Miscellaneous (e.g., Carrier Or Support Per Se Or Process Of Making, Etc.) Patents (Class 502/439)
  • Patent number: 8895131
    Abstract: A honeycomb structure includes a ceramic block. A plurality of honeycomb fired bodies include first-shaped units, second-shaped units, and third-shaped units. The first-shaped units include peripheral first-shaped units. Each of the peripheral first-shaped units is disposed in such a manner as to have two sides. One side of the two sides faces one of adjacent sides of one third-shaped unit among the third-shaped units with an adhesive layer therebetween. Another side of the two sides faces one of adjacent sides of another third-shaped unit among the third-shaped units with the adhesive layer therebetween. The two sides of each of the peripheral first-shaped units or extensions of the two sides are each neither substantially parallel nor substantially perpendicular to an extension of a second side and an extension of a first side of each of the second-shaped units.
    Type: Grant
    Filed: April 19, 2011
    Date of Patent: November 25, 2014
    Assignee: Ibiden Co., Ltd.
    Inventors: Seiji Tamura, Masaya Sato, Shigeaki Goto
  • Publication number: 20140338296
    Abstract: The present disclosure relates to porous ceramic articles and a method of making the same. The porous ceramic articles have microstructure of sinter bonded or reaction bonded large pre-reacted particles and pore network structure exhibiting large pore necks. The method of making the porous ceramic articles involves using pre-reacted particles having one or more phases. A plastic ceramic precursor composition is also disclosed. The composition includes a mixture of at least one of dense, porous, or hollow spheroidal pre-reacted particles and a liquid vehicle.
    Type: Application
    Filed: April 11, 2014
    Publication date: November 20, 2014
    Applicant: Corning Incorporated
    Inventors: Monika Backhaus-Ricoult, Christopher Raymond Glose
  • Publication number: 20140343307
    Abstract: A carrier for an ethylene epoxidation catalyst is provided that includes an alumina first component and a mixed metal oxide of alumina second component. The mixed metal oxide of alumina second component comprises a corundum lattice structure having a plurality of O—Al—O bonds, wherein an Al atom of at least one O—Al—O bond of the plurality of O—Al—O bonds, but not all of the plurality of O—Al—O bonds, is replaced with a divalent or trivalent transition metal selected from the group consisting of scandium (Sc), titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni) copper (Cu), and zinc (Zn). A catalyst containing the carrier, as well as a process for the epoxidation of ethylene using the catalyst are also disclosed.
    Type: Application
    Filed: May 16, 2014
    Publication date: November 20, 2014
    Applicant: Scientific Design Company, Inc.
    Inventors: Nabil Rizkalla, Andrzej Rokicki
  • Patent number: 8889587
    Abstract: A catalyst system comprising a first catalytic composition comprising a first catalytic material disposed on a metal inorganic support; wherein the metal inorganic support has pores; and at least one promoting metal. The catalyst system further comprises a second catalytic composition comprising, (i) a zeolite, or (ii) a first catalytic material disposed on a first substrate, the first catalytic material comprising an element selected from the group consisting of tungsten, titanium, and vanadium. The catalyst system may further comprise a third catalytic composition. The catalyst system may further comprise a delivery system configured to deliver a reductant and optionally a co-reductant. A catalyst system comprising a first catalytic composition, the second catalytic composition, and the third catalytic composition is also provided. An exhaust system comprising the catalyst systems described herein is also provided.
    Type: Grant
    Filed: January 11, 2013
    Date of Patent: November 18, 2014
    Assignee: General Electric Company
    Inventors: Larry Neil Lewis, Benjamin Hale Winkler, Dan Hancu, Daniel George Norton, Ashish Balkrishna Mhadeshwar
  • Patent number: 8889078
    Abstract: A porous oxide catalyst includes porous oxide, and an oxygen vacancy-inducing metal which induces an oxygen vacancy in a lattice structure of a porous metal oxide.
    Type: Grant
    Filed: March 15, 2011
    Date of Patent: November 18, 2014
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Sang-min Ji, Hyun-chul Lee, Doo-hwan Lee, Seon-ah Jin
  • Patent number: 8889588
    Abstract: Disclosed is a catalyst support for steam carbon dioxide reforming reaction utilizing the advantages of superior thermal conductivity and thermal dispersion of a metal foam support and a large specific surface area of a carrier material, which allows selective control of coating amount and the thickness of a support layer and prevents cracking on the support surface, using both the sol-gel method and the slurry method that have been used for coating of a metal foam support.
    Type: Grant
    Filed: June 4, 2013
    Date of Patent: November 18, 2014
    Assignee: Korea Institute of Science and Technology
    Inventors: Dong Ju Moon, Tae Gyu Kim, Dae Il Park
  • Patent number: 8883678
    Abstract: An improved carrier for an ethylene epoxidation catalyst is provided. The carrier includes an alumina component containing a first portion of alumina particles having a mean primary particle size of, or greater than, 2 ?m and up to 6 ?m, and a second portion of alumina particles having a particle size less than 2 ?m. An improved catalyst containing the above-described carrier, as well as an improved process for the epoxidation of ethylene using the catalyst are also provided.
