Cerium Patents (Class 502/304)
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Publication number: 20140275584Abstract: Methods, catalysts, and reactor systems for producing in high yield aromatic chemicals and liquid fuels from a mixture of oxygenates comprising di- and polyoxygenates are disclosed. Also disclosed are methods, catalysts, and reactor systems for producing aromatic chemicals and liquid fuels from oxygenated hydrocarbons such as carbohydrates, sugars, sugar alcohols, sugar degradation products, and the like; and methods, catalysts, and reactor systems for producing the mixture of oxygenates from oxygenated hydrocarbons such as carbohydrates, sugars, sugar alcohols, sugar degradation products, and the like. The disclosed catalysts for preparing the mixture of oxygenates comprise a NinSnm alloy and a crystalline alumina support.Type: ApplicationFiled: March 14, 2014Publication date: September 18, 2014Applicant: Virent, Inc.Inventors: Taylor Beck, Brian Blank, Casey Jones, Elizabeth Woods, Randy Cortright
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Publication number: 20140274675Abstract: Compositions and methods for the preparation of ZPGM oxidation catalyst systems are disclosed. ZPGM catalyst systems may be employed within catalytic converters under lean hydrocarbon, air to fuel ratio condition to oxidize toxic gases, such as carbon monoxide and other hydrocarbons that may be included in exhaust gas. ZPGM oxidation catalyst systems are completely free of PGM catalyst and may include: a substrate, a washcoat, and an overcoat. Washcoat may include silver as ZPGM catalyst, and carrier material oxides. Similarly, overcoat may include at least one ZPGM catalyst, carrier material oxides and OSMs. Overcoat of the disclosed ZPGM catalyst system may include copper and cerium as ZPGM catalysts. Suitable known in the art chemical techniques, deposition methods and treatment systems may be employed in order to form the disclosed ZPGM catalyst systems.Type: ApplicationFiled: March 22, 2013Publication date: September 18, 2014Applicant: CDTIInventor: Zahra Nazarpoor
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Publication number: 20140271390Abstract: Described are ZPGM catalyst systems which are free of any platinum group metals for reducing emissions of carbon monoxide, nitrogen oxides, and hydrocarbons in exhaust streams. ZPGM catalyst systems may include a substrate, a washcoat, and an overcoat. Both manganese and copper may be provided as catalysts, with copper in the overcoat and manganese preferably in the washcoat. The manganese can also be provided in the overcoat, but when in the overcoat should be stabilized for greatest effectiveness. A carrier material oxide may be included in both washcoat and overcoat. It has been discovered that the ZPGM catalyst systems are effective even without OSM in washcoat and the ZPGM catalysts within washcoat and overcoat may be best prepared by co-milling an aqueous slurry that includes manganese with alumina for the washcoat and copper and cerium salts with alumina and an OSM, for overcoat prior to overcoating and heat treating.Type: ApplicationFiled: March 22, 2013Publication date: September 18, 2014Applicant: CDTIInventor: Zahra Nazarpoor
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Publication number: 20140274663Abstract: The effect of firing (calcination) cycle on metallic substrates in ZPGM catalyst systems is disclosed. ZPGM catalyst samples with washcoat and overcoat are separately fired in a normal, slow and fast firing cycles to determine the optimal firing cycling that may provide an enhanced catalyst performance, as well as the minimal loss of washcoat adhesion from the samples.Type: ApplicationFiled: June 6, 2013Publication date: September 18, 2014Applicant: CDTiInventor: Zahra Nazarpoor
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Publication number: 20140260214Abstract: A lean NOx trap for the treatment of exhaust gas emissions, such as the oxidation of unburned hydrocarbons (HC), and carbon monoxide (CO), and the trapping and reduction of nitrogen oxides (NOx) is disclosed. Nitrogen oxide storage catalysts can comprise a layer on a substrate including ceria-alumina particles having a ceria phase present in a weight percent of the composite in the range of about 20% to about 80% on an oxide basis, an alkaline earth metal component supported on the ceria-alumina particles, wherein the CeO2 is present in the form of crystallites that are hydrothermally stable and have an average crystallite size less than 130 ? after aging at 950° C. for 5 hours in 2% O2 and 10% steam in N2.Type: ApplicationFiled: March 11, 2014Publication date: September 18, 2014Applicant: BASF CorporationInventors: Wen-Mei Xue, Xinyi Wei, Marcus Hilgendorff, Patrick Burk
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Publication number: 20140271430Abstract: A method for oxidizing a carbonaceous material, the method comprising contacting the carbonaceous material with an effective amount of a catalytic material of formula AxMyWOz, and initiating the oxidization of the carbonaceous material at a first temperature lower than a second temperature at which the carbonaceous material is initiated to oxidize without a catalyst, wherein A is at least one of cesium and potassium, M is different from A and is at least one of cesium, potassium, magnesium, calcium, strontium, barium, iron, cobalt, nickel, ruthenium, rhodium, palladium, silver, osmium, iridium, platinum, gold, yttrium, lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, and bismuth, 0?x?1, 0?y?1, 2.2?z?3, when x=0, y>0, and when y=0, x>0.Type: ApplicationFiled: March 14, 2014Publication date: September 18, 2014Applicant: GENERAL ELECTRIC COMPANYInventors: Chuan LIN, Youhao YANG, QIJIA FU, XUBIN GAO, Xiao ZHANG
