Raney Type Patents (Class 502/301)
  • Patent number: 11439988
    Abstract: The present invention discloses an inventive method for manufacturing a catalyst using alloy granules having a high-Ni content. The inventive method may include providing alloy granules comprising aluminum and nickel, and treating the alloy granules with an alkaline solution to form the catalyst. A content of the nickel in the alloy granules may be within a range of about 43 wt % to about 60 wt %. The alloy granules may have effective diameters within a range of about 1 mm to about 10 mm. The catalyst may have an attrition value of less than about 7.0%.
    Type: Grant
    Filed: November 20, 2017
    Date of Patent: September 13, 2022
    Assignee: W. R. GRACE & CO.-CONN.
    Inventor: Stephen R. Schmidt
  • Patent number: 10793541
    Abstract: Disclosed herein is a process of making a compound of formula I The compound of formula I is an inhibitor of MEK and thus can be used to treat cancer.
    Type: Grant
    Filed: February 8, 2019
    Date of Patent: October 6, 2020
    Assignees: Exelixis, Inc., Genentech, Inc.
    Inventors: Sriram Naganathan, Nathan Guz, Matthew Pfeiffer, C. Gregory Sowell, Tracy Bostick, Jason Yang, Amit Srivastava, Neel Kumar Anand
  • Patent number: 10532346
    Abstract: The present invention relates to methods for producing metal-supported thin layer skeletal catalyst structures, to methods for producing catalyst support structures without separately applying an intermediate washcoat layer, and to novel catalyst compositions produced by these methods. Catalyst precursors may be interdiffused with the underlying metal support then activated to create catalytically active skeletal alloy surfaces. The resulting metal-anchored skeletal layers provide increased conversion per geometric area compared to conversions from other types of supported alloy catalysts of similar bulk compositions, and provide resistance to activity loss when used under severe on-stream conditions. Particular compositions of the metal-supported skeletal catalyst alloy structures can be used for conventional steam methane reforming to produce syngas from natural gas and steam, for hydrodeoxygenation of pyrolysis bio-oils, and for other metal-catalyzed reactions inter alia.
    Type: Grant
    Filed: August 17, 2016
    Date of Patent: January 14, 2020
    Assignee: ALLOY SURFACES COMPANY, INC.
    Inventors: Vincent A. Durante, Rajinder Gill, Andrew Davis, Elaine C. Soltani
  • Patent number: 9586879
    Abstract: The present invention discloses a process for the selective hydrogenation of glycerol in the liquid phase to produce 1- and 2-propanols in high yields as the major organic products. The process comprises subjecting a glycerol stream having at least 30% by weight water to a combination of low pressure and high temperature hydrogenation conditions in the presence of a promoted or un-promoted skeletal copper catalyst.
    Type: Grant
    Filed: March 14, 2014
    Date of Patent: March 7, 2017
    Assignee: W. R. GRACE & CO-CONN.
    Inventor: Stephen R. Schmidt
  • Publication number: 20150093323
    Abstract: A system and methods for forming carbon allotropes are described. The system includes a reactor configured to use a catalyst to form a carbon allotrope from a feed stock in a Bosch reaction. The catalyst includes a roughened metal surface.
    Type: Application
    Filed: April 10, 2013
    Publication date: April 2, 2015
    Inventors: Russell J. Koveal, JR., Dallas B. Noyes, Terry A. Ring
  • Publication number: 20150094200
    Abstract: A method including the steps of combining a catalyst metal and a leachable metal to obtain a metallic alloy; and electrochemically removing at least a portion of the leachable metal from the metallic alloy to form a catalyst structure having nanometric pores.
    Type: Application
    Filed: November 10, 2014
    Publication date: April 2, 2015
    Inventors: Chi Paik, Lifeng Xu, Hungwen Jen, Karen Marie Adams, Mark S. Sulek, Sherry A. Mueller
  • Publication number: 20150065341
    Abstract: A porous metal that comprises platinum and has a specific surface area that is greater than 5 m2/g and less than 75 m2/g. A fuel cell includes a first electrode, a second electrode spaced apart from the first electrode, and an electrolyte arranged between the first and the second electrodes. At least one of the first and second electrodes is coated with a porous metal catalyst for oxygen reduction, and the porous metal catalyst comprises platinum and has a specific surface area that is greater than 5 m2/g and less than 75 m2/g. A method of producing a porous metal according to an embodiment of the current invention includes producing an alloy consisting essentially of platinum and nickel according to the formula PtxNi1?x, where x is at least 0.01 and less than 0.3; and dealloying the alloy in a substantially pH neutral solution to reduce an amount of nickel in the alloy to produce the porous metal.
