Of Antimony Or Bismuth Patents (Class 502/249)
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Patent number: 6620973Abstract: A catalyst composition for the production of unsaturated aldehydes by the oxidation of the corresponding olefins, and methods of making and using such catalyst compositions. The catalysts of the present invention include compositions of the formula: MoaPdbBicFedX1eX2fX3gOz, wherein X1 is an element selected from Co, Ni, V, Pt, Rh, or mixtures thereof; X2 is an element selected from Al, Ga, Ge, Mn, Nb, Zn, Ag, P, Si, W, or mixtures thereof; X3 is an element selected from K, Mg, Rb, Ca, Sr, Ba, Na, In, or mixtures thereof; a is 1; b is 0<b<0.3; c is 0<c<0.9; d is 0<d<0.9; e is 0<e<0.9; f is 0<f<0.9; g is 0<g<0.3; and z is an integer representing the number of oxygen atoms required to satisfy the valency of Mo, Pd, Bi, Fe, X1, X2, and X3 in the catalyst composition. Using the methods of the present invention, one may effectively oxidize the desired starting materials at relatively high levels of conversion, selectivity, and productivity, and with minimal side products.Type: GrantFiled: October 19, 2001Date of Patent: September 16, 2003Assignee: Saudi Basic Industries CorporationInventors: Khalid Karim, Yajnavalkya Subrai Bhat, Syed Irshad Zaheer, Asad Ahmad Khan
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Patent number: 6548446Abstract: A selective catalytic material is used in a method for selective oxidation of carbon monoxide in the presence of hydrocarbons and contains rhodium and a bismuth component either as a supported catalytic material dispersed on a refractory inorganic oxide support or as an unsupported catalytic material prepared, for example, by co-precipitation from a solution containing dissolved bismuth and rhodium salts. The bismuth and rhodium components are present in amounts that provide an atomic ratio of bismuth to rhodium in the range of from about 0.1:1 to 10:1, e.g., from about 1:1 to 2.5:1. The selective catalytic material is contacted under oxidizing conditions with a gas stream containing carbon monoxide and hydrocarbons.Type: GrantFiled: July 2, 1997Date of Patent: April 15, 2003Assignee: Engelhard CorporationInventors: Gerald S. Koermer, Linda Hratko
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Patent number: 6531615Abstract: This invention relates to a composition comprising antimony trifluoride and silica, a method for the preparation of said composition and use of said composition as a catalyst in a process for the oxidation of cyclohexanone to &egr;-caprolactone.Type: GrantFiled: January 30, 2001Date of Patent: March 11, 2003Assignee: Solvay (Societe Anonyme)Inventors: Michael C. Rocca, Graham Carr, Arnold B. Lambert, Duncan J. MacQuarrie, James H. Clark
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Patent number: 6194337Abstract: A catalytic cracking catalyst comprising zeolite, kaolin, alumina and/or silica, antimony and 100-5,000 wt. ppm Ni is disclosed. The Ni-antimony interact in the environment of a fluidized catalytic cracking reactor to increase the magnetic susceptibility of the catalyst, permitting removal of nickel contaminated catalyst by magnetic separation.Type: GrantFiled: October 25, 1999Date of Patent: February 27, 2001Assignee: Marathon Ashland Petroleum, LLCInventors: Terry L. Goolsby, Maurice M. Mitchell
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Patent number: 6121187Abstract: The present invention relates to amorphous microporous mixed oxides, characterized by having, in dried form, a narrow pore size distribution (half width <.+-.10% of the pore diameter) of micropores with diameters in the range of <3 nm and a total surface area of between 20 and 1000 m.sup.2 /g, containing a fraction of from 0.1 to 20% by weight of non-hydrolyzable organic groups, and to a process for the preparation of such oxides.Type: GrantFiled: October 26, 1998Date of Patent: September 19, 2000Assignee: Studiengesellschaft Kohle mbHInventor: Wilhelm F. Maier
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Patent number: 6083867Abstract: A composition is prepared by a method which comprises mixing a first solid material comprising a platinum group metal, a rhenium component, a porous carrier material and, optionally, a halogen component and a second solid material comprising silica and bismuth. The thus-obtained composition is employed as a catalyst in the conversion of hydrocarbons to aromatics.In an alternate embodiment, hydrocarbons are converted to aromatics by sequentially contacting the hydrocarbons with the first solid material and then the second solid material.Type: GrantFiled: August 31, 1998Date of Patent: July 4, 2000Assignee: Phillips Petroleum CompanyInventors: An-hsiang Wu, Charles A. Drake