    Type: Grant
    Filed: November 21, 2011
    Date of Patent: November 11, 2014
    Assignees: Scientific Design Company, Inc., Noritake Co., Limited
    Inventors: Serguei Pak, Andrzej Rokicki, Shuji Kawabata, Takayuki Ohashi
  • Patent number: 8883100
    Abstract: The present invention relates to a particle filter comprising a porous carrier body, an SCR active component and an oxidation catalyst, wherein the SCR active component is present as coating on the exhaust-gas entry surface and the inner surface of the porous carrier body and the oxidation catalyst as coating on the exhaust-gas exit surface of the porous carrier body. According to the invention the oxidation catalyst changes its function depending on operating conditions. In normal operation it serves as NH3 slip catalyst for oxidizing excess NH3 and during filter regeneration it operates according to the 3-way principle for converting NOx and CO. The invention also relates to a method for producing the particle filter, the use of the particle filter for treating exhaust gases from the combustion of fossil, synthetic or biofuels as well as an exhaust-gas cleaning system which contains the particle filter according to the invention.
    Type: Grant
    Filed: November 4, 2009
    Date of Patent: November 11, 2014
    Assignee: Sued-Chemie IP GmbH & Co. KG
    Inventors: Martin Paulus, Klaus Wanninger
  • Patent number: 8883286
    Abstract: A honeycomb structure includes a ceramic block including at least one honeycomb fired body. The at least one honeycomb fired body has cell walls and a peripheral wall. The peripheral wall is formed around the at least one honeycomb fired body. The peripheral wall of the at least one honeycomb fired body, which forms a periphery of the ceramic block, is a stepped peripheral wall provided with a level difference. The level difference includes a projected portion and a recessed portion in a cross section perpendicular to a longitudinal direction of the at least one honeycomb fired body. At least one of the projected portion and the recessed portion is formed by at least one of a curve line and a straight line in the cross section perpendicular to the longitudinal direction of the at least one honeycomb fired body by being subjected to chamfering.
    Type: Grant
    Filed: January 19, 2011
    Date of Patent: November 11, 2014
    Assignee: Ibiden Co., Ltd.
    Inventors: Sho Saito, Kazuya Naruse, Toshiaki Shibata
  • Patent number: 8883118
    Abstract: A process for producing the porous catalyst body for decomposing hydrocarbons, the body containing at least magnesium, aluminum and nickel, and has a pore volume of 0.01 to 0.5 cm3/g, an average pore diameter of not more than 3006 ? and an average crushing strength of not less than 3 kgf. The process includes molding hydrotalcite containing at least magnesium, aluminum and nickel, and calcining the resulting molded product at a temperature of 700 to 1500° C.
    Type: Grant
    Filed: June 25, 2013
    Date of Patent: November 11, 2014
    Assignee: Toda Kogyo Corporation
    Inventors: Shinji Takahashi, Naoya Kobayashi
  • Patent number: 8877674
    Abstract: Carbon monoxide (CO) is selectively reacted with hydrogen (H2) over a ruthenium (Ru) on alumina catalyst at a temperature of about 210 to about 290° C. To be a viable option for micro catalytic fuel processing devices, highly active, selective, and stable catalysts must be demonstrated with as large a temperature window for feasible operation as possible. We have studied the effects of metal loading, preparation method, pretreatment conditions, and choice of support on the performance of Ru-based catalysts for such applications. Catalyst testing results and catalyst characterization using XRD and BET are discussed. In one example, operating at a gas hourly space velocity (GHSV) of 13,500 hr?1, a 3% Ru/Al2O3 catalyst yielded CO outputs less than 100 ppm in a temperature range from 240° C. to 285° C., while not exceeding a hydrogen consumption of 10%. This catalyst was further successfully demonstrated in a microchannel device.
    Type: Grant
    Filed: April 26, 2006
    Date of Patent: November 4, 2014
    Assignee: Battelle Memorial Institute
    Inventors: Robert A. Dagle, Yong Wang, Guanguang Xia
  • Patent number: 8871676
    Abstract: Porous composites of mullite and cordierite are formed by firing an acicular mullite body in the presence of a magnesium source and a silicon source. In some variations of the process, the magnesium and silicon sources are present when the acicular mullite body is formed. In other variations, the magnesium source and the silicon source are applied to a previously-formed acicular mullite body. Surprisingly, the composites have coefficients of linear thermal expansion that are intermediate to those of mullite and cordierite alone, and have higher fracture strengths than cordierite at a similar porosity. Some of the cordierite forms at grain boundaries and/or points of intersection between mullite needles, rather than merely coating the needles. The presence of magnesium and silicon sources during acicular mullite formation does not significantly affect the ability to produce a highly porous network of mullite needles.
    Type: Grant
    Filed: September 18, 2009
    Date of Patent: October 28, 2014
    Assignee: Dow Global Technologies LLC
    Inventors: Daniel Grohol, Chan Han, Aleksander J. Pyzik
  • Patent number: 8871677
    Abstract: A carrier having at least three lobes, a first end, a second end, a wall between the ends and a non-uniform radius of transition at the intersection of an end and the wall is disclosed. A catalyst comprising the carrier, silver and promoters deposited on the carrier and useful for the epoxidation of olefins is also disclosed. A method for making the carrier, a method for making the catalyst and a process for epoxidation of an olefin with the catalyst are also disclosed.
