Of Lanthanide Series (i.e., Atomic Number 57 To 71 Inclusive) Patents (Class 502/302)
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Patent number: 8034742Abstract: The present invention provides a method of producing an oxidation catalyst for cleaning exhaust gas, capable of achieving an excellent catalytic activity at a lower temperature for particulates and high boiling point hydrocarbons in exhaust gas from internal-combustion engines. A primary firing is performed after mixing nitrate of a first metal element Ln, manganese nitrate, and oxide of a third metal element A. A resultant material from the primary firing is subjected to grinding and then a secondary firing is performed at the range of 600 to 1200° C. for 1 to 5 hours. By doing so, a catalyst comprising a composite metal oxide represented by the general formula LnyMn1-xAxO3 is obtained.Type: GrantFiled: April 2, 2009Date of Patent: October 11, 2011Assignee: Honda Motor Co., Ltd.Inventors: Yuji Isogai, Kiyoshi Tanaami
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Publication number: 20110237429Abstract: A catalytic metal 5 is supported on oxide particles 4, 6 in a first catalyst layer 2, and first binder particles 7 which are fine, and have oxygen ion conductivity are interposed among the oxide particles. A catalytic metal 11 is supported on oxide particles 8, 9, 12 in a second catalyst layer 3 provided on or above the first catalyst layer 2, and second binder particles 13 which are fine, and are capable of storing and releasing oxygen are interposed among the oxide particles.Type: ApplicationFiled: February 9, 2011Publication date: September 29, 2011Applicant: MAZDA MOTOR CORPORATIONInventors: Masaaki AKAMINE, Masahiko SHIGETSU
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Patent number: 8017097Abstract: The present invention relates to application of catalysts for the Selective Catalytic Reduction of oxides of Nitrogen using N-containing reductant. The catalysts are characterized as phase pure lattice oxide materials into which catalytically active cations are incorporated at high levels of dispersion such that conventional analysis reveals a highly phase pure material. The materials are further characterized by high activity, hydrothermal durability and poison tolerance in the intended application.Type: GrantFiled: March 26, 2010Date of Patent: September 13, 2011Assignee: Umicore AG & Co. KGInventors: Barry W. L. Southward, John G. Nunan
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Patent number: 8007750Abstract: A layered, three-way conversion catalyst having the capability of simultaneously catalyzing the oxidation of hydrocarbons and carbon monoxide and the reduction of nitrogen oxides is disclosed. Methods of making and using the same are also provided. In one or more embodiments, the catalyst comprises three layers of catalytic material in conjunction with a carrier. A first layer comprises a platinum component on a first support; a second layer comprises a rhodium component on a second support; and a third layer comprises a palladium component and a third support. The palladium, rhodium, and/or platinum can independently be deposited on a support of high surface area refractory metal oxide, or of an oxygen storage component, or both.Type: GrantFiled: July 19, 2007Date of Patent: August 30, 2011Assignee: BASF CorporationInventors: Shau-Lin Franklin Chen, Jin Sakakibara, Tian Luo, Harold Rabinowitz
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Publication number: 20110207601Abstract: An object of the present invention is to provide an exhaust gas-purifying catalyst containing a composite oxide catalyst and a refractory support and being less prone to cause a decrease in its activity even when used at high temperatures in an atmosphere with high oxygen concentration. An exhaust gas-purifying catalyst includes a composite oxide catalyst containing rare-earth element, alkaline-earth element and precious metal, a part of the rare-earth element and a part of the alkaline-earth element forming composite oxide, and the composite oxide and a part of the precious metal forming solid solution, and a refractory support supporting the composite oxide catalyst and including at least one of a first composite oxide represented by a general formula AB2O4, a second composite oxide having perovskite structure represented by a general formula LMO3, and a third composite oxide having pyrochlore structure represented by a general formula X2Y2O7.Type: ApplicationFiled: April 21, 2011Publication date: August 25, 2011Applicant: CATALER CORPORATIONInventors: Satoshi MATSUEDA, Mareo Kimura, Keiichi Narita
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Publication number: 20110207972Abstract: Catalysts for replacing rhenium-containing multimetallic catalysts for the hydrogenolysis of organic compounds to desired polyols, including the conversion of glycerol to propylene glycol, are described. The catalysts are carried on carbon supports, as well as carbon supports impregnated with Zirconium Scandium (ZrSc), Zirconium Yttrium (ZrY), Titanium Scandium (TiSc), or Titanium Yttrium (TiY) to texture the carbon support and to create oxygen-ion vacancies that can be used during the desired reactions. Processes for the hydrogenolysis of organic compounds to desired polyols using the disclosed catalysts, including the conversion of glycerol to propylene glycol, are also described.Type: ApplicationFiled: February 23, 2010Publication date: August 25, 2011Inventors: Heather M. Brown, John G. Frye, Jonathan L. Male, Daniel M. Santosa, Alan H. Zacher