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Patent number: 6080893Abstract: A mixed oxide solid composition of formula (I):Mo.sub.12 W.sub.a Bi.sub.b Fe.sub.c Co.sub.d Ni.sub.e Si.sub.f K.sub.g Sn.sub.h O.sub.x (I)where O.ltoreq.a.ltoreq.5, 0.5.ltoreq.b.ltoreq.5, 0.1.ltoreq.c.ltoreq.10, 0.5.ltoreq.d.ltoreq.10, 0.ltoreq.e.ltoreq.10, 0.ltoreq.f.ltoreq.15, 0.ltoreq.g.ltoreq.1, 0.ltoreq.h.ltoreq.2 and x is the quantity of oxygen bonded to the other elements and depends on their oxidation states, is used in the manufacture of acrolein by oxidizing propylene, the solid composition reacting with propylene according to the redox reaction (1):solid.sub.oxidized +propylene.fwdarw.solid.sub.reduced +acrolein(I)To manufacture acrolein, gaseous propylene is passed over a solid composition of formula (I), to conduct the redox reaction (1) by operating at a temperature of 200 to 600.degree. C., at a pressure of 1.01.times.10.sup.4 to 1.01 to 10.sup.6 Pa (0.1 to 10 atmospheres) and with a residence time of 0.01 second to 90 seconds, in the absence of molecular oxygen.Type: GrantFiled: February 27, 1998Date of Patent: June 27, 2000Assignee: Elf Atochem, S.A.Inventors: Gerard Hecquet, Jean-Pierre Schirmann, Michel Simon, Gilles Descat, Eric Etienne
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Patent number: 5972833Abstract: A method of preparing a catalyst having the elements and the proportions indicated by the following empirical formula:VSb.sub.m A.sub.a D.sub.d O.sub.xwhereA is one or more Ti, Sn, where Sn is always presentD is one or more Li, Mg, Ca, Sr, Ba, Co, Fe, Cr, Ga, Ni, Zn, Ge, Nb, Zr, Mo, W, Cu, Te, Ta, Se, Bi, Ce, In, As, B, Al and Mn whereinm is 0.5 to 10a is greater than zero to 10d is zero to 10x is determined by the oxidation state of the cations present,comprising making an aqueous slurry of a mixture of source batch materials comprising compounds of said elements to be included in the final catalyst, followed by drying and heat calcining the mixture to an active catalyst, wherein the source batch material for the tin is a solution which comprises SnO.sub.2.xH.sub.2 O wherein x.gtoreq.0 dispersed in tetraalkyl ammonium hydroxide wherein the tetraalkyl ammonium hydroxide is defined by the following formula:C.sub.n H.sub.2n+1 NOHwherein 5.gtoreq.n.gtoreq.Type: GrantFiled: November 9, 1998Date of Patent: October 26, 1999Assignee: The Standard Oil CompanyInventors: James Frank Brazdil, Jr., Joseph Peter Bartek
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Patent number: 5854172Abstract: A method of preparing a catalyst having the elements and the proportions indicated by the following empirical formula:VSb.sub.m A.sub.a D.sub.d O.sub.xwhereA is one or more Ti, Sn, where Sn is always presentD is one or more Li, Mg, Ca, Sr, Ba, Co, Fe, Cr, Ga, Ni, Zn, Ge, Nb, Zr, Mo, W, Cu, Te, Ta, Se, Bi, Ce, In, As, B, Al and Mn whereinm is 0.5 to 10a is greater than zero to 10d is zero to 10x is determined by the oxidation state of the cations present,comprising making an aqueous slurry of a mixture of source batch materials comprising compounds of said elements to be included in the final catalyst, followed by drying and heat calcining the mixture to an active catalyst, wherein the source batch material for the tin is a solution which comprises SnO.sub.2.xH.sub.2 O wherein x.gtoreq.0 dispersed in tetraalkyl ammonium hydroxide wherein the tetraalkyl ammonium hydroxide is defined by the following formula:C.sub.n H.sub.2n+1 NOHwherein5.gtoreq.n.gtoreq.Type: GrantFiled: January 17, 1997Date of Patent: December 29, 1998Assignee: The Standard Oil CompanyInventors: James Frank Brazdil, Jr., Joseph Peter Bartek
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Patent number: 5658844Abstract: A method of producing cyanopyridines by means of the catalytic reaction of methylpyridines with ammonia and oxygen at elevated temperature using catalysts consisting of compounds of the elements antimony, vanadium, silicon, titanium and oxygen and compounds of one or more of the alkali metals as well as a method of producing the catalysts and the catalysts themselves.Type: GrantFiled: February 1, 1996Date of Patent: August 19, 1997Assignee: Degussa AktiengesellschaftInventors: Lukas V. Hippel, Armin Neher, Dietrich Arntz
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Patent number: 5595719Abstract: A process for the production of hydrogen and/or carbon monoxide rich gases by steam reforming of a hydrocarbon feedstock, the process comprising the step of contacting the hydrocarbon feedstock and steam with a catalyst comprising nickel as a main catalytic component, a refractory carrier material for the nickel, and at least one catalytic element for the steam reforming of the hydrocarbon feedstock, the element being selected from the group consisting of germanium, tin, lead, arsenic, antimony and bismuth.Type: GrantFiled: May 22, 1992Date of Patent: January 21, 1997Assignee: Haldor Topsoe A/SInventors: Israr Ul-Haque, David L. Trimm
