuthane International, Inc.
    Inventors: James M. O'Connor, Robin L. Grieve
  • Publication number: 20030199670
    Abstract: In multimetal cyanide complexes, more than 30% by weight of the primary particles have a platelet-like habit, i.e. the length and width of the primary particles is at least three times the thickness of the particles.
    Type: Application
    Filed: May 29, 2003
    Publication date: October 23, 2003
    Inventors: Georg Heinrich Grosch, Kathrin Harre, Jorg Erbes, Reinhard Lorenz, Stephan Bauer, Thomas Ostrowski, Eva Baum, Dieter Junge
  • Patent number: 6627576
    Abstract: A process for producing a double metal cyanide complex catalyst for ring opening polymerization of alkylene oxide, which comprises subjecting a substantially crystalline double metal cyanide compound to a contact treatment by heating at from 45 to 125° C. with an aqueous solution containing an organic ligand and a metal salt, and then separating the resulting solid from the obtained slurry.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: September 30, 2003
    Assignee: Asahi Glass Company, Limited
    Inventors: Kayoko Sugiyama, Shigeru Ikai
  • Patent number: 6627575
    Abstract: A double metal cyanide complex catalyst for producing polyol, which is produced by using monovalent alcohol and polyvalent alcohol as a complexing agent. The double metal cyanide complex catalyst has advantages in that when polyol is produced by an epoxide polymerization reaction, the amount of unsaturated polyol produced is small, catalyst activation time is short, and the production yield of polyol is increased. There is no need to remove remaining catalyst from polyol after the polymerization reaction.
    Type: Grant
    Filed: March 29, 2002
    Date of Patent: September 30, 2003
    Assignee: SK Evertec Co., Ltd.
    Inventors: Il Kim, Sang Hyun Lee
  • Patent number: 6624286
    Abstract: The invention relates to new improved double-metal cyanide (DMC) catalysts for the preparation of polyether-polyols by polyaddition of alkylene oxides on to starter compounds containing active hydrogen atoms, the catalyst comprising a double-metal cyanide compound, an organic complexing ligand and 5-80 wt. %, based on the amount of catalyst, of a polyester. For the preparation of polyether-polyols, the new improved catalysts have significantly shortened induction times and at the same time a greatly increased activity.
    Type: Grant
    Filed: December 5, 2001
    Date of Patent: September 23, 2003
    Assignee: Bayer Aktiengesellschaft
    Inventors: Jörg Hofmann, Pramod Gupta, Robert-Joseph Kumpf, Pieter Ooms, Walter Schäfer
  • Patent number: 6613714
    Abstract: In multimetal cyanide complexes, more than 30% by weight of the primary particles have a platelet-like habit, i.e. the length and width of the primary particles is at least three times the thickness of the particles.
    Type: Grant
    Filed: June 2, 1999
    Date of Patent: September 2, 2003
    Assignee: BASF Aktiengesellschaft
    Inventors: Georg Heinrich Grosch, Kathrin Harre, Jörg Erbes, Reinhard Lorenz, Stephan Bauer, Thomas Ostrowski, Eva Baum, Dieter Junge
  • Publication number: 20030158449
    Abstract: The invention provides an improved process for the preparation of double metal cyanide (DMC) catalysts for the preparation of polyether polyols by polyaddition of alkylene oxides on to starter compounds containing active hydrogen atoms, in which aqueous solutions of a metal salt and a metal cyanide salt are first reacted in the presence of an organic complexing ligand and optionally one or more further complex-forming components to form a DMC catalyst dispersion, this dispersion is then filtered, the filter cake is subsequently washed with one or more aqueous or non-aqueous solutions of the organic complexing ligand and optionally one or more further complex-forming components by a filter cake washing and the washed filter cake is finally dried, after an optional pressing out or mechanical removal of moisture.