    Type: Application
    Filed: October 24, 2014
    Publication date: March 5, 2015
    Inventors: Jonah D. Erlebacher, Joshua D. Snyder
  • Publication number: 20150018200
    Abstract: A method of controlling the de-alloying of metal alloy particles for fuel cell catalyst layers includes a step of forming a two-phase liquid system that comprises a first liquid and a second liquid. The first liquid is immiscible with the second liquid and the second liquid contains an acid. Metal alloy particles are added to the two-phase system to form a particle-containing liquid mixture. The particle-containing liquid mixture is agitated such that etched metal alloy particles are formed. The resulting etched metal alloy particles are then advantageously used to form fuel cell catalyst layers.
    Type: Application
    Filed: July 8, 2014
    Publication date: January 15, 2015
    Inventors: MOHAMMED ATWAN, MICHAEL K. CARPENTER
  • Publication number: 20140221700
    Abstract: A metallic foam body containing an alloy skin which is up to 50 ?m thick can be obtained by a process including (a) providing a metallic foam body comprising a first metallic material; (b) applying a second metallic material which contains a first metallic compound that is leachable as such and/or that can be transformed by alloying into a second metallic compound that is leachable and different from the first metallic compound on a surface of the foam body (a), by coating the metallic foam body with an organic binder and a powder of the second metallic material; (c) forming a skin on foam body (b) by alloying the first and the second metallic material; and (d) leaching out with a leaching agent at least a part of the first and/or the second metallic compound.
    Type: Application
    Filed: February 5, 2014
    Publication date: August 7, 2014
    Applicant: Alantum Europe GmbH
    Inventors: Dejan RADIVOJEVIC, Dirk NAUMANN, Shadi SABERI, Jungsuk BAE, Rene POSS
  • Patent number: 8735317
    Abstract: The present invention relates to petrochemistry, gas chemistry, coal chemistry, particularly the invention relates to a catalyst for synthesis of hydrocarbons from CO and H2 and a preparation method thereof. The catalyst is pelletized and comprises at least Raney cobalt as active component in an amount of 1-40% by weight based on the total weight of the catalyst, metallic aluminium in an amount of 25-94% by weight based on the total weight of the catalyst and a binder in an amount of 5-30% by weight based on the total weight of the catalyst. The present invention provides the catalyst stability to overheating and high productivity of hydrocarbons C5-C100 for synthesis of hydrocarbons from CO and H2.
    Type: Grant
    Filed: June 15, 2010
    Date of Patent: May 27, 2014
    Assignee: Infra XTL Technology Limited
    Inventors: Vladimir Zalmanovich Mordkovich, Lilia Vadimova Sineva, Igor Grigorievich Solomonik, Vadim Sergeevich Ermolaev, Eduard Borisovich Mitberg
  • Patent number: 8614163
    Abstract: A Raney-type metal porous material of which at least the inner surface of the pores constituting the porous structure is an alloy of the skeletal metal constituting it and a metal differing from the skeletal metal. The invention has made it possible to alloy a Raney-type metal with a porous structure, to realize a novel method of enabling remarkable enhancement of the function and the activity of the alloy based on the porous structure thereof, and to use the alloy as catalysts, etc.
    Type: Grant
    Filed: March 25, 2009
    Date of Patent: December 24, 2013
    Assignee: National Institute for Materials Science
    Inventors: Anpang Tsai, Satoshi Kameoka, Tomofumi Kimura
  • Publication number: 20130316896
    Abstract: A method of producing a catalyst material with nano-scale structure, the method comprising: introducing a starting powder into a nano-powder production reactor, the starting powder comprising a catalyst material; the nano-powder production reactor nano-sizing the starting powder, thereby producing a nano-powder from the starting powder, the nano-powder comprising a plurality of nano-particles, each nano-particle comprising the catalyst material; and forming a catalyst precursor material from the nano-powder, wherein the catalyst precursor material is a densified bulk porous structure comprising the catalyst material, the catalyst material having a nano-scale structure.
    Type: Application
    Filed: July 30, 2013
    Publication date: November 28, 2013
    Applicant: SDCmaterials, Inc.
    Inventor: Maximilian A. BIBERGER
  • Patent number: 8502007
    Abstract: The invention provides processes for generating a methane-enriched gas from a gas mixture comprising carbon monoxide and hydrogen such as gas streams generated by gasification of an alkali metal catalyst-loaded carbonaceous feedstock, and a char methanation catalyst useful in such processes.
    Type: Grant
    Filed: September 18, 2009
    Date of Patent: August 6, 2013
    Assignee: Greatpoint Energy, Inc.
