Of Platinum Group Metal And Of Iron Group (i.e., Ru, Rh, Pd, Os, Ir, Or Pt And Fe, Co Or Ni) Patents (Class 502/326)
  • Patent number: 8143188
    Abstract: A dehydrogenation catalyst is described that comprises an iron oxide, an alkali metal or compound thereof, and rhenium or a compound thereof. A process for preparing a dehydrogenation catalyst comprising preparing a mixture of iron oxide, an alkali metal or compound thereof, and rhenium or a compound thereof is also described. Additionally, a dehydrogenation process using the catalyst and a process for preparing polymers are described.
    Type: Grant
    Filed: May 1, 2008
    Date of Patent: March 27, 2012
    Assignee: BASF Corporation
    Inventor: Ruth Mary Kowaleski
  • Publication number: 20120063989
    Abstract: The present invention relates to a highly active water gas shift catalyst and a process for producing it, and also a process for converting a gas mixture comprising at least carbon monoxide and water into hydrogen and carbon dioxide in a wide temperature range using this catalyst.
    Type: Application
    Filed: August 26, 2011
    Publication date: March 15, 2012
    Applicant: BASF SE
    Inventors: Stephan Hatscher, Markus Hölzle, Thorsten von Fehren, Alexander Schäfer
  • Publication number: 20120065449
    Abstract: Provided are hydroisomerization catalysts for processing a bio-based feedstock into biodiesel fuels. These catalysts comprise a catalytic material and a matrix component. The catalytic material is made up of a molecular sieve that has a pre-loaded platinum group metal. The catalytic material and the matrix component are processed together to form the hydroisomerization catalyst. Methods of making these hydroisomerization catalysts include synthesizing a molecular sieve; purifying the molecular sieve; associating the molecular sieve with a platinum group metal in the absence of the matrix component to form the pre-loaded molecular sieve before formation of a catalyst body; mixing the pre-loaded molecular sieve with the matrix component to form a mixture; processing the mixture to form a catalyst body; and drying and calcining the catalyst body to form the hydroisomerization catalyst. These hydroisomerization catalysts can be used to process hydrodeoxygenated plant- or animal-derived feeds to yield a biofuel.
    Type: Application
    Filed: July 29, 2011
    Publication date: March 15, 2012
    Applicant: BASF Corporation
    Inventors: Michael A. Loewenstein, Ahmad Moini, Ivan Petrovic
  • Patent number: 8133837
    Abstract: Decreasing HC emission is made possible. An exhaust gas-purifying catalyst includes a substrate, a hydrocarbon-adsorbing layer covering the substrate, and a catalytic layer covering the hydrocarbon-adsorbing layer. The catalytic layer includes a layered structure of a first catalytic layer including a precious metal and a carrier supporting it, and a second catalytic layer including the same precious metal as the precious metal of the first catalytic layer and a carrier supporting it and having a concentration of the precious metal higher than that in the first catalytic layer.
    Type: Grant
    Filed: March 11, 2009
    Date of Patent: March 13, 2012
    Assignee: Cataler Corporation
    Inventors: Yuji Yabuzaki, Akimasa Hirai, Kenichi Taki
  • Publication number: 20120058888
    Abstract: The invention provides a method for manufacturing supported noble metal based alloy catalysts with a high degree of alloying and a small crystallite size. The method involves using polyol solvents as reaction medium and comprises a two-step reduction process in the presence of a support material. In the first step, the first metal (transition metal; e.g. Co, Cr, Ru) is activated by increasing the reaction temperature to 80 to 160° C. In the second step, the second metal (noble metal; e.g. Pt, Pd, Au) is added and the slurry is heated to the boiling point of the polyol solvent in a range of 160 to 300° C. The catalysts manufactured according to the method are used as electrocatalysts for polymer electrolyte membrane fuel cells (PEMFC), direct-methanol fuel cells (DMFC) or as gas phase catalysts for CO oxidation or exhaust gas purification.
    Type: Application
    Filed: September 1, 2011
    Publication date: March 8, 2012
    Applicant: UMICORE AG & CO. KG
    Inventors: Dan V. GOIA, Marco LOPEZ, Tapan Kumar SAU, Mihaela-Ortansa JITIANU
  • Patent number: 8129306
    Abstract: A polymetallic nanoparticle alloy having enhanced catalytic properties including at least one noble metal and at least one base metal, where the noble metal is preferentially dispersed near the surface of the nanoparticle and the base metal modifies the electronic properties of the surface disposed noble metal. The polymetallic nanoparticles having application as a catalyst when dispersed on a carbon substrate and in particular applications in a fuel cell. In various embodiments a bimetallic noble metal-base metal nanoparticle alloy may be used as an electrocatalyst offering enhanced ORR activity compared to the monometallic electrocatalyst of noble metal.
    Type: Grant
    Filed: January 28, 2009
    Date of Patent: March 6, 2012
    Assignee: UChicago Argonne, LLC
    Inventors: Deborah J. Myers, Xiaoping Wang, Nancy N. Kariuki
  • Publication number: 20120053045
    Abstract: A pyrochlore-type oxide represented by a general formula A2B2O7-Z is prepared by precipitate formation, where A and B each represent a metal element, where Z represents a number of at least 0 and at most 1, where A contains at least one element selected from a group consisting of Pb, Sn, and Zn, and where B contains at least one element selected from a group consisting of Ru, W, Mo, Ir, Rh, Mn, Cr, and Re. Impurities are then sufficiently removed through washing and drying processes, and the pyrochlore-type oxide is calcined under controlled conditions. This allows the crystallinity of the pyrochlore-type oxide, which contained amorphous parts immediately after the production of the precipitate, to be increased so that the resistance to acid can be improved while preventing particle aggregation.
