Abstract: An aqueous sol composition from the group consisting of antimony and tin sols useful in restoring the activity of metal contaminated molecular sieve cracking catalysts which comprises a major portion of an aqueous antimony sol or tin sol containing between 1-50% by weight of antimony oxide as Sb.sub.2 O.sub.5 or tin oxide as SnO.sub.2 and between 0.1-20% by weight of a compatable water-soluble surfactant which is capable of producing a water-in-oil emulsion and having an HLB of at least 6.0.

Abstract: A strontium colloid system is introduced into a hydrocarbon conversion process to suppress the harmful effects of one or more metal contaminants in the hydrocarbon feedstock on the active component(s) of the catalyst used in said process. The strontium compound in the colloid system reacts with or traps the metal contaminants before they contact the active component(s) of said catalyst, thereby reducing catalyst deactivation, coke make and hydrogen production relative to that obtained had said compound been introduced into the process in non-colloid form. In a preferred embodiment, the strontium colloid system is introduced into the reaction zone of said process and, preferably, with at least a portion of the hydrocarbon feedstock to said process.

Abstract: The invention concerns a process for sulfurizing a catalyst, particularly a refining catalyst comprising a carrier and active metal oxides.In a first step, a sulfur compound mainly consisting of organic polysulfide is introduced into the catalyst mass. A second step consists of first sulfurizing, in the absence of hydrogen, the active metal oxides at a temperature lower than 275.degree. C. and then activating the catalyst at a temperature higher than 275.degree. C.The present invention concerns a process for presulfurizing a hydrocarbon treatment catalyst and/or preconditioning a catalyst in view of subsequent presulfurization.

Abstract: In a hydrofining process, the life of a catalyst composition comprising a support selected from the group comprising alumina, silica and silica-alumina and a promoter comprising at least one metal selected from Group VIB, Group VIIB, and Group VIII of the periodic table is improved by mixing a decomposable compound of molybdenum with the hydrocarbon-containing feed stream prior to contacting the hydrocarbon-containing feed stream with the catalyst composition. The molybdenum in the decomposable compound is in valence state of zero. A sufficient quantity of the decomposable compound of molybdenum is added to the hydrocarbon-containing feed stream to result in a concentration of molybdenum in the range of about 1 to about 60 ppm. The introduction of the decomposable compound of molybdenum may be commenced when the catalyst is new, partially deactivated or spent with a beneficial result occurring in each case.

Abstract: Regeneration of HDS catalysts by sulfiding under controlled conditions and leaching the sulfided catalyst with an acidic aqueous ferric ion containing solution to remove contaminating nickel and vanadium compounds and recovering catalyst of increased BET surface area and pore diameter.

Abstract: A method for drying a catalytic absorbent involves the contacting of a drying fluid with the wet absorbent until the absorbent is reduced to a desired level of water content. Prior to startup of a process employing a catalytic absorbent to remove impurities from a liquid hydrocarbon, water is removed from the absorbent by contact with the liquid hydrocarbon.

Abstract: Heavy residues produced by noble metal catalyzed carbonylation reactions and containing Group VIII noble metals, particularly rhodium, are treated with reagents to precipitate solids containing substantially all of the noble metal contained in the residues. The solids may be further treated to concentrate the noble metals or they may be returned directly for reuse in the carbonylation reaction. Suitable reagents include aliphatic alcohols, carboxylic acids, and carboxylic acid esters. Preferred are branched-chain alcohols, especially tertiary alcohols; of the acids, acetic acid is particularly preferred; and of the esters, n-butyl acetate and ethylidene diacetate are preferred. Subsequent treatments with other solvents, e.g., alkanes, cycloalkanes, ethers, and aromatic compounds, may be used to further concentrate the rhodium content of the precipitated solids.

Abstract: A process for the recovery of aluminum and at least one other metal selected from the group consisting of molybdenum, nickel and cobalt from a spent hydrogenation catalyst comprising (1) adding about 1 to 3 parts H.sub.2 SO.sub.4 to each part of spent catalyst in a reaction zone of about 20.degree. to 200.degree. C. under sulfide gas pressure between about 1 and about 35 atmospheres, (2) separating the resultant Al.sub.2 (SO.sub.4).sub.3 solution from the sulfide precipitate in the mixture, (3) oxidizing the remaining sulfide precipitate as an aqueous slurry at about 20.degree. to 200.degree. C. in an oxygen-containing atmosphere at a pressure between about 1 and about 35 atmospheres, (4) separating the slurry to obtain solid molybdic acid and a sulfate liquor containing said at least one metal, and (5) recovering said at least one metal from the sulfate liquor in marketable form.

Abstract: In a cracking process wherein used zeolitic catalyst is withdrawn from the cracking zone and treated with steam and then returned to the cracking zone, the improvement comprising diluting the steam with an organic compound.

Abstract: A method of restoring activity to a cracking catalyst which has been at least partially deactivated by metals contamination which involves contacting the cracking catalyst with a treating agent comprising a source of aluminum.

Abstract: Spent catalysts containing metal impurities are treated by a process comprising treating the spent catalyst with a solution containing oxidizing ferric ion and/or oxidizing bacteria, thereby freeing said spent catalyst of said metal impurities.

