Of Platinum Patents (Class 502/334)
  • Patent number: 6303530
    Abstract: A method for preparing a catalyst having one or more noble metals disposed in a relatively homogeneous distribution on a base which includes an inorganic refractory binder and a zeolite. The method provides for uniformly depositing noble metals on the base after it is formed, without unnecessarily displacing desirable nonframework cations, such as sodium, from the zeolite.
    Type: Grant
    Filed: July 22, 1999
    Date of Patent: October 16, 2001
    Assignee: BP Corporation North America Inc.
    Inventors: Michael M. Schwartz, William J. Reagan, Jeffrey T. Miller
  • Patent number: 6291394
    Abstract: Provided are high activity catalysts based upon gamma alumina containing substrates impregnated with one or more catalytically active metals which catalysts in addition contain a nanocrystalline phase of alumina of a crystalline size at the surface of less than 25Å. Also provided are processes for preparing such high activity catalysts and various uses thereof.
    Type: Grant
    Filed: May 22, 2000
    Date of Patent: September 18, 2001
    Assignee: Shell Oil Company
    Inventors: Peter Joseph Shukis, James Donald Carruthers, Vincent Joseph Lostaglio
  • Patent number: 6288007
    Abstract: A catalyst with a high sulphur tolerance for the hydrogenation of middle distillate aromatics which comprises as a support (a) an alumina, the surface of which has been modified by contacting it with a silicon-containing compound, or (b) a silica, the surface of which has been modified by contacting it with an aluminum-containing compound. The support has been treated with air, oxygen or water vapor at an elevated temperature in order to convert the said silicon-containing compound or the said aluminum-containing compound to oxide form. The hydrogenating component of the catalyst is one or more metals of the platinum group.
    Type: Grant
    Filed: December 15, 1999
    Date of Patent: September 11, 2001
    Assignee: Fortum Oil & Gas Oy
    Inventors: Marina Lindblad, Aimo Rautiainen, Göran Sandström
  • Publication number: 20010018401
    Abstract: A process for the preparation of a fluid bed vinyl acetate (VAM) catalyst comprising impregnating a support comprising a mixture of substantially inert microspheroidal particles with a solution comprising a metal salt of Pd and M, wherein M comprises Ba, Cd, Au, La, Nb, Ce, Zn, Pb, Ca, Sr, Sb or mixtures thereof, reducing the metal salts to form a deposit of Pd and M on the support surface and impregnating the support with at least one alkali metal salt. At least 50% of the particles used for the microspheroidal support have a particle size below 105 microns.
    Type: Application
    Filed: June 30, 1999
    Publication date: August 30, 2001
    Inventors: PATRICIA RAE BLUM, LARRY MICHAEL CIRJAK, MARC ANTHONY PEPERA, CHRISTOS PAPARIZOS, GEORGE FREDERICK SALEM, MICHAEL JAMES BAKER
  • Patent number: 6281160
    Abstract: In a process for preparing a catalyst comprising at least one support, at least one metal from group VIII of the periodic table and at least one additional element M selected from the group formed by germanium, tin, lead, rhenium, gallium, indium and thallium, metal M is introduced in an aqueous solvent in the form of at least one organometalic compound comprising at least one carbon-M bond.
    Type: Grant
    Filed: October 30, 1998
    Date of Patent: August 28, 2001
    Assignee: Institute Francais du Petrole
    Inventors: Jean-Marie Basset, Jean-Pierre Candy, Blaise Didillon, Fabienne Le Peltier, Olivier Clause, Fatima Bentahar
  • Patent number: 6281164
    Abstract: The useful life of SOx additives having a SO2→SO3 oxidation catalyst component and a SO3 absorption component can be extended by employing each of these components as separate and distinct physical particles, pellets, etc.
    Type: Grant
    Filed: February 2, 2000
    Date of Patent: August 28, 2001
    Assignee: Intercat-Savannah, Inc.
    Inventors: Edward J. Demmel, Albert A. Vierheilig, Regis B. Lippert
  • Publication number: 20010016555
    Abstract: The durability of a supported noble metal hydrodeclorination catalyst can be improved by (1) treating the supported catalyst, which comprises support and catalytic noble metal, with a non-elemental halide compound, which is not a mineral acid (such as an alkali metal halide, an ammonium halide, an alkaline earth metal halide, and/or a halogenated hydrocarbon); and (2) then using the treated catalyst in a hydrodechlorination reaction. Suitable treatment compounds include ammonium chloride, lithium chloride, or a chlorinated hydrocarbon.