    Type: Application
    Filed: August 30, 2011
    Publication date: March 1, 2012
    Applicant: JX Nippon Oil & Energy Corporation
    Inventors: Yasushi Sato, Keitaro Fujii
  • Publication number: 20120046161
    Abstract: A platinum alloy catalyst PtXY, wherein X is nickel, cobalt, chromium, copper, titanium or manganese and Y is tantalum or niobium, characterised in that in the alloy the atomic percentage of platinum is 46-75 at %, of X is 1-49 at % and of Y is 1-35 at %; provided that the alloy is not 66 at % Pt20 at % Cr14 at % Ta or 50 at % Pt, 25 at % Co, 25 at % Ta is disclosed. The catalyst has particular use as an oxygen reduction catalyst in fuel cells, and in particular in phosphoric acid fuel cells.
    Type: Application
    Filed: February 3, 2010
    Publication date: February 23, 2012
    Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
    Inventors: Sarah Ball, Thomas Robertson Ralph, Brian Ronald Theobald, David Thompsett
  • Patent number: 8114807
    Abstract: An intermetallic magnetic compound of iron oxide and palladium with a nanometer particle size is disclosed, together with a method of making magnetic nanoparticles that include an intermetallic bond between palladium and iron-oxide. Additionally, a method is disclosed of catalyzing an organic reaction by contacting the organic reagents with an intermetallic magnetic compound of iron oxide and palladium that has nanometer particle size in an amount sufficient to catalyze the organic reaction.
    Type: Grant
    Filed: March 5, 2010
    Date of Patent: February 14, 2012
    Assignee: CEM Corporation
    Inventors: Keith A. Porter, E. Keller Barnhardt
  • Patent number: 8114369
    Abstract: The invention relates to a novel catalyst having excellent activity and selectivity for reducing nitric oxides (NO/NO2) to nitrogen gas (N2) with hydrogen (H2) being used as a reducing agent under strongly oxidizing conditions (e.g., 2-10 vol % O2) (H2-SCR) in the 100-400° C. range, but in particular to the low-temperature range 100-200° C. The inventive catalyst is a combination of platinum and palladium which are in contact with solid phases of a mixed MgO and CeO2 medium.
    Type: Grant
    Filed: October 14, 2009
    Date of Patent: February 14, 2012
    Assignees: Linde Aktiengesellschaft, University of Cyprus
    Inventors: Angelos M. Efstathiou, Petros G. Savva, Costas N. Costa
  • Patent number: 8110519
    Abstract: The objective is to present compositions obtained by supporting by polymers micro clusters of transition metals and the like that are useful as catalysts in various reactions and, once used, are readily recovered and reused. A polymer-supported metal cluster composition is obtained by supporting a transition metal by a cross-linked polymer, and the polymer-supported cluster composition is characterized by the cross-linked polymer obtained by cross-linking of a cross-linkable polymer containing a hydrophilic side chain and a hydrophobic side chain group having a cross-linkable functional group. This polymer-supported metal cluster composition is, for example, preferably formed by first forming a micelle composed of the metal clusters supported by the cross-linkable polymer in a suitable solution and subsequently subjecting the cross-linkable polymer to a cross-linking reaction.
    Type: Grant
    Filed: March 7, 2005
    Date of Patent: February 7, 2012
    Assignees: Japan Science & Technology Agency, Wako Pure Chemical Industries, Ltd., Fuji Photo Film Co., Ltd.
    Inventors: Shu Kobayashi, Kuniaki Okamoto, Ryo Akiyama, Keiji Ohno, Yoshio Inagaki
  • Publication number: 20120027665
    Abstract: Catalyst comprising ruthenium on a support for the catalytic oxidation of hydrogen chloride by means of oxygen to form chlorine, wherein the catalyst comprises from 0.01 to 10% by weight of silver and/or calcium as dopant. The support preferably consists essentially of alpha-aluminum oxide. The catalyst preferably comprises a) from 0.1 to 10% by weight of ruthenium, b) from 0.01 to 5% by weight of silver and/or from 0.01 to 5% by weight of calcium, c) from 0 to 5% by weight of one or more alkaline earth metals, d) from 0 to 5% by weight of one or more alkali metals, e) from 0 to 5% by weight of one or more rare earth metals, f) from 0 to 5% by weight of one or more further metals selected from the group consisting of nickel, palladium, platinum, iridium and rhenium, in each case based on the total weight of the catalyst.
    Type: Application
    Filed: February 25, 2010
    Publication date: February 2, 2012
    Applicant: BASF SE
    Inventors: Guido Henze, Heiko Urtel, Martin Sesing, Martin Karches
  • Patent number: 8105561
    Abstract: A catalyst for purification of exhaust gas in which a noble metal is supported on a metal-oxide support wherein, in a oxidation atmosphere, the noble metal exists on the surface of the support in high oxidation state, and the noble metal binds with a cation of the support via an oxygen atom on the surface of the support to form a surface oxide layer and, in a reduction atmosphere, the noble metal exists on the surface of the support in a metal state, and an amount of noble metal exposed at the surface of the support, measured by CO chemisorption, is 10% or more in atomic ratio to a whole amount of the noble metal supported on the support.