    Type: Application
    Filed: March 5, 2003
    Publication date: August 21, 2003
    Inventors: Jorg Hofmann, Stephan Ehlers, Bernd Klinksiek, Thorsten Fechtel, Matthias Ruhland, Jurgen Scholz, Franz Fohles, Ulrich Esser
  • Patent number: 6608231
    Abstract: The invention relates to novel double metal cyanide (DMC) catalysts for the preparation of polyether polyols by polyaddition of alkylene oxides to starter compounds containing active hydrogen atoms, wherein the catalyst contains a) double metal cyanide compounds, b) organic complex ligands other than c), and c) carboxylic acid ester of polyhydric alcohols. The catalysts according to the invention have greatly increased activity in the preparation of polyether polyols.
    Type: Grant
    Filed: March 13, 2001
    Date of Patent: August 19, 2003
    Assignee: Bayer Aktiengesellschaft
    Inventors: Pieter Ooms, Jörg Hofmann, Pramod Gupta
  • Patent number: 6593268
    Abstract: Improved methods for synthesizing double metal cyanide (DMC) catalysts are disclosed. These methods combine an aqueous solution of a first metal salt, such as ZnCl2, with an aqueous solution of a second metal salt, such as CoCl2, and with an aqueous solution of an alkali metal cyanide, such as KCN, in different manners to synthesize DMC catalysts, such as Zn3[Co(CN)6]2.
    Type: Grant
    Filed: June 18, 2002
    Date of Patent: July 15, 2003
    Assignee: BASF Corporation
    Inventors: Edward Michael Dexheimer, Georg Heinrich Grosch
  • Patent number: 6586564
    Abstract: The invention relates to double-metal cyanide (DMC) catalysts for preparing polyether polyols by the polyaddition of alkylene oxides on to starter compounds containing active hydrogen atoms, wherein the DMC catalysts are composed of: a) at least one DMC compound; b) at least one organic complexing ligand which is not a coronand; and c) at least one coronand. The DMC catalysts of the present invention have increased activity compared to known catalysts.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: July 1, 2003
    Assignee: Bayer Aktiengesellschaft
    Inventors: Walter Schäfer, Jörg Hofmann, Pieter Ooms
  • Patent number: 6586566
    Abstract: This invention relates to novel double metal cyanide (DMC) catalysts for the production of polyether polyols by polyaddition of alkylene oxides onto starter compounds having active hydrogen atoms, wherein the catalyst contains a) double metal cyanide compounds, b) organic complex ligands other than c) and c) ionic surface- or interface-active compounds. The catalysts according to the invention have greatly increased activity in the production of polyether polyols.
    Type: Grant
    Filed: August 8, 2001
    Date of Patent: July 1, 2003
    Assignee: Bayer Aktiengesellschaft
    Inventors: Jörg Hofmann, Pieter Ooms, Pramod Gupta, Walter Schäfer, John Lohrenz
  • Publication number: 20030119663
    Abstract: The invention is directed to a double-metal cyanide catalyst for the preparation of a polyether polyol by the polyaddition of an alkylene oxide on to a starter compound containing active hydrogen atoms, wherein the DMC catalyst comprises a) at least one double-metal cyanide compound; b) at least one organic complexing ligand which is not a polyether, polyester, polycarbonate, polyalkylene glycol sorbitan ester, polyalkylene glycol glycidyl ether, glycidyl ether, glycoside, carboxylic acid ester of polyhydric alcohol, cyclodextrin, phosphorus compound, &agr;,&bgr;-unsaturated carboxylic acid ester or ionic surfactant compound; c) at least one polyether; and d) at least one polyester, polycarbonate, polyalkylene glycol sorbitan ester, polyalkylene glycol glycidyl ether, glycidyl ether, glycoside, carboxylic acid ester of polyhydric alcohol, cyclodextrin, phosphorus compound, &agr;,&bgr;-unsaturated carboxylic acid ester or ionic surfactant compound.
    Type: Application
    Filed: May 3, 2002
    Publication date: June 26, 2003
    Inventors: Pieter Ooms, Jorg Hofmann, Walter Schafer
  • Publication number: 20030100444
    Abstract: A process for producing a double metal cyanide complex catalyst for ring opening polymerization of alkylene oxide, which comprises subjecting a substantially crystalline double metal cyanide compound to a contact treatment by heating at from 45 to 125° C. with an aqueous solution containing an organic ligand and a metal salt, and then separating the resulting solid from the obtained slurry.