    Type: Application
    Filed: November 30, 2000
    Publication date: August 23, 2001
    Inventor: Zongchao Zhang
  • Publication number: 20010016188
    Abstract: A methanol reforming catalyst that generates a reformed gas containing hydrogen by reforming methanol under the presence of oxygen and steam, comprises a catalytic component I containing Cu oxide and Zn oxide, and a catalytic component II containing metal oxide and one of Pt and Pd Also, another methanol reforming catalyst comprises a catalytic component I containing Cu oxide and Zn oxide, a catalytic component IIA containing first metal oxide and a noble metal, and a catalytic component IIB containing second metal oxide and one of Pt and Pd. The second metal oxide forms an alloy more easily than the first metal oxide. The auto-thermal reforming process can be stably accelerated in the methanol reforming reaction using these catalysts. Also, there are provided a reformer, a reforming apparatus, and a tuel cell system employing these methanol catalysts Since a heater Or a reducing apparatus can be omitted in these apparatuses, etc., sizes of these apparatuses, etc. become small and thus these apparatuses, etc.
    Type: Application
    Filed: December 13, 2000
    Publication date: August 23, 2001
    Inventors: Fumihiro Haga, Hiroaki Kaneko
  • Patent number: 6265343
    Abstract: Chlorine dioxide is generated from an aqueous solution of sodium chlorite in the presence of a catalyst having a reduced rate of deactivation. The catalyst is preferably palladium, or palladium together with another platinum group metal (e.g., Pd+Pt), or palladium together with a Group IB metal (e.g., Pd+Au) deposited on a support modified by Group IA carbonate salt (e.g., K2CO3) or a Group IIA carbonate salt (e.g., CaCO3) or a magnesium salt that can be converted to MgO or a support consisting of a Group IA carbonate salt or a Group IIA carbonate salt or a magnesium salt that can be converted to MgO.
    Type: Grant
    Filed: March 7, 1994
    Date of Patent: July 24, 2001
    Assignee: Degussa Corporation
    Inventors: Francis Patrick Daly, Daniel Ostgard
  • Publication number: 20010006934
    Abstract: A catalytic converter including a carrier, a hydrocarbon (HC) trap layer disposed on the carrier and at least two catalyst layers comprising an inner layer disposed on the HC trap layer and an outer layer disposed on the inner layer. The inner and outer layers include catalyst noble metals, respectively. The catalyst noble metal present in the outer layer is controlled to be active earlier than the catalyst noble metal present in the inner layer during the engine warm-up operation.
    Type: Application
    Filed: December 22, 2000
    Publication date: July 5, 2001
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Naoki Kachi, Kimiyoshi Nishizawa
  • Patent number: 6251820
    Abstract: A catalyst for purifying an exhaust gas includes amorphous and homogeneous composite oxide particles, a catalytic noble metal element, and metallic oxide particles. The metallic oxide particles interpose among the composite oxide particles to connect them with each other at least. The catalyst has good heat resistance, sulfur-poisoning resistance, and durability. The catalyst is produced as follows. A slurry is prepared by mixing an organosol with a suspension, or by mixing a solution with a suspension. The slurry is deposited on a support substrate to form a coating layer thereon. The suspension includes a precursor powder, and a solvent. The precursor powder includes the composite oxide particles, and the catalytic noble metal element. The composite oxide particles include a support component, and an NOx storage element. The solvent is free from elution of the NOx storage element. The organosol includes an organic solvent, and an oxide sol.
    Type: Grant
    Filed: January 30, 1997
    Date of Patent: June 26, 2001
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Shinji Tsuji
  • Patent number: 6239066
    Abstract: Provided are high activity catalysts based upon gamma alumina containing substrates impregnated with one or more catalytically active metals, which catalysts in addition contain a nanocrystalline phase of alumina of a crystalline size at the surface of less than 25 Å. Also provided are processes for preparing such high activity catalysts and various uses thereof.
    Type: Grant
    Filed: May 22, 2000
    Date of Patent: May 29, 2001
    Assignee: Shell Oil Company
    Inventors: Peter Joseph Shukis, James Donald Carruthers, Vincent Joseph Lostaglio
  • Patent number: 6221805
    Abstract: A catalyst support, a catalyst using the catalyst support and a process for producing the same are disclosed. For instance, the catalyst support includes a composite oxide powder produced by spraying and burning a W/O type emulsion, the W/O type emulsion including an aqueous solution dispersed in an organic solvent, the aqueous solution containing aluminum as a major component and at least one co-metallic element in addition to the aluminum. Thus, the catalyst support can be produced less expensively without using any expensive alkoxide. Further, due to the spraying and burning, the composite oxide powder is composed of porous hollow particles which have a very thin shell thickness of dozens of nanometers, and makes the catalyst support which is amorphous and exhibits a large specific surface area. Hence, the catalyst support can maintain the large specific surface area even after a high-temperature durability test.