    Type: Grant
    Filed: December 1, 2006
    Date of Patent: January 31, 2012
    Assignees: Kabushiki Kaisha Toyota Chuo Kenkyusho, Toyota Jidosha Kabushiki Kaisha
    Inventors: Miho Hatanaka, Toshitaka Tanabe, Yasutaka Nagai, Toshio Yamamoto, Kazuhiko Dohmae, Nobuyuki Takagi, Masahide Miura, Yasuo Ikeda
  • Patent number: 8101542
    Abstract: Provided are a catalyst for oxidizing carbon monoxide and a method of preparing the same. The catalyst for oxidizing carbon monoxide includes platinum and a transition metal which exists in a bimetallic phase, and the bimetallic phase of the platinum and the transition metal is supported by a support including a vacancy of oxygen. The catalyst for oxidizing carbon monoxide shows much higher activity than a conventional catalyst for oxidizing carbon monoxide even at a relatively low temperature.
    Type: Grant
    Filed: September 18, 2007
    Date of Patent: January 24, 2012
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Hyun-chul Lee, Soon-ho Kim, Doo-hwan Lee, Eun-duck Park, Eun-yong Ko
  • Patent number: 8101304
    Abstract: The present invention relates to a process for the concentration of noble metals from fluorine-containing components of fuel cells, for example from PEM fuel cell stacks, DMFC fuel cells, catalyst-coated membranes (CCMs), membrane electrode assemblies (MEAs), catalyst pastes, etc. The process is based on an optionally multi-step heat treatment process comprising a combustion and/or a melting process. It allows an inexpensive, simple concentration of noble materials. The hydrogen fluoride formed during the heat treatment of fluorine-containing components is bound by an inorganic additive so that no harmful hydrogen fluoride emissions occur. The process can be used for the recovery of noble metals that are present as components in fuel cells, electrolysis cells, batteries, and the like.
    Type: Grant
    Filed: May 17, 2004
    Date of Patent: January 24, 2012
    Assignee: Umicore AG & Co. KG
    Inventors: Christian Hagelüken, Bernd Kayser, José-Manuel Romero-Ojeda, Ingo Kleinwächter
  • Publication number: 20120016042
    Abstract: The present invention concerns a catalyst for carrying out hydrocarbon synthesis starting from a mixture comprising carbon monoxide and hydrogen, the active phase of which comprises at least one metal from group VIII deposited on a support formed by at least one oxide, in which said metal from group VIII is selected from the group constituted by cobalt, nickel, ruthenium or iron, and in which said catalyst has an atomic ratio (Co/Al)not ground/(CO/Al)ground, measured by X-ray photo-emission spectroscopy, in the range 1 to 12. The invention also concerns the catalyst preparation process and its use.
    Type: Application
    Filed: July 12, 2011
    Publication date: January 19, 2012
    Applicants: IFP Energies nouvelles, ENI S.p.A.
    Inventors: Sylvie Maury, Christele Legens, Loic Sorbier, Fabrice Diehl, Joseph Lopez, Lars Fischer
  • Patent number: 8097553
    Abstract: The present invention provides a catalyst support powder 3 comprising ceria and zirconia, wherein the ratio of the molar fraction (mol %) of ceria on the support powder surface as measured by the X-ray photoelectron spectroscopy to the molar fraction (mol %) of ceria in the raw material is from 1.0 to 1.5. Further, the present invention provides an exhaust gas purifying catalyst 5 comprising the catalyst support powder 3 and platinum 4 supported thereon.
    Type: Grant
    Filed: March 20, 2006
    Date of Patent: January 17, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masahide Miura, Oji Kuno
  • Patent number: 8093178
    Abstract: Disclosed in a catalyst which enables to reduce the carbon monoxide concentration in a product gas to 5 ppm by volume or less when carbon monoxide in a raw material gas containing hydrogen and carbon monoxide is selectively oxidized. The catalyst comprises a support of an inorganic oxide and ruthenium loaded thereon, and the relative loading depth X(Ru) of ruthenium in the radial direction in a redial cross-section of the catalyst satisfies the requirement defined by the following formula (1) X(Ru)?15??(1).
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: January 10, 2012
    Assignee: Nippon Oil Corporation
    Inventors: Yasuyuki Iwasa, Takaya Matsumoto
  • Patent number: 8092716
    Abstract: Process for the preparation of a catalytic specie consisting essentially of a metallic support, which is coated with a ceramic active phase layer, mainly compound of the general formula (I): [RhxNiyMglAlm(OH)2]z+(An?z/n)kH2O,??(I) wherein An? is mainly a silicate or a polysilicate anion; 0?x?0.3; 0?y?0.9; 0?l?0.9; 0?m?0.5; 0?k?10; x+y>0; 0.5?y+l?0.9; x+y+l+m=1; and z is the total electrical charge of the cationic element or a compound of the general formula (II): [AzA?1-z][B1-x-yNixRhy]O3-???(II) wherein A and A? are different and are selected from the Lanthanide or the Actinide families or from the group IIa of the Mendeleev's periodical table of elements; B is selected from the transition metal groups of columns IIIb, IVb, Vb, VIb, VIIb, Ib and IIb and group VIIIb of the Mendeleev's periodical table of elements; 0?x?0.7, 0?y?0.5, 0?x+y?0.
    Type: Grant
    Filed: January 10, 2007
    Date of Patent: January 10, 2012
    Assignee: L'Air Liquide Societe Anonyme pour l'Etude et l'Exploitation des Procedes Georges Claude
    Inventors: Daniel Gary, Pascal Del-Gallo, Francesco Basile, Angelo Vaccari, Giuseppe Fornasari, Valentina Rosetti, Erika Scavetta, Domenica Tonelli
  • Publication number: 20120003549
    Abstract: This invention provides a rechargeable cell comprising an electrode including: a plurality of porous clusters of silver particles, wherein each cluster includes: (a) a plurality of silver particles, and (b) crystalline particles of zirconium oxide (ZrO2), wherein at least a portion of the crystalline particles of ZrO2 is located in pores formed by a surface of the plurality of silver particles. Electrodes of the present invention catalyze the reduction of oxygen in alkaline solution. When the cell is charged, the silver in the electrodes can be oxidized to Ag2O and further to AgO. Upon discharge, the reduction of the oxidized silver results in additional available energy. This invention provides electrodes for use in rechargeable cells or batteries and methods of making thereof.