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Publication number: 20140271427Abstract: A catalyst material for the oxidation of NO comprising a catalyst carrier including a ceria-alumina support having platinum and optionally palladium dispersed on the support is described. When palladium is present, the ratio of platinum to palladium by weight is at least 1:1. The amount of ceria in the support is in the range of 1% to 12% by weight. The catalyst material is useful for methods and systems of abating pollutants from automotive exhaust gas from lean burn engines.Type: ApplicationFiled: March 11, 2014Publication date: September 18, 2014Applicant: BASF CorporationInventors: Jeffrey B. Hoke, Olga Gerlach, Andreas Sundermann
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Publication number: 20140274671Abstract: Metal oxide catalysts comprising various dopants are provided. The catalysts are useful as heterogenous catalysts in a variety of catalytic reactions, for example, the oxidative coupling of methane to C2 hydrocarbons such as ethane and ethylene. Related methods for use and manufacture of the same are also disclosed.Type: ApplicationFiled: March 14, 2014Publication date: September 18, 2014Applicant: Siluria Technologies, Inc.Inventors: Wayne P. Schammel, Anja Rumplecker, Joel M. Cizeron, Erik C. Scher, Fabio R. Zurcher, Greg Nyce, Jarod McCormick, Marian Alcid, Joel Gamoras, Daniel Rosenberg, Erik-Jan Ras
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Publication number: 20140274676Abstract: Provided herein are catalytic articles and methods of making same using a single coat process. The catalytic article comprises an elongated substrate monolith having a plurality of longitudinally extending passages, each passage having at least a first surface and a second surface opposite the first surface, the first and second surfaces coated with at least a first coating and a second coating, wherein the first coating comprises a first catalyst composition and overlies the second coating on the first surface, the second coating comprises a second catalyst composition and overlies the first coating on the second surface, and wherein the first catalyst composition and second catalyst composition have a difference in surface charge. The washcoat may be applied as one slurry, which then self-segregates into two coatings.Type: ApplicationFiled: March 13, 2014Publication date: September 18, 2014Applicant: BASF CorporationInventors: Xinsheng Liu, Ye Liu, Michael P. Galligan, Pascaline Harrison Tran, Keshavaraja Alive
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Patent number: 8834835Abstract: A catalytic water gas shift process at temperatures above about 450° C. up to about 900° C. or so wherein the catalyst includes rhenium deposited on a support, preferably without a precious metal, wherein the support is prepared from a high surface area material, such as a mixed metal oxide, particularly a mixture of zirconia and ceria, to which may be added one or more of a high surface area transitional alumina, an alkali or alkaline earth metal dopant and/or an additional dopant selected from Ga, Nd, Pr, W, Ge, Fe, oxides thereof and mixtures thereof.Type: GrantFiled: January 28, 2013Date of Patent: September 16, 2014Assignees: Clariant Corporation, L'Air Liquide, Société Anonyme pour l'Etude et l'Exploitation des Procédés Georges ClaudeInventors: Jon P. Wagner, Michael W. Balakos, Chandra Ratnasamy
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Patent number: 8835349Abstract: An exhaust purifying catalyst includes: a substrate; a first-stage catalyst that includes an oxygen storage capacity (OSC) material and that is provided on the substrate on an upstream side thereof in an exhaust gas flow direction; and a second-stage catalyst that includes an OSC material and that is provided on the substrate on a downstream side thereof in an exhaust gas flow direction. The OSC material included in the first-stage catalyst and the second-stage catalyst includes OSC material on which a noble metal is not supported. The proportion of the amount of the OSC material, on which a noble metal is not supported, and that is included in the second-stage catalyst with respect to the combined amount of the OSC material, on which a noble metal is not supported, and that is included in the first-stage catalyst and the second-stage catalyst is in a range of from 0 to 50 wt %.Type: GrantFiled: October 20, 2011Date of Patent: September 16, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventor: Takeshi Nobukawa
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Patent number: 8833064Abstract: Catalyst articles comprising substantially only a palladium precious metal component in a first catalytic layer and a rhodium component in a second catalytic layer and related methods of preparation and use are disclosed. Also disclosed is a catalyst article comprising a first layer formed on a carrier substrate, wherein the first layer comprises a refractory metal oxide and has a surface that is substantially uniform; a second layer formed on the first layer, wherein the second layer comprises i) an oxygen storage component that is about 50-90% by weight of the second layer and ii) a palladium component in an amount of about 2-5% by weight of the second layer, wherein the palladium component is substantially the only platinum group metal component, and a palladium-free third layer comprising a rhodium component supported on a thermostable oxygen storage component which is about 80-99% by weight of the second layer. One or more improved properties are exhibited by the catalyst article.Type: GrantFiled: November 1, 2010Date of Patent: September 16, 2014Assignee: BASF CorporationInventors: Michael P. Galligan, Pascaline H. Tran, Keshavaraja Alive, Ye Liu