    Inventors: Edwin J. Hippo, Vincent G. Reiling, Earl T. Robinson, Pattabhi K. Raman, Jeffery Smith, Charles Mims, Nicholas Charles Nahas
  • Patent number: 8501660
    Abstract: A nickel slurry comprising a nickel catalyst, water and at least one rheology modifier, the activity of the nickel catalyst being equal to or greater than the activity of the equivalent nickel catalyst contained in a slurry which does not comprise rheology modifiers, wherein the at least one rheology modifier provides high viscosity at low shear stress and low viscosity at high shear stress.
    Type: Grant
    Filed: June 29, 2010
    Date of Patent: August 6, 2013
    Assignee: Johnson Matthey PLC
    Inventor: James Spencer Dalton
  • Patent number: 8492603
    Abstract: A process for the dimerization of isoolefins, including: contacting an isoolefin with a solid catalyst composition passivated with at least one of an ether, an alcohol, and water; wherein the solid catalyst composition comprises at least one of a solid phosphoric acid catalyst and a resin of a macroporous matrix of polyvinyl aromatic compound crosslinked with a divinyl compound and having thereon from about 3 to 5 milli equivalents of sulfonic acid groups per gram of dry resin; and wherein at least 50% to less than 100% of acid groups in the solid catalyst composition are neutralized with a metal of Al, Fe, Zn, Cu, Ni, or mixtures thereof. The catalyst may be metalized prior to placement in a reactor or may be metalized in situ.
    Type: Grant
    Filed: January 12, 2009
    Date of Patent: July 23, 2013
    Assignee: Catalytic Distillation Technologies
    Inventors: Lawrence A. Smith, William M. Cross
  • Patent number: 8475757
    Abstract: Amine stabilizing agents containing an azeotrope comprising water, an alcohol, and sodium hydride. Amine stabilizing agents containing water and a liquid silica hydroxide compound. Methods of making of amine stabilizing agents where solid silicon rock and sodium hydroxide are mixed with an ammonium/water solution to produce a green liquid in a first stage of the reaction. Alcohol is added and the alcohol fraction is separated from the non-alcohol fraction to produce an alcohol fraction product and a bottom fraction that is not soluble in alcohol or organics. The agents can be added to amines for stabilizing amines in anime processing of gases, in CO2 capture, in CO2 abatement systems and in other systems where amines are utilized to remove contaminants.
    Type: Grant
    Filed: January 28, 2010
    Date of Patent: July 2, 2013
    Assignee: Pro-Con International, LLC
    Inventor: Mark Owen Bublitz
  • Publication number: 20130118912
    Abstract: Compositions, electrodes, systems, and/or methods for water electrolysis and other electrochemical techniques are provided. In some cases, the compositions, electrodes, systems, and/or methods are for electrolysis which can be used for energy storage, particularly in the area of energy conversion, and/or production of oxygen, hydrogen, and/or oxygen and/or hydrogen containing species. In some embodiments, the water for electrolysis comprises at least one impurity and/or at least one additive which has little or no substantially affect on the performance of the electrode.
    Type: Application
    Filed: December 26, 2012
    Publication date: May 16, 2013
    Applicant: SUN CATALYTIX CORPORATION
    Inventor: Sun Catalytix Corporation
  • Patent number: 8410015
    Abstract: A process and catalyst for the liquid phase selective hydrogenation of alkynes to alkenes with high selectivity to alkenes relative to alkanes, high alkyne conversion, and sustained catalytic activity comprising a reactant comprising an alkyne and a non-hydrocarbon solvent/absorbent, contacting the reactant stream with a hydrogen-containing stream in the presence of a supported, promoted, Group VIII catalyst, removing the solvent/absorbent, and recovering the alkene product.
    Type: Grant
    Filed: February 25, 2010
    Date of Patent: April 2, 2013
    Assignee: Synfuels International, Inc.
    Inventors: Marvin M. Johnson, Edward R. Peterson, Sean C. Gattis
  • Publication number: 20120309615
    Abstract: A catalytic nanoparticle includes a porous core and an atomically thin layer of platinum atoms on the core. The core is a porous palladium, palladium-M or platinum-M core, where M is selected from the group consisting of gold, iridium, osmium, palladium, rhenium, rhodium and ruthenium.
    Type: Application
    Filed: February 12, 2010
    Publication date: December 6, 2012
    Applicant: UTC POWER CORPORATION
    Inventors: Minhua Shao, Belabbes Merzougui, Lesia V. Protsailo
  • Patent number: 8298985
    Abstract: This invention is directed to catalysts for dehydrogenating primary alcohols. Catalysts comprising a metal support comprising (a) from about 2% to about 30% by weight copper, and (b) at least about 50% by weight non-copper metal selected from the group consisting of nickel, zinc, tin, cobalt, iron and combinations thereof; and a copper-containing coating are described.
