Abstract: Carbonaceous preformer catalysts used to convert cobalt salts to hydrido cobalt carbonyl for use in the oxonation of olefins are activated or regenerated by treatment with an aqueous cobalt salt solution in the presence of a light alcohol having from about 4 to 7 carbon atoms and syn gas prior to exposure to or processing with any other organic stream at a temperature of about 120.degree. C. to 190.degree. C. and a pressure of about 13 MPa to 32 MPa for about 2 to 50 hours.

Abstract: A zeolite-containing cracking catalyst is passivated with lithium sulfate and, preferably, at least one additional passivating agent (more preferably at least one antimony compound). The thus-passivated cracking catalyst is employed in a process for catalytically cracking a hydrocarbon-containing oil feed. In another embodiment, lithium sulfate and, preferably, at least one additional passivating agent are added to a hydrocarbon-containing oil feed which is catalytically cracked in the presence of a zeolite-containing cracking catalyst.

Abstract: A method of enhancing the activity of a regenerated catalyst for the hydroprocessing of hydrocarbons comprising:(a) applying a modifying element dissolved in a solvent onto the surface of a regenerated catalyst;(b) drying said modified regenerated catalyst to remove all free solvent from said catalyst;(c) optionally, heating said dried modified regenerated catalyst at temperature of about 120.degree. C. to about 1000.degree. C. at a rate of 1.degree.-20.degree. C. per minute, and holding said dried catalyst at a temperature of about 120.degree. C. to about 1000.degree. C. up to 48 hours to provide an enhanced regenerated catalyst; and(d) recovering said enhanced regenerated catalyst.

Abstract: In the process for recovery of Group VIII noble metal carbonylation catalyst from a process stream which also contains tar produced during a carbonylation process for carboxylic acid anhydride production, the process stream is diluted with alkyl halide and then extracted with a water, carboxylic acid, iodide salt alkyl halide solution, the iodide salt being a co-promoter derived from the carbonylation process. The recovered noble metal may be recycled to the carbonylation process with iodide salt co-promoter.

Abstract: A three step process for regenerating spent bleaching clays and acid-activated smectite catalyst granules includes: (1) an extraction step to remove a majority of entrained oil, preferably about 75% to about 95% by weight of the entrained oil, when regenerating bleaching clays; (2) an oxidation step to remove the majority of remaining carbonaceous adsorbates which are not removed by the preceding extraction step, and (3) an acid wash step to restore the acidity normally associated with fresh acid-activated bleaching clays. The features of steps 2 and 3 may be combined into a single step by using an appropriate oxidant, for example, a source of acidic protons, such as peracetic acid.

Abstract: A method of treating spent selective catalytic reduction (SCR) catalyst is provided, which method comprises contacting the spent catalyst with a solution comprising a SCR catalyst metal salt, preferably a vanadium salt, and heating the catalyst contacted with the metal salt solution at a calcination temperature in the presence of oxygen. Preferably, after treatment with the metal salt solution, the catalyst is dried with air for at least about 10 seconds and heated to a temperature in the range of about 130.degree. F. to about 170.degree. F. for a period of about 30 minutes to about 90 minutes before heating to the calcination temperature.

Abstract: To separate and recover rhodium, the distillation residues of oxo synthesis products are initially treated with an oxidant. Then the reaction mixture is reacted, in the presence of carbon monoxide (or a compound which splits off carbon monoxide), with an aqueous solution of a reagent forming a water-soluble complex compound with rhodium. The reaction mixture breaks into an organic phase and an aqueous phase, the complex goes to the aqueous phase as it is substantially insoluble in the organic phase.

Abstract: A method of regenerating a contaminant metal-containing, coke deactivated, molecular sieve-free catalyst having at least one hydrogenation metal and at least one Group IV metal deposited on an inorganic oxide support comprising contacting the catalyst with an oxygen-containing gas under conditions sufficient to remove a substantial amount of the coke from the catalyst.