    Type: Grant
    Filed: December 12, 2011
    Date of Patent: October 28, 2014
    Assignee: Saint-Gobain Ceramics & Plastics, Inc.
    Inventors: Michael A. Richard, John David Covey
  • Patent number: 8871675
    Abstract: A method of forming an agent for removing or separating a species from a diluent or process stream, e.g. a desulphurization agent. The method comprises mixing at least one compound of manganese and pore forming articles.
    Type: Grant
    Filed: October 2, 2007
    Date of Patent: October 28, 2014
    Assignee: M I Drilling Fluids UK Ltd.
    Inventor: Rodney Martin Sambrook
  • Patent number: 8871670
    Abstract: The present invention provides methods for controlling defects in materials, including point defects, such as interstitials and vacancies, and extended defects, including dislocations and clusters. Defect control provided by the present invention allows for fabrication and processing of materials and/or structures having a selected abundance, spatial distribution and/or concentration depth profile of one or more types of defects in a material, such as vacancies and/or interstitials in a crystalline material. Methods of the invention are useful for processing materials by controlling defects to access beneficial physical, optical, chemical and/or electronic properties.
    Type: Grant
    Filed: January 4, 2012
    Date of Patent: October 28, 2014
    Assignee: The Board of Trustees of the University of Illinois
    Inventor: Edmund G. Seebauer
  • Patent number: 8871667
    Abstract: The zeolite structure includes a zeolite material containing a plurality of zeolite particles and an inorganic binding material which binds the zeolite particles to one another, the plurality of zeolite particles include fine zeolite particles having a small average particle diameter and coarse zeolite particles which have an average particle diameter of three or more times the average particle diameter of the fine zeolite particles and which are not an agglomerated material of primary particles, a ratio of volumes of the coarse zeolite particles with respect to the whole volume of the plurality of zeolite particles is from 40 to 90 vol %, in the zeolite material, a ratio of a volume of the inorganic binding material is from 5 to 50 vol %, and a zeolite raw material containing the plurality of zeolite particles and the inorganic binding material is extruded to form a zeolite structure.
    Type: Grant
    Filed: March 17, 2011
    Date of Patent: October 28, 2014
    Assignee: NGK Insulators, Ltd.
    Inventors: Yoshio Kikuchi, Haruo Otsuka
  • Patent number: 8871669
    Abstract: A catalyst composition is provided comprising a homogeneous solid mixture having ordered directionally aligned tubular meso-channel pores having an average diameter in a range of about 1 nanometer to about 15 nanometers, wherein the homogeneous solid mixture is prepared from a gel formed in the presence of a solvent, modifier, an inorganic salt precursor of a catalytic metal, an inorganic precursor of a metal inorganic network, and a templating agent. The templating agent comprises an octylphenol ethoxylate having a structure [I]: wherein “n” is an integer having a value of about 8 to 20.
    Type: Grant
    Filed: May 28, 2010
    Date of Patent: October 28, 2014
    Assignee: General Electric Company
    Inventors: Larry Neil Lewis, Oltea Puica Siclovan, Dan Hancu, Ashish Balkrishna Mhadeshwar, Ming Yin
  • Patent number: 8865609
    Abstract: The present invention relates to catalysts, to processes for making catalysts and to chemical processes employing such catalysts. The catalysts are preferably used for converting acetic acid to ethanol. The catalyst comprises a precious metal and one or more active metals on a modified support. The modified support may comprise cobalt tungstate.
    Type: Grant
    Filed: August 27, 2012
    Date of Patent: October 21, 2014
    Assignee: Celanese International Corporation
    Inventors: Zhenhua Zhou, Victor Johnston, Dheeraj Kumar, Xiaoyan Tu, Heiko Weiner, Radmila Wollrab
  • Patent number: 8864988
    Abstract: Disclosed are porous-shell particles, methods of making the particles, and uses thereof. In one aspect, the porous-shell particles are superficially porous particles.
    Type: Grant
    Filed: October 15, 2010
    Date of Patent: October 21, 2014
    Assignee: Agilent Technologies, Inc.
    Inventors: Wu Chen, Ta-Chen Wei
  • Patent number: 8865614
    Abstract: A process for producing a ringlike oxidic shaped body by mechanically compacting a pulverulent aggregate introduced into the fill chamber of a die, wherein the outer face of the resulting compact corresponds to that of a frustocone.