    Type: Grant
    Filed: August 19, 2010
    Date of Patent: October 30, 2012
    Assignee: Monsanto Technology LLC
    Inventors: David A. Morgenstern, Juan P. Arhancet, Howard C. Berk
  • Patent number: 8216956
    Abstract: A layered electrocatalyst for oxidizing ammonia, ethanol, or combinations thereof, comprising: a carbon support integrated with a conductive metal; at least one first metal plating layer at least partially deposited on the carbon support, wherein the at least one first metal plating layer is active to OH adsorption and inactive to a target species, and wherein the at least one first metal plating layer has a thickness ranging from 10 nanometers to 10 microns; and at least one second metal plating layer at least partially deposited on the at least one first metal plating layer, wherein the at least one second metal plating layer is active to the target species, and wherein the at least one second metal plating layer has a thickness ranging from 10 nanometers to 10 microns, forming a layered electrocatalyst.
    Type: Grant
    Filed: May 4, 2008
    Date of Patent: July 10, 2012
    Assignee: Ohio University
    Inventor: Gerardine G. Botte
  • Publication number: 20120115710
    Abstract: The present invention relates to petrochemistry, gas chemistry, coal chemistry, particularly the invention relates to a catalyst for synthesis of hydrocarbons from CO and H2 and a preparation method thereof. The catalyst is pelletized and comprises at least Raney cobalt as active component in an amount of 1-40% by weight based on the total weight of the catalyst, metallic aluminium in an amount of 25-94% by weight based on the total weight of the catalyst and a binder in an amount of 5-30% by weight based on the total weight of the catalyst. The present invention provides the catalyst stability to overheating and high productivity of hydrocarbons C5-C100 for synthesis of hydrocarbons from CO and H2.
    Type: Application
    Filed: June 15, 2010
    Publication date: May 10, 2012
    Applicant: INFRA TECHNOLOGIES LTD.
    Inventors: Vladimir Zalmanovich Mordkovich, Lilia Vadimovna Sineva, Igor Grigorievich Solomonik, Vadim Sergeevich Ermolaev, Eduard Borisovich Mitberg
  • Patent number: 8119556
    Abstract: A method of producing a primary amine by the hydrogenation of a nitrile in the presence of a hydrogenation catalyst. The hydrogenation catalyst contains at least one metal selected from the group consisting of nickel, cobalt and iron. Before use in the hydrogenation of nitrile, the hydrogenation catalyst is pretreated with at least one treating agent selected from the group consisting of hydrocarbons, alcohols, ethers, esters and carbon monoxide at 150 to 500° C.
    Type: Grant
    Filed: July 14, 2010
    Date of Patent: February 21, 2012
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Kazuhiko Amakawa, Yoshiaki Yamamoto
  • Publication number: 20110281723
    Abstract: A Raney-type metal porous material of which at least the inner surface of the pores constituting the porous structure is an alloy of the skeletal metal constituting it and a metal differing from the skeletal metal. The invention has made it possible to alloy a Raney-type metal with a porous structure, to realize a novel method of enabling remarkable enhancement of the function and the activity of the alloy based on the porous structure thereof, and to use the alloy as catalysts, etc.
    Type: Application
    Filed: March 25, 2009
    Publication date: November 17, 2011
    Inventors: Anpang Tsai, Satoshi Kameoka, Tomofumi Kimura
  • Publication number: 20110189589
    Abstract: A composite catalyst for a chemical reaction includes a porous metal catalyst that catalyzes a plurality of reactants to provide a reaction product, and a reaction-enhancing material disposed within pores defined by the porous metal catalyst. The reaction-enhancing material enhances attraction of at least one reactant of the plurality of reactants into the pores defined by the porous metal catalyst and enhances expulsion of the reaction product from the pores defined by the porous metal catalyst. A fuel cell according to an embodiment of the current invention has a first electrode, a second electrode spaced apart from the first electrode, and an electrolyte arranged between the first and the second electrodes. The at least one of the first and second electrodes is at least one of coated with or comprises a composite catalyst.
    Type: Application
    Filed: January 28, 2011
    Publication date: August 4, 2011
    Applicant: The Johns Hopkins University
    Inventors: Jonah Daedalus Erlebacher, Joshua Synder
  • Publication number: 20110177432
    Abstract: A porous metal that comprises platinum and has a specific surface area that is greater than 5 m2/g and less than 75 m2/g. A fuel cell includes a first electrode, a second electrode spaced apart from the first electrode, and an electrolyte arranged between the first and the second electrodes. At least one of the first and second electrodes is coated with a porous metal catalyst for oxygen reduction, and the porous metal catalyst comprises platinum and has a specific surface area that is greater than 5 m2/g and less than 75 m2/g. A method of producing a porous metal according to an embodiment of the current invention includes producing an alloy consisting essentially of platinum and nickel according to the formula PtxNi1-x, where x is at least 0.01 and less than 0.3; and dealloying the alloy in a substantially pH neutral solution to reduce an amount of nickel in the alloy to produce the porous metal.