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Patent number: 8003565Abstract: A method and catalysts for producing a hydrogen-rich syngas are disclosed. According to the method a CO-containing gas contacts a water gas shift (WGS) catalyst, optionally in the presence of water, preferably at a temperature of less than about 450° C. to produce a hydrogen-rich gas, such as a hydrogen-rich syngas. Also disclosed is a water gas shift catalyst formulated from: a) Pt, its oxides or mixtures thereof; b) Ru, its oxides or mixtures thereof; and c) at least one of Li, Na, K, Rb, Cs, Mg, Ca, Sr, Ba, Sc, Y, Ti, Zr, V, Mo, Mn, Fe, Co, Rh, Ir, Ge, Sn, Sb, La, Ce, Pr, Sm, and Eu. Another disclosed catalyst formulation comprises Pt, its oxides or mixtures thereof; Ru, its oxides or mixtures thereof; Co, its oxides or mixtures thereof; and at least one of Li, Na, K, Rb, Cs, Mg, Ca, Sr, Ba, Sc, Y, Ti, Zr, V, Mo, Mn, Fe, Rh, Ir, Ge, Sn, Sb, La, Ce, Pr, Sm, and Eu, their oxides and mixtures thereof.Type: GrantFiled: April 28, 2006Date of Patent: August 23, 2011Assignees: Honda Giken Kogyo Kabushiki Kaisha, Freeslate, Inc.Inventors: Alfred Hagemeyer, Raymond E. Carhart, Karin Yaccato, Peter Strasser, Robert K. Grasselli, Christopher James Brooks, Cory Bernard Phillips
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Publication number: 20110200506Abstract: A catalyst for the purification of exhaust gas that can be used to highly efficiently treat an exhaust gas which has moisture and fluctuates between an oxidizing atmosphere and a reducing atmosphere even after the catalyst is exposed to a high temperature is provided. The present invention relates to a catalyst for the purification of exhaust gas having a catalyst layer of catalyst components comprising a noble metal, magnesium oxide, and a refractory inorganic oxide formed on a three-dimensional structure, wherein the catalyst layer has two peaks originated from the magnesium oxide in a pore distribution obtained by mercury intrusion technique.Type: ApplicationFiled: October 16, 2009Publication date: August 18, 2011Applicant: International Catalyst Technology, Inc.Inventors: Mariko Ono, Akihisa Okumura
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Patent number: 7994090Abstract: Provided is a process for readily producing fine particles of a solid solution having a small particle size, comprising a solid solution of zirconia, ceria and a rare earth oxide in a desired composition, and being highly crystalline. The process for producing the fine particles of the solid solution comprises the following steps in the order named: obtaining a melt comprising, in terms of mol % on an oxide basis, from 5 to 50% ZrO2, CeO2 and RE2O3 (where RE is at least one member selected from rare earth elements other than Ce) in total, from 10 to 50% RO (where R is at least one member selected from the group consisting of Mg, Ca, Sr, Ba and Zn), and from 30 to 75% B2O3; quenching the melt to obtain an amorphous material; heating the amorphous material to obtain precipitates containing crystals of a solid solution with ZrO2, CeO2 and RE2O3; and separating the crystals of the solid solution from the precipitates to obtain fine particles of the solid solution.Type: GrantFiled: July 21, 2009Date of Patent: August 9, 2011Assignee: Asahi Glass Company, LimitedInventors: Yoshihisa Beppu, Kazuo Sunahara
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Publication number: 20110183221Abstract: The present invention relates to a catalytic porous layer for oxygen activation that can be used in solid oxide fuel cells (SOFC) and dense ceramic membranes for oxygen separation at a high temperature. This porous layer is mainly composed of an electron and oxygen ion mixed conductive material and has a structure selected from simple perovskite-type structures, double perovskite-type structures or perovskite-related structures, i.e. structures such as the Ruddlesden-Popper, Dion-Jacobson and Aurivillius type.Type: ApplicationFiled: June 25, 2009Publication date: July 28, 2011Inventors: José Manuel Serra Alfaro, Vicente Bernardo Vert Belenguer, Sonia Escolástico Rozalén
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Publication number: 20110183840Abstract: An improved method for the formation of composite hydroxides or oxides comprising, on an oxide basis, Al2O3 and ZrO2, and optionally CeO2, La2O3, Nd2O3, Pr6O11, Sm2O3, Y2O3, and other rare earth oxides, comprising the steps of preparing an aqueous metal salt solution and forming a hydroxide precipitate slurry by combining the aqueous metal salt solution with an aqueous solution of a caustic alkali at a pH greater than 8.5 to precipitate out all the metal species. The variation in pH during the precipitation reaction is ±1. The invention also relates to composites formed by this method comprising 20-70 wt % Al2O3, 10-77 wt % ZrO2, 0-34 wt % CeO2 and 0-22 wt % REOs other than CeO2, and to composites per se comprising, on an oxide basis, 42-70 wt % Al2O3, 10-48 wt % ZrO2, 2-34 wt % CeO2 and 0-9 wt % REOs other than CeO2 and having the following properties after heating to 850° C. over four hours and holding at 850° C.Type: ApplicationFiled: April 6, 2011Publication date: July 28, 2011Applicant: MAGNESIUM ELEKTRON LIMITEDInventor: John G. DARAB