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Patent number: 5587448Abstract: This invention concerns a reaction system for producing a polyurethane having an isocyanate index value of at least 100, and a catalyzed reaction mixture thereof, having a gel time between 5 and 60 minutes. The reaction system, in one aspect, involves a mixture of first and second parts that are located in separate containers, respectively, which are effective to prevent contact between said first and second parts thereof until coating or sealing application is desired. This two-part reaction system includes:(a) a first part comprising a polyisocyanate component; b) a second part comprising: (i) a polyol component; (ii) a polyurethane catalyst comprising a bismuth/zinc polyurethane catalyst; and (iii) a molar excess of a complexing agent for the polyurethane catalyst, where the complexing agent is a mercaptan compound. This invention also concerns a method of forming a polyurethane sealant on a surface using the two-part reaction system and catalyzed reaction mixture.Type: GrantFiled: December 29, 1994Date of Patent: December 24, 1996Assignee: Minnesota Mining and ManufacturingInventor: Paul T. Engen
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Patent number: 5583086Abstract: Cesium based multimetal oxide compositions which are suitable as catalysts for the gas-phase-catalytic oxidative preparation of methacrolein from isobutene or tert-butanol or its methyl ether. The catalysts are characterized by increased selectivity for the formation of methacrolein. The catalysts have locally delimited regions of an oxide composition, preferably (Bi.sub.2 W.sub.2 O.sub.9), surrounded by the remaining constituents of the multimetal oxide.Type: GrantFiled: February 25, 1994Date of Patent: December 10, 1996Assignee: BASF AktiengesellschaftInventors: Andreas Tenten, Hans-Peter Neumann, Herbert Exner
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Patent number: 5491258Abstract: For providing a molded catalyst or a supported catalyst which has an excellent mechanical strength and is intended for producing methacrolein and methacrylic acid from isobutylene or tertiary butanol, the surface of a molded catalyst or a supported catalyst which contains molybdenum, bismuth and iron is coated with one or more highly depolymerizable organic high-molecular weight compounds.When used, the catalyst is packed into a reactor and then heated to remove the organic high-molecular weight compound(s) by depolymerization.Type: GrantFiled: September 12, 1994Date of Patent: February 13, 1996Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Seigo Watanabe, Motomu Ohkita
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Patent number: 5413974Abstract: A substantially amorphous, aluminum-containing oxide having the composition Al.sub.1-x-y1-y2 Bi.sub.x M.sub.1y1 O.sub.z (wherein x is defined by 0.0001.ltoreq.x.ltoreq.0.10, M.sub.1 is at least one selected from Si, P, B, Sb, Se, Te, Sn, Zn, In, Cr, Nb, Sc, Y, Sr, Ba, Ca, Na, Li, Mg, Mn, W, Ti, Zr, Hf, Be and rare earth metals, M.sub.2 is at least one selected from Fe, Ni, Co, Rh, Ru, Re, Cu and Pb, y1 is defined by 0.ltoreq.y1.ltoreq.0.1, y2 is defined by 0.ltoreq.y2.ltoreq.0.01, z is defined by 1.2.ltoreq.z.ltoreq.1.5, and x, y1, y2 and z are each an atomic ratio); an aluminum-containing metal composition containing the above oxide and Al and/or Bi in a metallic state; a process for producing the above oxide or the above metal composition; and a molded article formed from the above oxide or the above metal composition. The above oxide or the above metal composition is useful as an electronic part, a catalyst, and the like.Type: GrantFiled: November 22, 1991Date of Patent: May 9, 1995Assignee: Asahi Kasei Kogyo Kabushiki KaishaInventors: Akinori Yokoyama, Hitoshi Nakajima
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Patent number: 5364825Abstract: Multimetal oxide compositions of the formula I[X.sup.1.sub.a X.sup.2.sub.b O.sub.x ].sub.p [X.sup.3.sub.c X.sup.4.sub.d X.sup.5.sub.e X.sup.6.sub.f X.sup.7.sub.g X.sup.2.sub.h O.sub.y ].sub.q(I)whereX.sup.1 is bismuth, tellurium, antimony, tin and/or copper,X.sup.2 is molybdenum and/or tungsten,X.sup.3 is an alkali metal, thallium and/or samarium,X.sup.4 is an alkaline earth metal, nickel, cobalt, copper, manganese, zinc, tin, cadmium and/or mercury,X.sup.5 is iron, chromium, cerium and/or vanadium,X.sup.6 is phosphorus, arsenic, boron and/or antimony,X.sup.7 is a rare-earth metal, titanium, zirconium, niobium, tantalum, rhenium, ruthenium, rhodium, silver, gold, aluminum, gallium, indium, silicon, germanium, lead, thorium and/or uranium,a is from 0.01 to 8,b is from 0.Type: GrantFiled: May 21, 1993Date of Patent: November 15, 1994Assignee: BASF AktiengesellschaftInventors: Hans-Peter Neumann, Hans Martan, Hermann Petersen, Walter Doerflinger