    Type: Grant
    Filed: February 24, 1999
    Date of Patent: April 24, 2001
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Koichi Yamashita, Shinji Tsuji, Naoto Miyoshi, Oji Kuno, Masahiko Sugiyama, Kazumasa Takatori, Takao Tani, Nobuo Kamiya
  • Patent number: 6218326
    Abstract: An entirely new class of catalysts called supported molten-metal catalysts, SMMC, which can replace some of the existing precious metal catalysts used in the production of fuels, commodity chemicals, and fine chemicals, as well as in combating pollution. SMMC are based on supporting ultra-thin films or micro-droplets of the relatively low-melting (<600° C.), inexpensive, and abundant metals and semimetals from groups 1, 12, 13, 14, 15 and 16, of the periodic table, or their alloys and intermetallic compounds, on porous refractory supports, much like supported microcrystallites of the traditional solid metal catalysts. It thus provides orders of magnitude higher surface area than is obtainable in conventional reactors containing molten metals in pool form and also avoids corrosion. These have so far been the chief stumbling blocks in the application of molten metal catalysts.
    Type: Grant
    Filed: July 29, 1998
    Date of Patent: April 17, 2001
    Assignee: University of Iowa Research Foundation
    Inventors: Ravindra Datta, Ajeet Singh, Istvan Halasz, Manuela Serban
  • Patent number: 6214765
    Abstract: To form a catalytic surface, discrete metal nodules are electrolytically deposited onto the atmospheric oxide coating on an aluminum substrate. The nodules are formed from a catalyst metal or a core of another metal with a catalyst metal coating. The catalytic metal may be fully reduced by treatment with hydrogen gas.
    Type: Grant
    Filed: November 2, 1999
    Date of Patent: April 10, 2001
    Assignee: Howard A. Fromson
    Inventors: Howard A. Fromson, William J. Rozell
  • Patent number: 6197721
    Abstract: A novel catalyst for transforming organic compounds is described. The catalyst is composed of a support selected from refractory oxides such as aluminas, silicas, silica-aluminas or magnesia, used alone or as a mixture, a group VIII metal such as palladium, associated or not associated with another metal, said catalyst being such that the volume of chemisorbed carbon monoxide is greater than or equal to 180 cm3 per gram of metal and has a programmed temperature reduction profile comprising a single hydrogen consumption peak.
    Type: Grant
    Filed: August 28, 1998
    Date of Patent: March 6, 2001
    Assignee: Institute Francais du Petrole
    Inventors: Blaise Didillon, Denis Uzio, Maryline Delage
  • Patent number: 6194338
    Abstract: The invention relates to a stabilized bimetal catalyst comprising an electrically conductive support and a metallic deposited coating consisting of a first metal M1 chosen from platinum and silver and a second metal M2, different from the first and chosen from the group consisting of platinum, silver, gold, ruthenium, iridium, rhodium and osmium. The invention also relates to a process for obtaining such a catalyst.
    Type: Grant
    Filed: March 2, 1999
    Date of Patent: February 27, 2001
    Assignee: Elf Atochem S.A.
    Inventors: Francoise Andolfatto, Sylvain Miachon
  • Patent number: 6183894
    Abstract: Binary and ternary electrocatalysts are provided for oxidizing alcohol in a fuel cell. The binary electrocatalyst includes 1) a substrate selected from the group consisting of NiWO4 or CoWO4 or a combination thereof, and 2) Group VIII noble metal catalyst supported on the substrate. The ternary electrocatalyst includes 1) a substrate as described above, and 2) a catalyst comprising Group VIII noble metal, and ruthenium oxide or molybdenum oxide or a combination thereof, said catalyst being supported on said substrate.
    Type: Grant
    Filed: November 8, 1999
    Date of Patent: February 6, 2001
    Assignee: Brookhaven Science Associates
    Inventors: Radoslav R. Adzic, Nebojsa S. Marinkovic
  • Patent number: 6177381
    Abstract: This invention relates to a layered catalyst composition, a process for preparing the composition and processes for using the composition. The catalyst composition comprises an inner core such as alpha-alumina, and an outer layer bonded to the inner core composed of an outer refractory inorganic oxide such as gamma-alumina. The outer layer has uniformly dispersed thereon a platinum group metal such as platinum and a promoter metal such as tin. The composition also contains a modifier metal such as lithium. The catalyst composition shows improved durability and selectivity for dehydrogenating hydrocarbons.