Abstract: The present invention provides a process for producing a selected paraffin from a reaction mixture containing(i) an acceptor olefin having the carbon backbone structure of said selected paraffin;(ii) a donor paraffin having a carbon backbone structure different from that of said selected paraffin;(iii) less than about 10 mole percent molecular hydrogen; which process comprises the steps of contacting said reaction mixture with a heterogeneous catalyst comprising active carbon in the absence of an added catalytic metal or metal compound to convert at least a portion of said acceptor olefin to said selected paraffin and to dehydrogenate at least a portion of said donor paraffin.

Abstract: A process for the reuse or recycling of FCC equilibrium catalysts is disclosed. The process involved treatment of a zeolite-containing equilibrium catalyst with clear seeds, a source of sodium oxide, a source of silica and water at elevated temperatures in order to destroy the Y originally present in the equilibrium catalyst and regrow zeolite Y in the pores of the matrix to a level no higher than 70 weight percent.

Abstract: The present invention relates to a hydroprocessing process that employs a catalyst that has been regenerated by subjecting the catalyst to an initial partial decoking step, followed by impregnation with a Group IIA metal-containing component and then subjected to a final decoking step.

Abstract: A method of regenerating noble metal catalysyts used for the catalytic reduction of nitrogen oxide with hydrogen, wherein the noble metal catalyst is treated with an aqueous alkaline solution having a pH of more than 9.

Abstract: A high-density and mean-porosity catalyst, supported on a siliceous matrix, based on vanadium, iron, oxygen and alkali metals, wherein the V.sub.2 O.sub.5 content ranges from 6 to 9% by weight, the Me.sub.2 O content ranges from 8.5 to 12% by weight (Me being an alkali metal), the particle density ranges from 1.10 to 1.40 g/cm.sup.3 and furthermore:the pore volume ranges from 0.20 to 0.70 cm.sup.3 /g and the surface area ranges from 0.30 to 5 m.sup.2 /g, the average radius of the pores ranging from 600 to 2200 nanometers;the SiO.sub.2 content is lower than 75% by weight and the Fe.sub.2 O.sub.3 content is higher than 0.90% by weight.

Abstract: The catalytic activity of a chromium oxide-based catalyst used in the production of chlorine by oxidation of hydrogen chloride gas with an oxygen-containing gas is regenerated by impregnating it with an aqueous solution of chromic acid anhydride or of a chromium salt and then calcining the catalyst at a temperature not higher than 800.degree. C.

Abstract: The present invention relates to a spent hydroprocessing catalyst regeneration process wherein the catalyst is subjected to an initial partial decoking step, followed by impregnation with a Group VIB metal-containing component, and then subjected to a final decoking step.

Abstract: A method for the decomposition of halogenated and non-halogenated organic contaminant compounds contained in a contaminated medium comprises adding an alkali or alkaline earth metal carbonate, bicarbonate or hydroxide to the contaminated medium in an aqueous solution or in a solvent having a boiling point of at least 200.degree. C., or in the form of a solid dispersion or suspension. The medium includes a hydrogen donor compound. The hydrogen donor compound may be originally contained in the medium or may be added to the medium. The medium further includes a catalytic source of carbon, for example, a carabohydrate, which will cause formation of a free radical hydrogen ion from the hydrogen donor compound. The medium is heated to dehydrate the medium and then is further heated at a temperature between about 200.degree. and 400.degree. C. to cause formation of the free radical hydrogen ion and effect reductive decomposition of the halogenated and non-halogenated organic contaminant compounds.

Abstract: A method for the decomposition of halogenated organic compounds contained in a contaminated medium comprises adding an alkali metal carbonate or bicarbonate to the contaminated medium in an aqueous solution or in a solvent having a boiling point of at least 200.degree. C., or in the form of a solid dispersion or suspension. The medium is heated to dehydrate the medium and then is further heated at a temperature between about 250.degree. and 400.degree. C. to effect decomposition of the halogenated organic compounds. An acid is then added to the medium in an amount sufficient to neutralize the same.