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Patent number: 7985709Abstract: The invention described herein involves a novel approach to the production of oxidation/reduction catalytic systems. The present invention serves to stabilize the tin oxide reducible metal-oxide coating by co-incorporating at least another metal-oxide species, such as zirconium. In one embodiment, a third metal-oxide species is incorporated, selected from the group consisting of cerium, lanthanum, hafnium, and ruthenium. The incorporation of the additional metal oxide components serves to stabilize the active tin-oxide layer in the catalytic process during high-temperature operation in a reducing environment (e.g., automobile exhaust). Moreover, the additional metal oxides are active components due to their oxygen-retention capabilities. Together, these features provide a mechanism to extend the range of operation of the tin-oxide-based catalyst system for automotive applications, while maintaining the existing advantages.Type: GrantFiled: September 28, 2004Date of Patent: July 26, 2011Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space AdministrationInventors: Jeffrey D. Jordan, David R. Schryer, Patricia P. Davis, Bradley D. Leighty, Anthony N. Watkins, Jacqueline L. Schryer, Donald M. Oglesby, Suresh T. Gulati, Jerry C. Summers
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Patent number: 7981829Abstract: An exhaust gas purifying catalyst includes: a composite oxide represented by: (Aa-w-xMwM?x) (Si6-yNy)O27-z. A is a cation of at least one of La and Pr; M is a cation of at least one of Ba, Ca, and Sr; M? is a cation of at least one of Nd, Y, Al, Pr, Ce, Sr, Li, and Ca; N is a cation of at least one of Fe, Cu, and Al. The following are satisfied: 6?a?10, 0<w<5, 0?x<5, 0<w+x?5, 0?y?3, 0?z?3, A?M?, and x?0 when A is a cation of La. A noble metal ingredient which forms a solid solution with the composite oxide or is supported on the composite oxide, and an exhaust gas purifying catalyst product formed of a carrier made of a ceramic or metallic material, and a layer of the exhaust gas purifying catalyst supported on the carrier.Type: GrantFiled: May 12, 2010Date of Patent: July 19, 2011Assignee: Mitsui Mining & Smelting Co., Ltd.Inventors: Takashi Wakabayashi, Yuunosuke Nakahara
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Patent number: 7976804Abstract: A catalyst for the decomposition of N2O under the conditions of the Ostwald process, comprising a carrier and a coating made of rhodium, rhodium/palladium or rhodium oxide applied thereto, ensures to yield NO with a particularly low content of laughing gas as the first process product.Type: GrantFiled: January 9, 2009Date of Patent: July 12, 2011Assignee: W.C. Heraeus GmbHInventors: Uwe Jantsch, Jonathan Lund, Marek Gorywoda, Marcus Kraus
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Publication number: 20110160049Abstract: An exhaust gas purifying catalyst includes: rhodium; a zirconium-containing oxide which supports rhodium, and comprises: at least one element selected from the group consisting of calcium, lanthanum, cerium, neodymium and yttrium; and zirconium; and a NOx absorbing material comprising at least one selected from the group consisting of magnesium, barium, sodium, potassium and cesium. A degree of dispersion of rhodium is 20% or more after baking at 900° C. in air for three hours. A method for manufacturing the exhaust gas purifying catalyst includes: mixing the zirconium-containing oxide with water, thereby preparing an aqueous liquid of the zirconium-containing oxide; and supporting rhodium on the zirconium-containing oxide by mixing the aqueous liquid of the zirconium-containing oxide with an aqueous solution of a rhodium salt. A pH of a mixed liquid of the aqueous solution of the rhodium salt and the aqueous liquid of the zirconium-containing oxide is adjusted to 7 or more.Type: ApplicationFiled: June 8, 2009Publication date: June 30, 2011Inventors: Tetsuro Naito, Masanori Nakamura, Hironori Wakamatsu
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Patent number: 7968490Abstract: A porous substance producing method for producing a porous substance; by holding particles for precursors of the porous substance in micelles or inverse micelles kept in a dispersed state in a solvent with a surfactant; by agglomerating the particles of the micelles or inverse micelles to each other; and by baking the agglomerated particles. The method comprises the step of agglomerating the particles of the micelles or inverse micelles to each other by performing a treatment to resolve the dispersed state of the micelles or inverse micelles containing the particles for the precursors, with the surfactant.Type: GrantFiled: July 11, 2005Date of Patent: June 28, 2011Assignee: Toyota Jidosha Kabushiki KaishaInventors: Shinichi Takeshima, Akio Koyama
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Patent number: 7964527Abstract: Catalytic compositions useful, e.g., for the treatment of internal combustion engine exhaust gases, are based on zirconium oxide in a weight proportion of at least 25%, from 15% to 60% of cerium oxide, from 10% to 25% of yttrium oxide, from 2% to 10% of lanthanum oxide and from 2% to 15% of another rare earth oxide, have a specific surface of at least 15 m2/g and a cubic phase, and are prepared from a mixture of zirconium, cerium, yttrium, lanthanum and the additional rare earth, by precipitating such mixture with a base, heating the precipitate in an aqueous medium, adding thereto a surfactant and calcining the precipitate.Type: GrantFiled: February 13, 2007Date of Patent: June 21, 2011Assignee: Rhodia OperationsInventors: Olivier Larcher, Stephan Verdier, Emmanuel Rohart, Aimin Huang
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Patent number: 7960307Abstract: A sulfur reduction catalyst useful to reduce the levels of sulfur in a cracked gasoline product comprises a metal vanadate compound. The metal vanadate compound can be supported on a molecular sieve such as a zeolite in which the metal vanadate compound is primarily located on the exterior surface of the pore structure of the zeolite and on the surface of any matrix material used to bind or support the zeolite.Type: GrantFiled: March 6, 2007Date of Patent: June 14, 2011Assignee: BASF CorporationInventors: Xingtao Gao, James Fu