    Type: Grant
    Filed: February 28, 2013
    Date of Patent: October 21, 2014
    Assignee: BASF SE
    Inventors: Knut Eger, Jens Uwe Faust, Holger Borchert, Ralf Streibert, Klaus Joachim Mueller-Engel, Andreas Raichle
  • Patent number: 8865615
    Abstract: Ammonia oxidation catalyst being superior in heat resistance and capable of suppressing by-production of N2O and leakage of ammonia. The ammonia oxidation catalyst (AMOX) removes surplus ammonia, in selectively reducing nitrogen oxides by adding urea or ammonia and using a selective catalytic reduction (SCR) catalyst, into exhaust gas, wherein the ammonia oxidation catalyst is made by coating at least two catalyst layers having a catalyst layer (lower layer) including a catalyst supported a noble metal element on a composite oxide (A) having titania and silica as main components, and a catalyst layer (upper layer) including a composite oxide (C) consisting of tungsten oxide, ceria, and zirconia, at the surface of an integral structure-type substrate, wherein a composition of the composite oxide (C) is tungsten oxide: 1 to 50% by weight, ceria: 1 to 60% by weight, and zirconia: 30 to 90% by weight.
    Type: Grant
    Filed: November 17, 2011
    Date of Patent: October 21, 2014
    Assignee: N.E. Chemcat Corporation
    Inventors: Tomoaki Ito, Toshinori Okajima, Makoto Nagata
  • Publication number: 20140308603
    Abstract: Titanium suboxide (TixO2x-1) nanoparticles useful as a support for a catalyst electrode of a fuel cell, and a method for synthesizing the titanium suboxide (TixO2x-1) nanoparticles by using TiO2, a Co catalyst and hydrogen gas at a low temperature ranging from 600 to 900° C. are described Since the titanium suboxide nanoparticles show high corrosion resistance to acid and durability and have excellent thermal and electric conductivities, a catalyst electrode manufactured by using the same as a support exhibits improved catalytic activity and oxidation reduction (redox) properties.
    Type: Application
    Filed: October 23, 2013
    Publication date: October 16, 2014
    Applicants: Soongsil University Research Consortium techno- PARK, HYUNDAI MOTOR COMPANY
    Inventors: Bum Wook ROH, Jin Seong CHOI, Mi Hye YI, In Chul HWANG, Young Woo LEE, Sang Beom HAN, Kyung Won PARK
  • Patent number: 8859458
    Abstract: Provided are a method of preparing an electrocatalyst for fuel cells in a core-shell structure, an electrocatalyst for fuel cells having a core-shell structure, and a fuel cell including the electrocatalyst for fuel cells. The method may be useful in forming a core and a shell layer without performing a subsequent process such as chemical treatment or heat treatment and forming a core support in which core particles having a nanosize diameter are homogeneously supported, followed by selectively forming shell layers on surfaces of the core particles in the support. Also, the electrocatalyst for fuel cells has a high catalyst-supporting amount and excellent catalyst activity and electrochemical property.
    Type: Grant
    Filed: September 21, 2011
    Date of Patent: October 14, 2014
    Assignee: Korea Institute of Science and Technology
    Inventors: Seung Jun Hwang, Sung Jong Yoo, Soo Kil Kim, Eun Ae Cho, Jong Hyun Jang, Hyoung Juhn Kim, Suk Woo Nam, Tae Hoon Lim
  • Patent number: 8858800
    Abstract: The present invention relates to a method of manufacturing a chromatography matrix comprising providing a polysaccharide carrier comprising available hydroxyl groups; and reacting said hydroxyl groups with vinyl sulphonate to provide a sulphonate-functionalized (S-functionalized) cation exchanger. The hydroxyl groups of the carrier may be hydroxyls of the agarose polymer; or alternatively they may be provided on extenders such as polyhydroxyfunctional polymers. In one embodiment, the carrier is made of agarose with improved flow pressure properties.
    Type: Grant
    Filed: August 30, 2006
    Date of Patent: October 14, 2014
    Assignee: GE Healthcare Bio-Sciences AB
    Inventors: Andreas Axen, Gunnar Glad, Henrik Ihre, Anders Larsson, Nils Norrman
  • Patent number: 8859075
    Abstract: A silicon carbide ceramic is provided which has a small amount of resistivity change due to changes in temperature and which is capable of generating heat by current application. The silicon carbide ceramic contains silicon carbide crystals having 0.1 to 25 mass % of 4H—SiC silicon carbide crystals and 50 to 99.9 mass % of 6H—SiC silicon carbide crystals, preferably having a nitrogen content of 0.01 mass % or less, more preferably containing two or more kinds of silicon carbide particles containing silicon carbide crystals and silicon for binding the silicon carbide particles to each other and having a silicon content of from 10 to 40 mass %.
    Type: Grant
    Filed: March 27, 2013
    Date of Patent: October 14, 2014
    Assignee: NGK Insulators, Ltd.
    Inventors: Atsushi Kaneda, Takayuki Inoue, Tsuyoshi Watanabe
  • Patent number: 8858904
    Abstract: Described is a catalyzed soot filter wherein the inlet coating of the filter comprises an oxidation catalyst comprising platinum (Pt) and optionally palladium (Pd), wherein the outlet coating of the filter comprises an oxidation catalyst comprising Pd and optionally Pt, wherein the Pt concentration in the outlet coating is lower than the Pt concentration in the inlet coating and wherein the weight ratio of Pt:Pd in the outlet coating is in the range of from 0:1 to 2:1; and wherein the inlet coating and the outlet coating are present on the wall flow substrate at a coating loading ratio in the range of from 0.5 to 1.5, calculated as ratio of the loading of the inlet coating (in g/inch3 (g/(2.54 cm)3)):loading of the outlet coating (in g/inch3 (g/(2.54 cm)3)). Systems include such catalyzed soot filters, methods of diesel engine exhaust gas treatment and methods of manufacturing catalyzed soot filters are also described.