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Publication number: 20140256966Abstract: A method for stabilizing a metal or metal-containing particle supported on a surface is described, along with the resulting composition of matter. The method includes the steps of depositing upon the surface a protective thin film of a material of sufficient thickness to overcoat the metal or metal-containing particle and the surface, thereby yielding an armored surface; and then calcining the armored surface for a time and at a temperature sufficient to form channels in the protective thin film, wherein the channels so formed expose a portion of the metal- or metal-containing particle to the surrounding environment. Also described is a method of performing a heterogeneous catalytic reaction using the stabilized, supported catalyst.Type: ApplicationFiled: March 8, 2013Publication date: September 11, 2014Applicant: Wisconsin Alumni Research FoundationInventors: James A. Dumesic, Brandon J. O'Neill
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Publication number: 20140255284Abstract: A catalyst for oxidizing carbon monoxide (CO), volatile organic compounds (VOCs), and methyl bromide (CH3Br) is provided. The catalyst comprises a first base metal catalyst supported on an oxygen donating support that is substantially free of alumina, and at least one second base metal catalyst. Also provided is a method for treating the waste stream from a purified terephthalic acid (PTA) process, the method comprising contacting a waste stream containing carbon monoxide (CO), volatile organic compounds (VOCs), and methyl bromide with a catalyst comprising a first base metal catalyst supported on an oxygen donating support that is substantially free of alumina, and at least one second base metal catalyst.Type: ApplicationFiled: March 8, 2013Publication date: September 11, 2014Applicant: BASF CorporationInventors: Laif R. Alden, Mark T. Buelow, Gerard D. Lapadula, Pascaline Harrison Tran, Tiep Pham, Howard Furbeck, Francis S. Romanski
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Publication number: 20140256535Abstract: A cobalt-based nano catalyst including a metal combination as a core and a porous material as a shell. The metal combination includes a first metal component Co, a second metal component selected from Ce, La, and Zr, and a third metal component selected from Pt, Ru, Rh, and Re. The catalyst includes between 10 and 35 wt. % of the first metal component, between 0.5 and 10 wt. % of the second metal component, between 0.02 and 2 wt. % of the third metal component, and a carrier. The carrier is a porous material such as nano silica or alumina. The carrier is in the shape of a spheroid, has a pore size of between 1 and 20 nm and a specific area of between 300 and 500 m2/g. The active component of the catalyst has a particle size of between 0.5 and 20 nm.Type: ApplicationFiled: May 23, 2014Publication date: September 11, 2014Applicant: WUHAN KAIDI ENGINEERING TECHNOLOGY RESEARCH NSTITUTE CO., LTD.Inventors: Zhangjian FANG, Yilong CHEN, Yanfeng ZHANG, Xiaodong ZHAN, Yongjie XUE, Leiming TAO
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Patent number: 8828343Abstract: Catalyst articles comprising palladium and related methods of preparation and use are disclosed. Disclosed is a catalyst article comprising a first catalytic layer formed on a substrate, wherein the first catalytic layer comprises palladium impregnated on a ceria-free oxygen storage component and platinum impregnated on a refractory metal oxide, and a second catalytic layer formed on the first catalytic layer comprising platinum and rhodium impregnated on a ceria-containing oxygen storage component. The palladium component of the catalyst article is present in a higher proportion relative to the other platinum group metal components. The catalyst articles provide improved conversion of carbon monoxide in exhaust gases, particularly under rich engine operating conditions.Type: GrantFiled: March 2, 2011Date of Patent: September 9, 2014Assignee: BASF CorporationInventors: Xinsheng Liu, Ye Liu, Pascaline Harrison Tran, Keshavaraja Alive, Michael P. Galligan
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Patent number: 8815190Abstract: A wall-flow filter comprises a catalyst for converting oxides of nitrogen in the presence of a reducing agent, which wall-flow filter comprising an extruded solid body comprising: 10-95% by weight of at least one binder/matrix component; 5-90% by weight of a zeolitic molecular sieve, a non-zeolitic molecular sieve or a mixture of any two or more thereof; and 0-80% by weight optionally stabilized ceria, which catalyst comprising at least one metal, wherein: the at least one metal is present throughout the extruded solid body alone or in combination with: is also present in a higher concentration at a surface of the extruded solid body; is also carried in one or more coating layer(s) on a surface of the extruded solid body; or both.Type: GrantFiled: November 12, 2013Date of Patent: August 26, 2014Assignee: Johnson Matthey Public Limited CompanyInventors: Ralf Dotzel, Rainer Leppelt, Jörg Werner Münch, Hubert Schedel
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Publication number: 20140235434Abstract: An exhaust gas purification catalyst includes a Rh-containing catalyst layer provided on a base material. The Rh-containing catalyst layer includes a binder material of Rh-doped CeZr-based composite oxide containing Ce and Zr and doped with Rh. The binder material has been previously subjected to a reduction treatment.Type: ApplicationFiled: February 18, 2014Publication date: August 21, 2014Applicant: MAZDA MOTOR CORPORATIONInventors: Yasuhiro MATSUMURA, Akihide TAKAMI, Masahiko SHIGETSU, Hisaya KAWABATA, Masaaki AKAMINE, Yuki MURAKAMI