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Patent number: 7956005Abstract: An object of the present invention is to provide an exhaust gas-purifying catalyst containing a composite oxide catalyst and a refractory support and being less prone to cause a decrease in its activity even when used at high temperatures in an atmosphere with high oxygen concentration. An exhaust gas-purifying catalyst includes a composite oxide catalyst containing rare-earth element, alkaline-earth element and precious metal, a part of the rare-earth element and a part of the alkaline-earth element forming composite oxide, and the composite oxide and a part of the precious metal forming solid solution, and a refractory support supporting the composite oxide catalyst and including at least one of a first composite oxide represented by a general formula AB2O4, a second composite oxide having perovskite structure represented by a general formula LMO3, and a third composite oxide having pyrochlore structure represented by a general formula X2Y2O7.Type: GrantFiled: March 28, 2008Date of Patent: June 7, 2011Assignee: Cataler CorporationInventors: Satoshi Matsueda, Mareo Kimura, Keiichi Narita
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Patent number: 7943104Abstract: In one embodiment, a solid solution material comprises, based upon 100 mole %: about 30 mol% about 95 mol % zirconium, about 0.5 mol % to about 50 mole % cerium, up to about 20 mole % of a stabilizer selected from the group consisting of yttrium, rare earths, and combinations comprising at least one of the stabilizers, and about 0.01 to about 25 mole % of a metal selected from the group consisting of indium, tin, and mixtures comprising at least one of the foregoing metals.Type: GrantFiled: April 13, 2006Date of Patent: May 17, 2011Assignee: Umicore AG & Co. KGInventors: Alexandr I. Kozlov, John G. Nunan, Karl C. Kharas
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Patent number: 7943108Abstract: Processes for purifying silicon tetrafluoride source gas by subjecting the source gas to one or more purification processes including: contacting the silicon tetrafluoride source gas with an ion exchange resin to remove acidic contaminants, contacting the silicon tetrafluoride source gas with a catalyst to remove carbon monoxide, by removal of carbon dioxide by use of an absorption liquid, and by removal of inert compounds by cryogenic distillation; catalysts suitable for removal of carbon monoxide from silicon tetrafluoride source gas and processes for producing such catalysts.Type: GrantFiled: September 11, 2008Date of Patent: May 17, 2011Assignee: MEMC Electronic Materials, Inc.Inventors: Vithal Revankar, Jameel Ibrahim
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Publication number: 20110111949Abstract: Provided is an exhaust gas-purifying catalyst excelling in an exhaust gas-purifying performance. The exhaust gas-purifying catalyst contains a substrate, and a catalyst layer formed on the substrate and containing a precious metal and praseodymium.Type: ApplicationFiled: January 13, 2011Publication date: May 12, 2011Applicant: CATALER CORPORATIONInventors: Ichiro KITAMURA, Akimasa HIRAI, Kenichi TAKI
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Publication number: 20110111952Abstract: An exhaust gas purifying catalyst (1) is composed of: a noble metal (2); a first compound (3); and a second compound (4). The noble metal (2) is supported on the first compound (3). The exhaust gas purifying catalyst (1) includes units having a structure in which the first compound (3) supporting the noble metal (2) is surrounded by the second compound (4), and the first compound (3) supporting the noble metal (2) is isolated from one another by the second compound (4). The noble metal (2) is one or more selected from [Pt, Pd and Rh], the first compound (3) contains Ti as a main component, and the second compound (4) contains, as a main component, one or more selected from [Al and Si].Type: ApplicationFiled: June 4, 2009Publication date: May 12, 2011Inventors: Kazuyuki Shiratori, Masanori Nakamura, Hironori Wakamatsu, Katsuo Suga
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Patent number: 7939041Abstract: An improved method for the formation of composite hydroxides or oxides comprising, on an oxide basis, Al2O3 and ZrO2, and optionally CeO2, La2O3, Nd2O3, Pr6O11, Sm2O3, Y2O3, and other rare earth oxides, comprising the steps of preparing an aqueous metal salt solution and forming a hydroxide precipitate slurry by combining the aqueous metal salt solution with an aqueous solution of a caustic alkali at a pH greater than 8.5 to precipitate out all the metal species. The variation in pH during the precipitation reaction is ±1. The invention also relates to composites formed by this method comprising 20-70 wt % Al2O3, 10-77 wt % ZrO2, 0-34 wt % CeO2 and 0-22 wt % REOs other than CeO2, and to composites per se comprising, on an oxide basis, 42-70 wt % Al2O3, 10-48 wt % ZrO2, 2-34 wt % CeO2 and 0-9 wt % REOs other than CeO2 and having the following properties after heating to 850° C. over four hours and holding at 850° C.Type: GrantFiled: December 30, 2005Date of Patent: May 10, 2011Assignee: Magnesium Elektron LimitedInventor: John G. Darab
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Publication number: 20110105316Abstract: A bulk metal oxide catalyst can be prepared by combining metal oxide powders or oxide-producing species and reacting selected ingredients prior to their inclusion in the formulation of the catalyst. Mixed metal oxide phases can be designed and prepared for use as an ingredient for a bulk metal oxide catalyst to alter properties for catalytic performance or physical properties that would not be obtained using mixtures of singular metal oxide ingredients.Type: ApplicationFiled: October 31, 2009Publication date: May 5, 2011Applicant: Fina Technology, Inc.Inventors: Joseph E. Pelati, Hollie Craig, James R. Butler