    Type: Grant
    Filed: February 22, 2011
    Date of Patent: October 14, 2014
    Assignee: BASF Corporation
    Inventors: Alfred Helmut Punke, Gerd Grubert, Yuejin Li, Ruediger Wolff, Stanley Roth, Torsten Müller-Stach, Attilio Siani, Kenneth Voss, Torsten Neubauer
  • Patent number: 8859454
    Abstract: The invention relates to a method for producing a catalyst, wherein the catalyst has a high activity and selectivity with regard to the oxidation of CO and NO. The invention also relates to the catalyst produced using the method according to the invention, the use of the catalyst as oxidation catalyst as well as a catalyst component which contains the catalyst according to the invention. Finally, the invention is directed towards an exhaust-gas cleaning system which comprises the catalyst component containing the catalyst according to the invention.
    Type: Grant
    Filed: January 27, 2010
    Date of Patent: October 14, 2014
    Assignee: Clariant Produkte (Deutschland) GmbH
    Inventors: Andreas Bentele, Klaus Wanninger, Gerd Maletz, Martin Schneider
  • Patent number: 8852519
    Abstract: Disclosed is an exhaust gas purifying catalyst in which grain growth of a noble metal particle supported on a support is suppressed. Also, disclosed is a production process of an exhaust gas purifying catalyst, by which the above exhaust gas purifying catalyst can be produced. The exhaust gas purifying catalyst comprises a crystalline metal oxide support and a noble metal particle supported on the support, wherein the noble metal particle is epitaxially grown on the support, and wherein the noble metal particle is dispersed and supported on the outer and inner surfaces of the support. The process for producing an exhaust gas purifying catalyst comprises masking, in a solution, at least a part of the surface of a crystalline metal oxide support by a masking agent, introducing the support into a noble metal-containing solution containing a noble metal, and drying and firing the support and the noble metal-containing solution to support the noble metal on the support.
    Type: Grant
    Filed: July 9, 2010
    Date of Patent: October 7, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masao Watanabe, Oji Kuno, Nobusuke Kabashima, Keisuke Kishita, Noboru Otake, Hiromochi Tanaka
  • Patent number: 8853123
    Abstract: Disclosed is a lean NOx trap (LNT) catalyst with enhanced NOx storage capacity at low temperature. More particularly, an LNT catalyst with enhanced NOx storage capacity at low temperature and significantly inhibited thermal desorption is prepared by coating a washcoat on a honeycomb-type carrier and drying and baking the same. The washcoat contains a first catalyst powder in which barium (Ba) and a precious metal are supported on a ceria support, and a second catalyst powder in which a precious metal is supported on a magnesium (Mg)-substituted alumina support The LNT catalyst of the present invention is useful as a NOx reducing catalyst for a passenger diesel vehicle.
    Type: Grant
    Filed: April 1, 2013
    Date of Patent: October 7, 2014
    Assignee: Hyundai Motor Company
    Inventor: Chang Ho Jung
  • Patent number: 8852715
    Abstract: A honeycomb structure includes a honeycomb block including at least one honeycomb fired body. The at least one honeycomb fired body has cell walls extending along a longitudinal direction of the at least one honeycomb fired body to define cells. The cells include peripheral cells in contact with peripheral walls of the at least one honeycomb fired body and basic cells positioned to be surrounded by the peripheral cells. The peripheral cells include an irregular cell having a cell cross-sectional area larger than a cell cross-sectional area of one of the basic cells.
    Type: Grant
    Filed: January 28, 2011
    Date of Patent: October 7, 2014
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazuya Naruse, Sho Saito, Toshiaki Shibata
  • Patent number: 8853120
    Abstract: An exhaust gas purification catalyst has a substrate, a lower catalyst layer that is formed on the substrate and contains at least one of Pd and Pt, and an upper catalyst layer that is formed on the lower catalyst layer and contains Rh. A region that does not contain the upper catalyst layer is disposed on the exhaust gas upstream side of this exhaust gas purification catalyst. The lower catalyst layer includes a front-stage lower catalyst layer on the exhaust gas upstream side and a rear-stage lower catalyst layer on the exhaust gas downstream side. The front-stage lower catalyst layer contains an oxygen storage material.
    Type: Grant
    Filed: January 26, 2012
    Date of Patent: October 7, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yuki Aoki, Takeshi Nobukawa
  • Publication number: 20140290195
    Abstract: There is disclosed a porous material which has an improved thermal shock resistance. The porous material contains aggregates and a composite binder. The composite binder includes glass as a binder and mullite particles as reinforcing particles, and the mullite particles are dispersed in the glass. The aggregates are connected to each other by the composite binder in a state where pores are formed in the porous material. Preferably, a lower limit of a percentage of a content of the composite binder to a total mass of the aggregates and composite binder is 12 mass %, and an upper limit of the percentage of the content of the composite binder to the total mass of the aggregates and composite binder is 50 mass %. Preferably, the glass contains MgO, Al2O3 and SiO2 and further contains at least one selected from a group consisting of Na2O, K2O and CaO.