Abstract: A novel method is provided for regenerating deactivated crystalline zeolite catalysts at low temperature. The organic residue is contacted with a source of alkali or alkaline earth metal cations, or a source of ammonia, and the organic residue, including nitrogenous compounds, is extracted with an organic solvent. The method is particularly useful with deactivated ZSM-5 type dewaxing catalyst.

Abstract: Catalysts for the treatment of hydrocarbons are presulfurized or presulfided ex-situ, in the absence of hydrogen, by means of a polysulfide of the general formula R--S.sub.(n) --R' wherein n is an interger from 3 to 20 and R and R' are each an organic radical having from 1 to 150 carbon atoms, R' being optionally a hydrogen atom, the so-presulfurized or presulfided catalysts being subsequently activated with hydrogen during their use in the hydrotreatment process of a hydrocarbon charge, i.e. in-situ. An aldehyde or an alcohol or a ketone, an ether or an organic acid, may be added, as promoter, to the polysulfide.

Abstract: A process for hydrocracking hydrocarbons for residuum conversion in the presence of a fluidized catalyst, which is characterized by extracting at least part of the fluidized catalyst from the reaction system as a spent catalyst, subjecting at least part of the spent catalyst to hydrotreatment for solubilizing toluene-insoluble carbonaceous materials deposited on the catalyst thereby regenerating the spent catalyst, and recycling the regenerated catalyst to the hydrocracking step. According to this process, the spent catalyst is recycled to the hydrocracking step in a highly activated state after the regenerative hydrotreatment, so that it becomes possible to suppress the coke production within the reactor to a considerable degree, to maintain the coke level of the catalyst below a predetermined value and to preclude the contamination of the reactor walls with coke.

Abstract: A process for passivating metals in a cracking operation comprising treating the cracking catalyst with antimony tris(hydroxyhydrocarbylthiolate).

Abstract: It is now known that molecular sieve cracking catalysts used in fluid catalytic cracking units which have been contaminated with such metals as vanadium and nickel can be restored by contacting such contaminated catalysts with antimony-containing compounds and then subsequently subjecting the thus-treated catalysts to elevated temperatures and an oxygen-containing gas whereby revitalization is achieved.The above process can be improved by using as a source of antimony oxide an oil-in-water emulsion of an aqueous antimony sol.

Abstract: Tarry residues often are formed in carbonylation reactions, such as those in which esters or ethers are carbonylated to produce ethylidene diacetate or carboxylic acid anhydrides, such as acetic anhydride. Such residues contain Group VIII noble metal catalysts, typically rhodium, which must be separated before the residues can be disposed of. In the process of the invention, the residues are extracted with solvents which preferentially dissolve the tars. Preferred solvents include alkanes, cycloalkanes, halogenated alkanes, and aromatic hydrocarbons, particularly cyclohexane, carbon tetrachloride, and toluene. Separation of the residues from the noble metal catalyst by solvent extraction makes possible the disposal of the residues and the return of the noble metals to the reaction for reuse.

Abstract: Tarry residues often are formed in carbonylation reactions, such as those in which esters or ethers are carbonylated to produce ethylidene diacetate or carboxylic acid anhydrides, such as acetic anhydride. Such residues contain Group VIII noble metal catalysts, typically rhodium, which must be separated before the residues can be disposed of. In the process of the invention, a portion of the carbonylation reaction mixture is flashed to a lower pressure and the resulting residues-containing liquid is extracted with solvents which preferentially remove the tars. The tars are separated from the solvents and disposed of while the solvents are recycled for further use. The catalyst-containing liquid is processed to remove residual solvent and returned to the carbonylation reaction.

Abstract: A cracking catalyst used to crack oil to produce gasoline or higher-boiling hydrocarbon fuel is contacted with both (A) antimony or a compound thereof such as antimony tris(O,O-dipropyl phosphorodithioate) and (B) a modifying composition consisting essentially of carbon, hydrogen, nitrogen, and sulfur produced by the treatment of a metal salt of a dialkyl dithiocarbamate with a hydrolyzable germanium (IV) compound such as germanium tetrachloride, the contacting of the ctalyst with (A) and (B) prior to, during, or after use of the catalyst in a cracking process being effective in precluding or reducing adverse effects of metals such as nickel, vanadium, and iron.

Abstract: A method of recovering a catalytic cobalt and/or manganese from a distillation residue in a process for preparing an aromatic carboxylic acid comprising a liquid-phase oxidation of the aromatic hydrocarbon having aliphatic substituent(s) or its oxidized derivatives in the presence of the catalytic cobalt and/or manganese and the distillation of the reaction product, which comprises successively or simultaneously treating the distillation residue with water and with an organic solvent having a relative dielectric constant D of3.0.ltoreq.D.ltoreq.

Abstract: In a method of removing carbonyl sulfide from propylene by hydrolysis over a catalyst comprising platinum sulfide on alumina, the improvement comprising regenerating the catalyst by contacting the catalyst with a solvent for polypropylene under conditions such that any polypropylene on the catalyst will be readily dissolved. Specifically, the propylene is passed through, successively, a C.sub.3 -splitter, a heater, the platinum sulfide catalyst bed, and a topping still where resulting H.sub.2 S and CO.sub.2 are separated from the purified propylene. A preferred solvent is liquid propylene.