And Group Viii Metal Containing (i.e., Iron Or Platinum Group) Patents (Class 502/221)
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Publication number: 20090023965Abstract: The invention provides a catalyst composition, which includes an emulsion of an aqueous phase in an oil phase, wherein the aqueous phase comprises an aqueous solution containing a group 6 metal and a group 8, 9 or 10 metal. The metals can be provided in two separate emulsions, and these emulsions are well suited for treating hydrocarbon feedstocks.Type: ApplicationFiled: May 1, 2008Publication date: January 22, 2009Applicant: INTEVEP, S.A.Inventors: Pedro Pereira, Guaicaipuro Rivas, Jose Cordova, Francisco Granadillo, Roger Marzin, Bruno Solari, Luis Zacarias
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Publication number: 20090011931Abstract: The instant invention is directed to the preparation of a slurry catalyst composition. The slurry catalyst composition is prepared in a series of steps, involving mixing a Group VIB metal oxide and aqueous ammonia to form an aqueous mixture and sulfiding the mixture to form a slurry. The slurry is then promoted with a Group VIII metal. Subsequent steps involve mixing the slurry with a hydrocarbon oil, and combining the resulting mixture with hydrogen gas (under conditions which maintain the water in a liquid phase) to produce the active slurry catalyst.Type: ApplicationFiled: September 17, 2008Publication date: January 8, 2009Inventors: Kaidong Chen, Bruce Reynolds, Darush Farshid
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Publication number: 20080293896Abstract: A process and catalyst for producing homopolymers or copolymers of conjugated dienes by polymerising the monomer with a catalyst system comprising (A) a first transition metal compound selected from Cr, Mo and W compounds, and a second transition metal compound selected from Fe Co and Ni compounds (B) a catalyst modifier (eg triphenyl phosphine) and optionally (C) one or more catalyst activators (eg MAO). The cis, trans and 1,2-vinyl microstructure of the produced diene polymer can be controlled.Type: ApplicationFiled: October 26, 2007Publication date: November 27, 2008Inventors: Juan Jose Chirinos-Colina, Vernon Charles Gibson, Grant Berent Jacobsen
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Publication number: 20080281118Abstract: A catalyst for the epoxidation of an olefin comprising a carrier and, deposited on the carrier, silver, a rhenium promoter, a first co-promoter, and a second co-promoter; wherein the quantity of the rhenium promoter deposited on the carrier is greater than 1 mmole/kg, relative to the weight of the catalyst; the first co-promoter is selected from sulfur, phosphorus, boron, and mixtures thereof; the second co-promoter is selected from tungsten, molybdenum, chromium, and mixtures thereof; and the total quantity of the first co-promoter and the second co-promoter deposited on the carrier is at most 3.8 mmole/kg, relative to the weight of the catalyst; a process for preparing the catalyst; a process for preparing an olefin oxide by reacting a feed comprising an olefin and oxygen in the presence of the catalyst; and a process for preparing a 1,2-diol, a 1,2-diol ether, a 1,2-carbonate, or an alkanolamine.Type: ApplicationFiled: May 7, 2008Publication date: November 13, 2008Inventor: Marek Matusz
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Patent number: 7410928Abstract: The instant invention is directed to the preparation of a catalyst composition suitable for the hydroconversion of heavy oils. The catalyst composition is prepared by a series of steps, involving mixing a Group VIB metal oxide particularly molybdenum oxide and aqueous ammonia to form an aqueous mixture, and sulfiding the mixture to form a slurry. The slurry is then promoted with a Group VIII metal. Subsequent steps involve mixing the slurry with a hydrocarbon oil and combining the resulting mixture with hydrogen gas and a second hydrocarbon oil having a lower viscosity than the first oil. An active catalyst composition is thereby formed.Type: GrantFiled: January 26, 2007Date of Patent: August 12, 2008Assignee: Chevron U.S.A. Inc.Inventors: Kaidong Chen, Pak C. Leung, Bruce E. Reynolds
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Patent number: 7402547Abstract: Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude feed has a residue content of at least 0.2 grams of residue per gram of crude feed. Methods of preparing the one or more catalysts are described. The crude product is a liquid mixture at 25° C. and 0.101 MPa. One or more properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed. The crude product may include hydrocarbons with different boiling point distributions.Type: GrantFiled: December 16, 2004Date of Patent: July 22, 2008Assignee: Shell Oil CompanyInventors: Scott Lee Wellington, Stanley Nemec Milam