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Publication number: 20140234204Abstract: Disclosed is a catalyst which can be used in the process for producing hydrogen by decomposing ammonia, can generate heat efficiently in the interior of a reactor without requiring excessive heating the reactor externally, and can decompose ammonia efficiently and steadily by utilizing the heat to produce hydrogen. Also disclosed is a technique for producing hydrogen by decomposing ammonia efficiently utilizing the catalyst. Specifically disclosed is a catalyst for use in the production of hydrogen, which is characterized by comprising an ammonia-combusting catalytic component and an ammonia-decomposing catalytic component. Also specifically disclosed is a catalyst for use in the production of hydrogen, which is characterized by comprising at least one metal element selected from the group consisting of cobalt, iron, nickel and molybdenum.Type: ApplicationFiled: April 29, 2014Publication date: August 21, 2014Applicant: Nippon Shokubai Co., Ltd.Inventors: Junji OKAMURA, Masanori YOSHIMUNE, Masaru KIRISHIKI, Hideaki TSUNEKI
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Publication number: 20140235433Abstract: An exhaust gas purification catalyst includes a Rh-containing catalyst layer provided on a base material. The Rh-containing catalyst layer includes Rh-supporting Zr-based composite oxide in which Rh6 is supported on Zr-based composite oxide containing Zr and a rare earth metal except Ce. The Rh-supporting Zr-based composite oxide has been previously subjected to a reduction treatment.Type: ApplicationFiled: February 18, 2014Publication date: August 21, 2014Applicant: MAZDA MOTOR CORPORATIONInventors: Yasuhiro MATSUMURA, Akihide TAKAMI, Masahiko SHIGETSU, Hisaya KAWABATA, Masaaki AKAMINE
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Patent number: 8809224Abstract: A catalyst for removing nitrogen protoxide from gas mixtures which contain it, comprising mixed oxides of cobalt, manganese and rare earth metals having composition expressed as percentage by weight of CoO, MnO and transition metal oxide in the lowest state of valence as follows: MnO 38-56%, CoO 22-30%, rare earth metal oxide 22-32%.Type: GrantFiled: September 6, 2011Date of Patent: August 19, 2014Assignee: Sud-Chemie Catalysts Italia S.R.L.Inventors: Alberto Cremona, Marvin Estenfelder, Edoardo Vogna
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Patent number: 8808653Abstract: PROBLEM The present invention is directed to provide a catalyst for purifying exhaust gas capable of maintaining a superior catalytic performance even when the catalyst is exposed to an exhaust gas at a high temperature of 800° C. or higher. SOLUTION The catalyst for purifying exhaust gas of the present invention comprises a catalytically active component containing a noble metal and a promoter containing an oxygen storage material both being supported on a carrier. The oxygen storage material comprises cerium, zirconium, and iron, and content of iron in the oxygen storage material is 0.01% by mass or more and less than 0.70% by mass (Fe2O3 conversion) relative to the total mass of the oxygen storage material. And the oxygen storage material is (a) a complex oxide or a solid solution of iron and a metal comprising cerium and zirconium; or (b) an iron is supported on a complex oxide or a solid solution of a metal comprising cerium and zirconium.Type: GrantFiled: March 4, 2010Date of Patent: August 19, 2014Assignees: Umicore Shokubai Japan Co., Ltd., Umicore Shokubai USA Inc.Inventors: Kosuke Mikita, Takahiro Ikegami, Masanori Ikeda, Hideki Goto
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Publication number: 20140228209Abstract: The herein disclosed exhaust gas purification catalyst is an exhaust gas purification catalyst that is provided with a porous carrier 40 and palladium 50 supported on this porous carrier 40. The porous carrier 40 is provided with an alumina carrier 42 formed of alumina and with a CZ carrier 44 formed of a ceria-zirconia complex oxide. Barium is added to both the alumina carrier 42 and the CZ carrier 44. Here, an amount of barium added to the alumina carrier 42 is an amount that corresponds to 10 mass % to 15 mass % relative to a total mass of the alumina carrier 42 excluding the barium, and an amount of barium added to the CZ carrier 44 is an amount that corresponds to 5 mass % to 10 mass % relative to a total mass of the CZ carrier 44 excluding the barium.Type: ApplicationFiled: October 22, 2012Publication date: August 14, 2014Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Yuki Aoki
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Publication number: 20140228210Abstract: A method for providing a catalyst on a substrate is disclosed comprising providing a first washcoat comprising a soluble washcoat salt species, a polar organic solvent, and an insoluble particulate material, contacting the first washcoat with a substrate to form a coated substrate, and then contacting the coated substrate with a second washcoat comprising an oxide or an oxide-supported catalyst to physisorb, chemisorb, bond, or otherwise adhere the oxide or the oxide-supported catalyst to the coated substrate. Also disclosed is a catalyst on a substrate comprising: a substrate; an anchor layer comprising a soluble washcoat salt species, a polar organic solvent, and an insoluble particulate material; and a second layer comprising an oxide. The catalyst on a substrate can be in either green or fired form.Type: ApplicationFiled: April 14, 2014Publication date: August 14, 2014Applicant: CORNING INCORPORATEDInventor: William Peter Addiego