    Type: Grant
    Filed: November 3, 1998
    Date of Patent: January 23, 2001
    Assignee: UOP LLC
    Inventors: Robert H Jensen, Jeffrey C. Bricker, Qianjun Chen, Masaru Tatsushima, Kenji Kikuchi, Masao Takayama, Koji Hara, Isao Tsunokuma, Hiroyuki Serizawa
  • Patent number: 6171999
    Abstract: In the manufacturing process of the exhaust gas purifying catalyst (3), rhodium is supported by the base material using the rhodium carbonyl cluster solution in which rhodium carbonyl cluster is dissolved into methanol in the step of forming the upper catalytic layer (6) including rhodium and platinum as catalytic metals. By this, the dispersibility of rhodium in the base material is highly raised, and further rhodium is effectively restrained from being oxidized during the manufacturing process of the catalyst (3). Thus, according to the exhaust gas purifying catalyst (3) particularly, the purifying performance of NOx at both of lower exhaust gas temperature and higher exhaust gas temperature is highly improved.
    Type: Grant
    Filed: February 3, 1999
    Date of Patent: January 9, 2001
    Assignee: Mazda Motor Corporation
    Inventors: Takashi Takemoto, Masahiko Shigetsu, Kazuo Misonoo, Satoshi Ichikawa
  • Patent number: 6172000
    Abstract: The invention is a method for treating diesel exhaust gases, i.e., in an oxidizing atmosphere, with a catalyst which has a broadened operating temperature window at higher temperatures. It is a mixture of particles comprising platinum/alumina and a bi-metal oxide of manganese and zirconium.
    Type: Grant
    Filed: May 9, 2000
    Date of Patent: January 9, 2001
    Assignee: Ford Global Technologies, Inc.
    Inventors: Mohinder S. Chattha, Robert J. Kudia
  • Patent number: 6165934
    Abstract: Disclosed is a catalytic material of a calcined noble metal-doped hydrous titanium oxide with a copper promoter compound. The catalytic material is effective for NO.sub.x reduction in an oxidizing exhaust stream form a combustion process is disclosed. Also described is a device for reduction of nitrogen oxides in an exhaust stream, particularly an automotive exhaust stream, that includes a substrate coated with the activated noble-metal doped hydrous metal oxide of the invention and methods for preparing the device.
    Type: Grant
    Filed: November 3, 1998
    Date of Patent: December 26, 2000
    Assignee: Low Emissions Technologies Research and Development Partnership
    Inventors: Timothy J. Gardner, Stephen E. Lott, Steven J. Lockwood, Linda I. McLaughlin
  • Patent number: 6159897
    Abstract: A catalyst for purifying exhaust gases includes a support including at le one composite selected from the group consisting of TiO.sub.2 --Al.sub.2 O.sub.3, ZrO.sub.2 --Al.sub.2 O.sub.3 and SiO.sub.2 --Al.sub.2 O.sub.3 composites, an NO.sub.x adsorbent including at least one member selected from the group consisting of alkali metals, alkaline-earth metals and rare-earth elements and loaded on the support, and a noble metal catalyst ingredient loaded on the support. The composites constituting the support improve initial NO.sub.x conversion of the catalyst, but also inhibit NO.sub.x purifying performance thereof from degrading even after a durability test.
    Type: Grant
    Filed: November 30, 1998
    Date of Patent: December 12, 2000
    Assignee: Toyota Jidosha Kabushiki Kaisha and Cataler Industrial Co., Ltd.
    Inventors: Hiromasa Suzuki, Shinichi Matsumoto, Naoto Miyoshi, Kazunobu Ishibashi, Koichi Kasahara, Syuji Tateishi, Daisuke Suzuki
  • Patent number: 6153555
    Abstract: This invention is a single phase metal alumina material made by sol-gel techniques from certain heterometallic alkoxides which include aluminum and at least alkali metals, and optionally alkaline earth metals and lanthanide.
    Type: Grant
    Filed: November 2, 1998
    Date of Patent: November 28, 2000
    Assignee: Ford Global Technologies, Inc.
    Inventors: Chaitanya Kumar Narula, Sabine Rita Nakouzi-Phillips
  • Patent number: 6150296
    Abstract: A process for preparing an activated isomerization or alkylation catalyst composition in which a catalyst composition comprising a Group VIII noble metal and a hydrocarbon-substituted aluminum compound on an alumina carrier containing up to 20 wt. % of other components involves activating the catalyst by contacting the catalyst with a hydrogen-containing gas at a temperature in excess of 500.degree. C., with the proviso that at least when the hydrocarbon-substituted aluminum compound present in the catalyst composition is not a hydrocarbon-substituted aluminum halide, the catalyst composition to be activated is contacted with a halogen compound either prior to or during the activating step. The catalyst obtainable by this process and the use thereof in hydrocarbon conversion processes, such as isomerization and alkylation processes, are also part of the invention.
