Sulfur Or Sulfur Compound Removal Patents (Class 502/517)
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Patent number: 8927450Abstract: A reclaiming apparatus 106 includes: a sealed container 106a that is an absorbent reservoir for storing therein a part of an absorbent that has absorbed CO2 in flue gas, and a heater that heats the absorbent stored in the sealed container 106a. The reclaiming apparatus 106 distributes a part of the absorbent stored in the sealed container 106a, and brings the distributed absorbent into counter-current contact with steam. Because a part of the absorbent stored in the absorbent reservoir is brought into counter-current contact with the steam, absorbent component contained therein becomes volatilized, and is separated from depleted materials. In this manner, the absorbent component can be extracted from the depleted materials, and a loss of the absorbent can be reduced.Type: GrantFiled: March 15, 2013Date of Patent: January 6, 2015Assignees: Mitsubishi Heavy Industries, Ltd., The Kansai Electric Power Co., Inc.Inventors: Masaki Iijima, Masahiko Tatsumi, Yasuyuki Yagi, Kouki Ogura
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Patent number: 8765623Abstract: A hydrocarbon selective catalytic reduction (HC-SCR) catalyst is regenerated using a nitrogen-based reductant agent. The HC-SCR catalyst is in communication with a power system such as an internal combustion engine and receives exhaust gasses from the internal combustion engine. Sulfur in the exhaust gasses may deactivate the HC-SCR catalyst by sulfur oxides forming thereon. To remove the sulfur oxides, a nitrogen-based reductant agent is introduced to the exhaust gasses. The nitrogen-based reductant agent decomposes to nitrogen oxides and hydrogen. The hydrogen reacts with the sulfur oxides to form hydrogen sulfides thereby removing the sulfur oxides from the HC-SCR catalyst.Type: GrantFiled: April 26, 2012Date of Patent: July 1, 2014Assignee: Caterpillar Inc.Inventor: Praveen S. Chavannavar
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Patent number: 8722559Abstract: In a NOx removal catalyst used for removing nitrogen oxide in flue gas, when a silica (Si) component as an inhibitor that causes an increase in an SO2 oxidation rate accumulates on a surface of the NOx removal catalyst, the silica component accumulating on the surface of the NOx removal catalyst is dissolved, thereby regenerating the catalyst. Accordingly, the inhibitor such as the silica component covering the surface of the NOx removal catalyst can be removed, thereby enabling to provide a catalyst without having an increase in the SO2 oxidation rate of the regenerated NOx removal catalyst.Type: GrantFiled: July 23, 2012Date of Patent: May 13, 2014Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Katsumi Nochi, Masashi Kiyosawa
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Patent number: 8513157Abstract: The present disclosure relates to a fluid purification device that has a deactivation resistant photocatalyst having nanocrystallites of less than 14 nanometers (nm) in diameter with at least 200 m2 surface area/cm3 of skeletal volume in cylindrical pores of 5 nm in diameter or larger, with the mode of the pore size distribution 10 nm or more.Type: GrantFiled: June 30, 2011Date of Patent: August 20, 2013Assignee: Carrier CorporationInventors: Thomas Henry Vanderspurt, Treese Hugener-Campbell, Norberto O. Lemcoff, Stephen O. Hay, Wayde R. Schmidt, Joseph J. Sangiovanni, Zissis A. Dardas, Di Wei
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Patent number: 8507404Abstract: Provided are improved regenerable SOx trap formulations for on-board vehicle applications. The regenerable sulfur trap formulations reduce the rate of sulfur poisoning of a downstream nitrogen storage reduction (NSR) catalyst trap in exhaust gas cleaning systems for combustion engines by adsorbing SOx as metal sulfate under lean exhaust conditions and desorbing the accumulated SOx under rich exhaust conditions. The regenerable sulfur oxides trap catalyst compositions include a metal (M) oxide, wherein M is selected from Cu, Fe, Mn, Ag, Co and combinations thereof and a metal (M)-La—Zr oxide, wherein M is selected from Cu, Fe, Mn, Ag, Co and combinations thereof. In addition, provided are improved exhaust gas cleaning systems and methods for treating exhaust gas from a combustion source that include a hydrogen generation system, a regenerable sulfur oxides trap, and a regenerable nitrogen storage reduction (NSR) catalyst trap.Type: GrantFiled: April 10, 2008Date of Patent: August 13, 2013Assignee: ExxonMobil Research and Engineering CompanyInventors: El-Mekki El-Malki, Walter Weissman, Paul J. Polini
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Patent number: 8466079Abstract: A method for regenerating at least one impurity-adsorbing sorbent bed includes passing impurity-containing fluid through the impurity-adsorbing bed. The impurity-adsorbing sorbent bed adsorbs an impurity in the impurity-containing fluid to produce a purified fluid. A portion of the purified fluid is sent back through the impurity-adsorbing sorbent bed that contains the adsorbed impurity. The impurity-adsorbing sorbent bed is exposed to microwave energy to desorb the impurity adsorbed on the impurity-adsorbing sorbent bed.Type: GrantFiled: May 7, 2010Date of Patent: June 18, 2013Assignee: Hamilton Sundstrand CorporationInventors: Thomas H. Vanderspurt, Sarah J. Arsenault, Theresa A. Hugener-Campbell, Sean C. Emerson, Zidu Ma, James D. MacLeod, Susanne M. Opalka
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Patent number: 8329607Abstract: Provided are diesel exhaust components where palladium is segregated from a molecular sieve, specifically a zeolite, in a catalytic material. In the catalytic material, therefore, there are at least two layers: a palladium-containing layer that is substantially free of a molecular sieve and a hydrocarbon trap layer that comprises at least one molecular sieve and is substantially free of palladium. The palladium is provided on a high surface area, porous refractory metal oxide support. The catalytic material can further comprise a platinum component, where a minor amount of the platinum component is in the hydrocarbon trap layer, and a majority amount of the platinum component is in the palladium-containing layer. Systems and methods of using the same are also provided.Type: GrantFiled: January 14, 2010Date of Patent: December 11, 2012Assignee: BASF CorporationInventors: M. Shahjahan Kazi, Michel Deeba, Torsten Neubauer, Alfred Helmut Punke, Torsten Wolfgang Mueller-Stach, Gerd Grubert, Stanley A. Roth, Jeffrey Barmont Hoke, Shlang Sung, Yuejin Li, Xinyi Wei, Chung-Zong Wan
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Patent number: 8084661Abstract: A process for the regeneration of spent sulfuric acid including contacting spent sulfuric acid containing acid soluble oils (ASO) with sulfur dioxide to extract at least a portion of the ASO from the spent sulfuric acid into the sulfur dioxide. The sulfuric acid phase having a reduced ASO content and a sulfur dioxide phase containing at least a portion of the ASO may be recovered. The resulting sulfuric acid and sulfur dioxide phases may be further separated to recover ASO, sulfur dioxide, and sulfuric acid.Type: GrantFiled: December 12, 2008Date of Patent: December 27, 2011Assignee: Catalytic Distillation TechnologiesInventor: William M. Cross, Jr.