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Patent number: 5177048Abstract: A supplementary catalyst for long term maintaining the activity of the fluidized bed catalysts for ammoxidation of propylene to produce acrylonitrile. Particularly, the present invention provides a supplementary catalyst for compensating for the loss of the fluidized bed catalyst caused by the volatilization of molybdenum and loss of fine particles during operation. By adopting the supplementary catalyst, the life-time of the fluidized bed catalysts for ammoxidation of propylene to produce acrylonitrile in fluidized bed reactors can be increased from 1-1.5 years to 4 or more than 4 years.Type: GrantFiled: November 4, 1991Date of Patent: January 5, 1993Assignee: China Petro-Chemical CorporationInventors: Xin Chen, Lianghua Wu
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Patent number: 5139988Abstract: A composition which contains as essential components: crystalline iron antimonate and at least one element selected from the group consisting of vanadium, molybdenum, and tungsten; is useful as a catalyst in the oxidation reaction of organic compounds. Also, a process for producing the composition is disclosed.Type: GrantFiled: September 17, 1991Date of Patent: August 18, 1992Assignee: Nitto Chemical Industry Co., Ltd.Inventors: Yutaka Sasaki, Hiroshi Utsumi, Kenichi Miyaki
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Patent number: 5118651Abstract: The invention relates to chemical compounds and their use as catalysts in the solvolysis of alkyl halides. The chemical compounds, when dry, have formula (I):(EO.sub.4 M).multidot.(Imp)p (I)wherein E is selected from the group consisting of phosphorus, arsenic, antimony and bismuth, and is preferably phosphorus, and M is a metal or a mixture of metals.Imp corresponds to a basic impregnating compound consisting of alkaline earth metal, or preferably alkali metal, and their mixtures in combination with a counter-anion to ensure electrical neutrality.The coefficient p is between 10.sup.-2 and 1/3.Type: GrantFiled: February 1, 1991Date of Patent: June 2, 1992Assignee: Rhone-Poulenc ChimieInventors: Michel Gubelmann, Philippe-Jean Tirel, Claude Doussain, Helene Pernot, Laurent Gilbert, Jean-Michel Popa
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Patent number: 5071814Abstract: A process for producing a molybdenum bismuth-containing metal oxide catalyst comprising: mixing(I) a metal element-containing slurry which contains molybdenum and at least one metal element selected from the group consisting of Fe, Ni, Co, Mg, Cr, Mn, Zn, Pb, La and Ce and which has a pH of 6 or above with(II) a bismuth compound, a solution thereof or a slurry thereof; and then drying and calcining the mixture obtained.Type: GrantFiled: March 22, 1990Date of Patent: December 10, 1991Assignee: Nitto Chemical Industry Co., Ltd.Inventors: Yutaka Sasaki, Kunio Mori, Kiyoshi Moriya
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Patent number: 5059573Abstract: A process for producing a molybdenum-containing metal oxide fluid-bed catalyst comprising, as essential components,(i) at least one element selected from the group consisting of iron, bismuth, and tellurium,(ii) molybdenum, and(iii) silica,which comprises (a) adjusting an aqueous slurry containing a raw material providing element (i), a molybdenum compound, a silica sol, and a chelating agent capable of inhibiting gelation of the slurry of a pH of at least 6, or (b) adjusting an aqueous slurry containing a raw material providing element (i), a molybdenum compound and a chelating agent capable of inhibiting gelation to a pH of at least 6 and mixing the slurry with a silica sol,then spray drying the thus pH-adjusted aqueous slurry, andcalcining the resulting particles.Type: GrantFiled: February 15, 1990Date of Patent: October 22, 1991Assignee: Nitto Chemical Industry Co., Ltd.Inventors: Yutaka Sasaki, Kunio Mori, Kiyoshi Moriya