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Patent number: 7396799Abstract: The instant invention is directed to the preparation of a slurry catalyst composition. The slurry catalyst composition is prepared in a series of steps, involving mixing a Group VIB metal oxide, particularly molybdenum and aqueous ammonia to form an aqueous mixture and sulfiding the mixture to form a slurry. The slurry is then promoted with a Group VIII metal. Subsequent steps involve mixing the slurry with a hydrocarbon oil, and combining the resulting mixture with hydrogen gas (under conditions which maintain the water in a liquid phase) to produce the active slurry catalyst.Type: GrantFiled: January 26, 2007Date of Patent: July 8, 2008Assignee: Chevron U.S.A. Inc.Inventors: Kaidong Chen, Bruce E. Reynolds
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Patent number: 7393807Abstract: A hydrotreating catalyst comprising a Group 8 metal of the periodic table, molybdenum (Mo), phosphorus and sulfur, wherein the average coordination number [N(Mo)] of the molybdenum atoms around the molybdenum atom is from 1.5 to 2.5 and the average coordination number [N(S)] of the sulfur atoms around the molybdenum atom is from 3.5 to 5.0 when MoS2 structure in the catalyst is measured in accordance with extended X-ray absorption fine structure (EXAFS) analysis.Type: GrantFiled: May 18, 2005Date of Patent: July 1, 2008Assignee: National Institute of Advanced Industrial Science and TechnologyInventors: Yuji Yoshimura, Makoto Toba, Nobuyuki Matsubayashi, Takashi Matsui
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Patent number: 7393809Abstract: This invention provides a new catalyst for purification of diesel engine exhaust gas comprising a carrier of at least one sulfur-resistant refractory oxide and at least one catalytic metal, wherein at least one solid acid and/or sulfuric acid is carried on the carrier by adding at least one precursor of said solid acid and/or sulfuric acid during the preparation of the carrier, and preparation thereof. The catalyst of this invention is thermally and chemically durable and can effectively remove particulate matters, hydrocarbons and nitrogen oxides contained in the diesel engine exhaust gas at low temperatures.Type: GrantFiled: September 7, 2004Date of Patent: July 1, 2008Assignee: KH Chemicals Co., Ltd.Inventor: Young-Nam Kim
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Patent number: 7259285Abstract: An oligomerization catalyst for olefins having from 2 to 6 carbon atoms is produced by treating aluminum oxide with a nickel compound and a sulfur compound, either simultaneously or firstly with the nickel compound an then with the sulfur compound, and subsequently drying and calcining the resulting catalyst, wherein a molar ratio of sulfur to nickel in the finished catalyst of from 0.25:1 to 0.38:1 is set in this way. The catalyst and its use are also described.Type: GrantFiled: November 16, 2000Date of Patent: August 21, 2007Assignee: BASF AktiengesellschaftInventors: Marc Walter, Thomas Heidemann
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Patent number: 7138357Abstract: The invention relates to a photocatalyst containing titanium dioxide, to a method for using it and to its application. A sulphurous titanium dioxide hydrate precipitate is precipitated from an acid titanium oxysulphate solution at a temperature below the boiling point of the solution, e.g. in the range from 70 to 100° C., using crystal nuclei and without addition of base. The precipitate is separated, washed and calcinated. The photocatalytic titanium dioxide thus obtained has a specific area in the range from 100 to 250 m2/g and a 0.3 to 5% sulphur concentration. Catalytic activity has been confirmed in asetal dehyde decomposition and in anionic (SNC?)2 radical formation.Type: GrantFiled: April 1, 2003Date of Patent: November 21, 2006Assignee: Kemira Pigments OyInventors: Saila Marjatta Karvinen, Ralf-Johan Lamminmäki
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Patent number: 7132386Abstract: The present invention involves methods and compositions for synthesizing catalysts/porous materials. In some embodiments, the resulting materials are amorphous sulfide sieves that can be mass-produced for a variety of uses. In some embodiments, methods of the invention concern any suitable precursor (such as thiomolybdate salt) that is exposed to a high pressure pre-compaction, if need be. For instance, in some cases the final bulk shape (but highly porous) may be same as the original bulk shape. The compacted/uncompacted precursor is then subjected to an open-flow hot isostatic pressing, which causes the precursor to decompose and convert to a highly porous material/catalyst.Type: GrantFiled: April 7, 2004Date of Patent: November 7, 2006Assignee: Board of Regents, The University of Texas SystemInventors: Mohammad H. Siadati, Gabriel Alonso, Russell R. Chianelli
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Patent number: 7071371Abstract: A gel composition substantially contained within the pores of a solid material is disclosed for use as a catalyst or as a catalyst support in dehydrogenation and dehydrocyclization processes.Type: GrantFiled: November 21, 2003Date of Patent: July 4, 2006Assignee: E. I. du Pont de Nemours and CompanyInventors: Kostantinos Kourtakis, Leo E. Manzer