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Patent number: 7935654Abstract: The present invention relates to an oxide catalyst and a phosphoric oxide catalyst for hydrocarbon steam cracking, method for preparing the same and a method for preparing olefin by using the same. More precisely, the present invention relates to an oxide catalyst for hydrocarbon steam cracking represented by formula 1 and a phosphoric oxide catalyst for hydrocarbon steam cracking represented by formula 3 which would be used for the production of olefin such as ethylene and propylene by hydrocarbon steam cracking, and a method for preparing the same. The present invention provides an oxide catalyst and a phosphoric oxide catalyst for hydrocarbon steam cracking that has excellent thermo-stability at high temperature and improved olefin yield. CrZrjAkOx??[Formula 1] CrZrjAkPlOx??[Formula 3] Wherein, j, k, l and x are as indicated in the description.Type: GrantFiled: September 24, 2007Date of Patent: May 3, 2011Assignee: LG Chem, Ltd.Inventors: Jun-seon Choi, Jun-Han Kang, Jong-hun Song, Byoung-gi Park, Chang-hoon Kang, Si-hyun Noh
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Patent number: 7935653Abstract: A metal oxide nanoporous material comprises two or more kinds of first metal oxides selected from the group consisting of alumina, zirconia, titania, iron oxide, rare-earth oxides, alkali metal oxides and alkaline-earth metal oxides. The metal oxide nanoporous material has nanopores, each with a diameter of 10 nm or smaller, in which the metal oxides are dispersed homogeneously in the wall forming the nanopores.Type: GrantFiled: June 9, 2005Date of Patent: May 3, 2011Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Takashi Shimazu, Ryusuke Tsuji, Hideo Sobukawa, Yoshiki Seno, Yoriko Hasegawa
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Patent number: 7931874Abstract: Herein is a three-layered catalyst system in which layers including predetermined precious metal components are sequentially layered on a substrate, and thus the conversion ratio of HC and CO is increased, thereby improving purification efficiency. The three-layered catalyst system includes a substrate, a lower layer containing a precious metal component of only platinum, an intermediate layer containing a precious metal component of only palladium, and an upper layer containing a precious metal component of only platinum, all of which are sequentially layered.Type: GrantFiled: August 24, 2007Date of Patent: April 26, 2011Assignee: Heesung Catalysts CorporationInventors: Hyun-Sik Han, Tae-Woo Lee, Eun-Seok Kim
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Publication number: 20110092361Abstract: Methods for improving the sulfur-tolerance of nickel-based catalyst systems, as well as the improved catalyst systems, are disclosed. The methods can include adding praseodymium alone, or in combination with ruthenium and/or cerium, to a nickel-based catalyst system, thereby inhibiting sulfur poisoning of the catalyst system. Improved catalyst systems can have an added amount of praseodymium alone, or in combination with ruthenium and/or cerium, sufficient to inhibit poisoning of the system by sulfur.Type: ApplicationFiled: December 20, 2010Publication date: April 21, 2011Applicant: Battelle Memorial InstituteInventors: Vincent L. Sprenkle, Kerry D. Meinhardt, Lawrence A. Chick, Jin Yong Kim
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Patent number: 7923406Abstract: A support for a fuel reforming catalyst includes aluminum (Al); and aluminum oxide (Al2O3) encapsulating the aluminum, wherein a total volume of micropores and mesopores is in the range of 0.1 to 1.0 ml/g per unit mass, and a volume of macropores is in the range of 0.4 to 1.2 ml/g per unit mass, and a method of preparing the same. The support has excellent heat transfer characteristics due to its high thermal conductivity and excellent mass transfer characteristics because the micropores, mesopores, and macropores exist in a proper ratio. Accordingly, if the support is used for a supported catalyst that is used in a reaction, in which the reaction rate is controlled by heat transfer and mass transfer, such as a fuel reforming reaction, the activity of the catalyst is enhanced. In addition, the support can be easily formed as desired due to its high mechanical strength.Type: GrantFiled: January 23, 2006Date of Patent: April 12, 2011Assignee: Samsung SDI Co., Ltd.Inventors: Yulia Potapova, Soon-ho Kim, Hyun-chul Lee
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Patent number: 7923408Abstract: Diesel particulate filter that can lower the particulate matter (PM) combustion start temperature and use material containing silicon (Si) for a carrier. The carrier, which has a filter function, is allowed to support a perovskite-type complex oxide expressed by formula (1) as follows, wherein 0<x<0.7 and 0?y?1: formula (1)=La1-xBaxMnyFe1-yO3.Type: GrantFiled: February 20, 2007Date of Patent: April 12, 2011Assignees: Mitsubishi Jidosha Kogyo Kabushiki Kaisha, Dowa Electronics Materials Co., Ltd.Inventors: Masashi Takahashi, Hiroshi Tanada, Takuya Yano