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Patent number: 8802044Abstract: The invention relates to a filtration structure, for filtering a gas coming from a diesel engine, which is laden with gaseous pollutants of the nitrogen oxide NOx type and with solid particles, of the particulate filter type, said filtration structure being characterized in that it includes a catalytic system comprising at least one noble metal or transition metal suitable for reducing the NOx and a support material, in which said support material comprises or is made of a zirconium oxide partially substituted with a trivalent cation M3+ or with a divalent cation M?2+, said zirconium oxide being in a reduced, oxygen-sub-stoichiometric, state.Type: GrantFiled: December 16, 2009Date of Patent: August 12, 2014Assignees: Saint-Gobain Centre de Recherches et d'Etudes Europeen, Centre National de la Recherche ScientifiqueInventors: Philippe Vernoux, Abdelkader Hadjar, Agnes Princivalle, Christian Guizard
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Publication number: 20140221200Abstract: The subject matter of the invention is a method for producing composites comprising aluminum oxide and cerium/zirconium mixed oxides, hereinafter referred to briefly as Al/Ce/Zr oxide composite(s) using boehmite and soluble cerium/zirconium salts. Al/Ce/Zr oxide composites produced in this way have an increased thermal stability.Type: ApplicationFiled: July 13, 2012Publication date: August 7, 2014Inventors: Marcos Schöneborn, Reiner Glöckler, Anja Paeger
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Publication number: 20140219878Abstract: An emission control catalyst for treating an engine exhaust includes non-precious metal group (“NPGM”) mixed phase oxide catalyst having a mullite phase containing optionally in close contact with other metal oxides. The mixed phase catalyst may be included in one or more layers or zones of a multi-layered or multi-zoned emission control catalyst and optionally in combination with precious metal catalysts such as Pt, Pd and Au.Type: ApplicationFiled: September 21, 2012Publication date: August 7, 2014Applicant: SHUBIN, INC.Inventors: Geoffrey Mccool, Xianghong Hao, Deepak Srivastava, Bulent Yavuz
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Patent number: 8796172Abstract: An exhaust gas purification catalyst is provided with a catalyst coating layer (40) formed on the surface of a substrate (32). This catalyst coating layer (40) is formed of an upper catalyst coating layer (36) in which Rh particles are supported on a porous support, and a lower catalyst coating layer (34) in which Pd particles are supported on a support that contains an ACZ composite oxide made of alumina (Al2O3), ceria (CeO2), and zirconia (ZrO2).Type: GrantFiled: March 2, 2012Date of Patent: August 5, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventor: Isao Chinzei
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Patent number: 8796169Abstract: The invention relates to the use of a catalytic composition for selective methanization of carbon monoxide in hydrogen- and carbon dioxide-containing streams, wherein the active component used is ruthenium and the support material is a lanthanum-cerium-zirconium oxide, where the total loading of the support material with the active component is 0.1 to 20% by weight, based on the total weight of the catalytically active composition, and the support material comprises a lanthanum oxide content of 0.1 to 15% by weight, a cerium oxide content of 0.1 to 15% by weight and a zirconium oxide content of 30 to 99.8% by weight, based on the weight of the overall support material.Type: GrantFiled: February 15, 2008Date of Patent: August 5, 2014Assignee: BASF SEInventors: Jochen Steiner, Markus Hoelzle, Heiko Urtel
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Patent number: 8796171Abstract: A denitration catalyst composition to efficiently and reductively remove nitrogen oxides from exhaust gas of a boiler or an internal combustion engine operated in lean-combustion, such as a gasoline engine, a diesel engine, by carbon monoxide and hydrocarbons; and a denitration method using the catalyst composition. In the denitration catalyst composition, a precious metal element having Rh as an essential component is supported on a zirconium oxide-based carrier formed by condensing or mixing primary particles having a zirconium oxide as a main component, and further a cerium-containing oxide (B) is present at the surface of the zirconium oxide-based carrier and at the gap of the secondary particles; and a denitration method characterized in that exhaust gas containing NO, CO and O2 is contacted with the denitration catalyst composition, under oxidative atmosphere having an air/fuel ratio of 14.7 or higher, at a temperature of 400 to 800° C.Type: GrantFiled: October 13, 2011Date of Patent: August 5, 2014Assignee: N.E. Chemcat CorporationInventors: Takehiro Fujimura, Yasuharu Kanno
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Publication number: 20140213441Abstract: The present invention provides an electrocatalytic material and a method for making an electrocatalytic material. There is also provided an electrocatalytic material comprising amorphous metal or mixed metal oxides. There is also provided methods of forming an electrocatalyst, comprising an amorphous metal oxide film.Type: ApplicationFiled: September 4, 2012Publication date: July 31, 2014Inventors: Simon Trudel, Curtis Berlinguette