    Type: Application
    Filed: August 28, 2002
    Publication date: May 29, 2003
    Applicant: Asahi Glass Company, Limited
    Inventors: Kayoko Sugiyama, Shigeru Ikai
  • Publication number: 20030069389
    Abstract: Process for the preparation of a DMC catalyst useful in the polymerization of alkylene oxides into polyether polyols, which process comprises the steps of (a) combining an aqueous solution of a metal salt with an aqueous solution of a metal cyanide salt and reacting these solutions, wherein at least part of this reaction takes place in the presence of an organic complexing agent, thereby forming a dispersion of a solid DMC complex in an aqueous medium; (b) combining the dispersion obtained in step (a) with a liquid, which is essentially insoluble in water and which is capable of extracting the solid DMC complex formed in step (a) from the aqueous medium, and allowing a two-phase system to be formed consisting of a first aqueous layer and a layer containing the DMC complex and the liquid added; (c) removing the first aqueous layer; and (d) recovering the DMC catalyst from the layer containing the DMC catalyst.
    Type: Application
    Filed: September 24, 2002
    Publication date: April 10, 2003
    Inventors: Michiel Barend Eleveld, Riemer Alberts De Groot, Ronald Van Kempen, Johan Paul Smit
  • Publication number: 20030050187
    Abstract: The invention relates to double-metal cyanide (DMC) catalysts for preparing polyether polyols by the polyaddition of alkylene oxides on to starter compounds containing active hydrogen atoms, wherein the DMC catalysts are composed of: a) at least one DMC compound; b) at least one organic complexing ligand which is not a cyclic polyol; and c) at least one cyclic polyol. The DMC catalysts of the present invention have increased activity compared to known catalyst.
    Type: Application
    Filed: August 28, 2002
    Publication date: March 13, 2003
    Inventors: Walter Schafer, Jorg Hofmann, Pieter Ooms
  • Publication number: 20030050186
    Abstract: The invention relates to double-metal cyanide (DMC) catalysts for preparing polyether polyols by the polyaddition of alkylene oxides on to starter compounds containing active hydrogen atoms, wherein the DMC catalysts are composed of: a) at least one DMC compound; b) at least one organic complexing ligand which is not a coronand; and c) at least one coronand. The DMC catalysts of the present invention have increased activity compared to known catalysts.
    Type: Application
    Filed: August 28, 2002
    Publication date: March 13, 2003
    Inventors: Walter Schafer, Jorg Hofmann, Pieter Ooms
  • Patent number: 6528616
    Abstract: The invention relates to new double metal cyanide (DMC) catalysts for the production of polyether polyols by polyaddition of alkylene oxides to starter compounds containing active hydrogen atoms, wherein the catalyst contains a) double metal cyanide compounds, b) organic complex ligands different from c), and c) &agr;,&bgr;-unsaturated carboxylic acid esters. The catalysts according to the invention have a significantly improved activity in the production of polyether polyols.
    Type: Grant
    Filed: October 29, 2001
    Date of Patent: March 4, 2003
    Assignee: Bayer Aktiengesellschaft
    Inventors: Pieter Ooms, Jörg Hofmann, Pramod Gupta
  • Publication number: 20030013604
    Abstract: A process for preparing multimetal cyanide compounds by reacting a metal salt with a cyanometalate compound comprises the steps
    Type: Application
    Filed: August 20, 2002
    Publication date: January 16, 2003
    Inventors: George Heinrich Grosch, Dirk Franke, Manfred Munzinger, Kathrin Harre, Eva Baum, Michael Stsser
  • Publication number: 20020193245
    Abstract: Improved methods for synthesizing double metal cyanide (DMC) catalysts are disclosed. These methods combine an aqueous solution of a first metal salt, such as ZnCl2, with an aqueous solution of a second metal salt, such as CoCl2, and with an aqueous solution of an alkali metal cyanide, such as KCN, in different manners to synthesize DMC catalysts, such as Zn3[Co(CN)6]2.