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Patent number: 7919430Abstract: It is an object to provide a novel oxide catalyst for producing an unsaturated acid or unsaturated nitrile by which reaction results are good and a high yield can be stably maintained for a prolonged period of time, a process for producing the oxide catalyst, and a process for producing an unsaturated acid or unsaturated nitrile using the oxide catalyst. According to the present invention, there is provided an oxide catalyst represented by following compositional formula (1): Mo1VaSbbNbcMndWeYfOn??(1) wherein Y represents at least one element selected from alkaline earth metals and rare earth metals; a, b, c, d, e, f, and n each represents an atomic ratio based on one atom of Mo; 0.1?a?1, 0.01?b?1, 0.01?c?1, 0?d?0.1, 0?e?0.1, 0<(d+e)?0.1, 0?f?1; and n is a number determined by valencies of the constituent metals.Type: GrantFiled: March 15, 2007Date of Patent: April 5, 2011Assignee: Asahi Kasei Chemicals CorporationInventors: Eri Tateno, Satoru Komada
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Patent number: 7919429Abstract: The present invention provides a zirconia-ceria-yttria-based mixed oxide having a stable crystal structure after 12 hours of heat treatment at 1100° C. under a reducing atmosphere, and a process for producing the mixed oxide.Type: GrantFiled: October 12, 2007Date of Patent: April 5, 2011Assignee: Daiichi Kigenso Kagaku Kogyo Co., Ltd.Inventors: Hiroshi Okamoto, Hiroshi Kodama
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Patent number: 7915193Abstract: A method of activating an iron Fischer-Tropsch catalyst by introducing an inert gas into a reactor comprising a slurry of the catalyst at a first temperature, increasing the reactor temperature from the first temperature to a second temperature at a first ramp rate, wherein the second temperature is in the range of from about 150° C. to 250° C., introducing synthesis gas having a ratio of H2:CO to the reactor at a space velocity, and increasing the reactor temperature from the second temperature to a third temperature at a second ramp rate, wherein the third temperature is in the range of from about 270° C. to 300° C. The iron Fischer-Tropsch catalyst may be a precipitated unsupported iron catalyst, production of which is also provided.Type: GrantFiled: November 18, 2008Date of Patent: March 29, 2011Assignee: Rentech, Inc.Inventors: Belma Demirel, Charles B. Benham, Dan Fraenkel, Richard Bley, Jesse W. Taylor, Bahman Rejai, Sara Rolfe, Harold A. Wright
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Publication number: 20110070139Abstract: One embodiment of the invention may include a product comprising a catalyst combination comprising a perovskite catalyst and a second catalyst that is not a perovskite catalyst.Type: ApplicationFiled: October 19, 2010Publication date: March 24, 2011Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventors: Chang H. Kim, David B. Brown, Wei Li, Steven J. Schmieg, Gongshin Qi
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Patent number: 7909986Abstract: Reduced emissions of gas phase reduced nitrogen species in the off gas of an FCC regenerator operated in a partial or incomplete mode of combustion is achieved by contacting the off gas with an oxidative catalyst/additive composition having the ability to reduce gas phase nitrogen species to molecular nitrogen and to oxidize CO under catalytic cracking conditions. The oxidative catalyst/additive composition is used in an amount less than the amount necessary to prevent afterburn. Fluidizable particles of the oxidative catalyst/additives are circulated throughout the partial or incomplete burn FCC unit along with the FCC catalyst inventory. The flue gas having a reduced content of gas phase reduced nitrogen species and NOx is passed to a downstream CO boiler, preferably a low NOx CO boiler. In the CO boiler, as CO is oxidized to CO2, a reduced amount of gas phase reduced nitrogen species is oxidized to NOx, thereby providing an increase in the overall reduction of NOx emitted into the environment.Type: GrantFiled: May 6, 2009Date of Patent: March 22, 2011Assignee: W. R. Grace & Co.-Conn.Inventors: George Yaluris, John Allen Rudesill
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Patent number: 7910517Abstract: A catalyst for gas-phase reactions which has high mechanical stability and comprises one or more active metals on a support comprising aluminum oxide as support material, wherein the aluminum oxide in the support consists essentially of alpha-aluminum oxide. Ruthenium, copper and/or gold are preferred as active metal. Particularly preferred catalysts according to invention comprise a) from 0.001 to 10% by weight of ruthenium, copper and/or gold, b) from 0 to 5% by weight of one or more alkaline earth metals, c) from 0 to 5% by weight of one or more alkali metals, d) from 0 to 10% by weight of one or more rare earth metals, e) from 0 to 10% by weight of one or more further metals selected from the group consisting of palladium, platinum, osmium, iridium, silver and rhenium, in each case based on the total weight of the catalyst, on the support comprising alpha-Al2O3. The catalysts are preferably used in the oxidation of hydrogen chloride (Deacon reaction).Type: GrantFiled: August 22, 2006Date of Patent: March 22, 2011Assignee: BASF AktiengesellschaftInventors: Olga Schubert, Martin Sesing, Lothar Seidemann, Martin Karches, Thomas Grassler, Martin Sohn
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Patent number: 7910514Abstract: An inorganic fiber catalyst includes an alumina-silica fiber base material, and a plurality of catalyst component particles contained in the alumina-silica fiber base material. A mean particle diameter of the catalyst component particles contained in at least a surface portion of the alumina-silica fiber base material is 50 nm or less, and a standard deviation of particle diameters of the catalyst component particles is 30 or less.Type: GrantFiled: July 10, 2008Date of Patent: March 22, 2011Assignees: Nissan Motor Co., Ltd., Nitivy Co., Ltd.Inventors: Hideaki Morisaka, Masahiro Takaya, Yasunari Hanaki, Kouji Masuda, Michiaki Sagesaka, Naoki Harakawa