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Patent number: 8043989Abstract: A system is provided for desulfurizing a hydrocarbon fuel containing a light amount of methanol and a slight amount of water. The desulfurization system uses a Y-type zeolite-based desulfurizing agent containing at least copper arranged upstream of the system and an X-type zeolite-based desulfurizing agent containing at least silver arranged downstream of the system and thus can maintain desulfurization effect for a long period of time.Type: GrantFiled: March 4, 2009Date of Patent: October 25, 2011Assignee: Nippon Oil CorporationInventors: Yoshiyuki Nagayasu, Atsushi Segawa, Kazunori Miyazawa, Yoshihiro Kobori
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Patent number: 8017545Abstract: The present invention relates to a method of making a chemical compound comprising nickel, aluminum, oxygen and sulfur having a general formula Ni2xAl2O2x+3?zSz, wherein 0.5?x?3 and 0?z?2x. The material is effective for the removal of S-compounds from gaseous streams, effective for catalyzing a water gas shift reaction and suppresses the formation of carbon monoxide and hydrogen under conditions where a water gas shift reaction is catalyzed.Type: GrantFiled: December 4, 2008Date of Patent: September 13, 2011Assignee: UOP LLCInventors: Alakananda Bhattacharyya, Manuela Serban, Kurt M. Vanden Bussche, Lisa M. King
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Patent number: 7947623Abstract: A hydroprocessing bulk catalyst is provided. A process to prepare hydroprocessing bulk catalysts is also provided. The hydroprocessing catalyst has the formula (Mt)a(Lu)b(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h,, wherein M is at least one group VIB metal; promoter metal L is optional and if present, L is at least one Group VIII non-noble metal; t, u, v, w, x, y, z representing the total charge for each of the components (M, L, S, C, H, O and N, respectively); ta+ub+vd+we+xf+yg+zh=0; 0=<b; and 0=<b/a=<5, (a+0.5b)<=d<=(5a+2b), 0<=e<=11(a+b), 0<=f<=7(a+b), 0<=g<=5(a+b), 0<=h<=0.5(a+b). The catalyst has an X-ray powder diffraction pattern with at least one broad diffraction peak at any of Bragg angles: 8 to 18°, 32 to 40°, and 55 to 65° (from 0 to 70° 2-? scale).Type: GrantFiled: May 26, 2010Date of Patent: May 24, 2011Inventors: Oleg Mironov, Alexander E. Kuperman, Jaime Lopez, Axel Brait, Bruce Reynolds, Kaidong Chen
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Patent number: 7754645Abstract: A process to prepare hydroprocessing bulk catalysts is provided. The hydroprocessing catalyst has the formula (Mt)a(Xu)b(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h, wherein M is at least one group VIB metal; X is at least at least a metal compound selected from a non-noble Group VIII metal, a Group VIIIB metal, a Group VIB metal, a Group IVB metal, and a Group IIB metal (“Promoter Metal”); t, u, v, w, x, y, z representing the total charge for each of the components (M, X, S, C, H, O and N, respectively); ta+ub+vd+we+xf+yg+zh=0; and 0=<b/a=<5, (a+0.5b)<=d<=(5a+2b), 0<=e<=11(a+b), 0<=f<=7(a+b), 0<=g<=5(a+b), 0<=h<=0.5(a+b).Type: GrantFiled: October 31, 2007Date of Patent: July 13, 2010Assignee: Chevron U.S.A. Inc.Inventors: Alexander E. Kuperman, Jaime Lopez, Oleg Mironov, Axel Brait
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Patent number: 7737073Abstract: A hydroprocessing bulk catalyst is provided. A process to prepare hydroprocessing bulk catalysts is also provided. The hydroprocessing catalyst has the formula (Mt)a(Lu)b(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h, wherein M is at least one group VIB metal; promoter metal L is optional and if present, L is at least one Group VIII non-noble metal; t, u, v, w, x, y, z representing the total charge for each of the components (M, L, S, C, H, O and N, respectively); ta+ub+vd+we+xf+yg+zh=0; 0=<b; and 0=<b/a=<5, (a+0.5b)<=d<=(5a+2b), 0<=e<=11(a+b), 0<=f<=7(a+b), 0<=g<=5(a+b), 0<=h<=0.5(a+b). The catalyst has an X-ray powder diffraction pattern with at least one broad diffraction peak at any of Bragg angles: 8 to 18°, 32 to 40°, and 55 to 65° (from 0 to 70° 2-? scale).Type: GrantFiled: October 29, 2008Date of Patent: June 15, 2010Assignee: Chevron U.S.A. Inc.Inventors: Oleg Mironov, Alexander E. Kuperman, Jaime Lopez, Axel Brait, Bruce Reynolds, Kaidong Chen
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Patent number: 7737072Abstract: A hydroprocessing catalyst is provided. The hydroprocessing catalyst has the formula (Mt)a(Xu)b(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h, wherein M is at least one group VIB metal; X is at least one Group VIII non-noble metal; t, u, v, w, x, y, z representing the total charge for each of the components (M, X, S, C, H, O and N, respectively); ta+ub+vd+we+xf+yg+zh=0; and 0=<b/a=<5, (a+0.5b)<=d<=(5a+2b), 0<=e<=11(a+b), 0<=f<=7(a+b), 0<=g<=5(a+b), 0<=h<=0.5(a+b). The catalyst has an X-ray powder diffraction pattern with at least one broad diffraction peak at any of Bragg angles: 8 to 18°, 32 to 40°, and 55 to 65° (from 0 to 70° 2-? scale). In one embodiment, the at least one diffraction peak is greater than 2 degrees wide at ½ height.Type: GrantFiled: October 31, 2007Date of Patent: June 15, 2010Assignee: Chevron USA Inc.Inventors: Oleg Mironov, Alexander E. Kuperman, Jaime Lopez, Axel Brait, Bruce Reynolds, Kaidong Chen