    Type: Application
    Filed: June 29, 2011
    Publication date: January 5, 2012
    Inventors: Ernst KHASIN, Arie Zaban
  • Patent number: 8088707
    Abstract: A supported catalyst with a solid sphere structure of the present invention includes an oxide supporting body and a metal such as Ni, Co, Fe, or a combination thereof distributed on the surface and inside of the supporting body. The supported catalyst with a solid sphere structure can maintain a spherical shape during heat treatment and can be used with a floating bed reactor due to the solid sphere structure thereof.
    Type: Grant
    Filed: December 17, 2009
    Date of Patent: January 3, 2012
    Assignee: Cheil Industries Inc.
    Inventors: Byeong Yeol Kim, Yun Tack Lee, Seung Yong Bae, Young Sil Lee
  • Patent number: 8084389
    Abstract: A noble metal is supported on an upstream-side catalytic portion 20 at least, and an SOx storage material, such as Mg and K that lower the noble metal's activities, is supported on a downstream-side catalytic portion 21. The noble metal being supported on the upstream-side catalytic portion 20 oxidizes SO2 efficiently to turn it into SOx, because the lowering of oxidizing activities is suppressed. These SOx are retained by means of storage in the SOx storage material being loaded on the downstream-side catalytic portion 21. Therefore, the SOx storing performance improves, and it is good in terms of durability as well.
    Type: Grant
    Filed: April 17, 2008
    Date of Patent: December 27, 2011
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshitsugu Ogura, Takayuki Endo
  • Patent number: 8080494
    Abstract: A catalyst 1 has a heat-resistant support 2 selected from among Al2O3, SiO2, ZrO2, and TiO2, and a first metal 4 supported on an outer surface of the support 2, and included by an inclusion material 3 containing a component of the support 2.
    Type: Grant
    Filed: December 5, 2005
    Date of Patent: December 20, 2011
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Hirofumi Yasuda, Katsuo Suga, Makoto Aoyama, Toshiharu Miyamura
  • Patent number: 8080224
    Abstract: Use of a catalyst composition comprising a metal selected from the group consisting of ruthenium, rhodium, nickel and combinations thereof, on a support selected from the group consisting of a beta-zeolite, mordenite and faujasites, is taught for carbon oxide methanation reactions for fuel cells. Specifically, when a mixture of gases containing hydrogen, carbon dioxide, carbon monoxide, and water is passed over the catalyst in a reaction zone having a temperature below the temperature at which the shift reaction occurs and above the temperature at which the selective methanation of carbon monoxide occurs, the catalyst efficiently facilitates the selective hydrogenation of carbon monoxide using H2 that is present in the reformate and reduces the concentration of the CO to levels equal to or less than about 50 ppm and demonstrates a carbon monoxide (CO) methanation selectivity of greater than about 50%.
    Type: Grant
    Filed: May 5, 2006
    Date of Patent: December 20, 2011
    Assignee: Sud-Chemie Inc.
    Inventors: Hiroshi Takeda, Troy L. Walsh, Jon P. Wagner
  • Patent number: 8080493
    Abstract: The invention relates to polyoxometalates represented by the formula (An)m+ [M13X8RqOy]m? or solvates thereof, wherein A represents a cation, n is the number of the cations, m is the charge of the polyanion, M represents a transition metal selected from Pd, Pt, Au, Rh, Ir and mixtures thereof, X represents a heteroatom selected from As, Sb, Bi, P, Si, Ge, B, Al, Ga, S, Se, Te and mixtures thereof, and y is the number of oxygen atoms ranging from 32 to 40, a process for their preparation and their use for the catalytic oxidation of organic molecules.
    Type: Grant
    Filed: February 26, 2008
    Date of Patent: December 20, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Elena Vladimirovna Chubarova, Ulrich Kortz
  • Patent number: 8075859
    Abstract: A nanocomposite particle, its use as a catalyst, and a method of making it are disclosed. The nanocomposite particle comprises titanium dioxide nanoparticles, metal oxide nanoparticles, and a surface stabilizer. The metal oxide nanoparticles are formed hydrothermally in the presence of the titanium dioxide nanoparticles. The nanocomposite particle is an effective catalyst support, particularly for DeNOx catalyst applications.
    Type: Grant
    Filed: July 14, 2009
    Date of Patent: December 13, 2011
    Assignee: Millennium Inorganic Chemicals, Inc.
    Inventors: Guoyi Fu, Steven M. Augustine
  • Patent number: 8071655
    Abstract: A catalyst applicable to the synthesis gas conversions especially E-T slurry processes, said catalyst comprising: a) a support containing at least a first aluminate element of mixed spinel structure of formula MxM?(1?x)Al2O4/Al2O3.SiO2, x ranging between and excluding 0 and 1, or of simple spinel structure of formula MAl2O4/Al2O3.SiO2, said support being calcined in an at least partly oxidizing atmosphere, at a temperature ranging between 850° C. and 900° C., and b) an active phase deposited on said support, which contains one or more group VIII metals, selected from among cobalt, nickel, ruthenium or iron. Said catalyst is used in a fixed bed or suspended in a three-phase reactor for hydrocarbon synthesis from a CO, H2 mixture.