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Patent number: 7906015Abstract: Reduced emissions of gas phase reduced nitrogen species in the off gas of an FCC regenerator operated in a partial or incomplete mode of combustion is achieved by contacting the off gas with an oxidative catalyst/additive composition having the ability to reduce gas phase nitrogen species to molecular nitrogen and to oxidize CO under catalytic cracking conditions. The oxidative catalyst/additive composition is used in an amount less than the amount necessary to prevent afterburn. Fluidizable particles of the oxidative catalyst/additives are circulated throughout the partial or incomplete burn FCC unit along with the FCC catalyst inventory. The flue gas having a reduced content of gas phase reduced nitrogen species and NOx is passed to a downstream CO boiler, preferably a low NOx CO boiler. In the CO boiler, as CO is oxidized to CO2, a reduced amount of gas phase reduced nitrogen species is oxidized to NOx, thereby providing an increase in the overall reduction of NOx emitted into the environment.Type: GrantFiled: September 29, 2005Date of Patent: March 15, 2011Assignee: W.R. Grace & Co.-Conn.Inventors: George Yaluris, John Allen Rudesill
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Patent number: 7902113Abstract: The present invention relates to an improved catalyst for direct conversion of methane to ethane and ethylene, a method for producing the catalyst and a process making use of the catalyst.Type: GrantFiled: September 6, 2005Date of Patent: March 8, 2011Assignee: Research Institute of Petroleum Industry (RIPI)Inventors: Saeed Zarrinpashne, Reza Ahmadi, Seyyed Madjid Zekordi
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Publication number: 20110053763Abstract: Catalyst compositions include finely divided nanoscale particles of at least one supported oxide selected from among zirconium oxide, titanium oxide or a mixed zirconium/titanium oxide deposited onto an alumina-based or aluminum-oxyhydroxide-based support, wherein, after calcination for 4 hours at 900° C., the at least one support oxide is in the form of nanoscale particles deposited onto the support, the size of said particles being at most 10 nm when the at least one supported oxide is based is zirconium oxide and being at most 15 nm when the at least one supported oxide is titanium oxide or a mixed zirconium/titanium oxide; such catalyst compositions are especially useful for the selective reduction of NOx.Type: ApplicationFiled: February 23, 2009Publication date: March 3, 2011Applicant: RHODIA OPERATIONSInventors: Stephan Verdier, Guillaume Criniere, Simon Ifrah, Rui Jorge Coelho Marques
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Patent number: 7887714Abstract: There is provided an abrasive used for polishing a substrate which comprises silica as a main component, for example a rock crystal, a quartz glass for photomask, for CMP of an organic film, Inter Layer Dielectric (ILD) and shallow trench isolation of a semiconductor device, or for polishing a hard disk made of glass. A sol which particles are dispersed in a medium, wherein the particles have a particle size of 0.005 to 1 ?m and comprise as a main component crystalline cerium oxide of the cubic system and as an additional component a lanthanum compound, a neodymium compound or a combination thereof, wherein the additional component is contained in X/(Ce+X) molar ratio of 0.001 to 0.5 in which X is lanthanum atoms, neodymium atoms or a combination thereof.Type: GrantFiled: December 17, 2001Date of Patent: February 15, 2011Assignee: Nissan Chemical Industries, Ltd.Inventors: Isao Ota, Kenji Tanimoto, Tohru Nishimura
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Patent number: 7888282Abstract: A catalyst for manufacturing synthesis gas has a carrier and a Group VIII metal carried by the carrier. The carrier contains a first ingredient, a second ingredient and a third ingredient. The first ingredient is an oxide of at least an alkaline earth metal selected from the group of magnesium, calcium, strontium and barium. The second ingredient is an oxide of at least an element selected from the group of scandium, yttrium and lanthanoids. The third ingredient is zirconia or a substance containing zirconia as principal ingredient and has a solid electrolytic property. The carrier may be formed by forming an overcoat film on a substrate by coating. Then, the overcoat film contains the above three ingredients. A catalyst according to the invention can remarkably reduce the dimensions of the reaction facility and improve the energy efficiency of the facility.Type: GrantFiled: December 8, 2004Date of Patent: February 15, 2011Assignee: Chiyoda CorporationInventors: Takeshi Minami, Kenichi Imagawa, Atsuro Nagumo, Tetsuro Matsumura
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Publication number: 20110033352Abstract: Compositions based on zirconium oxide, including 1 to 20% yttrium oxide, 1 to 30% tungsten oxide and the balance zirconium oxide, have a specific surface area of at least 40 m2/g after calcination at 700° C. for 4 hours and an acidity measured by the methylbutynol test of at least 90%, and are useful as catalyst or catalyst supports, especially for the treatment of motor vehicle exhaust gases.Type: ApplicationFiled: January 6, 2009Publication date: February 10, 2011Applicant: RHODIA OPERATIONSInventors: Olivier Larcher, Emmanuel Rohart, Stephan Verdier, Guillaume Criniere, Deborah Harris, Heather Bradshaw