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Patent number: 4946819Abstract: A phosphorus-antimony-containing catalyst for oxidation, which is obtained by calcining a metal oxide composition containing as essential components, (a) antimony, (b) at least one element selected from the group consisting of iron, cobalt, nickel, tin, uranium, chromium, copper, manganese, titanium, thorium, and cerium, and (c) silica, at a temperature ranging from 500.degree. C. to 950.degree. C. to prepare a base catalyst, impregnating the base catalyst with a solution containing a phosphorus compound so that the atomic ratio of impregnated phosphorus to antimony the base catalyst is within the range of from 0.01:1 to 2:1, drying the impregnated base catalyst, and calcining the dried product at a temperature ranging from 300.degree. C. to 850.degree. C. The catalyst exhibits satisfactory activity and strength and can be prepared with satisfactory reproducibility.Type: GrantFiled: November 28, 1988Date of Patent: August 7, 1990Assignee: Nitto Chemical Industry Co., Ltd.Inventors: Yutaka Sasaki, Hiroshi Utsumi, Masato Otani, Shinji Yamamoto
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Patent number: 4873217Abstract: A catalyst used for producing, by catalytic gas phase oxidation of a C.sub.3 -C.sub.5 oelfin or tertiary alcohol, the corresponding unsaturated aldehyde and unsaturated carboxylic acid, said catalyst characterized by comprising molybdenum, iron and bismuth and having a specific surface area in the range from 1 to 20 m.sup.2 /gr, a pore volume in the range from 0.1 to 1.0 cc/gr and a pore diameter distribution in which the pore diameters are collectively distributed in the range of each of from 1 to 10 microns and from 0.1 to less than 1 micron; and a process for preparing said catalyst by charging an unfired material power into a centrifugal flow coating device to form particles having the average particle diameter of 2 to 10 mm and then firing the particles.Type: GrantFiled: February 17, 1988Date of Patent: October 10, 1989Assignee: Nippon Shokubai Kagaku Kogyo Co., Ltd.Inventors: Tatsuya Kawajiri, Hideo Onodera, Shinichi Uchida, Yukio Aoki, Masahiro Wada
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Patent number: 4837360Abstract: Acrolein and acrylic acid are produced by vapor-phase catalytic oxidation of propylene in a multi-tubular, fixed-bed reaction vessel with the use of a composite oxide catalyst represented by the formula Mo.sub.a Bi.sub.b Fe.sub.c A.sub.d B.sub.e C.sub.f D.sub.g Si.sub.h O.sub.x, wherein A, B, C, and D represent components selectable from respective groups of elements, and the subscripts a through h and x are specific numbers of atoms of respective elements and groups of elements. This catalyst is adapted and packed in each reaction tube in a manner such that its activity is controlled to increase from the inlet toward the outlet of the tube.Type: GrantFiled: September 23, 1982Date of Patent: June 6, 1989Assignee: Mitsubishi Petrochemical Company Ltd.Inventors: Koju Kadowaki, Kohei Sarumaru, Takeshi Shibano
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Patent number: 4837233Abstract: Ammoxidation of C.sub.3 to C.sub.5 acyclic alkanes with NH.sub.3 and O.sub.2 using (1) a mole ratio of alkane:NH.sub.3 in the range from 2 to 16 and a mole ratio of alkano:O.sub.2 in the range 1 to 10 and (2) a mixture of particulate catalyst composition, the first being especially effective to promote formation of an unsaturated nitrile and an olefin from the paraffin, and the second catalyst composition being especially effective to promote the conversion of the olefin to the unsaturated nitrile. Catalytic compositions useful in the process are disclosed.Type: GrantFiled: May 15, 1987Date of Patent: June 6, 1989Assignee: The Standard Oil CompanyInventors: Linda C. Glaeser, James F. Brazdil, Jr., Mark A. Toft
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Patent number: 4803190Abstract: In the production of a Mo-Bi-Na composite oxide catalyst by the process comprising incorporating compounds as respective element sources into a composite and subjecting the composite to heating treatment in an aqueous system, bismuth oxide and/or bismuth subcarbonate are/is used as a Bi source copmpound and at least a part of the heat treatment is conducted at a temperature of 450.degree. to 600.degree. C. The activity of the catalyst is significantly improved by introducing Bi in the form of the specified water insoluble compound into the catalyst.Type: GrantFiled: March 24, 1987Date of Patent: February 7, 1989Assignee: Mitsubishi Petrochemical Company LimitedInventors: Kohei Sarumaru, Etsuji Yamamoto
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Patent number: 4794100Abstract: An improved process for the production of a contact agent comprising digesting a reducible oxide of at least one metal, the oxide of which forms a reduced metal oxide, and a support in the presence of a silicon component, drying the precipitate of the reducible oxide and calcining the precipitate to form the contact agent.Type: GrantFiled: May 28, 1985Date of Patent: December 27, 1988Assignee: Atlantic Richfield CompanyInventor: E. William Breder, Jr.