    Type: Grant
    Filed: November 17, 2005
    Date of Patent: December 6, 2011
    Assignees: IFP Energies Nouvelles, ENI S.p.A.
    Inventors: Fabrice Diehl, François Hugues, Marie-Claire Marion, Denis Uzio
  • Publication number: 20110294652
    Abstract: The present invention provides a method for preparing a pyrochlore type oxide having a larger specific surface area, a polymer electrolyte fuel cell and a fuel cell system improved in power generation efficiency and capable of being produced more inexpensively, and a method for producing an electro catalyst for a fuel cell, which electro catalyst has a larger specific surface area, is relatively inexpensive, and has high electrode activity per unit mass. A method for preparing a pyrochlore type oxide represented by A2B2O7-Z wherein A and B represent a metal element, Z represents a number of 0 or more and 1 or less, A includes at least one selected from the group consisting of Pb, Sn, and Zn, and B includes at least one selected from the group consisting of Ru, W, Mo, Ir, Rh, Mn, Cr, and Re, wherein the pyrochlore type oxide is produced by a reaction of a halide or nitrate of A with an alkali salt of a metal acid of B.
    Type: Application
    Filed: February 10, 2010
    Publication date: December 1, 2011
    Applicant: JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Yasushi Sato, Tamaki Mizuno, Yuri Seki
  • Patent number: 8067332
    Abstract: A methanation catalyst, a carbon monoxide removing system, a fuel processor, and a fuel cell including the same, and more particularly a non-supported methanation catalyst including the catalytically active non-precious metal particles and the metal oxide particles, and a carbon monoxide removing system, a fuel processor, and a fuel cell including the same. The methanation catalyst has high selectivity for the methanation of carbon monoxide instead of the methanation of carbon dioxide and the reverse water gas shift reaction of carbon dioxide, which are side reactions of the methanation of carbon monoxide, maintains high concentration of generated hydrogen as small amounts of hydrogen and carbon dioxide are consumed, and effectively removes carbon monoxide at low operating temperatures of 200° C. or less.
    Type: Grant
    Filed: May 3, 2007
    Date of Patent: November 29, 2011
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Hyun-chul Lee, Soon-ho Kim, Kang-hee Lee, Doo-hwan Lee, Eun-duck Park, Eun-yong Ko
  • Patent number: 8067333
    Abstract: A process for producing a supported cobalt-based Fischer-Tropsch synthesis catalyst includes, in a first activation stage, treating a particulate catalyst precursor with a reducing gas, at a heating rate, HR1, until the precursor has reached a temperature, T1, where 80° C.?T1?180° C., to obtain a partially treated precursor. In a second activation stage, the partially treated precursor is treated with a reducing gas, at an average heating rate, HR2, with x step increments, where 0<HR2<HR1, for a time, t1, where t1 is from 0.1 to 20 hours, to obtain a partially reduced precursor. Thereafter, in a third activation stage, the partially reduced precursor is treated with a reducing gas, at a heating rate, HR3, where HR3>HR2 until the partially reduced precursor reaches a temperature, T2. The partially reduced precursor is maintained at T2 for a time, t2, where t2 is from 0 to 20 hours, to obtain an activated catalyst.
    Type: Grant
    Filed: May 5, 2008
    Date of Patent: November 29, 2011
    Assignee: Sasol Technology (Proprietary) Limited
    Inventors: Jacobus Lucus Visagie, Jan Mattheus Botha, Johannes Gerhardus Koortzen, Michael Steven Datt, Alta Bohmer, Jan Van De Loosdrecht, Abdool Muthalib Saib
  • Patent number: 8062992
    Abstract: A process for producing a supported cobalt-based Fischer-Tropsch synthesis catalyst includes, in a first activation stage, treating a particulate catalyst precursor with a reducing gas, at a heating rate, HR1, until the precursor has reached a temperature, T1, where 80° C.?T1?180° C., to obtain a partially treated precursor. In a second activation stage, the partially treated precursor is treated with a reducing gas, at a heating rate, HR2, where 0?HR2<HR1, for a time, t1, where t1 is from 0.1 to 20 hours, to obtain a partially reduced precursor. Thereafter, in a third activation stage, the partially reduced precursor is treated with a reducing gas, at a heating rate, HR3, where HR3>HR2 until the partially reduced precursor reaches a temperature, T2. The partially reduced precursor is maintained at T2 for a time, t2, where t2 is from 0 to 20 hours, to obtain an activated catalyst.
    Type: Grant
    Filed: May 5, 2008
    Date of Patent: November 22, 2011
    Assignee: Sasol Technology (Proprietary) Limited
    Inventors: Jacobus Lucus Visagie, Jan Mattheus Botha, Johannes Gerhardus Koortzen, Michael Steven Datt, Alta Bohmer, Jan Van De Loosdrecht, Abdool Muthalib Saib
  • Patent number: 8058204
    Abstract: An electrocatalyst is described. The electrocatalyst includes a core of a non-noble metal or non-noble metal alloy; and a continuous shell of a noble metal or noble metal alloy on the core, the continuous shell being at least two monolayers of the noble metal or noble metal alloy. Methods for making the electrocatalyst are also described.