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Patent number: 7879754Abstract: Methods for improving the sulfur-tolerance of nickel-based catalyst systems, as well as the improved catalyst systems, are disclosed. The methods can include adding praseodymium alone, or in combination with ruthenium and/or cerium, to a nickel-based catalyst system, thereby inhibiting sulfur poisoning of the catalyst system. Improved catalyst systems can have an added amount of praseodymium alone, or in combination with ruthenium and/or cerium, sufficient to inhibit poisoning of the system by sulfur.Type: GrantFiled: April 21, 2008Date of Patent: February 1, 2011Assignee: Battelle Memorial InstituteInventors: Vincent L. Sprenkle, Kerry D. Meinhardt, Lawrence A. Chick, Jin Yong Kim
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Publication number: 20110017953Abstract: Process for the preparation of a catalytic specie consisting essentially of a metallic support, which is coated with a ceramic active phase layer, mainly compound of the general formula (I): [RhxNiyMglAlm(OH)2]z+(An?z/n)kH2O,??(I) wherein An? is mainly a silicate or a polysilicate anion; 0?x?0.3; 0?y?0.9; 0?l?0.9; 0?m?0.5; 0?k?10; x+y>0; 0.5?y+l?0.9; x+y+l+m=1; and z is the total electrical charge of the cationic element or a compound of the general formula (II): [AzA?1-z][B1-x-yNixRhy]O3-???(II) wherein A and A? are different and are selected from the Lanthanide or the Actinide families or from the group IIa of the Mendeleev's periodical table of elements; B is selected from the transition metal groups of columns IIIb, IVb, Vb, VIb, VIIb, Ib and IIb and group VIIIb of the Mendeleev's periodical table of elements; 0?x?0.7, 0?y?0.5, 0?x+y?0.Type: ApplicationFiled: January 10, 2007Publication date: January 27, 2011Inventors: Daniel Gary, Pascal Del-Gallo, Francesco Basile, Angelo Vaccari, Giuseppe Fornasari, Valentina Rosetti, Erika Scavetta, Domenica Tonelli
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Patent number: 7875250Abstract: An exhaust treatment device, comprises a substrate; a catalyst layer deposited on the substrate, the catalyst layer comprising a first catalyst metal and a second catalyst metal, wherein greater than or equal to about 70 wt % of the first catalyst metal and the second catalyst metal is non-alloyed under alloying conditions, wherein the weight percent is based on a combined weight of the first catalyst metal and the second catalyst metal. The first catalyst metal and the second catalyst metal are different and may be individually selected from the group consisting of platinum, palladium, rhodium, rhenium, iridium, ruthenium, and osmium.Type: GrantFiled: December 11, 2003Date of Patent: January 25, 2011Assignee: Umicore AG & Co. KGInventor: John G. Nunan
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Patent number: 7875572Abstract: The present invention provides a catalyst for combustion treatment of suspended particulate matter in diesel exhaust gases, and a combustion catalyst for treating diesel exhaust gases in which a precious metal or an oxide thereof as the catalytic component is loaded on a carrier composed of oxide ceramic particles comprising ceria-zirconia or ceria-praseodymium oxide. In the present invention, depending on the carried precious metal, the carrier is preferably composed of oxide ceramic particles further comprising yttria or lanthanum oxide. The present invention provides a sufficient activity to combust suspended particulate matter in exhaust gases, and can cause combustion at a low temperature of about 300° C. It operates stably for a long period, and can burn suspended particulate matter, especially carbon microparticles.Type: GrantFiled: December 15, 2005Date of Patent: January 25, 2011Assignee: Tanaka Kikinzoku Kogyo K.K.Inventors: Shunji Kikuhara, Takeshi Yamashita, Hitoshi Kubo, Kazuto Itaya, Masahiro Sasaki
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Publication number: 20110014099Abstract: The invention relates to a catalytically active particulate filter which, in addition to the properties typical of particulate filters, has hydrogen sulphide block function, and to a process for removing nitrogen oxides and particulates from the exhaust gas of internal combustion engines operated predominantly under lean conditions (so-called “lean-burn engines”) using the inventive catalytically active particulate filter. This particulate filter comprises a filter body, a copper compound and an oxidation-catalytic active coating which comprises at least one catalytically active platinum group metal. The copper compound is in a second coating applied to the filter body. The two functional coatings may be applied to the filter body consecutive in the direction of flow, i.e. zoned, or layered one on top of the other.Type: ApplicationFiled: July 8, 2010Publication date: January 20, 2011Applicant: UMICORE AG & CO.KGInventors: Franz DORNHAUS, Stephanie Frantz, Ina Grisstede
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Publication number: 20110011068Abstract: An emission treatment system for a vehicle having an internal combustion engine is disclosed. The emission treatment system has an HC-SCR catalyst including a non-Pt group metal dispersed in a ceramic matrix configured to receive an exhaust gas flow from an engine. The system also has an oxidation catalyst comprising a Pt group metal configured to receive the exhaust gas flow from the HC-SCR catalyst. The system also has a U-SCR catalyst and a diesel particulate filter, one of the U-SCR catalyst or the DPF configured to receive the exhaust gas flow from the oxidation catalyst and the other one of the U-SCR catalyst or the diesel particulate filter configured to receive the exhaust gas flow from the respective one.Type: ApplicationFiled: July 14, 2009Publication date: January 20, 2011Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventors: Shouxian Ren, Michael Christopher Luckham, David B. Brown