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Patent number: 4788173Abstract: Ammoxidation of C.sub.3 to C.sub.5 acyclic alkanes with NH.sub.3 and O.sub.2 using (1) a mole ratio of alkane:NH.sub.3 in the range from 2 to 16 and a mole ratio of alkane:O.sub.2 in the range 1 to 10 and (2) a mixture of particulate catalyst compositions, the first being especially effective to promote formation of an unsaturated nitrile and an olefin from the paraffin, and the second catalyst composition being especially effective to promote the conversion of the olefin to the unsaturated nitrile. Catalytic compositions useful in the process are disclosed.Type: GrantFiled: July 21, 1986Date of Patent: November 29, 1988Assignee: The Standard Oil CompanyInventors: Linda C. Glaeser, James F. Brazdil
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Patent number: 4783545Abstract: Ammoxidation of C.sub.3 to C.sub.5 acyclic alkanes with NH.sub.3 and O.sub.2 using (1) a mole ratio of alkane:NH.sub.3 in the range from 2 to 16 and a mole ratio of alkane:O.sub.2 in the range 1 to 10 and (2) a mixture of particulate catalyst compositions, the first being especially effective to promote formation of an unsaturated nitrile and an olefin from the paraffin, and the second catalyst composition being especially effective to promote the conversion of the olefin to the unsaturated nitrile. Catalytic compositions useful in the process are disclosed.Type: GrantFiled: December 23, 1987Date of Patent: November 8, 1988Assignee: The Standard Oil CompanyInventors: Linda C. Glaeser, James F. Brazdil, Jr., Mark A. Toft
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Patent number: 4769357Abstract: A process for producing a composite oxide catalyst comprising at least Sb, Mo, V and/or Nb by the steps of combining and heating the sources of required respective elements, characterized in that a composite oxide represented by the following formula, which has been heated previously at a temperature of 600.degree. to 900.degree. C., is used as at least a part of a source of Sb supply:Sb.sub.p -X.sub.q -Y.sub.r,wherein x represents at least one selected from the group consisting of Ni, Fe, Co and Bi; Y represents at least one selected from the group consisting of Al and Si; p is a numeral of 1-40, q is a numeral of 1-20 and r is a numeral of 0-10, provided that when r is 0, Ni of X is at least partly supplied by nickel carbonate.A catalyst having a large mean pore size is obtained. When the catalyst is used in an oxidation reaction such as air oxidation of acrolein, acrylic acid as the object product can be obtained in high selectivity.Type: GrantFiled: February 24, 1987Date of Patent: September 6, 1988Assignee: Mitsubishi Petrochemical Company LimitedInventors: Kohei Sarumar, Yoichi Ishii, Isamu Kobayashi
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Patent number: 4767878Abstract: High yields of unsaturated nitriles are obtained by the oxidation of olefin-ammonia mixtures in the presence of a catalyst comprising the oxides of bismuth, molybdenum, iron and at least one element of the Group II metals as essential components, and optionally the oxides of cobalt, nickel, phosphorus, arsenic and an alkali metal.Type: GrantFiled: July 7, 1986Date of Patent: August 30, 1988Assignee: The Standard Oil CompanyInventors: Robert K. Grasselli, Harley F. Hardman
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Patent number: 4743575Abstract: An improved support for a contact agent, useful for converting methane to higher hydrocarbon products by contacting a gas comprising methane with a contact agent at a selected temperature, is formed by sintering the surface of the support.Type: GrantFiled: January 2, 1986Date of Patent: May 10, 1988Assignee: Atlantic Richfield CompanyInventor: John A. Jaecker
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Patent number: 4624800Abstract: A method for producing an aqueous silica sol is described, comprising admixing a fine silica powder having an ultimate particle size of 5 to 200 millimicrons with an aqueous medium at a pH not higher than 5 while applying ultrasonic vibrations having a frequency within the range of from 10 to 100 kilohertz to the aqueous medium to thereby disperse said silica powder in said aqueous medium and thus convert the mixture into an aqueous sol.Type: GrantFiled: December 10, 1984Date of Patent: November 25, 1986Assignee: Nitto Chemical Industry Co., Ltd.Inventors: Yutaka Sasaki, Toshio Nakamura, Hiroshi Murata, Yoshimi Nakamura
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Patent number: 4600541Abstract: In the preparation of acrylonitrile or methacrylonitrile by ammoxidation of propylene or isobutylene with ammonia and molecular oxygen in the vapor phase in the presence of a catalyst comprising silica and supported thereon oxides of molybdenum, bismuth and iron, the yield of acrylonitrile or methacrylonitrile based on ammonia is improved without sacrificing the yield based on propylene or isobutylene by the use of a novel catalyst having, incorporated therein, 0.002 to 0.2 atom, based on 12 atoms of molybdenum, of an oxide of at least one element selected from the group consisting of palladium, platinum, osmium and iridium.Type: GrantFiled: November 1, 1985Date of Patent: July 15, 1986Assignee: Asahi Kasei Kogyo Kabushiki KaishaInventors: Kunitoshi Aoki, Shigeo Nakamura