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Patent number: 7682423Abstract: Zinc oxide-based sorbents, and processes for preparing and using them are provided. The sorbents are preferably used to remove one or more reduced sulfur species from gas streams. The sorbents comprise an active zinc component, optionally in combination with one or more promoter components and/or one or more substantially inert components. The active zinc component is a two phase material, consisting essentially of a zinc oxide (ZnO) phase and a zinc aluminate (ZnAl2O4) phase. Each of the two phases is characterized by a relatively small crystallite size of typically less than about 500 Angstroms. Preferably the sorbents are prepared by converting a precursor mixture, comprising a precipitated zinc oxide precursor and a precipitated aluminum oxide precursor, to the two-phase, active zinc oxide containing component.Type: GrantFiled: June 29, 2007Date of Patent: March 23, 2010Assignee: Research Triangle InstituteInventors: Santosh Kumar Gangwal, Brian Scott Turk, Raghubir Prasael Gupta
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Patent number: 7678731Abstract: An improved hydroprocessing catalyst having improved morphology/dispersion characteristics is provided. The hydroprocessing catalyst has the formula (Mt)a(Lu)b(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h, wherein M is at least one group VIB metal; L is optional and if present, L is at least one Group VIII non-noble metal; t, u, v, w, x, y, z representing the total charge for each of the components (M, X, S, C, H, O and N, respectively); ta+ub+vd+we+xf+yg+zh=0; 0=<b and 0=<b/a=<5, (a+0.5b)<=d<=(5a+2b), 0<=e<=11(a+b), 0<=f<=7(a+b), 0<=g<=5(a+b), 0<=h<=0.5(a+b). The catalyst is prepared by a process in which at least a sulfur additive is added to the sulfidation process in forming the catalyst precursor.Type: GrantFiled: October 29, 2008Date of Patent: March 16, 2010Assignee: Chevron USA Inc.Inventors: Oleg Mironov, Alexander E. Kuperman
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Patent number: 7678730Abstract: A hydroprocessing bulk catalyst is provided. A process to prepare hydroprocessing bulk catalysts is also provided. The hydroprocessing catalyst has the formula (Mt)a(Lu)b(Sv)d(Cw)e(Hx)f(Oy)g(Nz)h, wherein M is at least one group VIB metal; L is optional and if present, L is at least one Group VIII non-noble metal; t, u, v, w, x, y, z representing the total charge for each of the components (M, L, S, C, H, O and N, respectively); ta+ub+vd+we+xf+yg+zh=0; 0=<b; and 0=<b/a=<5, (a+0.5b)<=d<=(5a+2b), 0<=e<=11(a+b), 0<=f<=7(a+b), 0<=g<=5(a+b), 0<=h<=0.5(a+b). The catalyst has an X-ray powder diffraction pattern with at least one broad diffraction peak at any of Bragg angles: 8 to 18°, 32 to 40°, and 55 to 65° (from 0 to 70° 2-? scale).Type: GrantFiled: October 29, 2008Date of Patent: March 16, 2010Assignee: Chevron USA Inc.Inventors: Oleg Mironov, Alexander E. Kuperman
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Patent number: 7592283Abstract: Provided is a method of regenerating a honeycomb type SCR catalyst which is used in selective catalytic reduction (SCR), comprising treating a waste honeycomb type SCR catalyst used in an industrial boiler with a mixed solution containing 0.1 M to 1.0 M H2SO4, 0.005 M to 0.1 M NH4VO3 and 0.005 M to 0.1 M 5(NH4)2O.12WO3.5H2O in an air lift loop reactor.Type: GrantFiled: October 28, 2005Date of Patent: September 22, 2009Assignee: Korea Electric Power CorporationInventors: Jung Bin Lee, Tae Won Lee, Kwang Chul Song, In Young Lee
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Patent number: 7427581Abstract: Novel sorbent systems for the desulfurization of cracked-gasoline and diesel fuels are provided which are comprised of a bimetallic promotor on a particulate support such as that formed of zinc oxide and an inorganic or organic carrier. Such bimetallic promotors are formed of at least two metals of the group consisting of nickel, cobalt, iron, manganese, copper, zinc, molybdenum, tungsten, silver, tin, antimony and vanadium with the valence of same being reduced, preferably to zero. Processes for the production of such sorbents are provided wherein the sorbent is prepared from impregnated particulate supports or admixed to the support composite prior to particulation, drying, and calcination. Further disclosed is the use of such novel sorbents in the desulfurization of cracked-gasoline and diesel fuels whereby there is achieved not only removal of sulfur but also an increase in the olefin retention in the desulfurized product.Type: GrantFiled: January 21, 2003Date of Patent: September 23, 2008Assignee: China Petroleum & Chemical CorporationInventor: Gyanesh P. Khare
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Patent number: 7323151Abstract: A process for the selective removal of sulphur compounds from synthesis gas being rich in carbon monoxide and containing hydrogen, carbon monoxide and containing hydrogen, carbon dioxide and steam comprising contacting the synthesis gas at a maximum contact temperature of 100° C. with an absorbent comprising Cu/ZnO compounds and being prepared by thermal decomposition of a corresponding carbonate and activation of the thermal decomposed carbonate with a reducing gas.Type: GrantFiled: February 15, 2003Date of Patent: January 29, 2008Assignee: Haldor Topsoe A/SInventors: Jens-Henrik B. Hansen, Birgitte Hammershoi, Inga D. Sigurdardottir