    Type: Application
    Filed: June 18, 2002
    Publication date: December 19, 2002
    Inventors: Edward Michael Dexheimer, Georg Heinrich Grosch
  • Publication number: 20020177523
    Abstract: Disclosed is a double metal cyanide complex catalyst for producing polyol, which is produced by using monovalent alcohol and polyvalent alcohol as a complexing agent. The double metal cyanide complex catalyst has advantages in that when polyol is produced by an epoxide polymerization reaction, the amount of unsaturated polyol produced is small, catalyst activation time is short, and the production yield of polyol is increased, therefore there is no need to remove remaining catalyst from polyol after polymerization reaction.
    Type: Application
    Filed: March 29, 2002
    Publication date: November 28, 2002
    Applicant: SK Evertec Co., Ltd.
    Inventors: Il Kim, Sang Hyun Lee
  • Patent number: 6486361
    Abstract: The invention relates to a process for the preparation of polyether polyols by means of double metal cyanide (DMC) catalysts, in which the induction phase is shortened markedly. By continuous dispensing of an alkylene oxide into the starter-catalyst mixture it is possible to achieve a substantial shortening of the induction phase by comparison with the batch-wise activation.
    Type: Grant
    Filed: March 20, 2002
    Date of Patent: November 26, 2002
    Assignee: Bayer Aktiengesellschaft
    Inventors: Stephan Ehlers, Jörg Hofmann, Manfred Dietrich, Pramod Gupta, Christian Steinlein, Horst Zwick
  • Patent number: 6468939
    Abstract: This invention relates to new double metal cyanide (DMC) catalysts, a process for the preparation of these DMC catalysts, and to a process for the production of polyether polyols by the polyaddition of alkylene oxides to starter compounds which comprise active hydrogen atoms, wherein the catalyst comprises a) one or more double metal cyanide compounds, b) one or more organic complexing ligands, and c) one or more organic phosphates, organic phosphites, organic phosphonates, organic phosphonites, organic phosphinates or organic phosphinites. The catalysts according to the invention exhibit a considerably increased activity for polyether polyol production.
    Type: Grant
    Filed: March 15, 2000
    Date of Patent: October 22, 2002
    Assignee: Bayer Aktiengesellschaft
    Inventors: Pieter Ooms, Jörg Hofmann, Pramod Gupta
  • Patent number: 6440893
    Abstract: A method and catalyst composition for economically producing aromatic carbonates from aromatic hydroxy compounds is disclosed. The present invention provides a method for carbonylating aromatic hydroxy compounds, comprising the step of contacting at least one aromatic hydroxy compound with oxygen and carbon monoxide in the presence of a halide-free carbonylation catalyst composition comprising an effective amount of at least one Group 8, 9, or 10 metal source, an effective amount of a first inorganic co-catalyst comprising at least one Group 14 metal source, an effective amount of a salt co-catalyst, and optionally an effective amount of a second inorganic co-catalyst selected from the group consisting of a Group 4 metal source, a Group 7 metal source, a Group 11 metal source, and a lanthanide element source, and optionally an effective amount of a base.
    Type: Grant
    Filed: March 30, 2001
    Date of Patent: August 27, 2002
    Assignee: General Electric Company
    Inventors: Kirill Vladimirovich Shalyaev, Bruce Fletcher Johnson, Donald Wayne Whisenhunt, Jr., Grigorii Lev Soloveichik
  • Patent number: 6436867
    Abstract: An improved method for synthesizing a double metal cyanide (DMC) catalyst is disclosed. The method combines an aqueous solution of a first metal salt, such as ZnCl2, with an aqueous solution of a second metal salt, such as CoCl2, and with an aqueous solution of an alkali metal cyanide, such as KCN, in a single step to synthesize the DMC catalyst, Zn3[Co(CN)6]2.