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Publication number: 20140205522Abstract: The composition of the invention is based on oxides of cerium, of zirconium and of at least one rare earth metal other than cerium, with a cerium oxide content of greater than 50% by weight and it has, after calcination at 1000° C. for 4 hours, a specific surface area of at least 20 m2/g and an amount of mobile oxygen between 200° C. and 400° C. of at least 0.8 ml O2/g. It is prepared by a process in which, in a reactor, a mixture of compounds of cerium, of zirconium and of the other rare earth metal is reacted continuously with a basic compound with a residence time of the reaction medium in the mixing zone of the reactor of at most 100 milliseconds; the precipitate is heated then brought into contact with a surfactant before being calcine.Type: ApplicationFiled: June 13, 2012Publication date: July 24, 2014Applicant: RHODIA OPERATIONSInventors: Simon Ifrah, Emmanuel Rohart, Julien Hernandez, Dominique Horbez, Lama Itani
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Publication number: 20140205523Abstract: Provided are catalyst composites whose catalytic material is effective to substantially simultaneously oxidize carbon monoxide and hydrocarbons and reduce nitrogen oxides. The catalyst composites have a two-metal layer on a carrier, the two-metal layer comprising a rhodium component supported by a first support comprising a refractory metal oxide component or a first ceria-zirconia composite; a palladium component supported by a second support comprising a second ceria-zirconia composite; one or more of a promoter, stabilizer, or binder; wherein the amount of the total of the first and second ceria-zirconia composites in the two-metal layer is equal to or greater than the amount of the refractory metal oxide component. Methods of making and using the same are also provided.Type: ApplicationFiled: January 17, 2014Publication date: July 24, 2014Applicants: BASF SE, BASF CorporationInventors: Mirko Arnold, Stefan Kotrel, Attilio Siani, Stephan Siemund, Thomas Schmitz, Burkhard Rabe, Gary A. Gramiccioni, Oliver Seel, Torsten Neubauer, Knut Wassermann
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Patent number: 8785343Abstract: This invention relates to a mesoporous carbon supported copper based catalyst comprising mesoporous carbon, a copper component and an auxiliary element supported on said mesoporous carbon, production and use thereof. The catalyst is cheap in cost, friendly to the environment, and satisfactory in high temperature resistance to sintering, with a highly improved and a relatively stable catalytic activity.Type: GrantFiled: August 27, 2012Date of Patent: July 22, 2014Assignees: China Petroleum & Chemical Corp., Sinopec Yangzi Petrochemical Co., Ltd.Inventors: Jingwei Liu, Zezhuang Li, Shaohui Chen, Aiwu Yang, Jiye Bai, Lijuan Liu, Yingwu Wang
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Patent number: 8784759Abstract: The present invention relates to a nitrogen oxide storage catalyst comprising: a substrate; a first washcoat layer disposed on the substrate, the first washcoat layer comprising metal oxide support particles and a nitrogen oxide storage material comprising at least one metal compound selected from the group consisting of alkaline earth metal compounds, alkali metal compounds, rare earth metal compounds, and mixtures thereof, at least a portion of said at least one metal compound being supported on the metal oxide support particles; and a second washcoat layer disposed over the first washcoat layer, said second washcoat layer comprising Rh, wherein the first washcoat layer contains substantially no Rh, and wherein the second washcoat layer is disposed on 100-x % of the surface of the first washcoat layer, x ranging from 20 to 80.Type: GrantFiled: June 9, 2011Date of Patent: July 22, 2014Assignee: BASF SEInventor: Marcus Hilgendorff
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Patent number: 8778829Abstract: The active methanol electro-oxidation catalysts include nano-oxides of transition metals (i.e., iron, cobalt and nickel) and platinum-ruthenium alloy nano-particles. The nano-oxides of the transition metals are dispersed during synthesis of a support material, such as mesoporous carbon. The catalyst includes a support material formed from mesoporous carbon, a nano-oxide of a transition metal dispersed in the support material, and platinum-ruthenium alloy nano-particles supported on the nano-oxide of the transition metal, the platinum-ruthenium alloy nano-particles (in a 1:1 molar ratio) forming about 15 wt % of the methanol electro-oxidation catalyst, the transition metals forming about 15 wt % of the methanol electro-oxidation catalyst, and carbon and oxygen forming the balance of about 70 wt % of the methanol electro-oxidation catalyst.Type: GrantFiled: January 3, 2012Date of Patent: July 15, 2014Assignee: King Fahd University of Petroleum and MineralsInventors: Syed Mohammed Javaid Zaidi, Saleem Ur Rahman, Shakeel Ahmed, Mukhtar Bello
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Patent number: 8778832Abstract: The present invention is directed to a catalyst suitable for catalyzing a Fischer-Tropsch reaction, said catalyst comprising cobalt metal supported on zinc-oxide and having the following particle size distribution by volume: <10% having a particle size below 1 micron, 70-99% having a particle size between 1 and 5 micron, and <20% having a particle size above 5 micron.Type: GrantFiled: November 11, 2008Date of Patent: July 15, 2014Assignee: BASF CorporationInventors: Tjalling Rekker, Cornelis Roeland Baijense