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Patent number: 7268097Abstract: A desulfurizing agent comprising a silica-alumina carrier having an Si/Al mole ratio of 10 or less and nickel carried thereon; a desulfurizing agent for hydrocarbons derived from petroleum which comprises a carrier and a metal component carried thereon and has a specific surface area of pores having a pore diameter of 3 nm or less of 100 m2/g or more; an Ni-Cu based desulfurizing agent comprising a carrier and, carried thereon, (A) nickel, (B) copper, and (C) an alkali metal or another metal; a desulfurizing agent for hydrocarbons derived from petroleum which comprises a carrier and a metal component carried thereon and has a hydrogen adsorption capacity of 0.4 mmol/g or more; and methods for producing these nickel-based and nickel-copper-based desulfurizing agents. The above desulfurizing agents are capable of adsorbing and removing with good efficiency the sulfur contained in hydrocarbons derived from petroleum to a content of 0.2 wt. ppm or less and have a long service life.Type: GrantFiled: April 2, 2001Date of Patent: September 11, 2007Assignee: Idemitsu Kosan Co., Ltd.Inventors: Hisashi Katsuno, Satoshi Matsuda, Kazuhito Saito, Masahiro Yoshinaka
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Patent number: 7056537Abstract: The present invention relates to a method of abating hydrogen sulfide gas emitted by or generated in landfills. Certain embodiments of the present invention relate to contacting hydrogen sulfide gas with Fuller's earth or other carrier materials and metals such as silver, copper, iron, zinc or mixtures thereof, and other components.Type: GrantFiled: March 11, 2004Date of Patent: June 6, 2006Assignee: Aceto CorporationInventor: Richard Weschler
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Patent number: 7021049Abstract: An automobile exhaust system includes a catalytic converter, a NOx trap, and a sulfur oxide trap. The sulfur oxide trap improves the efficiency of the NOx trap. Sulfur oxide has a deleterious effect on the performance of nitrogen oxide traps. The sulfur oxide trap comprises a monolithic substrate which is over-coated with an aluminum oxide layer and a mixed oxide layer of calcium oxide and magnesium oxide. In a variation, a sulfur oxide trap is integrated with a nitrogen oxide trap by coating the catalyst contained within a nitrogen oxide trap with a mixed oxide layer of calcium oxide and magnesium oxide. In each embodiment, the sulfur oxide trap can be regenerated by heating at elevated temperature for a short time period.Type: GrantFiled: November 22, 2002Date of Patent: April 4, 2006Assignee: Ford Global Technologies, LLCInventors: Amy Berris, Jun (John) Li, Mohinder Singh Chattha, William Lewis Henderson Watkins
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Patent number: 7008896Abstract: The present invention is directed to a process for the preparation of crystalline anionic clay-containing bodies from sources comprising a trivalent metal source and a divalent metal source comprising the steps of: a) preparing a precursor mixture containing a liquid, a divalent metal source and/or a trivalent metal source, at least one of them being insoluble in the liquid; b) shaping the precursor mixture to obtain shaped bodies; c) optionally thermally treating the shaped bodies; and d) aging the shaped bodies to obtain crystalline anionic clay-containing bodies; with the proviso that if no divalent or trivalent metal source is present in the precursor mixture of step a), such source is added to the shaped bodies after shaping step b) and before aging step d); and with the further proviso that the combined use of an aluminium source as the trivalent metal source and a magnesium source as the divalent metal source is excluded.Type: GrantFiled: January 31, 2002Date of Patent: March 7, 2006Assignee: Akzo Nobel NVInventors: Dennis Stamires, William Jones, Paul O'Connor
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Patent number: 6951635Abstract: Zinc oxide-based sorbents, and processes for preparing and using them are provided, wherein the sorbents are preferably used to remove one or more reduced sulfur species from gas streams. The sorbents contain an active zinc component, optionally in combination with one or more promoter components and/or one or more substantially inert components. The active zinc component is a two phase material, consisting essentially of a zinc oxide (ZnO) phase and a zinc aluminate (ZnAl2O4) phase. Each of the two phases is characterized by a relatively small crystallite size of typically less than about 500 Angstroms. Preferably the sorbents are prepared by converting a precursor mixture, containing a precipitated zinc oxide precursor and a precipitated aluminum oxide precursor, to the two-phase, active zinc oxide containing component.Type: GrantFiled: September 26, 2003Date of Patent: October 4, 2005Assignee: Research Triangle InstituteInventors: Santosh Kumar Gangwal, Brian Scott Turk, Raghubir Prasad Gupta
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Patent number: 6828273Abstract: When a polybasic acid salt containing at least one species selected from the group consisting of an alkaline earth metal, a transition metal, and Al is caused to be present on the surfaces of titanium dioxide fine particles, there are obtained photocatalytic particles and powder exhibiting sufficent photocatalytic properties when irradiated with light from a light source of low quantity of light. By use of the photo-functional particles and powder, an organic polymer composition, a slurry, a coating agent, and a product having a surface exhibiting photocatalytic property and hydrophilicity are obtained.Type: GrantFiled: September 17, 2003Date of Patent: December 7, 2004Assignee: Showa Denko Kabushiki KaishaInventors: Jun Tanaka, Masayuki Sanbayashi, Yoshinori Ueyoshi, Hiroyuki Hagihara
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Patent number: 6812189Abstract: The disclosure is directed to sorbent compositions for removing reduced sulfur species (e.g., H2S, COS and CS2) a feed stream. The sorbent is formed from a multi-phase composition including a zinc titanate phase and a zinc oxide-aluminate phase. The sorbent composition is substantially free of unreacted alumina.Type: GrantFiled: April 3, 2000Date of Patent: November 2, 2004Assignees: Research Triangle Institute, Intercat, Inc.Inventors: Albert A. Vierheilig, Raghubir P. Gupta, Brian S. Turk