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Patent number: 7008895Abstract: Highly active supported catalyst compositions and methods for producing more active supported catalyst compositions are disclosed. Said methods comprise steps for applying an adhesive coating of a catalytically active exfoliated transition metal dichalcogenide and promoters to the surface of a support medium prior to filling the pores of the support medium with catalytically active metals and/or promoters. A new method for applying a surface coating to a support is also disclosed.Type: GrantFiled: January 4, 2003Date of Patent: March 7, 2006Inventor: David Deck Rendina
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Patent number: 7005059Abstract: The invention relates to a catalyst for the transformation of hydrocarbon-containing feedstocks, in particular hydrotreatment, comprising at least one metal of group VIIB and at least one hydro-dehydrogenating metal (of the non-noble metals of group VIII and/or the metals of group VIB, preferably molybdenum or tungsten) and at least one porous matrix, generally of the amorphous oxide or poorly crystallized type. The catalyst also contains silicon, boron, or phosphorus. It can also optionally contain at least one halogen.Type: GrantFiled: November 7, 1997Date of Patent: February 28, 2006Assignee: Institut Francais du PetroleInventors: Juliette Quartararo, Samuel Mignard, Slavie Kasztelan
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Patent number: 6921604Abstract: A device and a method for simply and accurately evaluating-performance of fuel cells have been provided. Hydrogen gas and carbon monoxide gas are caused to flow into a sample holder where an electrode catalyst sample is laid, and the amount of carbon monoxide gas discharged therefrom is detected. The amount of carbon monoxide gas adsorbed by the electrode catalyst sample is calculated based on the amount of supplied carbon monoxide gas and the amount of detected carbon monoxide gas. The output voltage of a fuel cell is calculated based on a correlation between calculated amounts of carbon monoxide gas adsorbed by the electrode catalyst and output voltages of the fuel cell.Type: GrantFiled: February 17, 2004Date of Patent: July 26, 2005Assignee: Toyota Jidosha Kabushiki KaishaInventors: Hisao Kato, Tatsuya Kawahara, Toshiaki Ozaki
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Patent number: 6872678Abstract: The present invention pertains to a process for activating a catalyst composition comprising at least one hydrogenation metal component of Group VI and/or Group VIII of the Periodic Table, and an S-containing organic additive, wherein the catalyst is contacted with hydrogen at a temperature between room temperature and about 600° C., preferably about 100-450° C., and prior to or during the contacting with hydrogen the catalyst is contacted with an organic liquid. Preferably, the contacting with the organic liquid is carried out prior to the contacting with hydrogen. The organic liquid may be a hydrocarbon with a boiling range of 150-500° C., preferably white oil, gasoline, diesel, or gas oil or mineral lube oil. It was found that the application of an organic liquid prior to or during the hydrogen treatment results in catalysts with an increased activity. The invention also comprises catalyst made by the above process and the use of such catalyst in hydrotreating.Type: GrantFiled: April 10, 2001Date of Patent: March 29, 2005Assignee: Akzo Nobel N.V.Inventor: Sonja Eijsbouts
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Patent number: 6855661Abstract: This invention provides a new catalyst for purification of diesel engine exhaust gas comprising a carrier of at least one sulfur-resistant refractory oxide and at least one catalytic metal, wherein at least one solid acid and/or sulfuric acid is carried on the carrier by adding at least one precursor of said solid acid and/or sulfuric acid during the preparation of the carrier, and preparation thereof. The catalyst of this invention is thermally and chemically durable and can effectively remove particulate matters, hydrocarbons and nitrogen oxides contained in the diesel engine exhaust gas at low temperatures.Type: GrantFiled: May 22, 2001Date of Patent: February 15, 2005Assignee: KH Chemicals Co., LTDInventor: Young-Nam Kim
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Publication number: 20040259726Abstract: A catalyst and process is disclosed to selectively upgrade a paraffinic feedstock to obtain an isoparaffin-rich product for blending into gasoline. The catalyst comprises a support of a sulfated oxide or hydroxide of a Group IVB (IUPAC 4) metal, a first component of at least one lanthanide element or yttrium component, which is preferably ytterbium, and at least one platinum-group metal component which is preferably platinum.Type: ApplicationFiled: November 20, 2003Publication date: December 23, 2004Inventors: Ralph D. Gillespie, Michelle J. Cohn