Abstract: Regeneration of an ion exchange resin used as a sugar decolorizer by passing a low sodium chloride concentration aqueous solution followed by passing higher sodium chloride concentration aqueous solution through the ion exchange resin and recycling at least a part of the effluent from the higher sodium chloride concentration aqueous solution.

Abstract: Supported silver catalysts which contain one or more alkali metals are prepared in a two-stage process by doping a basic catalyst which contains silver in metallic form and may also contain lithium with the heavy alkali metal sodium, potassium, rubidium and/or cesium using an impregnating solution which contains the heavy alkali metal and one or more nitrates of the general formulaR.sup.+ NO.sub.3.sup.-wherein R.sup.+ is an ammonium, hydrazinium, C.sub.1 -C.sub.12 -monoalkylammonium, C.sub.2 -C.sub.12 -dialkylammonium, C.sub.3 -C.sub.12 -trialkylammonium or C.sub.4 -C.sub.12 -tetraalkylammonium cation.

Abstract: A spent acidic zeolite catalyst, e.g., ZSM-5 obtained from a hydrocarbon conversion process such as a catalytic dewaxing operation, is reactivated by contacting the spent catalyst with aqueous alkali metal carbonate and/or alkaline earth metal carbonate.

Abstract: The present invention relates to a spent hydroprocessing catalyst regeneration process wherein the catalyst is subjected to an initial partial decoking step, followed by the addition of at least one rare earth metal, and then subjected to a final decoking step.

Abstract: The present invention relates to a spent hydroprocessing catalyst regeneration process wherein the catalyst is subjected to an initial partial decoking step, followed by impregnation with a Group IIA metal-containing component, and then subjected to a final decoking step.

Abstract: A process for preparing a high-density and, low-silica catalyst, supported on a siliceous matrix, based on vanadium, oxygen and alkali metals, wherein the V.sub.2 O.sub.5 content ranges from 6 to 9% by weight, the K.sub.2 O content ranges from 8.5 to 12% by weight and the particle density ranges from 0.90 to 1.40 g/cm.sup.3 and wherein furthermore:the volume of the pores is from 0.30 to 0.70 cm.sup.3 /g and the surface area is from 0.30 to 3 m.sup.2 /g, the average radius of the pores being from 650 to 2200 nanometers;the SiO.sub.2 content is equal to or lower than 75% by weight and the Fe.sub.2 O.sub.3 content is equal to or greater than 0.90% by weight.

Abstract: Zeolitic catalysts containing framework displaced aluminum, e.g., steamed or spent catalysts, are activated by contact with aqueous fluoride solution under mild conditions. The treatment can enhance catalytic activity, ion-exchange capacity and crystallinity by replacing aluminum in the zeolitic framework.

Abstract: Catalytic cracking catalysts which contain a basic alkaline earth metal component in amounts greater than 5 percent by weight (expressed as the oxides) are used to crack hydrocarbon feedstocks that contain substantial quantities of metals such as vanadium, nickel, copper and iron. In a particularly preferred embodiment natural or synthetic particulate magnesium oxide (MgO) containing composites such as dolomite or a formed particulate coprecipitated magnesia-silica cogel (MgO.SiO.sub.2) having a substantial intra-particle pore volume in pores ranging from about 200-10,000 .ANG. in diameter and an average pore diameter greater than about 400 .ANG. in the 200-10,000 .ANG. diameter range is mixed with a zeolite containing fluid cracking catalyst (FCC) either as an integral component of the catalyst particle or as a separate additive.

Abstract: An improved method for the preparation of a naphthalene dicarboxylic acid by liquid-phase catalytic oxidation of a diisopropylnaphthalene in a lower fatty acid-based solvent is disclosed wherein a catalyst system comprising bromine and the heavy metals cerium, cobalt, and manganese is used. The cerium compound used as a cerium source for the catalyst can be recovered from crystals of the naphthalene dicarboxylic acid product by dissolving the crystals in an alkali solution and separating the cerium compound as insolubles from the solution.