    Type: Grant
    Filed: October 24, 2008
    Date of Patent: November 15, 2011
    Assignee: GM Global Technology Operations LLC
    Inventors: Junliang Zhang, Frederick T. Wagner, Zhongyi Liu, Michael K. Carpenter
  • Patent number: 8058205
    Abstract: An NOx purification system having NOx occlusion reduction-type catalysts including an occlusion material and a metal catalyst, which occludes NOx in a lean state in terms of a fuel-air ratio of an exhaust gas and releases the occluded NOx in a rich state. A high-temperature type catalyst is placed on the upstream side, and a low-temperature type catalyst is disposed on the downstream side in series with the high-temperature type catalyst. The molar ratio of platinum to rhodium supported on the high-temperature type catalyst is within a range of 2:1 to 1:2. This NOx purification system is capable of a wide NOx activation temperature window.
    Type: Grant
    Filed: November 10, 2005
    Date of Patent: November 15, 2011
    Assignee: Isuzu Motors Limited
    Inventors: Daiji Nagaoka, Masashi Gabe
  • Publication number: 20110274615
    Abstract: A catalyst has a long life span and efficiently separates hydrogen from water. A first metal element (Ni, Pd, Pt) for cutting the combination of hydrogen and oxygen and a second metal element (Cr, Mo, W, Fe) for helping the function of the first metal element are melted in alkaline metal hydroxide or alkaline earth metal hydroxide to make a mixture heated at a temperature above the melting point of the hydroxide to eject fine particles from the liquid surface, bringing steam into contact with the fine particles. Instead of this, a mixture of alkaline metal hydroxide and metal oxide is heated at a temperature above the melting point of the alkaline metal hydroxide to make metal compound in which at least two kinds of metal elements are melted, and fine particles are ejected from the surface of the metal compound to be brought into contact with steam.
    Type: Application
    Filed: January 6, 2010
    Publication date: November 10, 2011
    Inventor: Yasuo Ishikawa
  • Publication number: 20110275009
    Abstract: A core-shell type platinum-containing catalyst being allowed to reduce the amount of used platinum and having high catalytic activity and stability and a method of producing the same, an electrode and an electrochemical device are provided. The platinum-containing catalyst includes: metal particles each including a core particle including a metal atom except for platinum or an alloy of a metal atom except for platinum and a shell layer, including platinum on a surface of the core particle, the metal particles being supported by a conductive carrier and satisfying 0.25 nm?ts?0.9 nm and 1.4 nm?R1?3.5 nm, where an average thickness of the shell layer is ts and an average particle diameter of the core particle is R1.
    Type: Application
    Filed: July 20, 2011
    Publication date: November 10, 2011
    Applicant: SONY CORPORATION
    Inventors: Shuji Goto, Shizuka Hosoi, Yuli Li, Yoshihiro Kudo, Akihiro Maesaka
  • Patent number: 8039173
    Abstract: A cathode catalyst for a fuel cell includes a carrier and an A-B alloy supported on the carrier, where A is at least one metal selected from the group consisting of Pd, Ir, Rh, and combinations thereof, and B is at least one metal selected from the group consisting of Mo, W, and combinations thereof. The carrier is composed of at least one chalcogen element selected from the group consisting of S, Se, Te, and combinations thereof.
    Type: Grant
    Filed: May 14, 2007
    Date of Patent: October 18, 2011
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Alexey Alexandrovichserov, Chan Kwak, Myoung-Ki Min, Si-Hyun Lee
  • Patent number: 8034152
    Abstract: A novel solution route has been developed that after heat-treatment to 500-600° C. under inert atmosphere, yields highly porous composites of nano-sized metal (Ni) particle inclusions in ceramics (Al2O3). Metal loadings could be made from <1% to >95% Ni. The metal inclusion sizes in the Ni—Al2O3 system with the 10 atom % Ni sample were 4-7 nm, while for the 75 atom % Ni sample they were 5-8 nm. It was shown that the 10 atom % Ni sample could be used as a catalyst for the conversion of CO2 and CH4 in the temperature range 550-700° C., while higher temperatures led to growth of the Ni particles and carbon poisoning over time. The solution routes could also be deposited as thin dense films containing <10 nm Ni particles. Such films with high Ni-particle loadings deposited on aluminium substrates have shown very good solar heat absorber proficiency and provide good substrates for carbon tube growth.
    Type: Grant
    Filed: May 21, 2010
    Date of Patent: October 11, 2011
    Inventors: Gunnar Westin, Annika Pohl, Asa Ekstrand
  • Publication number: 20110245068
    Abstract: A multimetallic nanoscale catalyst having a sore portion enveloped by a shell portion and exhibiting high catalytic activity and improved catalytic durability. In various embodiments, the core/shell nanoparticles comprise a gold particle coated with a catalytically active platinum bimetallic material. The shape of the nanoparticles is substantially defined by the particle shape of the core portion. The nanoparticles may be dispersed on a high surface area substrate for use as a catalyst and is characterized by no significant loss in surface area and specific activity following extended potential cycling.
    Type: Application
    Filed: April 5, 2010
    Publication date: October 6, 2011
    Inventors: Vojislav Stamenkovic, Nenad M. Markovic, Chao Wang, Hideo Daimon, Shouheng Sun
  • Patent number: 8017544
    Abstract: A method is described for lowering the nitrate content in a cobalt catalyst precursor formed by impregnating a catalyst support with cobalt nitrate, comprising calcining the impregnated support in air to effect partial denitrification and subsequently heating the calcined impregnated support to a temperature below 250° C. in the presence of a gas mixture comprising 0.1-10% hydrogen by volume in an inert gas.