    Type: Grant
    Filed: May 21, 1998
    Date of Patent: November 21, 2000
    Assignee: Akzo Nobel NV
    Inventors: Jacobus Johannes Leonardus Heinerman, Petrus Josephus Mangnus
  • Patent number: 6147027
    Abstract: The present invention relates to an alloy catalyst for purifying an exhaust gas, and particularly provides an alloy catalyst excellent in nitrogen oxide purification characteristics in the lean region by improving the catalytic activity by coating first catalytic metal particles with a second metal coagulated phase, and a process for producing the same, the alloy catalyst for purifying an exhaust gas having a structure in which metal coagulated phases being applied to and supported by a metal oxide, and comprising first catalytic metal particles having an average particle size of up to 30 nm, and a second metal coagulated phase containing at least one metal, differing from the catalytic metal particles, and applying to the first catalytic metal particles at a coating ratio of at least 45%, and the process for producing an alloy catalyst for purifying an exhaust gas, comprising the steps of allowing first catalytic metal particles having an average particle size of up to 30 nm to adhere onto a metal oxide, and
    Type: Grant
    Filed: July 14, 1998
    Date of Patent: November 14, 2000
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshiharu Miyake, Naoto Miyoshi, Shinji Tsuji
  • Patent number: 6133192
    Abstract: A catalyst composition suitable for the conversion of n-butane to butenes. The same catalyst composition that with chlorination is further suitable, when used in the conversion of n-butane, for the production of an increased amount of BTX (benzene-toluene-xylene) and greater selectivity to the production of isobutylenes than attained with the unchlorinated catalyst. A process for the preparation of catalyst compositions suitable for the conversion of n-butane. Use of the catalyst compositions in processes for the conversion of n-butane.
    Type: Grant
    Filed: December 29, 1998
    Date of Patent: October 17, 2000
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 6121189
    Abstract: A catalyst system useful at room temperature for the destruction of ozone (O.sub.3), has washcoat of high surface area support containing Mn/Cu catalyst deposited on a macroporous carrier, such as a honeycomb monolith, optionally with the addition of noble metal (such as Pt) washcoat to remove carbon monoxide.
    Type: Grant
    Filed: December 8, 1998
    Date of Patent: September 19, 2000
    Assignee: Goal Line Environmental Technologies LLC
    Inventors: Larry E. Campbell, Michele W. Sanders
  • Patent number: 6121188
    Abstract: An activated fixed-bed Raney metal catalyst which is free of metal powder, has macropores and is based on an alloy of aluminum and at least one metal of subgroup VIII of the Periodic Table, contains more than 80% by volume, based on the total pores, of macropores and is used for the hydrogenation of low molecular weight and polymeric organic compounds.
    Type: Grant
    Filed: October 15, 1997
    Date of Patent: September 19, 2000
    Assignee: BASF Aktiengesellschaft
    Inventors: Boris Breitscheidel, Uwe Diehlmann, Thomas Ruhl, Sabine Weiguny
  • Patent number: 6121186
    Abstract: The invention concerns a catalyst composed of at least one halogen, at least one metal from group VIII and a formed support of gamma alumina and optionally eta alumina, the catalyst being characterized in that the smallest average dimension of said support is in the range 0.8 mm to 2 mm and in that the halogen content is in the range 4.5% to 15% by weight. The invention also concerns the preparation of said catalyst, preferably with chlorination (in the case where the halogen is chlorine) in the presence of CCl.sub.4 or CHCl.sub.3. The invention also concerns the use of the catalyst for the isomerisation of normal C.sub.4 -C.sub.6 paraffins.
    Type: Grant
    Filed: November 3, 1997
    Date of Patent: September 19, 2000
    Assignee: Institut Francais du Petrole
    Inventors: Herve Cauffriez, Christine Travers
  • Patent number: 6110861
    Abstract: A two-part catalyst comprising a dehydrogenation portion and an oxide-ion conducting portion. The dehydrogenation portion is a group VIII metal and the oxide-ion conducting portion is selected from a ceramic oxide crystallizing in the fluorite or perovskite structure. There is also disclosed a method of forming a hydrogen rich gas from a source of hydrocarbon fuel in which the hydrocarbon fuel contacts a two-part catalyst comprising a dehydrogenation portion and an oxide-ion conducting portion at a temperature not less than about 400.degree. C. for a time sufficient to generate the hydrogen rich gas while maintaining CO content less than about 5 volume percent. There is also disclosed a method of forming partially oxidized hydrocarbons from ethanes in which ethane gas contacts a two-part catalyst comprising a dehydrogenation portion and an oxide-ion conducting portion for a time and at a temperature sufficient to form an oxide.
    Type: Grant
    Filed: June 2, 1997
    Date of Patent: August 29, 2000
    Assignee: The University of Chicago
    Inventors: Michael Krumpelt, Shabbir Ahmed, Romesh Kumar, Rajiv Doshi
  • Patent number: 6111140
    Abstract: Catalysts containing ruthenium and palladium for the hydrogenation of aromatic amines to cycloaliphatic amines. Methods for making and using the catalysts.