Abstract: A method for hydrocarbon dewaxing which utilizes a reactivated acidic zeolite catalyst deactivated from MTG processing is disclosed. The deactivated MTG catalyst is contacted with a reactivation-effective amount of an alkali metal carbonate and/or an alkaline earth metal carbonate to reactivate the catalyst. The catalyst is, thereafter, converted to the catalytically active form. The catalyst is then steamed at a temperature and for a time period sufficient to reduce its alpha value to a level which is substantially equal to that of a fresh hydrocarbon dewaxing acidic zeolite catalyst. The reactivated catalyst is than used for catalyzing hydrocarbon dewaxing processes.

Abstract: A process for producing aluminum hydroxide including the steps of:(a) dissolving colorant-containing aluminum hydroxide for forming a solution;(b) treating the solution for collecting colorant into solid phase material;(c) separating the solid phase material from the solution; and(d) precipitating aluminum hydroxide of improved whiteness from the solution.

Abstract: Disclosed is a process for removing accumulated metals, particularly vanadium and nickel, from particulate aluminosilicate materials and aluminosilicate materials that are obtained by the process. The process may advantageously be used to remove accumulated metals from spent aluminosilicate contact materials used in selective vaporization processes of the type described in U.S. Pat. No. 4,263,128. The process of this invention yields materials suitable for effective recycling to a selective vaporization unit or for ecologically-acceptable disposal, as well as, optionally, recovery of metals in saleable form.

Abstract: A method for removing residual precious metal catalyst from a plastic, metal-plated surface is disclosed. The method involves the oxidation of the precious metal without degrading the plated metal or the plastic, followed by washing away the oxidized precious metal. This invention further includes methods for the plating of metal directly on the surface of a plastic substrate.

Abstract: A process for converting a feedstock containing 1 to about 6 carbon atoms per molecule which includes (a) contacting the feedstock with a solid composition comprising a crystalline microporous three dimensional solid catalyst having pores and being capable of promoting the conversion, and matrix material at conditions effective to convert the feedstock, to produce at least one desired product, and to at least partially deactivate the solid composition; (b) contacting the deactivated solid composition with regeneration medium at conditions to at least partially regenerate the solid composition; and (c) repeating step (a), the improvement which comprises (d) contacting the regenerated solid composition prior to step (c) to condition the regenerated solid composition to have increased effectiveness in step (c).

Abstract: The present invention relates to a process for the regeneration and stabilization of certain phosphorus-vanadium-oxygen complex catalysts or phosphorus-vanadium-oxygen co-metal complex catalysts, with halogen-containing components and subsequently treating the catalyst with phosphorus compounds. These catalysts are useful for the manufacture of maleic anhydride from butane feedstock.

Abstract: A process of catalytically reducing NO contained in a gas which contains SO.sub.2. The NO is reduced with NH.sub.3, which is admixed to the gas which contains SO.sub.2 and NO. The mixture is supplied to the catalyst at a rate of 0.2 to 20 standard liters per minute and per gram of catalyst and is reacted with the latter in a fluidized bed at a temperature between 185.degree. and 500.degree. C. and under normal pressure. The catalyst has a particle size between 0.1 and 3 mm and is composed of an acid support and an active component, which consists of V.sub.2 O.sub.5, MnO.sub.2, CuO, Fe.sub.2 O.sub.3, NiO and/or Y.sub.2 O.sub.3 and has been applied to the support in a quantity of 0.5 to 20% by weight. It is proposed that part of the catalyst is removed from the fluidized bed and is regenerated and returned to the fluidized bed.

Abstract: A method for reactivating noble metal-containing zeolites containing sulfur oxide poisoned noble metal such as oxygen regenerated platinum zeolite beta catalysts, by contacting the catalyst with an acidic aqueous solution having a pH below about 7. The solution contains a Bronsted acid compound having a dissociation constant ranging from about 1.times.10.sup.-14 to about 2.times.10.sup.-1.