    Type: Grant
    Filed: May 9, 2006
    Date of Patent: September 13, 2011
    Assignee: Johnson Matthey PLC
    Inventors: John Leonello Casci, Alejandro Martin Antonini
  • Patent number: 8017548
    Abstract: The present invention provides a method for manufacture of supported noble metal based alloy catalysts with a high degree of alloying and a small crystallite size. The method is based on the use of polyol solvents as reaction medium and comprises of a two-step reduction process in the presence of a support material. In the first step, the first metal (M1=transition metal; e.g. Co, Cr, Ru) is activated by increasing the reaction temperature to 80 to 160° C. In the second step, the second metal (M2=noble metal; e.g. Pt, Pd, Au and mixtures thereof) is added and the slurry is heated to the boiling point of the polyol solvent in a range of 160 to 300° C. Due to this two-step method, an uniform reduction occurs, resulting in noble metal based catalysts with a high degree of alloying and a small crystallite size of less than 3 nm. Due to the high degree of alloying, the lattice constants are lowered.
    Type: Grant
    Filed: April 1, 2010
    Date of Patent: September 13, 2011
    Assignee: Umicore AG & Co. KG
    Inventors: Dan V. Goia, Marco Lopez, Tapan Kumar Sau, Mihaela-Ortansa Jitianu
  • Patent number: 8012905
    Abstract: A method for preparing platinum (Pt) based nano-size catalyst which is useful as an electrode catalyst of a direct methanol fuel cell (DMFC). This method includes the implementation of a reduction reaction of a platinum precursor and an optional ad-metal precursor with a reducing agent in a solvent and in the presence of a stabilizer to form a suspension containing colloidal particles of platinum or platinum/ad-metal; mixing the suspension with a co-solvent; subjecting the resultant mixture to a centrifugal treatment to form a platinum or platinum/ad-metal colloidal particle portion and a liquid portion, repeating the co-solvent mixing and centrifugal treatment to the platinum or platinum/ad-metal colloidal particle portion until the resultant liquid portion no longer contains the product of the reduction reaction; and drying the resultant platinum or platinum/ad-metal colloidal particle portion to obtain a platinum based nano-size catalyst.
    Type: Grant
    Filed: October 26, 2010
    Date of Patent: September 6, 2011
    Assignee: Industrial Technology Research Institute
    Inventors: Man-yin Lo, I-Hsuan Liao
  • Patent number: 8007750
    Abstract: A layered, three-way conversion catalyst having the capability of simultaneously catalyzing the oxidation of hydrocarbons and carbon monoxide and the reduction of nitrogen oxides is disclosed. Methods of making and using the same are also provided. In one or more embodiments, the catalyst comprises three layers of catalytic material in conjunction with a carrier. A first layer comprises a platinum component on a first support; a second layer comprises a rhodium component on a second support; and a third layer comprises a palladium component and a third support. The palladium, rhodium, and/or platinum can independently be deposited on a support of high surface area refractory metal oxide, or of an oxygen storage component, or both.
    Type: Grant
    Filed: July 19, 2007
    Date of Patent: August 30, 2011
    Assignee: BASF Corporation
    Inventors: Shau-Lin Franklin Chen, Jin Sakakibara, Tian Luo, Harold Rabinowitz
  • Patent number: 8007735
    Abstract: A catalyst includes a platinum coating deposited on a silica support. The support has an average surface area between about 100 m2/g and about 120 m2/g. The platinum coating is between about 5 wt % and about 15 wt % of the catalyst. The combination of the selected surface area, silica support, and selected amount of platinum coating provides a catalytic activation temperature below 200° C. and avoids the formation of NOx.
    Type: Grant
    Filed: February 25, 2011
    Date of Patent: August 30, 2011
    Assignee: Hamilton Sundstrand Space Systems International, Inc.
    Inventors: Timothy A. Nalette, Catherine Thibaud-Erkey
  • Publication number: 20110207972
    Abstract: Catalysts for replacing rhenium-containing multimetallic catalysts for the hydrogenolysis of organic compounds to desired polyols, including the conversion of glycerol to propylene glycol, are described. The catalysts are carried on carbon supports, as well as carbon supports impregnated with Zirconium Scandium (ZrSc), Zirconium Yttrium (ZrY), Titanium Scandium (TiSc), or Titanium Yttrium (TiY) to texture the carbon support and to create oxygen-ion vacancies that can be used during the desired reactions. Processes for the hydrogenolysis of organic compounds to desired polyols using the disclosed catalysts, including the conversion of glycerol to propylene glycol, are also described.
    Type: Application
    Filed: February 23, 2010
    Publication date: August 25, 2011
    Inventors: Heather M. Brown, John G. Frye, Jonathan L. Male, Daniel M. Santosa, Alan H. Zacher
  • Patent number: 8003564
    Abstract: A process for the preparation of a catalyst or catalyst precursor, comprising the steps of: (a) admixing: (i) a catalytically active metal or metal compound (ii) a carrier material (iii) a gluing agent; and (iv) optionally one or more promoters, and/or one or more co-catalysts; (b) forming the mixture of step (a); and (c) drying the product of step (b) for more than 5 hours at a temperature up to 100 C to form the catalyst or catalyst precursor. The catalyst material mixture does not need to be calcined after forming to achieve the required minimum strength for use in a suitable reaction, such as Fischer Tropsch.