    Type: Application
    Filed: October 5, 2009
    Publication date: July 21, 2011
    Applicant: The Johns Hopkins University
    Inventors: Jonah D. Erlebacher, Joshua D. Snyder
  • Publication number: 20110174183
    Abstract: A pyrophoric material comprises a pyrophoric metal coated onto a wire mesh substrate. Iron and nickel are the preferred metals and a steel wire mesh is suitable. A process for making the pyrophoric material involves spraying an alloy of iron and/or nickel with aluminium onto a mesh using a high velocity oxy-fuel (HVOF) process following by leaching out at least a proportion of the aluminium by treatment with an alkaline solution. The product has application as a supported catalyst or as either an ignition medium or as a flare material in military countermeasures in which applications it is capable of burning at a high temperature.
    Type: Application
    Filed: April 14, 2009
    Publication date: July 21, 2011
    Inventors: James Dominic Callaway, James Neil Towning, Raymond Cook, Paul Smith, David Graham McCartney, Andrew J. Horlock
  • Publication number: 20110071018
    Abstract: This invention is directed a catalyst for dehydrogenating primary alcohols. In one embodiment, for example, the catalyst comprises a metal support (preferably a metal sponge support) having a copper-containing coating at the surface thereof. In another embodiment, the catalyst comprises a metal selected from the group consisting of zinc, cobalt, iron, tin and combinations thereof having a copper-containing coating at the surface thereof.
    Type: Application
    Filed: August 19, 2010
    Publication date: March 24, 2011
    Applicant: MONSANTO TECHNOLOGY LLC
    Inventors: David A. Morgenstern, Juan P. Arhancet, Howard C. Berk, William L. Moench, JR., James C. Peterson
  • Publication number: 20110015450
    Abstract: Processes of the invention provide alcohols such as isopropyl alcohol with high purity and little by-product impurities by reacting a ketone such as acetone and hydrogen. The process for producing alcohols includes catalytically hydrogenating a ketone in the presence of a catalyst into an alcohol, and the catalyst is an acid-treated Raney catalyst obtained by contact-treating a Raney catalyst with an acid.
    Type: Application
    Filed: August 29, 2008
    Publication date: January 20, 2011
    Applicant: Mitsui Chemicals, Inc.
    Inventors: Kunihiko Morizane, Tatsuo Shirahata, Kozo Yasuda
  • Patent number: 7713908
    Abstract: A method of producing a porous composite metal oxide comprising the steps of: dispersing first metal oxide powder, which is an aggregate of primary particles each with a diameter of not larger than 50 nm, in a dispersion medium by use of microbeads each with a diameter of not larger than 150 ?m, thus obtaining first metal oxide particles, which are 1 nm to 50 nm in average particle diameter, and not less than 80% by mass of which are not larger than 75 nm in diameter; dispersing and mixing up, in a dispersion medium, the first metal oxide particles and second metal oxide powder, which is an aggregate of primary particles each with a diameter of not larger than 50 nm, and which is not larger than 200 nm in average particle diameter, thus obtaining a homogeneously-dispersed solution in which the first metal oxide particles and second metal oxide particles are homogeneously dispersed; and drying the homogeneously-dispersed solution, thus obtaining a porous composite metal oxide.
    Type: Grant
    Filed: August 29, 2005
    Date of Patent: May 11, 2010
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Toshio Yamamoto, Akihiko Suda, Akira Morikawa, Kae Yamamura, Hirotaka Yonekura
  • Patent number: 7692051
    Abstract: A process and catalyst for the liquid phase selective hydrogenation of alkynes to alkenes with high selectivity to alkenes relative to alkanes, high alkyne conversion, and sustained catalytic activity comprising a reactant comprising an alkyne and a non-hydrocarbon solvent/absorbent, contacting the reactant stream with a hydrogen-containing stream in the presence of a supported, promoted, Group VIII catalyst, removing the solvent/absorbent, and recovering the alkene product.
    Type: Grant
    Filed: May 2, 2008
    Date of Patent: April 6, 2010
    Assignee: Synfuels International, Inc.
    Inventors: Marvin M. Johnson, Edward R. Peterson, Sean C. Gattis
  • Patent number: 7682724
    Abstract: This invention is directed to a process for reforming an alcohol. The process comprises contacting an alcohol with a reforming catalyst comprising copper at the surface of a metal supporting structure, preferably a metal sponge supporting structure comprising nickel. In a certain preferred embodiment, hydrogen produced by the reforming process is used as a fuel source for a hydrogen fuel cell to generate electric power, particularly for driving a vehicle.