Abstract: A process for treating a catalyst useful to promote the conversion of a substantially hydrocarbon feedstock containing at least one first metal at least a portion of which is deposited on the catalyst forming a first metal-containing catalyst, which process comprises:contacting the catalyst with at least one component of at least one second metal selected from the group consisting of antimony, tin, gallium, indium, zinc, tellurium and mixtures thereof to increase the second metal content of the catalyst, anddemetallizing the first metal-containing catalyst to provide a demetallized catalyst having a reduced first metal content.

Abstract: A method is disclosed for reactivating a Group VIII noble metal catalyst employed in the purification of crude terephthalic acid formed by the liquid-phase oxidation of p-xylene in the presence of a catalyst comprising cobalt, manganese and bromine components.

Abstract: A process for treating a catalyst contaminated with at least one metal which was so contaminated while promoting conversion of a substantially hydrocarbon feedstock containing the metal comprising at least one of the following: (1) contacting the catalyst component to increase the ammonium ion-containing component to increase the ammonium ion content of the catalyst; and (2) contacting the catalyst with at least one rare earth metal ion-containing component to increase the rare earth metal ion content of the catalyst. Improved hydrocarbon conversion processes are also disclosed.

Abstract: A method is disclosed for recovery and recycle of metal catalyst components of a catalyst from the liquid-phase oxidation of pseudocumene in the presence of an oxidation catalyst comprising cobalt, manganese, and bromine components or cobalt, manganese, zirconium and bromine components wherein said catalyst components are recovered by oxalate precipitation from aqueous residue.

Abstract: This invention provides for a method of preparing zeolite A from spent metals-contaminated cracking catalyst while concomitantly removing at least a portion of one of the contaminant and catalytic metals from the spent catalyst by contacting the spent catalyst with a solution containing an alkali metal hydroxide and a sufficient amount of sodium aluminate under hydrothermal conditions for a specified period of time to form the zeolite A.

Abstract: A process of treatment for harmful impurity-containing residue produced in the purification of industrial pentachlorophenol, which process is characterized in that said harmful impurities are all rendered harmless by carrying out the following steps:volatilizing the water and gases adsorbed on the active charcoal in said residue;heating the above treated residue so that most of the adsorbed materials in said residue are either carbonized or thermally decomposed whereas the rest volatilizes as such together with the thermal decomposition products to be deposited; andtreating repeatedly the organic matter thus deposited in the next cycle of the purification in the same manner, or subjecting the matter remaining after heating treatment to decomposition combustion by heating; orheating said organic matter thus deposited in an aqueous solution of sodium hypochlorite so as to dissolve most of it, and treating the insoluble matter formed thereby in the next cycle of the purification in the same manner, or subjecting

Abstract: Iron-antimony metallic oxide catalysts which have become deactivated after being used for the production of aldehydes, acids, nitriles, or dienes through oxidation, ammoxidation, or oxidative dehydrogenation of organic compounds in fluidized-bed reactors are regenerated by adding to the catalyst a molybdenum-enriched catalyst formed by supporting a molybdenum component which is volatile or capable of forming a volatile compound under reaction conditions on a metallic oxide catalyst. The metallic oxide catalysts contain as essential components (I) Fe, (II) Sb, (III) at least one element selected from the group consisting of V, Mo and W, and (IV) Te.

Abstract: An aqueous sol composition from the group consisting of antimony and tin sols useful in restoring the activity of metal contaminated molecular sieve cracking catalysts which comprises a major portion of an aqueous antimony sol or tin sol containing between 1-50% by weight of antimony oxide as Sb.sub.2 O.sub.5 or tin oxide as SnO.sub.2 and between 0.1-20% by weight of a compatable water-soluble surfactant which is capable of producing a water-in-oil emulsion and having an HLB of at least 6.0.

Abstract: A process for hydrotreating a hydrocarbonaceous charge stock having hydrogenatable hydrocarbonaceous compounds which process comprises the steps of: (a) contacting said hydrocarbonaceous charge stock in the presence of hydrogen with a hydrogenation catalyst in a hydrotreating reaction zone; (b) contacting said hydrotreating reaction zone effluent with an aqueous scrubbing solution; (c) introducing a resulting admixture of said reaction zone effluent and said aqueous scrubbing solution into a separation zone to provide a hydrotreated hydrocarbonaceous stream having trace quantities of hydrogenatable hydrocarbonaceous compounds and a spent aqueous stream; and (d) contacting said hydrotreated hydrocarbonaceous stream with an adsorbent to remove at least a portion of said trace quantities of hydrogenatable hydrocarbonaceous compounds from said hydrotreated hydrocarbonaceous stream.