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Patent number: 4590175Abstract: A process for the production of antimony-containing metal oxide catalysts, comprising preparing a slurry containing as essential components an antimony component, a polyvalent metal compound, and silica sol, heating and drying the slurry to form a solid product, and then calcining the solid product, wherein the antimony component is a mixture of (A) at least one of antimonic acid, polyantimonic acid and the salts thereof and (B) antimony trioxide, and is prepared by mixing (A) and (B) in such a manner that the antimony provided by the (B) constitutes from 0.1 to 70 atomic % of the total amount of antimony and further in an aqueous slurry state. These antimony-containing metal oxide catalysts have superior activity and physical properties, and further reproducibility in the preparation thereof. Thus they are useful for production of aldehydes and acids through oxidation, nitriles through ammoxidation, and dienes, unsaturated aldehydes and unsaturated acids through oxidative dehydrogenation.Type: GrantFiled: September 28, 1984Date of Patent: May 20, 1986Assignee: Nitto Chemical Industry Co., Ltd.Inventors: Yutaka Sasaki, Hiroshi Utsumi, Kunio Mori, Hiroshi Yamamoto, Yoshimi Nakamura, Kiyoshi Moriya, Akimitsu Morii, Mikio Noda, Miki Kunitani
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Patent number: 4590173Abstract: A process for producing an antimony-containing oxide catalyst supported on silica for use in a fluidized bed reaction is described, by the steps of preparing a slurry containing an antimony compound, a polyvalent metal compound, and silica sol as the essential ingredients, heat treating the slurry at a pH of 7 or less and at a temperature of 40.degree. C. or higher, and thereafter spray-drying the slurry and calcining the dried particles, wherein said silica sol has a multi-peak particle size distribution profile that is derived by using a mixture of silica sol A in an amount corresponding to form 10 to 90 wt % of the total silica in the catalyst and silica sol B in an amount corresponding to 90 to 10 wt % of the total silica in the catalyst, with silica sols A and B having different average particle sizes, provided that the relations 3<da<100 and 0.1<da/db<0.9 are satisfied by da (m.mu.), the average particle size of silica sol A, and db (m.mu.), the average particle size of silica sol B.Type: GrantFiled: February 7, 1985Date of Patent: May 20, 1986Assignee: Nitto Chemical Industry Co., Ltd.Inventors: Yutaka Sasaki, Toshio Nakamura, Hiroshi Utsumi, Hiroshi Murata, Yoshimi Nakamura
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Patent number: 4590011Abstract: There is disclosed a process for the ammoxidation of hydrocarbons to unsaturated nitriles using a fluidized bed containing a mixture of active catalyst and discrete particles of an inert material to improve the yield of nitriles and inhibit the formation of by-products.Type: GrantFiled: June 6, 1985Date of Patent: May 20, 1986Assignee: Monsanto CompanyInventor: Tao P. Li
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Patent number: 4587226Abstract: A process for producing an antimony-containing oxide catalyst with improved strength is described, by the steps of preparing a slurry containing an antimony compound, a polyvalent metal compound and a silica sol as the essential ingredients, adjusting the pH of the slurry to 7 or less, heat treating the slurry at a temperature of 40.degree. C. or higher, and thereafter drying the slurry and calcining the dried particles, wherein said slurry is irradiated with ultrasonic waves during the pH adjustment, or after the pH adjustment and before completion of the heat treatment.Type: GrantFiled: February 7, 1985Date of Patent: May 6, 1986Assignee: Niito Chemical Industry Co., Ltd.Inventors: Yutaka Sasaki, Toshio Nakamura, Hiroshi Yamamoto, Hiroshi Murata, Yoshimi Nakamura, Naohiro Takahashi
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Patent number: 4587229Abstract: A process and catalyst for the acetoxylation of propylene, said catalyst consisting essentially of palladium, bismuth, and rubidium on a support.Type: GrantFiled: October 22, 1984Date of Patent: May 6, 1986Assignee: Phillips Petroleum CompanyInventors: Charles A. Drake, Stephen E. Reiter
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Patent number: 4547484Abstract: A method for the preparation of catalysts useful for the oxidation and ammoxidation of olefins contain antimony, uranium, iron, bismuth, and molybdenum in a catalytically active oxidized state. The method comprises preparing a hydrated mixed oxide component containing antimony, uranium iron and bismuth, making an aqueous slurry thereof; adding a molybdate thereto; adjusting the pH, drying and calcining. The catalysts are especially useful for the production of acrylonitrile from propylene, ammonia, and an oxygen-containing gas.Type: GrantFiled: September 26, 1984Date of Patent: October 15, 1985Assignee: Monsanto CompanyInventor: Tao P. Li