    Type: Grant
    Filed: October 16, 2003
    Date of Patent: March 23, 2010
    Assignee: Monsanto Technology LLC
    Inventor: David A. Morgenstern
  • Patent number: 7662740
    Abstract: A fuel cell catalyst comprising platinum, chromium, and copper, nickel or a combination thereof. In one or more embodiments, the concentration of platinum is less than 50 atomic percent, and/or the concentration of chromium is less than 30 atomic percent, and/or the concentration of copper, nickel, or a combination thereof is at least 35 atomic percent.
    Type: Grant
    Filed: June 3, 2004
    Date of Patent: February 16, 2010
    Assignees: Symyx Technologies, Inc., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Konstantinos Chondroudis, Alexander Gorer, Martin Devenney, Ting He, Hiroyuki Oyanagi, Daniel M. Giaquinta, Kenta Urata, Hiroichi Fukuda, Qun Fan, Peter Strasser, Keith James Cendak, Jennifer N. Cendak, legal representative
  • Publication number: 20090264679
    Abstract: A process for the adjustment of a catalyst's or a catalyst precursor's suspension and settling properties, whereby the catalyst is treated with flocculants.
    Type: Application
    Filed: December 14, 2004
    Publication date: October 22, 2009
    Inventors: Daniel Ostgard, Monika Berweiler, Barbara Bender
  • Patent number: 7575623
    Abstract: A method is described of treating aluminium-metal alloys with organic or inorganic bases by exposing them to an aqueous solution of the base, removing the aqueous base and washing the treated alloy material, the leaching process being monitored, during the time of exposure to the base, on the basis of the potential which is established at a measuring electrode as a result of the treated aluminium-metal alloy and the hydrogen which may be formed during the reaction.
    Type: Grant
    Filed: July 7, 2004
    Date of Patent: August 18, 2009
    Assignee: Bayer Technology Services GmbH
    Inventors: Matthias Boll, Stephan Völkening
  • Patent number: 7517829
    Abstract: The invention relates to a process for the production of Raney nickel catalysts. In this process, the melt of an alloy comprising from 40 to 95 wt. % aluminum, from 5 to 50 wt. % nickel, 0 to 20 wt. % iron, from 0 to 15 wt. % of one or more transition metals selected from the group consisting of cerium, cerium mixed metal, vanadium, niobium, tantalum, chromium, molybdenum and manganese, and, optionally, additional glass-forming elements, is brought into contact with one or more rotating cooling rollers or cooling plates and is allowed to cool and solidify thereon. The cooling rollers have a surface structured by means of transverse grooves, and the cooling plates have a surface structured by means of grooves extending outwards from the axis of rotation. The rapidly solidified alloy on the cooling rollers or the cooling plates is then subjected to treatment with one or more organic or inorganic bases.
    Type: Grant
    Filed: September 2, 2004
    Date of Patent: April 14, 2009
    Assignee: Bayer MaterialScience AG
    Inventors: Joachim Zechlin, Gerhard Wegener, Hans Warlimont
  • Publication number: 20090048466
    Abstract: The invention relates to a process for preparing amines by conditioning the catalyst with ammonia.
    Type: Application
    Filed: November 29, 2006
    Publication date: February 19, 2009
    Applicant: EVONIK DEGUSSA GmbH
    Inventors: Christian Lettmann, Juergen Lippe
  • Publication number: 20080306305
    Abstract: A process for hydrogenating oligonitriles which have at least two nitrile groups in the presence of a catalyst which, before commencement of the hydrogenation, is pretreated by contacting with a compound A which is selected from alkali metal carbonates, alkaline earth metal carbonates, ammonium carbonate, alkali metal hydrogencarbonates, alkaline earth metal hydrogencarbonates, ammonium hydrogencarbonate, alkaline earth metal oxocarbonates, alkali metal carboxylates, alkaline earth metal carboxylates, ammonium carboxylates, alkali metal dihydrogen phosphates, alkaline earth metal dihydrogen phosphates, alkali metal hydrogen phosphates, alkaline earth metal hydrogen phosphates, alkali metal phosphates, alkaline earth metal phosphates and ammonium phosphate, alkali metal acetates, alkaline earth metal acetates, ammonium acetate, alkali metal formates, alkaline earth metal formates, ammonium formate, alkali metal oxalates, alkaline earth metal oxalates and ammonium oxalate.