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Patent number: 6773490Abstract: A process for reversible sorption of sulfur trioxide onto a sorbent comprising a) contacting from about 15% to 100% sulfur trioxide with the sorbent under anhydrous conditions at a temperature of from about 35° C. to about 150° C. thereby sorbing the sulfur trioxide onto the sorbent, b) desorbing sulfur trioxide from the sorbent at a temperature of from about 150° C. to about 350° C. at about atmospheric pressure, or under a vacuum pressure, and c) recycling said sorbent by continuously repeating steps a) and b), wherein said sorbent consists essentially of silica or zeolite having a silicon to aluminum ratio in the ranges of from about 1 to about 4.4 or greater than about 5.1, and having a pore size of at least 0.5 nm is disclosed.Type: GrantFiled: May 4, 2001Date of Patent: August 10, 2004Assignee: E. I. du Pont de Nemours and CompanyInventors: Stephen Ernest Jacobson, Howard M. Blank, David Richard Corbin
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Patent number: 6649555Abstract: A deactivated sorbent composition is reactivated by contacting the deactivated sorbent with a reducing stream under activation conditions sufficient to reduce the amount of sulfates associated with the sorbent composition.Type: GrantFiled: December 19, 2001Date of Patent: November 18, 2003Assignee: ConocoPhillips CompanyInventors: Glenn W. Dodwell, Ronald E. Brown, Robert W. Morton, Jason J. Gislason
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Patent number: 6620763Abstract: This process produces a sorbent for use in desulfurization of coal gas. A zinc titanate compound and a metal oxide are mixed by milling the compounds in an aqueous medium, the resulting mixture is dried and then calcined, crushed, sleved and formed into pellets for use in a moving-bed reactor. Metal oxides suitable for use as an additive in this process include: magnesium oxide, magnesium oxide plus molybdenum oxide, calcium oxide, yttrium oxide, hafnium oxide, zirconium oxide, cupric oxide, and tin oxide. The resulting sorbent has a percentage of the original zinc or titanium ions substituted for the oxide metal of the chosen additive.Type: GrantFiled: May 10, 2001Date of Patent: September 16, 2003Assignee: The United States of America as represented by the United States Department of EnergyInventors: Venkat S. Venkataramani, Raul E. Ayala
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Patent number: 6610265Abstract: A fuel processing system is operative to remove substantially all of the sulfur present in a logistic fuel stock supply. The fuel stock can be gasoline, diesel fuel, or other like fuels which contain relatively high levels of organic sulfur compounds such as mercaptans, sulfides, disulfides, and the like. The system is a part of a fuel cell power plant. The fuel stock supply is fed through a reformer where the fuel is converted to a hydrogen rich fuel which contains hydrogen sulfide. The hydrogen sulfide-containg reformer exhaust is passed through a sulfur scrubber, to which is added a small quantity of air, which scrubber removes substantially all of the sulfur in the exhaust stream by means of the Claus reaction. The desulfurizing step causes sulfur to deposit on the scrubber bed, which after a period of time, will prevent further sulfur from being removed from the reformer exhaust stream.Type: GrantFiled: January 10, 2002Date of Patent: August 26, 2003Assignee: UTC Fuel Cells, LLCInventors: Donald F. Szydlowski, Roger R. Lesieur, Richard A. Sederquist
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Patent number: 6558533Abstract: The present invention is directed to a method of desulfurization of a sulfur laden hydrocarbon liquids that comprises contacting the liquid with a sponge nickel metal alloy, removing the sulfur free liquid, regeneration of the alloy by contact with an aqueous solution of an oxidant and reusing the alloy for further desulfurization of additional sulfur laden liquid.Type: GrantFiled: April 13, 2001Date of Patent: May 6, 2003Assignee: W.R. Grace & Co.-ConnInventors: Stephen Raymond Schmidt, Richard Franklin Wormsbecher, Robert Hibbard Harding
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Patent number: 6541419Abstract: A sulfur sorber for the reduction of gaseous sulfur compounds, e.g., H2S, in a gas stream The sulfur sorber, e.g., zinc oxide, is present in the form of one or more layers on the surface of a monolith carrier, e.g., cordierite. The layers have a total thickness of at least 3 g/in3 of the carrier. Preferably, the sorber is present in the form of at least three layers on the surface of the monolith carrier.Type: GrantFiled: June 27, 2002Date of Patent: April 1, 2003Assignee: Engelhard CorporationInventors: Lawrence Shore, Robert J. Farrauto
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Patent number: 6521200Abstract: A process for the recovery of sulphur trioxide, solutions of sulphuric acid, or organic derivatives thereof, using organic compounds and/or supercritical fluids, and catalyst. The process comprises the steps of passing a mixture of SO2 and an oxygen-containing gas over an activated carbon catalyst at a temperature of at least 15° C. and preferably at a pressure of 1-200 atmospheres, and stripping the activated carbon with either (i) a liquid organic compound selected from the group consisting of ketones, ethers, decalin, tetrahydrofurans, sulpholanes, glymes and formamides and which is non-reactive with sulphur trioxide or sulphuric acid, or (ii) a liquid organic compound capable of forming organic sulphates or sulphonates by reaction with sulphur trioxide or sulphuric acid. The process may be used to obtain sulphuric acid, or organic sulphates or sulphonates.Type: GrantFiled: November 7, 2000Date of Patent: February 18, 2003Assignee: University of WaterlooInventors: Peter Lewis Silveston, Robert Ross Hudgins, Radu Valentin Vladea