    Type: Grant
    Filed: April 5, 1999
    Date of Patent: August 29, 2000
    Assignee: Bayer Aktiengesellschaft
    Inventors: Hans-Josef Buysch, Gerhard Darsow, Otto Immel, Reinhard Langer
  • Patent number: 6110862
    Abstract: A novel catalytic material is prepared by dispersing a catalytically active species, e.g., one or more platinum group metals, on a support phase that contains a high porosity, meso-pores high surface area (HPMPHSA) material. The HPMPHSA material has a porosity, measured in milliliters per gram of material, that is typically at least about 30 percent greater than that of a corresponding conventional material, preferably at least 50 percent greater. In a particular embodiment, the support phase of the catalytic material contains a HPMPHSA alumina having a porosity of about 0.9 ml/g, whereas a conventional alumina typically has a porosity of about 0.45 ml/g. The surface area is above 90, preferably above 100, more preferably equal or above 150 to 160 m.sup.2 /g. The support phase may be wholly composed of the HPMPHSA material or it may be composed of a mixture of the HPMPHSA material and a conventional material. Such a mixture preferably contains at least about 20 percent HPMPHSA material, by weight, e.g.
    Type: Grant
    Filed: May 7, 1998
    Date of Patent: August 29, 2000
    Assignee: Engelhard Corporation
    Inventors: Shau-Lin F. Chen, Harold N. Rabinowitz, Chong Kim
  • Patent number: 6107240
    Abstract: A catalyst suitable for the treatment of automotive engine exhaust exhibiting enhanced oxygen storage capacity. The catalyst composition contains, in addition to a catalytic material such as one or more of platinum, rhodium and palladium dispersed on an activated alumina support, an oxygen storage component ("OSC") which is an intimately mixed oxide of ceria and praseodymia having a Pr:Ce atomic ratio in the range of about 2:100 to 100:100 and optionally containing one or more other rare earth metal oxides. The OSC is segregated from the catalytic material and may optionally have dispersed thereon a limited amount of a second catalytic metal component, such as platinum, rhodium and/or palladium. The intimately mixed oxide may be formed by co-precipitation by impregnation of bulk ceria particles with a praseodymium precursor, or any other method to form an intimately mixed oxide. The OSC may comprise at least about 5% by weight of the combined weight of the OSC and the catalytic component.
    Type: Grant
    Filed: March 26, 1997
    Date of Patent: August 22, 2000
    Assignee: Engelhard Corporation
    Inventors: Joseph Hui-Zhao Wu, Chung-Zong Wan
  • Patent number: 6090744
    Abstract: In the exhaust gas purifying catalyst (3), palladium is contained as a catalytic component and cerium oxide and (Ce, Pr) compound oxide is contained as a promoter. Now, the weight ratio of cerium oxide to (Ce, Pr) compound oxide is set between 9/1 and 7/3, and the ratio of praseodymium to cerium in the (Ce, Pr) compound oxide is set between 3 mol % and 50 mol %. In this way, because in this exhaust gas purifying catalyst (3), palladium with high low-temperature activity is used for a catalytic component, the exhaust gas purifying performance at low temperature is improved. And because cerium oxide and (Ce, Pr) compound oxide improves catalytic activity of palladium at high temperature, the exhaust gas purifying performance at high temperature, in particular, NOx purifying performance, is improved.
    Type: Grant
    Filed: March 27, 1997
    Date of Patent: July 18, 2000
    Assignee: Mazda Motor Corporation
    Inventors: Yuki Koda, Satoshi Ichikawa, Hiroshi Yamada, Kenichi Yamamoto, Kenji Okamoto, Toshitsugu Ueoka, Hiroshi Murakami, Takashi Takemoto, Kazuo Misonoo, Masahiko Shigetsu, Taeko Shimizu
  • Patent number: 6087298
    Abstract: The present invention relates to an exhaust gas treatment catalytic article having an upstream catalytic zone and at least one downstream catalytic zone. The upstream catalytic zone has an upstream composition which has a first upstream support, and at least one first upstream palladium component. The upstream zone can have one or more layers. The downstream catalytic zone has a first downstream layer which has a first downstream support and a first downstream precious metal component. A second downstream layer has a second downstream support and a second downstream precious metal component.
    Type: Grant
    Filed: May 14, 1996
    Date of Patent: July 11, 2000
    Assignee: Engelhard Corporation
    Inventors: Shiang Sung, Harold N. Rabinowitz, Rudolf M. Smaling
  • Patent number: 6077489
    Abstract: An oxidation catalyst for internal combustion engines which contains platinum on a finely divided support material and containing lead as a promoter. The catalytic activity of the oxidation catalyst can be increased greatly by promoting the catalyst with lead at a molar ratio of lead to platinum of 2:1. The light-off temperatures of the promoted catalyst are well below the corresponding temperatures for a conventional, lead-free catalyst.