    Type: Grant
    Filed: December 14, 2006
    Date of Patent: August 23, 2011
    Assignee: Shell Oil Company
    Inventors: Ronald Jan Dogterom, Carolus Matthias Anna Maria Mesters, Marinus Johannes Reynhout
  • Patent number: 8003565
    Abstract: A method and catalysts for producing a hydrogen-rich syngas are disclosed. According to the method a CO-containing gas contacts a water gas shift (WGS) catalyst, optionally in the presence of water, preferably at a temperature of less than about 450° C. to produce a hydrogen-rich gas, such as a hydrogen-rich syngas. Also disclosed is a water gas shift catalyst formulated from: a) Pt, its oxides or mixtures thereof; b) Ru, its oxides or mixtures thereof; and c) at least one of Li, Na, K, Rb, Cs, Mg, Ca, Sr, Ba, Sc, Y, Ti, Zr, V, Mo, Mn, Fe, Co, Rh, Ir, Ge, Sn, Sb, La, Ce, Pr, Sm, and Eu. Another disclosed catalyst formulation comprises Pt, its oxides or mixtures thereof; Ru, its oxides or mixtures thereof; Co, its oxides or mixtures thereof; and at least one of Li, Na, K, Rb, Cs, Mg, Ca, Sr, Ba, Sc, Y, Ti, Zr, V, Mo, Mn, Fe, Rh, Ir, Ge, Sn, Sb, La, Ce, Pr, Sm, and Eu, their oxides and mixtures thereof.
    Type: Grant
    Filed: April 28, 2006
    Date of Patent: August 23, 2011
    Assignees: Honda Giken Kogyo Kabushiki Kaisha, Freeslate, Inc.
    Inventors: Alfred Hagemeyer, Raymond E. Carhart, Karin Yaccato, Peter Strasser, Robert K. Grasselli, Christopher James Brooks, Cory Bernard Phillips
  • Publication number: 20110201702
    Abstract: A ferrihydrite catalyst composition can comprise a ferrihydrite of a structural promoter metal, a chemical promoter metal and potassium to form an amorphous nanoparticulate. The ferrihydrite catalyst can be formed by dissolving an iron salt, a structural promoter metal salt and a chemical promoter metal salt in water to form an aqueous iron solution. A ferrihydrite solid can be precipitated from the aqueous iron solution by addition of a precipitating agent under conditions such that the ferrihydrite solid is a nanoparticulate. A potassium can be incorporated into the ferrihydrite solid to form a ferrihydrite catalyst precursor. The ferrihydrite catalyst precursor can be calcined to form the ferrihydrite catalyst. A synthesis gas can be readily converted to a fuel product by contacting the ferrihydrite catalyst with the synthesis gas under reaction conditions sufficient to form a fuel product mixture.
    Type: Application
    Filed: August 16, 2010
    Publication date: August 18, 2011
    Inventors: Sumit Bali, Garima Bali, Edward M. Eyring, Richard D. Ernst, Ronald J. Pugmire
  • Publication number: 20110200915
    Abstract: In one example embodiment, a core-shell type platinum-containing catalyst is allowed to reduce the amount of used platinum and has high catalytic activity and stability. In one example embodiment, the core-shell type platinum-containing catalyst includes a core particle (with an average particle diameter R1) made of a non-platinum element and a platinum shell layer (with an average thickness ts) satisfying 1.4 nm?R1?3.5 nm and 0.25 nm?ts?0.9 nm. The core particle includes an element satisfying Eout?3.0 eV, where average binding energy relative to the Fermi level of 5d orbital electrons of platinum present on an outermost surface of the shell layer is Eout. In a fuel cell including a platinum-containing catalyst which contains a Ru particle as a core particle, the output density at a current density of 300 mA/cm2 is 70 mW/cm2 or over, and an output retention ratio is approximately 90% or over.
    Type: Application
    Filed: October 29, 2009
    Publication date: August 18, 2011
    Applicant: SONY CORPORATION
    Inventors: Shuji Goto, Shizuka Hosoi, Yuli Li, Yoshihiro Kudo, Akihiro Maesaka
  • Patent number: 7998896
    Abstract: An exhaust gas purifying catalyst having a good ignition performance is provided. The exhaust gas purifying catalyst 1 includes a catalyst substrate 3 and a catalyst coating layer 5 which contains a noble metal and a refractory inorganic oxide and is formed on the catalyst substrate. The exhaust gas purifying catalyst is characterized in that the catalyst coating layer 5 includes an upstream portion 11 located upstream and a downstream portion 13 located downstream in a flow direction of an exhaust gas. The upstream portion 11 has a layered structure including an upstream portion inside layer 17 and an upstream portion outside layer 15. The upstream portion inside layer contains a cerium-zirconium composite oxide in which a relative proportion of CeO2 is 50 to 95 wt %, as the refractory inorganic oxide, and the upstream portion outside layer 15 and the downstream portion 13 contain a cerium-zirconium composite oxide in which a relative proportion of ZrO2 is 50 to 95 wt %, as the refractory inorganic oxide.
    Type: Grant
    Filed: July 24, 2006
    Date of Patent: August 16, 2011
    Assignee: Cataler Corporation
    Inventors: Ichiro Kitamura, Kenichi Taki, Akimasa Hirai
  • Publication number: 20110195007
    Abstract: The present invention relates to a catalyst for removing NOx contained in exhaust gas, more specifically to a catalyst for removing NOx using metal titanate as a support. The catalyst for removing NOx according to the present invention allows metal titanate to act as a support as well as an adsorption and storage agent (hereafter an adsorption/storage agent) of NOx in lean-burn conditions. Supported noble metals or transition metal components provide a catalyst function which helps adsorption/storage by oxidizing NOx into NO2 in lean-burn conditions and participates in the reaction of reducing the adsorbed and stored NO2 into N2 in fuel-rich conditions. The catalyst according to the present invention has twice the NOx storage amount of conventional catalysts, for example Ba, and enables effective removal even in operational conditions of a wider range than 150˜700° C.
    Type: Application
    Filed: May 16, 2008
    Publication date: August 11, 2011
    Applicant: Postech Academy-Industry Foundation
    Inventors: Jong Shik Chung, So Ye Park, Wang Qiang, Ji Hyang Sohn