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Patent number: 6506356Abstract: A catalyst for recovering elemental sulfur by the selective oxidation of hydrogen sulfide is represented by the following chemical formula: VaTibXcOf wherein, a is such a mole number that vanadium amounts to 5-40% by weight based on the total weight of the catalyst; b is such a mole number that titanium amounts to 5-40% by weight based on the total weight of the catalyst; X is an element selected from the group consisting of Fe, Mn, Co, Ni, Sb and Bi; c is such a mole number that X amounts to 15% by weight or less based on the total weight of the catalyst; and f is such a mole number that oxygen is contained to the final 100% by weight. The catalyst can recover elemental sulfur at high rates for a long period of time without being deteriorated in activity. The high catalytic activity is maintained even when excess water is present in the reaction gas.Type: GrantFiled: October 10, 2000Date of Patent: January 14, 2003Assignees: Envichem Co., Ltd., Pohang University of Science & TechnologyInventors: Jong Shik Chung, Moon Young Shin
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Patent number: 6429170Abstract: Attrition resistant, sorbent compositions for the removal of elemental sulfur and sulfur compounds, such as hydrogen sulfide and organic sulfides, from cracked-gasoline and diesel fuels are prepared by the impregnation of a sorbent support comprising zinc oxide, expanded perlite, and alumina with a promoter such as nickel, nickel oxide or a precursor of nickel oxide followed by reduction of the valence of the promoter metal in the resulting promoter metal sorbent support composition.Type: GrantFiled: May 30, 2000Date of Patent: August 6, 2002Assignee: Phillips Petroleum CompanyInventor: Glenn W. Dodwell
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Patent number: 6350422Abstract: A process for removing hydrogen sulfide from a fluid stream by contacting a hydrogen sulfide-containing stream with a sorbent composition wherein said sorbent composition is produced by mixing at least one zinc component which is zinc oxide or a compound convertible to zinc oxide, at least one silica component where the silica component comprises silica or a compound convertible to silica, at least one colloidal metal oxide, and optionally at least one pore generator component so as to form a mixture, extruding the mixture, sphering the resulting extrudate to form spherical particles having a size of form about 0.5 to about 15 millimeters drying the resulting spherical particles, calcining the dried particles, steaming the resulting calcined particles, sulfiding the steamed particles by contacting them with sulfides or sulfur at a temperature of about 200° C. to 1400° C.Type: GrantFiled: May 22, 2000Date of Patent: February 26, 2002Assignee: Phillips Petroleum CompanyInventors: Gyanesh P. Khare, Donald R. Engelbert
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Patent number: 6346190Abstract: Particulate sorbent compositions consisting essentially of zinc ferrite, nickel and an inorganic binder, wherein the zinc ferrite and nickel of reduced valence, are provided for the desulfurization of a feedstream of cracked-gasoline or diesel fuels in a desulfurization zone by a process which comprises contacting of such feedstreams in a desulfurization zone followed by separation of the resulting low sulfur-containing stream and sulfurized sorbent and thereafter regenerating and activating the separated sorbent by reduction thereof before recycle of same to the desulfurization zone.Type: GrantFiled: March 21, 2000Date of Patent: February 12, 2002Assignee: Phillips Petroleum CompanyInventor: Gyanesh P. Khare
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Patent number: 6299851Abstract: A method for selectively oxidizing hydrogen sulfide to elemental sulfur is disclosed. The method is performed at a temperature ranged from 50 to 400° C. and at a pressure ranged from 0.1 to 50 atm. The elemental sulfur can be effectively recovered from a gas mixture containing hydrogen sulfide in the presence of a catalyst. The catalyst includes a vanadium-containing material and a catalytic substance selected from the group consisting of scandium (Sc), yttrium (Y), lanthanum (La), samarium (Sm) and compounds thereof. In another embodiment, this catalyst further includes an antimony-containing promoter (antimony compounds) which further exhibit a more effective catalytic performance.Type: GrantFiled: June 17, 1999Date of Patent: October 9, 2001Assignee: National Science CouncilInventors: Kuo-Tseng Li, Ren-Hai Chi