    Type: Grant
    Filed: December 16, 1998
    Date of Patent: June 20, 2000
    Assignee: Degussa-Huls Aktiengesellschaft
    Inventors: Harald Klein, Hans Van Den Tillaart, Egbert Lox, Thomas Kreuzer, Stephan Eckhoff
  • Patent number: 6074984
    Abstract: The useful life of SO.sub.X additives having a SO.sub.2 .fwdarw.SO.sub.3 oxidation catalyst component and a SO.sub.3 absorption component can be extended by employing each of these components as separate and distinct physical particles, pellets, etc.
    Type: Grant
    Filed: September 3, 1997
    Date of Patent: June 13, 2000
    Assignee: Bulldog Technologies U.S.A., Inc.
    Inventors: Edward J. Demmel, deceased, Albert A. Vierheilig, Regis B. Lippert
  • Patent number: 6069111
    Abstract: The catalyst for the purification of exhaust gas in the form of monolithically-constructed catalyst with a catalyst component-loaded layer contains at least palladium and metallic aluminate powder as catalyst components, which metallic aluminate powder containing at least one element selected from the group consisting of cobalt, nickel and zinc. The method of manufacturing the catalyst for the purification of exhaust gas is characterized in that an alumina composite oxide is obtained by dissolving or dispersing fine grain alumina hydrate colloid and a water-soluble salt of at least one selected from the group consisting of cobalt, nickel and zinc into water, drying it by removing water, and then conducting calcining thereof.
    Type: Grant
    Filed: November 24, 1997
    Date of Patent: May 30, 2000
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Shinji Yamamoto, Toru Sekiba
  • Patent number: 6066410
    Abstract: A platinum/ruthenium alloy catalyst that includes finely dispersed alloy particles on a powdery, electrically conductive carrier material. The catalyst is particularly resistant to carbon monoxide poisoning when the alloy particles display mean crystallite sizes of 0.5 to less than 2 nm.
    Type: Grant
    Filed: December 17, 1998
    Date of Patent: May 23, 2000
    Assignee: Degussa Aktiengesellschaft
    Inventors: Emmanuel Auer, Walter Behl, Thomas Lehmann, Udo Stenke
  • Patent number: 6060423
    Abstract: A catalyst suitable for partially hydrogenating aromatic olefins to cyclohexene is disclosed. The catalyst is composed on a metallic active component deposited on a bi-oxide of gallium oxide-zinc oxide, and the metallic active component is selected from group VIII of the period table. The characteristic of the catalyst comprises a higher selectivity and yield in preparing cyclohexene.
    Type: Grant
    Filed: April 23, 1999
    Date of Patent: May 9, 2000
    Assignee: Chinese Petroleum Corporation
    Inventors: Yu-Wen Chen, Sung-Cheng Hu
  • Patent number: 6048821
    Abstract: The useful life of SO.sub.X additives having a SO.sub.2 .fwdarw.SO.sub.3 oxidation catalyst component and a SO.sub.3 absorption component can be extended by employing each of these components as separate and distinct physical particles, pellets, etc., with each component having large proportions of certain ingredients and having small proportions of certain other ingredients.
    Type: Grant
    Filed: November 18, 1996
    Date of Patent: April 11, 2000
    Assignee: Bulldog Technologies U.S.A., Inc.
    Inventors: Edward J. Demmel, Albert A. Vierheilig, Regis B. Lippert
  • Patent number: 6034030
    Abstract: A method is provided to manufacture a palladium-gold catalyst by separately impregnating and fixing the palladium and gold and reducing the fixed solids to free metal on a suitable support useful for vinyl acetate manufacture from ethylene and acetic acid.
    Type: Grant
    Filed: February 20, 1998
    Date of Patent: March 7, 2000
    Assignee: Celanese International Corporation
    Inventors: Ioan Nicolau, Philip M. Colling, Leland R. Johnson, Michael A. Loewenstein
  • Patent number: 6030921
    Abstract: The present invention relates to a novel platinum palladium alloy catalyst useful in hydrofinishing and hydrocracking non low sulfur content feedstock and the process of hydrofinishing and hydrocracking such non low sulfur content feedstock feeds. The catalyst maintains the activity of a palladium catalyst with the sulfur tolerance of a platinum catalyst without the need for the higher reaction temperatures normally associated with platinum based catalysts and thus avoid the higher rates of undesirable cracking reactions in the fabrication of a lubricating base oil stock.