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Patent number: 6753291Abstract: The present invention pertains to a process for sulfiding a catalyst composition comprising at least one hydrogenation metal component of Group VI and/or Group VIII of the Periodic Table, and an organic additive wherein the catalyst composition is first contacted with an organic liquid, followed by the catalyst being contacted with hydrogen and a sulfur-containing compound in the gaseous phase, wherein less than about 40%, preferably less than about 35%, more preferably less than about 25%, most preferably less than about 15%, of the sulfur present in the sulfided catalyst is added with the organic liquid. The process of the present invention makes it possible to use additive-containing catalysts without loss of activity in units which cannot effect gas phase start-up or are required to carry out a pressure test. The organic liquid may be a hydrocarbon with a boiling range of about 150-500° C., preferably gasoline, white spirit, diesel, gas oil, mineral lube oil, or white oil.Type: GrantFiled: April 10, 2001Date of Patent: June 22, 2004Assignees: Akzo Nobel N.V., Eurecat Europeenne de Retraltement de Catalysateur S.A.Inventors: Sonja Eijsbouts, Frans Lodewijk Plantenga, Pierre Dufresne, Franck Labruyere, Leendert Arie Gerritsen
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Publication number: 20040112795Abstract: The invention concerns a method for sulphurizing catalysts for hydrotreating of hydrocarbon feedstocks. The invention is characterised in that it consists in sulphurizing the catalyst in two steps: the first step consisting in sulphurization with tertiary mercaptan in the absence of hydrogen, and the second step, carried out consecutively in the same reactor, consisting of sulphurization with another sulphurizing agent in the presence of hydrogen. The catalysts thus sulphurized prove to be more active than those sulphurized by only the second step.Type: ApplicationFiled: January 13, 2004Publication date: June 17, 2004Inventors: Claude Brun, Georges Fremy
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Publication number: 20040067845Abstract: The present invention provides a concentration distribution for a platinum group metal component in a catalyst with which catalyst activity can be increased, and to provide a method for supporting a platinum group metal with which this concentration distribution can be achieved. The present invention is a solid acid catalyst that comprises porous catalyst pellets exhibiting solid acid characteristics, and a platinum group metal component supported by these catalyst pellets, and that is used in an acid-catalyzed reaction, in which a quotient of dividing the standard deviation of concentration in a platinum group metal component concentration distribution in the catalyst by an average concentration is 0.4 or less. The method for preparing. this catalyst comprises a step of preparing a support solution containing a platinum group metal as a cation, and a step of impregnating crystalline, porous catalyst pellets exhibiting solid acid characteristics with this support solution.Type: ApplicationFiled: August 21, 2003Publication date: April 8, 2004Inventors: Satoshi Furuta, Minoru Ogawa
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Patent number: 6696388Abstract: A gel composition substantially contained within the pores of a solid material for use as a catalyst or as a catalyst support in dehydrogenation and dehydrocyclization processes.Type: GrantFiled: January 10, 2001Date of Patent: February 24, 2004Assignee: E. I. du Pont de Nemours and CompanyInventors: Kostantinos Kourtakis, Leo E. Manzer
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Publication number: 20040011705Abstract: A catalyst composition comprising a nitrided and sulfided composition comprising a cobalt compound, a molybdenum compound, and an inorganic oxide compound. The catalyst composition is made by contacting a cobalt compound and a molybdenum compound with an inorganic oxide compound and then nitriding and sulfiding the Co/Mo-modified catalyst. The catalyst composition is used to hydrodesulfurize a heavy hydrocarbon feed containing organic sulfur compounds and aromatic compounds.Type: ApplicationFiled: November 28, 2001Publication date: January 22, 2004Inventors: Charles A. Drake, An-hsiang Wu
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Patent number: 6667271Abstract: Hydrotreating catalyst containing one or more metal oxides and/or sulphides selected from Group VI-B and Group VIII of the Periodic Table supported on a porous refractory carrier, wherein the catalyst being in form of an angular extrudate with rounded edges.Type: GrantFiled: August 23, 2001Date of Patent: December 23, 2003Assignee: Haldor Topsoe A/SInventor: Jesper Bartholdy
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Patent number: 6635599Abstract: The present invention relates to a process for the preparation of a hydroprocessing catalyst, to the catalyst composition obtainable by said process, and to the use of said catalyst composition in hydroprocessing applications. The process comprises the steps of combining and reacting at least one Group VIII non-noble metal component in solution and at least two Group VIB metal components in solution in a reaction mixture to obtain an oxygen-stable precipitate, and sulfiding the precipitate.Type: GrantFiled: January 13, 2000Date of Patent: October 21, 2003Assignee: Exxonmobil Research & Engineering CompanyInventors: Sonja Eijsbouts, Bob Gerardus Oogjen, Hermannus Willem Homan Free, Marinus Bruce Cerfontain, Kenneth Lloyd Riley, Stuart Leon Soled, Sabato Miseo