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Patent number: 6274533Abstract: Novel sorbent systems for the desulfurization of cracked-gasoline are provided which are comprised of a bimetallic promotor on a particulate support such as that formed of zinc oxide and an inorganic or organic carrier. Such bimetallic promoters are formed of at least two metals of the group consisting of nickel, cobalt, iron, manganese, copper, zinc, molybdenum, tungsten, silver, tin, antimony and vanadium with the valence of same being reduced, preferably to zero. Processes for the production of such sorbents are provided wherein the sorbent is prepared from impregnated particulate supports or admixed to the support composite prior to particulation, drying, and calcination. Further disclosed is the use of such novel sorbents in the desulfurization of cracked-gasoline whereby there is achieved not only removal of sulfur but also an increase in the olefin retention in the desulfurized product. Such sorbents can also be utilized for the treatment of other sulfur-containing streams such as diesel fuels.Type: GrantFiled: December 14, 1999Date of Patent: August 14, 2001Assignee: Phillips Petroleum CompanyInventor: Gyanesh P. Khare
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Patent number: 6251359Abstract: A method for selectively oxidizing hydrogen sulfide to elemental sulfur is disclosed. The elemental sulfur can be effectively recovered from a gas mixture containing hydrogen sulfide in the presence of a multi-component catalyst. The multi-component catalyst includes an antimony-containing substance and a vanadium-and-magnesium-containing material. The antimony containing substance may be antimonous oxide (Sb2O3) or antimony tetraoxide (&agr;-Sb2O4), and the vanadium and magnesium containing material may be magnesium pyrovanadate (Mg3V2O8) or Mg2V2O7.Type: GrantFiled: March 26, 1999Date of Patent: June 26, 2001Assignee: National Science CouncilInventors: Kuo-Tseng Li, Ren-Hai Chi
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Patent number: 6224840Abstract: The present invention relates to a &ggr;-Al2O3 sorbent impregnated with alkali salt and CuO, which has a superior SO2 sorption capacity and a high regeneration conversion rate. A &ggr;-Al2O3 sorbent of the present invention is impregnated with alkali salt and copper oxide, whose alkali salt and copper oxide(CuO) contents are 1 to 10 wt. % and 5 to 20 wt. % against 100 wt. % &ggr;-Al2O3 carrier, respectively. The &ggr;-Al2O3 sorbent of the invention has a superior SO2 sorption capacity and a high regeneration conversion rate, which facilitates efficient removal of SO2 by the conventional dry method.Type: GrantFiled: February 29, 2000Date of Patent: May 1, 2001Assignee: Korea Advanced Institute of Science and TechnologyInventors: Sang-Done Kim, Sang-Mun Jeong, Kyung-Seun Yoo
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Patent number: 6207127Abstract: The invention provides a catalyst; a method for making the catalyst and a method for using the catalyst to promote the selective oxidation of hydrogen sulfide into elemental sulfur. The catalyst may be prepared by contacting a catalyst support, such as silica, with a solution containing ammonium metal salts, such as ammonium iron citrate and ammonium zinc citrate, and an amount of chloride (e.g., ammonium chloride) that is between about 0.1 and about 20 weight percent of the metal ions in the solution, to produce a support material impregnated with ammonium metal citrate salts and ammonium chloride. This impregnated catalyst support is then dried and calcined to produce a catalyst, such as iron and zinc oxide mixture supported on silica. It has been found that by adding chloride to the impregnated catalyst support prior to calcination and drying, that the sintering of the metal oxides can be controlled and the formation of a mixed metal oxide is promoted.Type: GrantFiled: December 7, 1998Date of Patent: March 27, 2001Assignees: Gastec N.V., Stork Engineers & Contractors B.V.Inventors: John Wilhelm Geus, Robert Johan Andreas Maria Terörde
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Patent number: 6083471Abstract: A process for catalytically oxidizing the H.sub.2 S present at low concentration in a gas to sulphur wherein the gas together with a gas containing free oxygen in a quantity to provide and O.sub.2 to H.sub.2 S mole ratio ranging from 0.05 to 10 are contacted with a catalyst for selectively oxidizing H.sub.2 S to sulphur, the catalyst comprising a support based on silicon carbide associated with a catalytic active phase containing at least one transition metal such as Fe, Ni, Cr, Co, Cu, Ag, Mn, Mo, Ti, W or V, in a form of a metal compound and/or in the elemental state. Prior to treating the gas, the oxidation catalyst is subjected to an activation treatment which loads the active phase of the catalyst to provide maximum sulphurization of the metal of the catalyst. In an alternate embodiment, the oxidation of the H.sub.2 S is performed below the dew point of the sulphur. In another embodiment, the oxidation is performed at a temperature above the dew point of sulphur and in particular between 200.degree. C.Type: GrantFiled: November 19, 1997Date of Patent: July 4, 2000Assignee: Elf Exploration ProductionInventors: Andre Philippe, Sabine Savin-Poncet, Jean Nougayrede, Marc Ledoux, Cuong Pham Huu, Claude Crouzet
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Patent number: 5958830Abstract: A process to make a sorbent composition said process comprising:(1) contacting(1.1) at least one zinc component, where said zinc component comprises zinc oxide, or a compound convertible to zinc oxide,(1.2) at least one silica component, where said silica component comprises silica, or a compound convertible to silica,(1.3) at least one colloidal oxide component, where said colloidal oxide component comprises a mixture that comprises a metal oxide, and optionally(1.4) at least one pore generator component; to form a first mixture; and thereafter,(2) extruding said first mixture to form an extruded, first mixture; and thereafter,(3) sphering said extruded, first mixture to form a sphered, extruded, first mixture that comprises particles where said particles have a particle size from about 0.Type: GrantFiled: September 21, 1998Date of Patent: September 28, 1999Assignee: Phillips Petroleum CompanyInventors: Gyanesh P. Khare, Donald R. Engelbert