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Patent number: 8778831Abstract: There is described a base metal modified Cerium containing oxide materials and their application as catalysts for the oxidation of CO and HC emissions from a compression ignition/diesel engine. These materials provide effective promotion of CO and HC oxidation function in the presence or absence of PGM and are based upon OIC/OS materials having a stable cubic crystal structure, and most especially to promoted OIC/OS materials wherein the promotion is achieved by the post-synthetic introduction of non-precious metals via a basic (alkaline) exchange process.Type: GrantFiled: March 20, 2009Date of Patent: July 15, 2014Assignee: Umicore AG & Co. KGInventors: Barry W. L. Southward, Curt Ellis
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Publication number: 20140193306Abstract: An exhaust gas oxidation catalyst characterised as an exhaust gas oxidation catalyst comprising a catalyst substrate, wherein a plurality of exhaust gas channels has been formed, and a catalyst layer formed on the surface of the exhaust gas channels in the catalyst substrate; wherein a catalyst layer consisting of a bottom catalyst layer, a top catalyst layer exposed within the exhaust gas channels, and an intermediate catalyst layer located between the bottom catalyst layer and top catalyst layer, is provided so as to cover not less than 25% of the exhaust gas channel surface, and wherein the bottom catalyst layer contains at least an oxygen-occluding agent as catalyst component but does not contain a hydrocarbon adsorbent, the intermediate catalyst layer contains at least catalyst metal, supported on a metal oxide support, and a hydrocarbon adsorbent as catalyst components, and the top catalyst layer contains at least an oxygen-occluding agent and a hydrocarbon adsorbent as catalyst components.Type: ApplicationFiled: May 25, 2012Publication date: July 10, 2014Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: Takeshi Kadono, Satoshi Sumiya, Lifeng Wang
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Publication number: 20140194642Abstract: A silica-supported catalyst used when producing a corresponding unsaturated nitrile in a vapor-phase catalytic ammoxidation reaction of propane or isobutane, the catalyst including a metal oxide represented by the following formula (1), MoVaNbbXcTdZeOn??(1) (wherein X represents at least one or more elements selected from Sb and Te; T represents at least one or more elements selected from Ti, W, Mn, and Bi; Z represents at least one or more elements selected from La, Ce, Yb, and Y; and a, b, c, d, e, and n are in the range of 0.05?a?0.5, 0.01?b?0.5, 0.001?c?0.5, 0?d?1, and 0?e?1, respectively, and n denotes a value that satisfies an atomic valence) wherein the silica-supported catalyst has an average pore size of 60 to 120 nm, a total pore volume of 0.15 cm3/g or more, a specific surface area of 5 to 25 m2/g, and a crystallite size of 40 to 250 nm as determined from half width of a (001) peak by X-ray diffraction.Type: ApplicationFiled: April 9, 2012Publication date: July 10, 2014Applicant: ASAHI KASEI CHEMICALS CORPORATIONInventors: Satoshi Endo, Takaaki Kato
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Patent number: 8771624Abstract: An Object of the patent is to remove highly reducing hydrocarbon exhausted during acceleration period, and to remove efficiently hydrocarbon even after contacting with highly reducing hydrocarbon. By using a catalyst having a higher proportion of palladium having surface charge of 2-valence or 4-valence supported than that of 0-valence by supporting palladium together with magnesium oxide, hydrocarbon exhausted from an internal combustion engine especially during acceleration period can be efficiently removed.Type: GrantFiled: March 13, 2009Date of Patent: July 8, 2014Assignees: Umicore Shokubai Japan Co., Ltd, Umicore Shokubai USA Inc.Inventors: Masanori Ikeda, Hideki Goto, Kosuke Mikita
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Publication number: 20140187412Abstract: In one embodiment, an aqueous dispersion liquid contains at least one particles selected from tungsten oxide particles and tungsten oxide composite particles. A mean primary particle diameter (D50) of the particles is in the range of 1 nm to 400 nm. In the aqueous dispersion liquid, concentration of the particles is in the range of 0.1 mass % to 40 mass %, and pH is in the range of 1.5 to 6.5. The aqueous dispersion liquid excels in dispersibility of particles and capable of maintaining good liquidity for a long period.Type: ApplicationFiled: March 6, 2014Publication date: July 3, 2014Applicants: TOSHIBA MATERIALS CO., LTD., KABUSHIKI KAISHA TOSHIBAInventors: Kayo NAKANO, Akira SATO, Yasuhiro SHIRAKAWA, Keiichi FUSE, Shinya KASAMATSU, Akito SASAKI
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Patent number: 8765085Abstract: Aspects of the invention relate to a base metal catalyst composition effective to catalyze the abatement of hydrocarbons, carbon monoxide and nitrogen oxides under both rich and lean engine operating conditions comprising a support including at least 10% by weight of reducible ceria doped with up to about 60% by weight of one or more of oxides selected from the group Al, Pr, Sm, Zr, Y, Si, Ti and La; and a base metal oxide on the reducible ceria support, the base metal selected from one or more of Ni, Fe, Mn, Cu, Co, Ba, Mg, Ga, Ca, Sr, V, W, Bi and Mo, the base metal catalyst composition effective to promote a steam reforming reaction of hydrocarbons and a water gas shift reaction to provide H2 as a reductant to abate NOx. Other aspects of the invention relate to methods of using and making such catalysts.Type: GrantFiled: April 22, 2013Date of Patent: July 1, 2014Assignee: Basf CorporationInventors: Pascaline Harrison Tran, Xinsheng Liu, Ye Liu, Michael P. Galligan, Qinglin Zhang