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Patent number: 6602818Abstract: Disclosed are a catalyst for selective catalytic reduction of nitrogen oxides and a method for preparing the same. The catalyst is prepared using a spent catalyst discharged from a hydro-desulfurization process of an oil refinery in which the spent catalyst comprises vanadium, nickel, molybdenum and sulfur component on alumina, and a tungsten-impregnated support. The catalyst prepared in accordance with the present invention is very advantageous in terms of excellent selective removal effect of nitrogen oxides as well as better poisoning resistance to sulfur oxides.Type: GrantFiled: September 25, 2001Date of Patent: August 5, 2003Assignee: SK CorporationInventors: Kyung-Il Choi, Sang-Ho Lee, Choul-Woo Shin, Jun-Seong Ahn
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Patent number: 6562749Abstract: A process for the preparation of a ceramic foam supporting one or more catalytically active components or precursors thereof, which component is active in a form other than an inorganic oxide, the process comprising impregnation of the foam with an impregnating phase comprising the catalytically active component or a precursor thereof and drying, wherein the impregnating phase has a viscosity greater than 1 cps, wherein drying is performed without substantial prior draining of impregnating phase from the ceramic foam, and wherein the catalytically active component or precursor thereof is present throughout the process in one or more forms other than the inorganic oxide thereof. The ceramic foams prepared by this process find use in catalytic conversion processes, in particular the catalytic partial oxidation of a hydrocarbon feed.Type: GrantFiled: November 26, 1996Date of Patent: May 13, 2003Assignee: Shell Oil CompanyInventors: Peter William Lednor, Katherine Searcy-Roberts
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Publication number: 20030069131Abstract: One aspect of the present invention relates to a catalytic compound of anion-modified metal oxides doped with metal ions. Another aspect of the present invention relates to a method of isomerizing an alkane or alkyl moiety.Type: ApplicationFiled: August 7, 2002Publication date: April 10, 2003Inventors: Jackie Y. Ying, Jinsuo Xu
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Patent number: 6540908Abstract: The invention pertains to a process for preparing a sulfided hydrotreating catalyst in which a hydrotreating catalyst is subjected to a sulfidation step, wherein the hydrotreating catalyst comprises a carrier comprising at least 50 wt % of alumina, the catalyst comprising at least one hydrogenation metal component and an organic compound comprising at least one covalently bonded nitrogen atom and at least one carbonyl moiety, the molar ratio between the organic compound and the total hydrogenation metal content being at least 0.01:1. The invention further pertains to the use of said hydrotreating catalyst in hydrotreating a hydrocarbon feed, in particular to achieve hydrodenitrogenation, (deep) hydrodesulfurization, or hydrodearomatization.Type: GrantFiled: March 31, 2000Date of Patent: April 1, 2003Assignee: Akzo Nobel N.V.Inventors: Sonja Eijsbouts, Marcel Adriaan Jansen
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Patent number: 6534437Abstract: The invention pertains to a process for preparing a catalyst composition comprising bulk catalyst particles comprising at least one Group VIII non-noble metal and at least two Group VIB metals. The process comprises combining and reacting at least one Group VIII non-noble metal component with at least two Group VIB metal components in the presence of a protic liquid, with at least one of the metal components remaining at least partly in the solid state during the entire process. The Group VIII and Group VIB metals comprise from about 50 wt. % to about 100 wt. %, calculated as oxides, of the total weight of said bulk catalyst particles, with the solubility of those of the metal components which are at least partly in the solid state during the reaction being less than 0.05 mol/100 ml water at 18° C.Type: GrantFiled: April 17, 2001Date of Patent: March 18, 2003Assignee: Akzo Nobel N.V.Inventors: Sonja Eijsbouts, Bob Gerardus Oogjen, Harmannus Willem Homan Free, Marinus Bruce Cerfontain, Kenneth Lloyd Riley, Stuart Leon Soled, Sabato Miseo
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Patent number: 6509289Abstract: A catalyst composition and a process for hydrodealkylating a C9+ aromatic compound such as, for example, 1,2,4-trimethylbenzene to a C6 to C8 aromatic hydrocarbon such as a xylene are disclosed. The composition comprises an alumina, a metal oxide, a phosphorus oxide and optionally, an acid site modifier selected from the group consisting of silicon oxides, sulfur oxides, boron oxides, magnesium oxides, tin oxides, titanium oxides, zirconium oxides, molybdenum oxides, germanium oxides, indium oxides, lanthanum oxides, cesium oxides, and combinations of any two or more thereof. The process comprises contacting a fluid which comprises a C9+ aromatic compound with the catalyst composition under a condition sufficient to effect the conversion of a C9+ aromatic compound to a C6 to C8 aromatic hydrocarbon.Type: GrantFiled: January 20, 2000Date of Patent: January 21, 2003Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