    Type: Application
    Filed: March 4, 2014
    Publication date: October 2, 2014
    Applicant: NGK Insulators, Ltd.
    Inventors: Yunie IZUMI, Yoshimasa KOBAYASHI
  • Publication number: 20140296357
    Abstract: Provided are a support for supporting a metal, a metal-supported catalyst, a methanation reaction apparatus, and a method relating thereto that realize effective methanation of carbon monoxide. The support for supporting a metal includes a carbonized material obtained by carbonizing raw materials containing an organic substance and a metal, in which the support is used for supporting a metal that exhibits a catalytic activity for a methanation reaction of carbon monoxide. The metal-supported catalyst includes: a support formed of a carbonized material obtained by carbonizing raw materials containing an organic substance and a metal; and a metal that exhibits a catalytic activity for a methanation reaction of carbon monoxide, the metal being supported on the support.
    Type: Application
    Filed: November 1, 2012
    Publication date: October 2, 2014
    Applicant: National University Corporation gunma University
    Inventors: Jun-ichi Ozaki, Hiroki Takahashi, Takuya Takahashi, Naokatsu Kannari, Rieko Kobayashi, Naoto Saito
  • Publication number: 20140287914
    Abstract: Provided are a stainless steel foil and a catalyst carrier for an exhaust gas purifying device which uses the foil. Specifically, a stainless steel foil contains, in percent by mass, 0.05% or less of C, 2.0% or less of Si, 1.0% or less of Mn, 0.003% or less of S, 0.05% or less of P, more than 15.0% and less than 25.0% of Cr, 0.30% or less of Ni, 3.0% to 10.0% of Al, 0.03% to 1.0% of Cu, 0.10% or less of N, 0.02% or less of Ti, 0.02% or less of Nb, 0.02% or less of Ta, 0.005% to 0.20% of Zr, 0.03% to 0.20% of REM excluding Ce, 0.02% or less of Ce, 2.0% to 6.0% in total of at least one of Mo and W, and the balance being Fe and incidental impurities.
    Type: Application
    Filed: March 28, 2012
    Publication date: September 25, 2014
    Applicant: JFE Steel Corporation
    Inventors: Akito Mizutani, Mitsuyuki Fujisawa, Hiroki Ota, Yasushi Kato
  • Publication number: 20140274679
    Abstract: There is presented a catalyst support that has a substantially spherical body, penetrated with a plurality of tunnels extending from a first end on a surface location of the catalyst body to another end on another surface location of the body. The support is made of alumina or like composition. The catalyst body has a total surface that includes the outer surface and surfaces within the tunnels. This total surface is adapted to receive catalyst composition. The catalyst support is adapted to being packed in a reactor and provides lower packed bed pressure drop.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Applicant: UNICAT CATALYST TECHNOLOGIES, INC.
    Inventor: Mani Erfan
  • Patent number: 8834972
    Abstract: The invention relates to a process and an apparatus for coating a plurality of catalyst support bodies.
    Type: Grant
    Filed: July 22, 2010
    Date of Patent: September 16, 2014
    Assignee: Umicore AG & Co., KG
    Inventor: Wolfgang Hasselmann
  • Patent number: 8833064
    Abstract: Catalyst articles comprising substantially only a palladium precious metal component in a first catalytic layer and a rhodium component in a second catalytic layer and related methods of preparation and use are disclosed. Also disclosed is a catalyst article comprising a first layer formed on a carrier substrate, wherein the first layer comprises a refractory metal oxide and has a surface that is substantially uniform; a second layer formed on the first layer, wherein the second layer comprises i) an oxygen storage component that is about 50-90% by weight of the second layer and ii) a palladium component in an amount of about 2-5% by weight of the second layer, wherein the palladium component is substantially the only platinum group metal component, and a palladium-free third layer comprising a rhodium component supported on a thermostable oxygen storage component which is about 80-99% by weight of the second layer. One or more improved properties are exhibited by the catalyst article.
    Type: Grant
    Filed: November 1, 2010
    Date of Patent: September 16, 2014
    Assignee: BASF Corporation
    Inventors: Michael P. Galligan, Pascaline H. Tran, Keshavaraja Alive, Ye Liu
  • Patent number: 8834835
    Abstract: A catalytic water gas shift process at temperatures above about 450° C. up to about 900° C. or so wherein the catalyst includes rhenium deposited on a support, preferably without a precious metal, wherein the support is prepared from a high surface area material, such as a mixed metal oxide, particularly a mixture of zirconia and ceria, to which may be added one or more of a high surface area transitional alumina, an alkali or alkaline earth metal dopant and/or an additional dopant selected from Ga, Nd, Pr, W, Ge, Fe, oxides thereof and mixtures thereof.