    Type: Application
    Filed: December 5, 2006
    Publication date: December 11, 2008
    Applicant: Basf SE
    Inventors: Thilo Hahn, Martin Ernst, Johann-Peter Melder
  • Patent number: 7365040
    Abstract: A process for preparing a cobalt-based Fischer-Tropsch synthesis catalyst includes introducing a soluble modifying component precursor of the formula Mc(OR)x, where Mc is a modifying component selected from the group comprising Si, Ti, Cu, Zn, Zr, Mn, Ba, Ni, Na, K, Ca, Sn, Cr, Fe, Li, Tl, Sr, Ga, Sb, V, Hf, Th, Ce, Ge, U, Nb, Ta, W or La, R is an alkyl or acyl group, and x is an integer having a value of from 1 to 5, onto and/or into a cobalt-based Fischer-Tropsch synthesis catalyst precursor, which comprises a porous pre-shaped catalyst support supporting cobalt in an oxidized form. The resultant modified cobalt-based Fischer-Tropsch synthesis catalyst precursor is reduced to obtain a cobalt-based Fischer-Tropsch synthesis catalyst.
    Type: Grant
    Filed: April 25, 2005
    Date of Patent: April 29, 2008
    Assignee: Sasoltechnology (Proprietary) Limited
    Inventors: Peter Jacobus Van Berge, Sean Barradas
  • Publication number: 20080058202
    Abstract: [Object] To provide a copper-based catalyst having high activity and superior heat resistance and durability and to provide a manufacturing method of the above catalyst which can be performed at a low cost by a process that is improved as simple as possible. [Solving Means] A catalyst used for steam reforming of methanol has Al alloy particles each having an oxide surface layer containing fine copper oxide particles, the Al alloy particles being produced by a process comprising the step of performing leaching treatment for Al alloy particles with an aqueous alkaline solution which are prepared by pulverizing a bulky Al alloy having a quasicrystalline phase or a related crystalline phase thereof, the quasicrystalline phase being represented by the formula: Al100-y-zCuyTMz (where y is in the range of 10 to 30 atomic percent, z is in the range of 5 to 20 atomic percent, and TM indicates at least one of transition metals other than Cu).
    Type: Application
    Filed: July 28, 2004
    Publication date: March 6, 2008
    Applicants: JAPAN SCIENCE AND TECHNOLOGY AGENCY, NATIONAL INSTITUTE FOR MATERIALS SCIENCE
    Inventors: An-Pang Tsai, Satoshi Kameoka, Masami Terauchi
  • Patent number: 7214829
    Abstract: The present invention relates to an improvement in a process for preparing primary amines by hydrogenating nitriles. The improvement in the hydrogenation process is that a hydrogenation catalyst modified ex situ with preadsorbed alkali metal carbonate or hydrogencarbonate such as K2CO3 or KHCO3 is used.
    Type: Grant
    Filed: February 13, 2003
    Date of Patent: May 8, 2007
    Assignee: Clariant Produkte (Deutschland) GmbH
    Inventors: Sandor Goeboeloes, Andras Fasi, Jozsef Margitfalvi, Laszlone Millian
  • Patent number: 7094729
    Abstract: A method of producing a Raney type catalyst, the method comprising melting together a Raney metal and aluminium to form an alloy mixture, pouring the mixture through a nozzle, directing a gas jet on to the mixture to form a spray of droplets, which droplets are directed on to a metallic substrate, the substrate material and thickness and latent heat and superheat of the sprayed material upon initial contact with the substrate being such that the temperature is sufficiently high for an exothermic reaction to take place between the alloy mixture and the substrate such that intermetallic bonds are formed therebetween, and subsequently chemically removing at least some of the aluminium from the sprayed material.
    Type: Grant
    Filed: April 4, 2001
    Date of Patent: August 22, 2006
    Assignee: Ceram Research Limited
    Inventors: Nicholas John Elsworth Adkins, Stephen Michael Andrew Sillitto, George Paul Yiasemides
  • Patent number: 6998366
    Abstract: Raney alloy catalysts applied to a support are described, said catalysts having an extremely thin layer of Raney alloy with a thickness of 0.01 to 100 ?m. These catalysts are prepared by vapor deposition of the appropriate metals under reduced pressure. They are generally suitable for all known hydrogenation and dehydrogenation reactions and are extremely abrasion-resistant.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: February 14, 2006
    Assignee: BASF Aktiengesellschaft
    Inventors: Mathias Haake, Gerhard Dörsam, Helmut Boos
  • Patent number: 6995107
    Abstract: To obtain a Raney catalyst for fixed bed permitting a continuous use with a high initial activity and to produce a high purity sugar-alcohol at a low cost using the same. For this object, sugar-alcohol is produced by: using the powder type Raney catalyst made by using for the hydrogenation under the hydrogen pressure a lump form Raney catalyst made by (i) the first step for melting nickel and aluminum, (ii) the second step for obtaining quenched lump alloy by quenching droplets of said melted mixture and (iii) the third step for classifying and activating said quenched lump alloy as it is or once it is broken, collecting said lump form Raney catalyst, crushing into powder and reactivating, and hydrogenating sugars under the hydrogen pressure.