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Patent number: 6509291Abstract: The present invention pertains to a process for sulfiding a catalyst composition comprising at least one hydrogenation metal component of Group VI and/or Group VIII of the Periodic Table, and an S-containing organic additive wherein the catalyst composition is first contacted with an organic liquid, followed by the catalyst being contacted with hydrogen and a sulfur-containing compound in the gaseous phase. The invention also pertains to the sulfided catalyst composition and its use in hydrotreating. Catalysts sulfided by the process according to the invention show a higher activity than the same catalysts which have not been sulfided. It is preferred to carry out the process according to the invention ex situ, where it solves the problem of difficult start-up and the formation of undesirable side products in the hydrotreating unit. The organic liquid may be a hydrocarbon with a boiling range of about 150-500° C., preferably white oil, gasoline, diesel, gas oil, or mineral lube oil.Type: GrantFiled: April 10, 2001Date of Patent: January 21, 2003Assignee: Akzo Nobel N.V.Inventor: Sonja Eijsbouts
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Publication number: 20030010679Abstract: A process for producing a solid acid catalyst, which comprises: adding a pseudoboehmite as a binder to a sulfated zirconium hydroxide, followed by kneading with an aqueous solution containing at least one metal of the Group VIII, or loading at least one metal of the Group VIII on a sulfated zirconium hydroxide, and then adding a pseudoboehmite as a binder thereto, followed by kneading with water, further followed by molding and calcining at a temperature of from 550 to 800° C.; a solid acid catalyst produced by the production process; and a method for hydrodesulfurizing and isomerizing a light hydrocarbon oil using the catalyst.Type: ApplicationFiled: January 30, 2002Publication date: January 16, 2003Applicant: PETROLEUM ENERGY CENTERInventors: Katsuya Watanabe, Takahito Kawakami, Koji Baba, Takao Kimura
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Patent number: 6503864Abstract: A process for the sulfiding of a hydrodesulfurization catalyst for example in a distillation column reactor. The catalyst in the distillation column reactor is first dried using nitrogen and the reactor is filled with a sulfiding solvent and circulation begun. The reactor is heated to a temperature above the decomposition temperature of the sulfiding agent to be used and the sulfiding agent charged to the reactor. When sulfiding agent breakthrough is noted in the overheads the temperature is raised and held until sulfiding is complete.Type: GrantFiled: February 8, 2001Date of Patent: January 7, 2003Assignee: Catalytic Distillation TechnologiesInventors: Mitchell E. Loescher, Gary G. Podrebarac, Purvis K. Ho
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Patent number: 6492296Abstract: The present invention pertains to a process for sulfiding a catalyst composition comprising at least one hydrogenation metal component of Group VI and/or Group VIII of the Periodic Table, and an S-containing organic additive wherein the catalyst composition is contacted in two steps with hydrogen and a sulfur-containing compound in the gaseous phase, with the first step being performed at a temperature which is lower than that of the second step. Catalysts sulfided by the process according to the invention show a higher activity than the same catalysts which have been sulfided in a one-step process. It is preferred to carry out the process according to the invention ex situ, where it solves the problem of difficult start-up and the formation of undesirable side products in the hydrotreating unit.Type: GrantFiled: April 10, 2001Date of Patent: December 10, 2002Assignee: Akzo Nobel NVInventor: Sonja Eijsbouts
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Patent number: 6448198Abstract: The invention relates to an acid catalyst containing a substantial quantity of supported or mass sulfated zirconia and at least one hydrogenating transition metal. This catalyst is characterized by the fact that the sulfated zirconia is in crystallized form and that it shows a specific surface area greater than or equal to 135 m2/g, a pore volume greater than or equal to 0.16 cm3/g and an average pore diameter greater than or equal to 20 Angstroms (20×10−10 m). The invention also relates to methods of making this catalyst and to the uses of this catalyst in hydrocarbon transformation chemical reactions requiring the use of an acid type catalyst, such as for example, isomerization, alkylation, oligomerization reactions or even light hydrocarbon dehydration reactions, and also heavier hydrocarbon hydrocracking and hydroisomerization reactions. In a preferred embodiment of the method of the present invention, a hydrated zirconia gel is washed with a soluble polar organic solvent (other than water).Type: GrantFiled: July 10, 2000Date of Patent: September 10, 2002Assignee: Total Raffinage Distribution S.A.Inventors: Georges Szabo, Pedro Nascimento, Alain Milan, Sebastien Decker, Joeri Denayer, Jean-Pierre Dath