    Type: Grant
    Filed: August 1, 2000
    Date of Patent: August 20, 2002
    Assignee: BASF Corporation
    Inventors: Edward Michael Dexheimer, Georg Heinrich Grosch
  • Patent number: 6429166
    Abstract: Metal cyanide catalyst dispersions in initiator compounds are prepared by precipitating the catalyst in an inert organic compound, mixing the resulting slurry with the initiator and stripping off the inert organic compound. Using this method, an active alkylene oxide polymerization catalyst is prepared. It is not necessary to use a separate organic complexing agent in the preparation.
    Type: Grant
    Filed: May 19, 2000
    Date of Patent: August 6, 2002
    Assignee: Dow Global Technologies Inc.
    Inventor: Richard M. Wehmeyer
  • Patent number: 6423662
    Abstract: Metal cyanide catalysts are prepared by first forming a precipitate using no more than a stoichiometric amount of a water-soluble metal salt of the form MxAy, based on the amount of metal cyanide compound that is used. The precipitate is then treated with an additional quantity of a metal salt of the form M3xAy, in which M3 may be the same as or different than M. The catalyst is treated with a complexing agent, either during the precipitation step or during the subsequent treatment with the M3xAy salt.
    Type: Grant
    Filed: May 19, 2000
    Date of Patent: July 23, 2002
    Assignee: Dow Global Technologies Inc.
    Inventors: David C. Molzahn, William P. Dianis
  • Patent number: 6391820
    Abstract: The invention relates to novel double-metal cyanide catalysts for the preparation of polyether polyols by polyaddition of alkylene oxides to starter compounds containing active hydrogen atoms, wherein the catalyst contains a) double metal cyanide compounds, b) organic complex ligands other than c), and c) glycoside. The catalysts according to the invention have greatly increased activity in the preparation of polyether polyols.
    Type: Grant
    Filed: January 23, 2001
    Date of Patent: May 21, 2002
    Assignee: Bayer Aktiengesellschaft
    Inventors: Pieter Ooms, Jörg Hofmann, Pramod Gupta, Walter Schäfer
  • Patent number: 6376420
    Abstract: The invention relates to novel double metal cyanide (DMC) catalysts for the preparation of polyether polyols by polyaddition of alkylene oxides to starter compounds containing active hydrogen atoms, wherein the catalyst contains a) double metal cyanide compounds, b) organic complex ligands other than c), and c) polyalkylene glycol sorbitan esters. The catalysts according to the invention have greatly increased activity in the preparation of polyether polyols.
    Type: Grant
    Filed: March 13, 2001
    Date of Patent: April 23, 2002
    Assignee: Bayer Aktiengesellschaft
    Inventors: Pieter Ooms, Jörg Hofmann, Pramod Gupta
  • Patent number: 6362126
    Abstract: Double-metal cyanide catalysts of the formula M1a[M2(CN)b(A)c]d. fM1gXn. h (H2O).
    Type: Grant
    Filed: September 9, 2000
    Date of Patent: March 26, 2002
    Assignee: BASF Aktiengesellschaft
    Inventors: Georg Heinrich Grosch, Harald Larbig, Reinhard Lorenz, Dieter Junge, Ulrich Kammel
  • Patent number: 6358877
    Abstract: Metal cyanide catalysts are complexed with organic sulfone or sulfoxide compounds. The catalysts are active alkylene oxide polymerization catalysts that tend to have short induction periods and moderate exotherms.
    Type: Grant
    Filed: May 19, 2000
    Date of Patent: March 19, 2002
    Assignee: The Dow Chemical Company
    Inventors: Kendra L. Flagler, David E. Laycock
  • Publication number: 20020032121
    Abstract: In multimetal cyanide complexes, more than 30% by weight of the primary particles have a platelet-like habit, i.e. the length and width of the primary particles is at least three times the thickness of the particles.
    Type: Application
    Filed: June 2, 1999
    Publication date: March 14, 2002
    Inventors: GEORG HEINRICH GROSCH, KATHRIN HARRE, JORG ERBES, REINHARD LORENZ, STEPHAN BAUER, THOMAS OSTROWSKI, EVA BAUM, DIETER JUNGE
  • Patent number: 6348565
    Abstract: Complexes of a metal cyanide polymerization catalyst and certain silane-functional complexing agents provide a method whereby supported, active metal cyanide catalysts can be prepared. The catalysts are useful alkylene oxide polymerization catalysts that are easily separated from the polymerization product and recycled.