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Patent number: 5948398Abstract: A metal oxide-carrying activated carbon having an oxidation catalytic activity comprises a treated activated carbon obtained by carbonizing a carbon material, activating the obtained carbon with an activating gas comprising carbon dioxide and water vapor, said activating gas containing not more than 15% by volume of water vapor, and then cooling the activated carbon down to a temperature of not more than 300.degree. C. under the same atmosphere; and, carried thereon, 0.1 to 20% by weight as converted into metal of an oxide of at least one metal selected from the group consisting of iron, chromium, nickel, cobalt, manganese, zinc, copper, magnesium and calcium. A deodorant is obtained by adding 1 to 50 parts by weight of a plastic powder having an average particle diameter of 1 to 50 .mu.m to 100 parts by weight of the above metal oxide-carrying activated carbon. The above.Type: GrantFiled: September 14, 1994Date of Patent: September 7, 1999Assignee: Kuraray Chemical Co., Ltd.Inventors: Tetsuya Hanamoto, Yukihito Ohta, Eiji Tanaka, Hong Sang Eui, Park Young Min, Choi Yong Bok, Lee Chang Woo
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Patent number: 5866503Abstract: Pellets for removing hydrogen sulfide from a coal gasification stream at an elevated temperature are prepared in durable form, usable over repeated cycles of absorption and regeneration. The pellets include a material reactive with hydrogen sulfide, in particular zinc oxide, a binder, and an inert material, in particular calcium sulfate (drierite), having a particle size substantially larger than other components of the pellets. A second inert material and a promoter may also be included. Preparation of the pellets may be carried out by dry, solid-state mixing of components, moistening the mixture, and agglomerating it into pellets, followed by drying and calcining. Pellet size is selected, depending on the type of reaction bed for which the pellets are intended. The use of inert material with a large particle size provides a stable pellet structure with increased porosity, enabling effective gas contact and prolonged mechanical durability.Type: GrantFiled: June 24, 1997Date of Patent: February 2, 1999Assignee: The United States of America as represented by the United States Department of EnergyInventor: Ranjani V. Siriwardane
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Patent number: 5858912Abstract: The present invention relates to the use of a non-aqueous liquid such as phenols, glycols, aromatic hydrocarbons, diesel fuel, kerosene, and mixtures thereof as a moistening agent in a packed bed process, wherein the packed bed contains a composition for removing sulfur compounds from fluid streams, the composition containing a carrier composition, an iron oxide composition, and a non-aqueous liquid moistening agent. The non-aqueous liquid moistening agent is used in place of water and thus avoids the problems associated with using water as a moistening agent.Type: GrantFiled: April 2, 1997Date of Patent: January 12, 1999Assignee: The SulfaTreat CompanyInventor: Richard B. Fox
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Patent number: 5714431Abstract: The present invention provides a zinc titanate sorbent material useful in desulfurization applications. The zinc titanate material is in the form of generally spherical particles of substantially uniform chemical distribution. The sorbent material is capable of absorbing sulfur compounds from a gaseous feed in an amount of at least about 15 weight percent based on the weight of the sorbent. The sorbent material is prepared by a process including: (a) forming a zinc oxide/titanium dioxide dry blend, (b) preparing a substantially uniform aqueous slurry comprising the zinc oxide/titanium dioxide dry blend, organic binder, and at least about 1 weight percent inorganic binder based on the solids weight of the slurry, (c) spray drying the slurry to produce substantially spherical particles, and (d) calcining the particles at a temperature of between about 750.degree. C. to about 950.degree. C. The dry blend is formed by mixing between about 0.Type: GrantFiled: October 19, 1994Date of Patent: February 3, 1998Assignee: Research Triangle InstituteInventors: Raghubir P. Gupta, Santosh K. Gangwal, Suresh C. Jain
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Patent number: 5703003Abstract: Pellets for removing hydrogen sulfide from a coal gasification stream at an elevated temperature are prepared in durable form usable over repeated cycles of absorption and regeneration. The pellets include a material reactive with hydrogen sulfide, in particular zinc oxide, a binder, and an inert material, in particular calcium sulfate (drierite), having a particle size substantially larger than other components of the pellets. A second inert material and a promoter may also be included. Preparation of the pellets may be carried out by dry, solid-state mixing of components, moistening the mixture, and agglomerating it into pellets, followed by drying and calcining. Pellet size is selected, depending on the type of reaction bed for which the pellets are intended. The use of inert material with a large particle size provides a stable pellet structure with increased porosity, enabling effective gas contact and prolonged mechanical durability.Type: GrantFiled: November 1, 1995Date of Patent: December 30, 1997Assignee: United States Department of EnergyInventor: Ranjani V. Siriwardane