    Type: Grant
    Filed: June 26, 1997
    Date of Patent: February 29, 2000
    Assignee: Chevron U.S.A. Inc.
    Inventor: James N. Ziemer
  • Patent number: 6025297
    Abstract: A catalyst for purifying an exhaust gas includes a core, and a catalyst ingredient loading layer. The core includes a first support, and an NO.sub.x storage member involved in the first support. The catalyst ingredient loading layer includes a second support and a noble metal catalyst ingredient involved in the second support, and is formed on the core. The catalyst ingredient loading layer keeps SO.sub.x, included in the exhaust gas, from reaching the core. Hence, the NO.sub.x storage member is inhibited from being poisoned by sulfur. The NO.sub.x storage member is separated from the noble metal catalyst ingredient. Therefore, the noble metal catalyst ingredient is inhibited from sintering.
    Type: Grant
    Filed: November 12, 1997
    Date of Patent: February 15, 2000
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshitsugu Ogura, Takeru Yoshida
  • Patent number: 6017844
    Abstract: A catalyst composition and a process for using of the catalyst composition in a hydrocarbon conversion process are disclosed. The composition comprises an inorganic support, a Group VA metal or metal oxide, and optionally a Group IVA metal or metal oxide and a Group VIII metal or metal oxide. The process comprises contacting a fluid which comprises at least one saturated hydrocarbon with the catalyst composition under a condition sufficient to effect the conversion of the hydrocarbon to an olefin. Also disclosed is a process for producing the catalyst composition.
    Type: Grant
    Filed: December 11, 1998
    Date of Patent: January 25, 2000
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 5993979
    Abstract: Skeletal columnar coatings with a well-adhered columnar having both intercolumn and intracolumn porosity are metallic alloys of catalytic elements and non-catalytic elements and are particularly useful in making catalytic surfaces, electro-active surfaces and self-cleaning surfaces.
    Type: Grant
    Filed: April 29, 1997
    Date of Patent: November 30, 1999
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Juan Carlos Figueroa, Ronald Horace Mattson, Sr.
  • Patent number: 5994257
    Abstract: A composition comprises a hydrogenation catalyst supported on an inorganic support which comprises aluminum, zirconium, and a borate. A process for producing the composition comprises the steps of (1) contacting an aluminum salt, a zirconium salt, and an acidic boron compound under a condition sufficient to effect the production of a solid material comprising aluminum, zirconium, and borate; and (2) combining a hydrogenation catalyst with the inorganic support. Also disclosed is a process for reducing aromatic compounds content in a hydrocarbon-containing fluid which comprises contacting a hydrocarbon-containing fluid, in the presence of a catalyst composition, with hydrogen wherein said catalyst composition comprises a hydrogenation catalyst and an inorganic support wherein said support comprises aluminum, zirconium and a borate.
    Type: Grant
    Filed: August 12, 1997
    Date of Patent: November 30, 1999
    Assignee: Phillips Petroleum Company
    Inventor: Lyle R. Kallenbach
  • Patent number: 5990038
    Abstract: The invention relates to a first catalyst for purifying an exhaust gas. The first catalyst has a substrate and a catalytic coating formed thereon. This catalytic coating has first and second grains. The first grain includes a porous carrier supporting thereon at least one of palladium and rhodium. The second grain includes a double oxide supporting thereon at least one of platinum and palladium. This double oxide is represented by a formula of (La.sub.1-x A.sub.x).sub.1-.alpha. BO.sub..delta. where A is at least one element selected from barium, potassium and cesium, B is at least one of iron, cobalt, nickel and manganese, 0<X<1, 0<.alpha.<0.2, and .delta. is a number such that a net electric charge of the first double oxide becomes zero. The invention further relates to a second catalyst similar to the first catalyst. The first grain of the second catalyst includes a porous carrier supporting thereon at least one of platinum, palladium, rhodium and iridium.
    Type: Grant
    Filed: February 23, 1998
    Date of Patent: November 23, 1999
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Katsuo Suga, Toru Sekiba
  • Patent number: 5981427
    Abstract: A catalyst composition comprising at least one first support, at least one first precious metal component, at least one second support, and at least one second precious metal component. The total amount of the first precious metal component comprises from 1 to 99 weight percent based on the total of the first and second precious metal components. The average particle size of the second support is greater than the average particle size of the first support. The present invention includes a method to prepare the catalyst composition and a method to use the catalyst composition as a three-way catalyst. The composition results in a coated layer from a slurry where the more supported first precious metal component is in the bottom half and more supported second precious metal component is in the top half.
    Type: Grant
    Filed: September 4, 1996
    Date of Patent: November 9, 1999
    Assignee: Engelhard Corporation
    Inventors: Shiang Sung, Rudolf M. Smaling, John J. Steger