    Type: Grant
    Filed: November 29, 2004
    Date of Patent: February 7, 2006
    Assignees: Towa Chemical Industry Co., Ltd., Nikko Rica Corporation
    Inventors: Koshiro Shimazu, Yoshiaki Tateno, Mitsuo Magara, Naoki Okamoto, Takao Ohshima, Minoru Nagasawa, Hideki Sakamura
  • Publication number: 20040260120
    Abstract: Raney copper which is doped with at least one metal from the group comprising iron and/or noble metals is used as a catalyst in the dehydrogenation of alcohols.
    Type: Application
    Filed: June 18, 2004
    Publication date: December 23, 2004
    Inventors: Daniel Ostgard, Jorg Sauer, Andreas Freund, Monika Berweiler, Matthias Hopp, Rudolf Vanheertum, Walther Girke
  • Patent number: 6794331
    Abstract: Raney copper which is doped with at least one metal from the group comprising iron and/or noble metals is used as a catalyst in the dehydrogenation of alcohols.
    Type: Grant
    Filed: October 9, 2002
    Date of Patent: September 21, 2004
    Assignee: Degussa AG
    Inventors: Daniel Ostgard, Jorg Sauer, Andreas Freund, Monika Berweiler, Matthias Hopp, Rudolf Vanheertum, Walther Girke
  • Patent number: 6747180
    Abstract: Metal catalysts comprising hollow forms or spheres are made of metal alloy and optionally activated. The metal catalysts can be used for the hydrogenation, dehydrogenation, isomerization reductive alkylation, reductive amination, and/or hydration reaction of organic compounds.
    Type: Grant
    Filed: April 17, 2003
    Date of Patent: June 8, 2004
    Assignees: Degussa AG, Fraunhofer-Gesellschaft zur Föderung der Angewandten Forschung E.V.
    Inventors: Daniel Ostgard, Peter Panster, Claus Rehren, Monika Berweiler, Günter Stephani, Lothar Schneider
  • Publication number: 20040074337
    Abstract: A process for preparing and passivating Raney nickel from a 50:50 aluminum-nickel alloy. The aluminum-nickel alloy is etched to form Raney nickel. The Raney nickel is then suspended in water and introduced to oxygen bubbled into the suspension thereby passivating the Raney nickel.
    Type: Application
    Filed: October 18, 2002
    Publication date: April 22, 2004
    Inventors: Srinivasan Venkatesan, Boyko Aladjov, Subhash K. Dhar, Stanford R. Ovshinsky
  • Publication number: 20040074571
    Abstract: A method of producing a Raney type catalyst, the method comprising melting together a Raney metal and aluminium to form an alloy mixture, pouring the mixture through a nozzle, directing a gas jet on to the mixture to form a spray of droplets, which droplets are directed on to a metallic substrate, the substrate material and thickness and latent heat and superheat of the sprayed material upon initial contact with the substrate being such that the temperature is sufficiently high for an exothermic reaction to take place between the alloy mixture and the substrate such that intermetallic bonds are formed therebetween, and subsequently chemically removing at least some of the aluminium from the sprayed material.
    Type: Application
    Filed: October 4, 2002
    Publication date: April 22, 2004
    Inventors: Nicholas John Elsworth Adkins, Stephen Michael Andrew Sillitto, George Paul Yiasemides
  • Patent number: 6677486
    Abstract: Nitriles are hydrogenated to primary amines over an activated, alpha-Al2O3-containing, macroporous Raney catalyst based on an alloy of aluminum and at least one transition metal selected from the group consisting of iron, cobalt and nickel, and, if desired, one or more further transition metals selected from the group consisting of titanium, zirconium, chromium and manganese, which is obtainable by a process comprising the steps in the order (a)-(f): (a) preparing a kneadable composition comprising the alloy, a shaping aid, water and a pore former; (b) shaping the kneadable composition to form a shaped body; (c) calcining the shaped body; (d) activating the calcined shaped body by treatment with aqueous alkali metal hydroxide solution; (e) rinsing the shaped catalyst body with aqueous alkali metal hydroxide solution; (f) rinsing the shaped catalyst body with water.
    Type: Grant
    Filed: November 7, 2001
    Date of Patent: January 13, 2004
    Assignee: BASF Aktiengesellschaft
    Inventors: Andreas Ansmann, Christoph Benisch, Frank Funke, Frank Ohlbach, Martin Merger