    Type: Grant
    Filed: May 19, 2000
    Date of Patent: February 19, 2002
    Assignee: The Dow Chemical Company
    Inventor: Richard M. Wehmeyer
  • Publication number: 20020006864
    Abstract: Catalyst suspensions for the ring-opening polymerization of alkylene oxides comprise
    Type: Application
    Filed: June 2, 1999
    Publication date: January 17, 2002
    Inventors: GEORG HEINRICH GROSCH, KATHRIN HARRE, JORG ERBES, REINHARD LORENZ, STEPHAN BAUER, THOMAS OSTROWSKI, EVA BAUM, DIETER JUNGE, EDWARD MICHAEL DEXHEIMER
  • Publication number: 20010049090
    Abstract: The present invention discloses methods and materials for constructing combinatorial libraries composed of organometallic compounds immobilized on solid supports and encoded with detectable tags. The encoded library of organometallic compounds is especially useful for rapidly screening large numbers of member compounds for catalytic performance. These immobilized catalysts can be pooled in a single reactor where they are screened for a predefined property, such as catalytic activity and selectivity.
    Type: Application
    Filed: December 23, 1998
    Publication date: December 6, 2001
    Inventors: THOMAS BOUSSIE, VINCE MURPHY, JOHANNES A M VAN BEEK, MARTIN DEVENNEY, HOWARD W TURNER, TIMOTHY POWERS
  • Publication number: 20010046940
    Abstract: Double metal cyanide (“DMC”) complex catalysts comprise a double metal cyanide compound and a complexing agent such as an alkyl ether of a glycol, preferably of the formula
    Type: Application
    Filed: April 27, 2001
    Publication date: November 29, 2001
    Inventors: James M. O'Connor, Robin L. Grieve
  • Patent number: 6323375
    Abstract: The present invention relates to highly active, substantially crystalline double metal cyanide (DMC) catalysts, a process for the preparation of these double metal cyanide catalysts, a process for producing polyether polyols by the polyaddition of alcohol ethers onto starter compounds containing active hydrogen atoms from these DMC catalysts, and to the polyether polyols produced by this process. The DMC catalysts of the invention comprise a) double metal cyanide compounds, b) organic complexing ligands, and c) functionalized polymers. These catalysts exhibit increased activity in the process for the production of polyether polyols.
    Type: Grant
    Filed: April 5, 2000
    Date of Patent: November 27, 2001
    Assignee: Bayer Aktiengesellschaft
    Inventors: Jörg Hofmann, Pramod Gupta, Robert-Joseph Kumpf, Pieter Ooms, Walter Schäfer, Michael Schneider
  • Patent number: 6313060
    Abstract: A resilient polyurethane foam produced by using a polyether polyol produced by reacting alkylene oxides with a polyhydroxy compound having at least 2 hydroxyl groups as an initiator in the presence of the catalyst for alkylene oxide ring-opening polymerization of the present invention, which is excellent in foam physical properties, vibration characteristics and molding properties.
    Type: Grant
    Filed: March 8, 2000
    Date of Patent: November 6, 2001
    Assignee: Asahi Glass Company, Limited
    Inventors: Kayoko Sugiyama, Hiroki Fukuda, Akio Horie, Hiroshi Wada
  • Patent number: 6303833
    Abstract: A crystalline multimetal cyanide complex of the formula (I) M1a[M2(CN)bL1c]d*e(M1fXg)*hL2′iH2O  (I) where M1 is at least one element from the group consisting of Zn(II), Fe(II), Co(III), Ni(II), Mn(II), Co(II), Sn(II).
    Type: Grant
    Filed: March 29, 2000
    Date of Patent: October 16, 2001
    Assignee: BASF Aktiengesellschaft
    Inventors: Georg Heinrich Grosch, Harald Larbig, Reinhard Lorenz, Dieter Junge, Eugen Gehrer, Ulrich Treuling