Abstract: Arsenic can be continuously removed from shale oil by passing the shale oil through a first guard bed containing catalyst capable of substantially reducing the arsenic content of the oil, until the desired amount of arsenic is removed. The flow of the shale oil is thereafter directed to an intercommunicating second guard bed containing another or similar catalyst capable of substantially reducing the arsenic content of the oil. Concurrently, the spent catalyst in the first bed is regenerated in situ so that continuous upgrading of the shale oil is achieved.

Abstract: Regeneration of HDS catalysts by sulfiding under controlled conditions and leaching the sulfided catalyst with an acidic aqueous ferric ion containing solution to remove contaminating nickel and vanadium compounds and recovering catalyst of increased BET surface area and pore diameter.

Abstract: A process is described for regeneration of an adsorbent having ammonia adsorbed thereon and comprising a mixture of an alumina and a Y zeolite. The adsorbent may be regenerated to substantially its original capacity for adsorbing ammonia by a two step process which comprises first treating the adsorbent with a saturated solution of an alkali metal carbonate such as sodium carbonate to remove a substantial portion of the ammonia sorbed on the adsorbent mixture and then treating the adsorbent in a second step with a saturated alkali metal bicarbonate solution such as sodium bicarbonate to restore the ammonia adsorption capacity of the adsorbent mixture to substantially its original capacity.

Abstract: A method for reactivating noble metal-containing zeolites containing sulfur oxide poisoned noble metal such as oxygen regenerated platinum zeolite beta catalysts, by contacting the catalyst with an acidic aqueous solution having a pH below about 7. The solution contains a Bronsted acid compound having a dissociation constant ranging from about 1.times.10.sup.-14 to about 2.times.10.sup.-1.

Abstract: This invention pertains to a new process for removing metals, especially contaminant metals, from spent catalysts. Also, this invention pertains to a catalyst composite with metals removed by the new process, and to several uses for the catalyst, including as a rejuvenated hydrotreating catalyst. The new process comprises (i) contacting the spent catalyst with a complexing agent with four or more coordinating groups, including at least two carboxylic acid type groups and at least one amino type group, and (ii) separating from the spent catalyst a mixture containing the complexing agent and the removed metals. By this process contaminant metals, like vanadium, are more selectively removed from the spent catalyst than are catalytic metals, like cobalt and molybdenum.

Abstract: Metal values and alumina are recovered from spent, usually oily, catalysts by oxygen pressure leaching with sodium hydroxide and/or sodium aluminate to dissolve molybdenum, vanadium and/or tungsten and provide a solid, filterable residue containing alumina and cobalt and/or nickel, the residue is digested with sodium hydroxide to give a sodium aluminate solution and a residue enriched in nickel and/or cobalt, alumina is recovered from the sodium aluminate solution as a solid and the remaining supernatant solution is recycled to the oxygen pressure leaching step wherein the alumina content of the aluminate solution is precipitated and a bleed for metals in the aluminate solution is provided.

Abstract: Spent hydrodesulfurization catalysts containing alumina, at least one metal from the group consisting of molybdenum, tungsten and vanadium and at least one metal from the group consisting of nickel and cobalt, sulfur, and, usually, residual oil are oxygen pressure leached at a temperature of at least about 400.degree. F. with a base from the group consisting of sodium hydroxide and sodium aluminte in at least stoichimetric amount to yield a solution having a pH between about 7 and 9 containing dissolved molybdenum, vanadium and any tungsten which may be recovered and a readily filterable residue containing aluminum, nickel and cobalt which may be worked up to recover the valuable constituents, with overall processing being accomplished in an environmentally acceptable manner.