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Patent number: 6417134Abstract: The invention relates to a process for the ex-situ presulfuration of a catalyst for the hydroconversion of hydrocarbons in the presence of hydrogen and of at least one sulfurated compound. It is characterized in that the catalyst is also brought into contact with at least one hydrocarbon compound.Type: GrantFiled: October 12, 1999Date of Patent: July 9, 2002Assignee: Europeenne de Retraitement de Catalyseurs EurecatInventors: Pierre Dufresne, Franck Labruyere
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Publication number: 20020045540Abstract: Hydrotreating catalyst containing one or more metal oxides and/or sulphides selected from Group VI-B and Group VIII of the Periodic Table supported on a porous refractory carrier, wherein the catalyst being in form of an angular extrudate with rounded edges.Type: ApplicationFiled: August 23, 2001Publication date: April 18, 2002Applicant: Haldor Topsoe A/SInventor: Jesper Bartholdy
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Patent number: 6365542Abstract: A presulfurization method of hydrogenation catalyst comprises mixing an olefin-containing component, elemental sulfur and a promoter, heating the resultant mixture at 100-120° C. for more than 0.5 hours, wherein the mole number of elemental sulfur is at least not less than that of double bonds of the olefin, and the amount of the promoter used is 10-80% weight of the amount used of elemental sulfur, and said promoter is selected from an organic promoter used usually in rubber curing; the elemental sulfur-incorporated catalyst is impregnated with the product obtained, and heated at 100-300° C. in an inert atmosphere for more than 1 hour; wherein the volume amount of said product used is at least 60% of the pore volume of the catalyst. In the case of a little amount of the promoter being used, the presulfurization method can improve greatly the sulfur retention degree of the catalyst.Type: GrantFiled: January 24, 2000Date of Patent: April 2, 2002Assignee: China Petrochemical Corporation and Research Institute of Petroleum ProcessingInventors: Shouzhi Yu, Xiaodong Gao, Ruolei Chen
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Publication number: 20020000395Abstract: The present invention pertains to a process for sulfiding a catalyst composition comprising at least one hydrogenation metal component of Group VI and/or Group VIII of the Periodic Table, and an S-containing organic additive wherein the catalyst composition is contacted with hydrogen and a sulfur-containing compound in the gaseous phase, characterized in that the process is carried out ex situ. By carrying out the process ex situ, the formation of undesirable side compounds in the hydrotreating unit is prevented. Additionally, the reactor suffers less downtime, and the start-up of the reactor may be simplified. The S-containing organic additive preferably is a mercapto-compound, more preferably a mercaptocarboxylic acid represented by the general formula HS—R1-COOR, wherein R1 stands for a divalent hydrocarbon group with 1-about 10 carbon atoms and R stands for a hydrogen atom, an alkali metal, an alkaline earth metal, ammonium, or a linear or branched alkyl group having 1 to about 10 carbon atoms.Type: ApplicationFiled: April 10, 2001Publication date: January 3, 2002Inventor: Sonja Eijsbouts
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Publication number: 20020000394Abstract: The present invention pertains to a process for sulfiding a catalyst composition comprising at least one hydrogenation metal component of Group VI and/or Group VIII of the Periodic Table, and an S-containing organic additive wherein the catalyst composition is first contacted with an organic liquid, followed by the catalyst being contacted with hydrogen and a sulfur-containing compound in the gaseous phase. The invention also pertains to the sulfided catalyst composition and its use in hydrotreating. Catalysts sulfided by the process according to the invention show a higher activity than the same catalysts which have not been sulfided. It is preferred to carry out the process according to the invention ex situ, where it solves the problem of difficult start-up and the formation of undesirable side products in the hydrotreating unit. The organic liquid may be a hydrocarbon with a boiling range of about 150-500° C., preferably white oil, gasoline, diesel, gas oil, or mineral lube oil.Type: ApplicationFiled: April 10, 2001Publication date: January 3, 2002Inventor: Sonja Eijsbouts
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Patent number: 6329314Abstract: A process for activation of a hydroconversion catalyst, whereby said catalyst contains at least one metal or element of group VIII, at least one acid element and optionally at least one metal or element of group VI according to which a light petroleum fraction, at least one thionic compound and at least one nitrogenous compound are injected in said catalyst. This process is carried out such that the QS sulfur amount that is injected before the temperature of the catalyst reaches 250° C. is at least equal to half the QSO sulfur amount that is necessary for complete sulfurization of the catalyst.Type: GrantFiled: May 5, 1999Date of Patent: December 11, 2001Assignee: Institu Francais du PetroleInventors: Samuel Mignard, Virginie Harle, Slavik Kasztelan, Nathalie Marchal-George