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Patent number: 8765628Abstract: Exemplary embodiments of the present invention relate to the processing of hydrocarbon-containing feedstreams in the presence of an active catalyst component comprising a surface, and a metal oxide film coated on the surface of the active catalyst component. The catalysts and processes of the present invention can improve overall hydrogenation, product conversion, as well as improved resistance to catalytic deactivation due to sulfur and nitrogen compounds present in the hydrocarbon feedstreams.Type: GrantFiled: November 9, 2010Date of Patent: July 1, 2014Assignee: ExxonMobil Research and Engineering CompanyInventors: Chuansheng Bai, Adrienne J. Thornburg, Heather A. Elsen, William G. Borghard, Cody R. Cole
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Patent number: 8765631Abstract: The present invention provides a cerium oxide-zirconium oxide based composite oxide that has a large OSC at a low temperature and that has a suitable OSC, and a method for readily producing the composite oxide. Specifically, the present invention provides a cerium oxide-zirconium oxide based composite oxide comprising a mixture of (1) a cerium-zirconium composite oxide from a melting process and (2) cerium dioxide from a wet process, and a method for producing a cerium oxide-zirconium oxide based composite oxide, the method comprising dispersing a cerium-zirconium composite oxide from a melting process in a cerium-containing solution, neutralizing the resulting dispersion; and then performing a heat treatment.Type: GrantFiled: February 25, 2011Date of Patent: July 1, 2014Assignee: Daiichi Kigenso Kagaku Kogyo Co., Ltd.Inventors: Sadahiro Yagishita, Noriyuki Omura, Akiko Tatsumi
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Patent number: 8765625Abstract: An emission control catalyst includes copper-ceria to boost low temperature CO oxidation performance, generate exothermic heat during the process, and reduce HC and NOx emissions. As a result, system performance is boosted at equal catalyst cost or maintained at a reduced catalyst cost. In one embodiment, an engine exhaust catalyst includes a first washcoat layer having at least one of a platinum-based catalyst, a palladium-based catalyst, and combinations thereof; and a second washcoat layer having copper-ceria.Type: GrantFiled: December 9, 2010Date of Patent: July 1, 2014Assignee: Shubin, Inc.Inventors: Xianghong Hao, Juan Cai
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Patent number: 8759247Abstract: The methanol electro-oxidation catalysts include nano-oxides of rare earth metals (i.e., cesium, praseodymium, neodymium and samarium) and platinum nano-particles. The nano-oxides of the rare earth metals are dispersed during synthesis of a support material, preferably formed from mesoporous carbon. The platinum nano-particles form between about 10 wt % and about 15 wt % of the methanol electro-oxidation catalyst, the rare earth metal forms between about 10 wt % and about 15 wt % of the methanol electro-oxidation catalyst, and carbon and oxygen forming the balance (between about 70 wt % and about 80 wt %) of the methanol electro-oxidation catalyst.Type: GrantFiled: December 27, 2011Date of Patent: June 24, 2014Assignee: King Fahd University of Petroleum and MineralsInventors: Syed Mohammed Javaid Zaidi, Saleem Ur Rahman, Shakeel Ahmed, Mukhtar Bello
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Publication number: 20140171302Abstract: Disclosed is a lean NOx trap (LNT) catalyst with enhanced NOx storage capacity at low temperature. More particularly, an LNT catalyst with enhanced NOx storage capacity at low temperature and significantly inhibited thermal desorption is prepared by coating a washcoat on a honeycomb-type carrier and drying and baking the same. The washcoat contains a first catalyst powder in which barium (Ba) and a precious metal are supported on a ceria support, and a second catalyst powder in which a precious metal is supported on a magnesium (Mg)-substituted alumina support The LNT catalyst of the present invention is useful as a NOx reducing catalyst for a passenger diesel vehicle.Type: ApplicationFiled: April 1, 2013Publication date: June 19, 2014Inventor: HYUNDAI MOTOR COMPANY
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Publication number: 20140171300Abstract: A gas purifying catalyst for an internal combustion engine may include a carrier, and a catalyst layer formed on the carrier, wherein the catalyst layer has a first catalyst including a first support including alumina and Pd supported in the first support, and a second catalyst including a second support including complex oxide of ceria-zirconia and Rh supported in the second support.Type: ApplicationFiled: June 7, 2013Publication date: June 19, 2014Applicant: Hyundai Motor CompanyInventors: Cheol Beom Lim, Yoon Sang Nam, Jin Woo Choung, Youngil Song
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Patent number: RE45083Abstract: The present invention relates to metal oxide particles having cores comprising larger molar amounts of zirconia than of ceria, and surface layers comprising larger molar amounts of ceria than of zirconia. Further, the present invention relates to a method for preparing the particles. The method comprises preparing a solution comprising zirconia sol and ceria sol, adjusting the pH of the solution within ±0.5 on the basis of the isoelectric point of zirconia, and aggregating zirconia and then aggregating ceria around the aggregated zirconia from the solution to make aggregates. Furthermore, the present invention relates to an exhaust gas purifying catalyst comprising the metal oxide particles, and a noble metal carried by the metal oxide particles.Type: GrantFiled: December 31, 2009Date of Patent: August 19, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventor: Oji Kuno