    Type: Grant
    Filed: January 28, 2013
    Date of Patent: September 16, 2014
    Assignees: Clariant Corporation, L'Air Liquide, Société Anonyme pour l'Etude et l'Exploitation des Procédés Georges Claude
    Inventors: Jon P. Wagner, Michael W. Balakos, Chandra Ratnasamy
  • Publication number: 20140256534
    Abstract: A metal oxide nanorod array structure according to embodiments disclosed herein includes a monolithic substrate having a surface and multiple channels, an interface layer bonded to the surface of the substrate, and a metal oxide nanorod array coupled to the substrate surface via the interface layer. The metal oxide can include ceria, zinc oxide, tin oxide, alumina, zirconia, cobalt oxide, and gallium oxide. The substrate can include a glass substrate, a plastic substrate, a silicon substrate, a ceramic monolith, and a stainless steel monolith. The ceramic can include cordierite, alumina, tin oxide, and titania. The nanorod array structure can include a perovskite shell, such as a lanthanum-based transition metal oxide, or a metal oxide shell, such as ceria, zinc oxide, tin oxide, alumina, zirconia, cobalt oxide, and gallium oxide, or a coating of metal particles, such as platinum, gold, palladium, rhodium, and ruthenium, over each metal oxide nanorod.
    Type: Application
    Filed: September 28, 2012
    Publication date: September 11, 2014
    Applicant: University of Connecticut
    Inventors: Pu-Xian Gao, Yanbing Guo, Zhonghua Zhang, Zheng Ren
  • Publication number: 20140256543
    Abstract: The present invention relates to a method for making high surface area and large pore volume thermally stable silica-doped alumina (aluminum oxide) catalyst support and ceramic materials. The ability of the silica-alumina to withstand high temperatures in presence or absence of water and prevent sintering allows it to maintain good activity over a long period of time in catalytic reactions. The method of preparing such materials includes adding organic silicon reagents to an organic aluminum salt such as an alkoxide in a controlled quantity as a doping agent in a solid state, solvent deficient reaction followed by calcination. Alternatively, the organic silicon compound may be added after calcination of the alumina, followed by another calcination step. This method is inexpensive and simple. The alumina catalyst support material prepared by the subject method maintains high pore volumes, pore diameters and surface areas at very high temperatures and in the presence of steam.
    Type: Application
    Filed: March 7, 2014
    Publication date: September 11, 2014
    Applicant: Brigham Young University
    Inventors: Maryam Khosravi-Mardkhe, Brian F. Woodfield, Calvin H. Bartholomew, Baiyu Huang
  • Patent number: 8828900
    Abstract: The exhaust gas purification catalyst according to the present invention has a substrate 54, a lower layer 57 disposed on this substrate 54, and an upper layer 58 disposed on this lower layer 57. The upper layer 58 is provided with a first catalyst and a second catalyst, and the lower layer 57 is provided with a first catalyst. This first catalyst has Al2O3 as a carrier and Pt and Pd as noble metals supported on the Al2O3, while the second catalyst typically has an Al2O3—ZrO2—TiO2 complex oxide as a carrier and has Pd as a noble metal supported on the Al2O3—ZrO2—TiO2 complex oxide. Moreover, the upper layer 58 has a hydrocarbon adsorbent 68.
    Type: Grant
    Filed: April 6, 2012
    Date of Patent: September 9, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Nobuyuki Takagi, Yuichi Sobue, Hanae Ikeda, Masaya Kamada, Ryoichi Inde
  • Patent number: 8828343
    Abstract: Catalyst articles comprising palladium and related methods of preparation and use are disclosed. Disclosed is a catalyst article comprising a first catalytic layer formed on a substrate, wherein the first catalytic layer comprises palladium impregnated on a ceria-free oxygen storage component and platinum impregnated on a refractory metal oxide, and a second catalytic layer formed on the first catalytic layer comprising platinum and rhodium impregnated on a ceria-containing oxygen storage component. The palladium component of the catalyst article is present in a higher proportion relative to the other platinum group metal components. The catalyst articles provide improved conversion of carbon monoxide in exhaust gases, particularly under rich engine operating conditions.
    Type: Grant
    Filed: March 2, 2011
    Date of Patent: September 9, 2014
    Assignee: BASF Corporation
    Inventors: Xinsheng Liu, Ye Liu, Pascaline Harrison Tran, Keshavaraja Alive, Michael P. Galligan
  • Patent number: 8822370
    Abstract: Aspects of the invention relate to hydrogenation catalysts, and hydrogenation processes using these catalysts, having particular characteristics, in terms of the amount and type of metal hydrogenation component (or catalytic constituent), as well as the support or substrate. The catalyst compositions, comprising both a noble metal and a lanthanide element on a substantially non-porous substrate, provide advantageous performance characteristics, including conversion, selectivity, and activity stability, as demanded in industrial hydrogenation and selective hydrogenation applications.
    Type: Grant
    Filed: May 16, 2011
    Date of Patent: September 2, 2014
    Assignee: UOP LLC
    Inventors: Paula L. Bogdan, Valeria Nemeth, Simon Russell Bare
  • Patent number: 8814985
    Abstract: Composite adsorbent beads have a porous and non-adsorbent core comprising at least one inorganic material and a porous and adsorbent shell comprising at least one adsorbent layer comprising a porous adsorbent material on the surface of the core. The core preferably comprises agglomerated inorganic particles having a mean particle size equal to or smaller than the mean particle size of the surrounding agglomerated adsorbent particles. The beads preferably are manufactured by calcining together a non-sintered core and the adsorbent layer. The beads can be used at the outlet end of an adsorption column to improve performance.