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Patent number: 6325920Abstract: The invention relates to a process for the sulphurization of catalysts for the hydrotreating of hydrocarbon feedstocks. According to the invention, a small amount of at least one orthophthalic acid ester is added to the sulphurization agent used to sulphurize the catalyst. The catalysts thus sulphurized prove to be more active than conventionally sulphurized catalysts.Type: GrantFiled: April 20, 2000Date of Patent: December 4, 2001Assignee: AtofinaInventors: Claude Brun, Thierry Cholley, Geoges Fremy
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Publication number: 20010046939Abstract: The present invention pertains to a process for sulfiding a catalyst composition comprising at least one hydrogenation metal component of Group VI and/or Group VIII of the Periodic Table, and an S-containing organic additive wherein the catalyst composition is contacted in two steps with hydrogen and a sulfur-containing compound in the gaseous phase, with the first step being performed at a temperature which is lower than that of the second step. Catalysts sulfided by the process according to the invention show a higher activity than the same catalysts which have been sulfided in a one-step process. It is preferred to carry out the process according to the invention ex situ, where it solves the problem of difficult start-up and the formation of undesirable side products in the hydrotreating unit.Type: ApplicationFiled: April 10, 2001Publication date: November 29, 2001Inventor: Sonja Eijsbouts
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Patent number: 6316382Abstract: The invention concerns a process for sulphurizing supported catalysts containing at least one element selected from group IIIB, including the lanthanides and actinides, group IVB, group VB and group VIB, said process being characterized in that said catalyst is pre-reduced with at least one reducing gas other than hydrogen before sulphurizing said catalyst. The invention also concerns the sulfide catalysts obtained by the process of the present invention as well as the use of the sulfide catalyst in a process for hydrocracking and hydrotreatment of hydrocarbon-containing feeds.Type: GrantFiled: June 25, 1999Date of Patent: November 13, 2001Assignee: Institut Francais du PetroleInventor: Slavik Kasztelan
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Patent number: 6297189Abstract: A highly efficient sulfide catalyst for reducing sulfur dioxide to elemental sulfur, which maximizes the selectivity of elemental sulfur over byproducts and has a high conversion efficiency. Various feed stream contaminants, such as water vapor are well tolerated. Additionally, hydrogen, carbon monoxide, or hydrogen sulfides can be employed as the reducing gases while maintaining high conversion efficiency. This allows a much wider range of uses and higher level of feed stream contaminants than prior art catalysts.Type: GrantFiled: January 14, 1998Date of Patent: October 2, 2001Assignee: The Regents of the University of CaliforniaInventors: Yun Jin, Qiquan Yu, Shih-Ger Chang
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Patent number: 6291391Abstract: An improved method is described for presulfiding and preconditioning a residuum hydrotreating or hydrocracking catalyst as an integrated part of the hydroconversion process in which catalyst is added on-stream intermittently or continuously without interruption of the hydroconversion process. The method is used to condition, activate, or presulfide fresh or regenerated catalyst prior to its addition to the hydroconversion reactor utilizing product streams from the hydroconversion process.Type: GrantFiled: November 12, 1998Date of Patent: September 18, 2001Assignee: IFP North America, Inc.Inventor: James B. MacArthur
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Patent number: 6288006Abstract: For the presulphurization of catalysts based on metal oxides, intended especially for the hydrotreating of hydrocarbon feedstocks, at least one tertiary mercaptan (for example tert-dodecyl mercaptan) is employed as sulphurizing agent. This tertiary mercaptan can be employed alone or combined with another sulphur-donor compound. The presulphurization according to the invention may be carried out in situ or ex situ.Type: GrantFiled: September 22, 1999Date of Patent: September 11, 2001Assignee: Elf Aquitaine Exploration Production FranceInventor: Emmanuel Arretz
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Patent number: 6281158Abstract: This invention provides a cobalt-containing catalyst precursor for the preparation of a catalyst for catalytic hydrotreatment of hydrocarbonaceous feedstocks, and for a method of making same.Type: GrantFiled: October 19, 2000Date of Patent: August 28, 2001Assignee: Shell Oil CompanyInventors: Alexei Grigorievich Gabrielov, Patrick Minter Killough