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Patent number: 4545943Abstract: Acrylonitrile is produced by passing a gaseous mixture comprising propylene, molecular oxygen and ammonia upwardly through a fluidized bed comprising particles of a highly-active acrylonitrile catalyst in physical admixture with particles of a composite consisting essentially of antimony oxide and silica. The use of the antimony oxide-silica composite moderates the effect of the highly-active acrylonitrile catalyst reducing its activity sufficiently to enable the use of longer residence times, but without reducing the acrylonitrile selectivity of the catalyst.Type: GrantFiled: March 4, 1981Date of Patent: October 8, 1985Assignee: Gulf Research & Development Co.Inventors: Robert A. Innes, Harold E. Swift
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Patent number: 4522936Abstract: A supported tungsten oxide or supported molybdenum oxide is treated with elemental tungsten, silicon or antimony. The composition is useful as a metathesis catalyst.Type: GrantFiled: May 18, 1984Date of Patent: June 11, 1985Assignee: Phillips Petroleum CompanyInventors: Simon G. Kukes, Robert L. Banks
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Patent number: 4511672Abstract: A catalyst containing tungsten, potassium, and bismuth on a support, preferably silica gel, is disclosed which is useful in reverse disproportionation of stilbene and ethylene to produce styrene.Type: GrantFiled: January 16, 1984Date of Patent: April 16, 1985Assignee: Monsanto CompanyInventor: Charles F. Hobbs
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Patent number: 4504599Abstract: Antimony-containing metal oxide catalysts are produced or activated by dry blending (a) a catalyst or catalyst precursor composed of an antimony-containing metal oxides composition containing antimony and at least one element selected from the group consisting of iron, cobalt, nickel, manganese, cerium, uranium, tin, titanium, and copper, and (b) elemental antimony or an antimony compound, and contacting the components (a) and (b) with each other at about 300.degree. C. to about 1000.degree. C. in a non-reducing gas atmosphere for a period sufficient for the elemental antimony or antimony compound (b) to deposit on the catalyst or catalyst precursor (a).Type: GrantFiled: November 14, 1983Date of Patent: March 12, 1985Assignee: Nitto Chemical Industry Co., Ltd.Inventors: Yutaka Sasaki, Yoshimi Nakamura
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Patent number: 4487850Abstract: Catalysts useful for the oxidation and ammoxidation of olefins contain antimony, uranium, iron, bismuth, and molybdenum in a catalytically active oxidized state. The catalysts are especially useful for the production of acrylonitrile from propylene, ammonia, and an oxygen-containing gas.Type: GrantFiled: April 9, 1984Date of Patent: December 11, 1984Assignee: Monsanto CompanyInventor: Tao P. Li
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Patent number: 4448894Abstract: A catalyst containing tungsten, antimony and an alkali or alkaline earth component on a support, preferably silica gel, is disclosed which is useful in reverse disproportionation of stilbene and ethylene to produce styrene.Type: GrantFiled: July 18, 1983Date of Patent: May 15, 1984Assignee: Monsanto CompanyInventor: Charles F. Hobbs
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Patent number: 4444741Abstract: Catalysts comprising bismuth and vanadium components are highly active and stable, especially in the presence of water vapor, for oxidizing hydrogen sulfide to sulfur or SO.sub.2. Such catalysts have been found to be especially active for the conversion of hydrogen sulfide to sulfur by reaction with oxygen or SO.sub.2.Type: GrantFiled: December 30, 1981Date of Patent: April 24, 1984Assignee: Union Oil Company of CaliforniaInventors: Robert H. Hass, John W. Ward
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Patent number: 4444908Abstract: Catalysts comprising bismuth and vanadium components are highly active and stable, especially in the presence of water vapor, for oxidizing hydrogen sulfide to sulfur or SO.sub.2. Such catalysts have been found to be especially active for the conversion of hydrogen sulfide to sulfur by reaction with oxygen or SO.sub.2.Type: GrantFiled: April 1, 1982Date of Patent: April 24, 1984Assignee: Union Oil Company of CaliforniaInventors: Robert H. Hass, John W. Ward
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Patent number: 4444742Abstract: Catalysts comprising bismuth and vanadium components are highly active and stable, especially in the presence of water vapor, for oxidizing hydrogen sulfide to sulfur or SO.sub.2. Such catalysts have been found to be especially active for the conversion of hydrogen sulfide to sulfur by reaction with oxygen or SO.sub.2.Type: GrantFiled: April 1, 1982Date of Patent: April 24, 1984Assignee: Union Oil Company of CaliforniaInventors: Robert H. Hass, John W. Ward
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Patent number: RE32484Abstract: A vapor phase catalytic oxydehydrogenation process for the conversion of a steam of mixed isomeric isoamylenes, methyl butanols or mixtures thereof to isoprene with relatively short contact times at a reactor temperature in the range of 500.degree. F. to 1100.degree. F. at from 0.5 to about 10 atmospheres pressure. The catalysts comprise an alkali metal as an essential catalytic ingredient.Type: GrantFiled: September 2, 1983Date of Patent: August 25, 1987Assignee: The Standard Oil CompanyInventors: Robert K. Grasselli, Harley F. Hardman