    Type: Grant
    Filed: December 22, 2009
    Date of Patent: August 26, 2014
    Assignees: Glatt Systemtechnik GmbH, Air Products and Chemicals, Inc.
    Inventors: Almuth Gerds, Norman Reger-Wagner, Wolfgang Hungerbach, Constant Johan Van Lookeren, Roger Whitley, Jeffrey Raymond Hufton, Timothy Christopher Golden
  • Publication number: 20140235436
    Abstract: A high surface area catalyst with a mesoporous support structure and a thin conformal coating over the surface of the support structure. The high surface area catalyst support is adapted for carrying out a reaction in a reaction environment where the thin conformal coating protects the support structure within the reaction environment. In various embodiments, the support structure is a mesoporous silica catalytic support and the thin conformal coating comprises a layer of metal oxide resistant to the reaction environment which may be a hydrothermal environment.
    Type: Application
    Filed: April 30, 2014
    Publication date: August 21, 2014
    Applicant: Argonne National Laboratory
    Inventors: Jeffrey W. Elam, Christopher L. Marshall, Joseph A. Libera, James A. Dumesic, Yomaira J. Pagan-Torres
  • Patent number: 8808836
    Abstract: A honeycomb structure has hexagonal cells surrounded by partition walls and a cylindrical outer peripheral wall covering the honeycomb structure. The partition walls have sides and intersection points. Six sides form a hexagonal cell. Three sides as the partition walls are joined to each other at a corresponding intersection point. The sides are divided into sides of basic partition walls and strength reinforcement sides as strength reinforcement partition walls. The strength reinforcement partition wall is thicker than the basic partition wall. Three strength reinforcement sides are joined at a corresponding strength reinforcement intersection point. Each strength reinforcement side in one group joined at one strength reinforcement intersection point is not connected continuously to each strength reinforcement side in another group joined at another strength reinforcement intersection point.
    Type: Grant
    Filed: April 20, 2012
    Date of Patent: August 19, 2014
    Assignee: Denso Corporation
    Inventor: Yuuichi Hiratsuka
  • Patent number: 8809226
    Abstract: A method of producing a carrier used for a catalyst for oxidative dehydrogenation of n-butane; a method of producing a magnesium orthovanadate catalyst supported by the carrier; and a method of producing n-butene and 1,3-butadiene using the catalyst are described.
    Type: Grant
    Filed: March 8, 2012
    Date of Patent: August 19, 2014
    Assignee: Samsung Total Petrochemicals Co., Ltd.
    Inventors: In Kyu Song, Ho Won Lee, Yeon Shick Yoo, Young Jin Cho, Jin Suk Lee, Ho Sik Jang
  • Patent number: 8809219
    Abstract: The present invention provides metal-containing sulfated activator-supports, and polymerization catalyst compositions employing these activator-supports. Methods for making these metal-containing sulfated activator-supports and for using such components in catalyst compositions for the polymerization of olefins are also provided.
    Type: Grant
    Filed: December 20, 2013
    Date of Patent: August 19, 2014
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Qing Yang, Max P. McDaniel, Tony R. Crain
  • Publication number: 20140228211
    Abstract: The present invention relates to a novel process for producing ceramic materials, in particular refractory materials having a reduced relative density. In particular, the invention relates to a process for producing light, refractory materials having non-contiguous pores based on shaped and unshaped materials. These materials can be used as working lining in high-temperature applications. The process is based on the production of spherical, closed and isolated pores in the microstructure of the material. The pores having a pore diameter which can be set in a targeted manner are generated by use of polymer particles, in particular polymethacrylates, in particular polymers or copolymers prepared by means of suspension polymerization, as pore formers which can be burnt out. The polymers or copolymers are present in the form of small spheres having a defined diameter.
    Type: Application
    Filed: August 23, 2012
    Publication date: August 14, 2014
    Applicant: Evonik Roehm GmbH
    Inventors: Tadeusz Von Rymon Lipinski, Bruno Keller, Frank Beissmann, Peter Neugebauer, Ruth Kernke, Dirk Poppe
  • Patent number: RE45083
    Abstract: The present invention relates to metal oxide particles having cores comprising larger molar amounts of zirconia than of ceria, and surface layers comprising larger molar amounts of ceria than of zirconia. Further, the present invention relates to a method for preparing the particles. The method comprises preparing a solution comprising zirconia sol and ceria sol, adjusting the pH of the solution within ±0.5 on the basis of the isoelectric point of zirconia, and aggregating zirconia and then aggregating ceria around the aggregated zirconia from the solution to make aggregates. Furthermore, the present invention relates to an exhaust gas purifying catalyst comprising the metal oxide particles, and a noble metal carried by the metal oxide particles.
    Type: Grant
    Filed: December 31, 2009
    Date of Patent: August 19, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Oji Kuno